CN111125236A - Three-dimensional dynamic information physical system based on GIS - Google Patents
Three-dimensional dynamic information physical system based on GIS Download PDFInfo
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Abstract
The invention discloses a three-dimensional dynamic information physical system based on a GIS (geographic information System), which belongs to the technical field of three-dimensional management of factories, comprises a GIS module and is characterized in that: the system also comprises a three-dimensional scene display module, an equipment information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected; the device information checking module is used for accessing real data of the device, realizing network communication, reading and sending database data, and screening and displaying device information; and the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow and acquiring related parameters of goods, equipment and manual operation in the order path processing process. The invention can display the running state and data statistics of the equipment; the system has the advantages that the order path is updated and monitored in real time, the specific flow and the flow direction of goods can be effectively tracked, the goods operation can be carried out orderly, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of three-dimensional management of factories, in particular to a three-dimensional dynamic information physical system based on a GIS.
Background
The CPS system is an information physical system, is a multidimensional complex system integrating calculation, network and physical environment, and realizes real-time sensing, dynamic control and information service of a large-scale engineering system through organic fusion and deep cooperation of 3C technology. The CPS realizes the integrated design of calculation, communication and physical systems, can ensure that the systems are more reliable, efficient and cooperative in real time, and has important and wide application prospect.
In the existing and especially large factory environment, the equipment quantity is large, a plurality of flow lines are arranged, and the monitoring of the flow direction of an order, the running state of the equipment, the working process of a worker and data statistics is difficult; the client and the monitoring terminal cannot sense the details of the order in real time, and daily management of goods and warehouse inventory cannot be updated in real time, so that the disorder of goods operation is seriously caused, and the production efficiency is seriously influenced.
Chinese patent literature with publication number CN 107563707a and publication date of 09.01.2018 discloses a GPS-based logistics scheduling distribution system device, which comprises a logistics information management module, an order information module, a warehouse management information module, a GPS subsystem module, a GIS subsystem module, a vehicle management module, a personnel management module, an electronic map display module, a customer space information query module, a GIS statistical analysis module, a delivery vehicle scheduling module, a delivery route selection module, and a logistics optimization module; the method is characterized in that: the logistics information management module is electrically connected with the single chip microcomputer, the output end of the order information module and the output end of the warehouse management information module are both electrically connected with the input end of the logistics information management module, and the GPS subsystem module, the GIS subsystem module and the logistics optimization module are all electrically connected with the single chip microcomputer.
The logistics dispatching distribution system equipment based on the GPS disclosed by the patent document is applied to the management of modern warehouses, is convenient for dispatching vehicles, can monitor at any time, ensures the safety of articles, enables the management of the warehouses to be more orderly, is simple to operate, and increases the flexibility of use. However, the running state and data statistics of the equipment cannot be shown; the order path is not updated and monitored in real time, the specific flow and flow direction of the goods cannot be effectively tracked, the disorder of goods operation is easily caused, and the production efficiency is influenced.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a three-dimensional dynamic information physical system based on a GIS, which can show the running state and data statistics of equipment; the system has the advantages that the order path is updated and monitored in real time, the specific flow and the flow direction of goods can be effectively tracked, the goods operation can be carried out orderly, and the production efficiency is improved.
The invention is realized by the following technical scheme:
a three-dimensional dynamic information physical system based on GIS comprises a GIS module and is characterized in that: the system also comprises a three-dimensional scene display module, an equipment information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and an industrial environment design drawing, and displaying each equipment model in the three-dimensional scene at a overlooking angle;
the device information checking module is used for accessing real data of the device, realizing network communication, reading and sending database data, and screening and displaying device information;
the chart data statistical module is used for dynamically displaying order goods production plan information, equipment key indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environment security information through a chart;
the monitoring video display module is used for video monitoring and displaying the environmental parameters of the industrial environment where the equipment is located, the operation general profile of the equipment and the working condition of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow and acquiring related parameters of goods, equipment and manual operation in the order path processing process.
The GIS module comprises a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, an inquiry analysis sub-module and a monitoring early warning sub-module which are electrically connected; the basic function sub-module is used for realizing the spatial layout, the view operation, the panoramic aerial view and the display setting of the three-dimensional dynamic information; the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of three-dimensional dynamic information; the resource positioning submodule is used for realizing hardware management, electronic fence, resource positioning and positioning service of three-dimensional dynamic information; the query analysis submodule is used for realizing query analysis of the control position, the equipment number, the equipment state, the resource preparation, the inventory quantity and the statistical chart of the three-dimensional dynamic information; and the monitoring and early warning submodule is used for realizing monitoring and early warning of equipment load, bottleneck process, video monitoring and environment standard exceeding.
The three-dimensional scene display module comprises a monitoring module and an execution module which are electrically connected, wherein the monitoring module comprises a camera and a plurality of sensors and is used for acquiring and acquiring implementation data of a factory production link, a supply chain allocation link, a construction site link and a delivery operation and maintenance link in real time; the execution module is used for driving the execution unit to operate and is terminal software operated by an execution object; the execution object starts, pauses and edits the executed task through the execution part, and records the task execution condition and related information.
The three-dimensional scene display module also comprises a navigation map module and a navigation map module, wherein the navigation map module is used for classifying or dividing the factory area so as to realize the quick query of the quick target area.
The chart data statistics module comprises a primary menu display module, the primary menu display module comprises a primary production in-process module, a primary equipment key performance index module, a primary equipment state module, a primary manufacturing resource module, a primary processing process module, a primary inventory module and a primary environment security module which are electrically connected, and the primary production in-process module is used for opening a production in-process form interface; the primary equipment key performance index module is used for controlling the display and the hiding of a secondary menu interface of the equipment key performance index and informing the three-dimensional scene of refreshing the equipment index information; the primary equipment state module is used for controlling the display and the hiding of a secondary menu interface of the equipment state and informing the three-dimensional scene of refreshing the equipment state information; the first-level manufacturing resource module is used for controlling the display and the hiding of a second-level menu of manufacturing resources and informing the three-dimensional scene of refreshing the information of the manufacturing resources; the first-stage machining process module is used for controlling the display and the hiding of a second-stage menu in the machining process and informing the three-dimensional scene of refreshing the information of the part machining process; the first-level inventory module is used for controlling the display and the hiding of the second-level inventory menu and informing the three-dimensional scene of refreshing the inventory point information; and the primary environment security module is used for controlling the display and the hiding of the secondary environment security menu and informing the three-dimensional scene of refreshing the environment monitoring point information.
The first-level menu display module also comprises a second-level menu display module, the second-level menu display module comprises a second-level production in-process module, a second-level equipment key performance index module, a second-level equipment state module, a second-level manufacturing resource module, a second-level processing process module, a second-level inventory module and a second-level environment security module which are electrically connected, the second-level production in-process module is used for displaying the conditions of orders in production in a table form, a specific order is selected according to the requirement, and the production data adding processing process is completed; fuzzy search according to the order number is provided, fuzzy information of the order is directly input, and relevant information is returned; the secondary equipment key performance index module is used for displaying equipment key indexes in a menu form, wherein the equipment key indexes comprise equipment utilization rate, comprehensive utilization rate, running time and performance, and selecting required indexes for three-dimensional display; the secondary equipment state module is used for displaying the running state of the equipment in a menu form, including temperature, rotating shaft speed and energy consumption information, selecting required information and carrying out three-dimensional display; the secondary manufacturing resource module is used for displaying the contents of manufacturing resources in a menu form, including workers, design drawings and machine fault state information, selecting the information of the required manufacturing resources and carrying out three-dimensional display; the secondary processing procedure module is used for displaying a viewable order list in a menu form and setting a processing procedure for displaying a corresponding part in three dimensions; the second-level inventory module is used for displaying inventory points in a menu form and setting whether the three-dimensional inventory points display information of the inventory points or not; and the secondary environment security module is used for displaying the environment monitoring points in a menu form and setting whether the monitoring points in the three dimensions display the information thereof.
Each equipment model displayed in the three-dimensional scene is correspondingly provided with a label bar for displaying the current state of the equipment, including displaying the detailed information of the temperature, the energy consumption, the main shaft rotating speed, the current state of the machine tool and the current state of the equipment model in the current state; the display of the state is displayed according to the lowest value in the current attribute, white is normal, yellow is warning, red is in an alarm state, and the display of the menu is displayed according to the current lowest state; each item of value under the tab bar is obtained through a configuration file, and each state is set in a range and displayed in different colors in the configuration file; the environment monitoring and video monitoring label is used for displaying the current position of each monitoring device, and the target attribute of the current position is obtained through the position of each device.
Each equipment model comprises equipment key performance indexes, equipment states, manufacturing resources, a processing process, inventory and environmental security, and the label attribute displayed on the current equipment model is changed through options of the primary menu display module; the label column enables the ID of the scene model and the ID of the configuration file model to be in one-to-one correspondence by setting the ID of the scene model and the ID of the configuration file model, sets the type of each model, groups and displays the unit name belonging to the model, represents the content to be displayed by each model label menu in the scene and the type of the current model by the selected item of the first-level menu display module, and determines the label state to be displayed in the scene under the condition of selecting the first-level menu display module by setting the configuration file.
The method comprises the steps that a configuration file is arranged in a database, a model ID is set corresponding to each equipment name in the database, each equipment model placed in a scene is provided with the model ID, when a starting program calls the database, the scene model ID is compared with the model ID set in the configuration file, and when the model ID in the database is the same as the model ID in the scene, all attributes of the current model in the database are obtained by the model in the scene.
The database stores data by adopting a MySQL database, and provides data interaction by utilizing a tomcat deployment service interface; the data adopts a layered structure, the system interaction data adopts a local database, and meanwhile, the data is regularly maintained and updated to the local database by utilizing timing scheduling.
The MySQL is a relational database management system of open source codes, and the most common database management language-structured query language is used for database management.
The tomcat of the present invention is a free Web application server with open source code.
The invention has the following beneficial effects:
according to the invention, through the constructed three-dimensional scene for restoring the high simulation of the factory, the whole factory building is monitored in a overlooking angle, real data and a camera of the equipment are accessed, and the running state, data statistics and field real-time monitoring of the equipment are displayed; meanwhile, the order path is updated and monitored in real time, the specific flow and flow direction of the goods are tracked, the data of running states of the goods passing through each device and the devices during operation are included, and the data are specific to a certain operator, so that the order path flow direction is formed and indicated by an arrow, and the monitoring personnel and the client can conveniently check the order path flow direction at any time; the orderly operation of the cargo operation is ensured, and the production efficiency is improved.
Drawings
The invention will be further described in detail with reference to the drawings and the detailed description, in which:
FIG. 1 is a block diagram of the system of the present invention;
FIG. 2 is a flow chart of a one-level menu of the present invention;
FIG. 3 is a flow chart of a second level menu of the present invention;
FIG. 4 is a flow chart of the present invention for production in-process selection;
FIG. 5 is a process flow diagram of the present invention;
FIG. 6 is a flow chart of environment monitoring according to the present invention.
Detailed Description
Example 1
A three-dimensional dynamic information physical system based on a GIS comprises a GIS module, a three-dimensional scene display module, an equipment information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and an industrial environment design drawing, and displaying each equipment model in the three-dimensional scene at a overlooking angle;
the device information checking module is used for accessing real data of the device, realizing network communication, reading and sending database data, and screening and displaying device information;
the chart data statistical module is used for dynamically displaying order goods production plan information, equipment key indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environment security information through a chart;
the monitoring video display module is used for video monitoring and displaying the environmental parameters of the industrial environment where the equipment is located, the operation general profile of the equipment and the working condition of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow and acquiring related parameters of goods, equipment and manual operation in the order path processing process.
Example 2
A three-dimensional dynamic information physical system based on a GIS comprises a GIS module, a three-dimensional scene display module, an equipment information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and an industrial environment design drawing, and displaying each equipment model in the three-dimensional scene at a overlooking angle;
the device information checking module is used for accessing real data of the device, realizing network communication, reading and sending database data, and screening and displaying device information;
the chart data statistical module is used for dynamically displaying order goods production plan information, equipment key indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environment security information through a chart;
the monitoring video display module is used for video monitoring and displaying the environmental parameters of the industrial environment where the equipment is located, the operation general profile of the equipment and the working condition of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow and acquiring related parameters of goods, equipment and manual operation in the order path processing process.
The GIS module comprises a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, an inquiry analysis sub-module and a monitoring early warning sub-module which are electrically connected; the basic function sub-module is used for realizing the spatial layout, the view operation, the panoramic aerial view and the display setting of the three-dimensional dynamic information; the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of three-dimensional dynamic information; the resource positioning submodule is used for realizing hardware management, electronic fence, resource positioning and positioning service of three-dimensional dynamic information; the query analysis submodule is used for realizing query analysis of the control position, the equipment number, the equipment state, the resource preparation, the inventory quantity and the statistical chart of the three-dimensional dynamic information; and the monitoring and early warning submodule is used for realizing monitoring and early warning of equipment load, bottleneck process, video monitoring and environment standard exceeding.
Example 3
A three-dimensional dynamic information physical system based on a GIS comprises a GIS module, a three-dimensional scene display module, an equipment information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and an industrial environment design drawing, and displaying each equipment model in the three-dimensional scene at a overlooking angle;
the device information checking module is used for accessing real data of the device, realizing network communication, reading and sending database data, and screening and displaying device information;
the chart data statistical module is used for dynamically displaying order goods production plan information, equipment key indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environment security information through a chart;
the monitoring video display module is used for video monitoring and displaying the environmental parameters of the industrial environment where the equipment is located, the operation general profile of the equipment and the working condition of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow and acquiring related parameters of goods, equipment and manual operation in the order path processing process.
The GIS module comprises a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, an inquiry analysis sub-module and a monitoring early warning sub-module which are electrically connected; the basic function sub-module is used for realizing the spatial layout, the view operation, the panoramic aerial view and the display setting of the three-dimensional dynamic information; the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of three-dimensional dynamic information; the resource positioning submodule is used for realizing hardware management, electronic fence, resource positioning and positioning service of three-dimensional dynamic information; the query analysis submodule is used for realizing query analysis of the control position, the equipment number, the equipment state, the resource preparation, the inventory quantity and the statistical chart of the three-dimensional dynamic information; and the monitoring and early warning submodule is used for realizing monitoring and early warning of equipment load, bottleneck process, video monitoring and environment standard exceeding.
The three-dimensional scene display module comprises a monitoring module and an execution module which are electrically connected, wherein the monitoring module comprises a camera and a plurality of sensors and is used for acquiring and acquiring implementation data of a factory production link, a supply chain allocation link, a construction site link and a delivery operation and maintenance link in real time; the execution module is used for driving the execution unit to operate and is terminal software operated by an execution object; the execution object starts, pauses and edits the executed task through the execution part, and records the task execution condition and related information.
The three-dimensional scene display module also comprises a navigation map module and a navigation map module, wherein the navigation map module is used for classifying or dividing the factory area so as to realize the quick query of the quick target area.
Example 4
A three-dimensional dynamic information physical system based on a GIS comprises a GIS module, a three-dimensional scene display module, an equipment information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and an industrial environment design drawing, and displaying each equipment model in the three-dimensional scene at a overlooking angle;
the device information checking module is used for accessing real data of the device, realizing network communication, reading and sending database data, and screening and displaying device information;
the chart data statistical module is used for dynamically displaying order goods production plan information, equipment key indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environment security information through a chart;
the monitoring video display module is used for video monitoring and displaying the environmental parameters of the industrial environment where the equipment is located, the operation general profile of the equipment and the working condition of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow and acquiring related parameters of goods, equipment and manual operation in the order path processing process.
The GIS module comprises a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, an inquiry analysis sub-module and a monitoring early warning sub-module which are electrically connected; the basic function sub-module is used for realizing the spatial layout, the view operation, the panoramic aerial view and the display setting of the three-dimensional dynamic information; the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of three-dimensional dynamic information; the resource positioning submodule is used for realizing hardware management, electronic fence, resource positioning and positioning service of three-dimensional dynamic information; the query analysis submodule is used for realizing query analysis of the control position, the equipment number, the equipment state, the resource preparation, the inventory quantity and the statistical chart of the three-dimensional dynamic information; and the monitoring and early warning submodule is used for realizing monitoring and early warning of equipment load, bottleneck process, video monitoring and environment standard exceeding.
The three-dimensional scene display module comprises a monitoring module and an execution module which are electrically connected, wherein the monitoring module comprises a camera and a plurality of sensors and is used for acquiring and acquiring implementation data of a factory production link, a supply chain allocation link, a construction site link and a delivery operation and maintenance link in real time; the execution module is used for driving the execution unit to operate and is terminal software operated by an execution object; the execution object starts, pauses and edits the executed task through the execution part, and records the task execution condition and related information.
The three-dimensional scene display module also comprises a navigation map module and a navigation map module, wherein the navigation map module is used for classifying or dividing the factory area so as to realize the quick query of the quick target area.
The chart data statistics module comprises a primary menu display module, the primary menu display module comprises a primary production in-process module, a primary equipment key performance index module, a primary equipment state module, a primary manufacturing resource module, a primary processing process module, a primary inventory module and a primary environment security module which are electrically connected, and the primary production in-process module is used for opening a production in-process form interface; the primary equipment key performance index module is used for controlling the display and the hiding of a secondary menu interface of the equipment key performance index and informing the three-dimensional scene of refreshing the equipment index information; the primary equipment state module is used for controlling the display and the hiding of a secondary menu interface of the equipment state and informing the three-dimensional scene of refreshing the equipment state information; the first-level manufacturing resource module is used for controlling the display and the hiding of a second-level menu of manufacturing resources and informing the three-dimensional scene of refreshing the information of the manufacturing resources; the first-stage machining process module is used for controlling the display and the hiding of a second-stage menu in the machining process and informing the three-dimensional scene of refreshing the information of the part machining process; the first-level inventory module is used for controlling the display and the hiding of the second-level inventory menu and informing the three-dimensional scene of refreshing the inventory point information; and the primary environment security module is used for controlling the display and the hiding of the secondary environment security menu and informing the three-dimensional scene of refreshing the environment monitoring point information.
The first-level menu display module also comprises a second-level menu display module, the second-level menu display module comprises a second-level production in-process module, a second-level equipment key performance index module, a second-level equipment state module, a second-level manufacturing resource module, a second-level processing process module, a second-level inventory module and a second-level environment security module which are electrically connected, the second-level production in-process module is used for displaying the conditions of orders in production in a table form, a specific order is selected according to the requirement, and the production data adding processing process is completed; fuzzy search according to the order number is provided, fuzzy information of the order is directly input, and relevant information is returned; the secondary equipment key performance index module is used for displaying equipment key indexes in a menu form, wherein the equipment key indexes comprise equipment utilization rate, comprehensive utilization rate, running time and performance, and selecting required indexes for three-dimensional display; the secondary equipment state module is used for displaying the running state of the equipment in a menu form, including temperature, rotating shaft speed and energy consumption information, selecting required information and carrying out three-dimensional display; the secondary manufacturing resource module is used for displaying the contents of manufacturing resources in a menu form, including workers, design drawings and machine fault state information, selecting the information of the required manufacturing resources and carrying out three-dimensional display; the secondary processing procedure module is used for displaying a viewable order list in a menu form and setting a processing procedure for displaying a corresponding part in three dimensions; the second-level inventory module is used for displaying inventory points in a menu form and setting whether the three-dimensional inventory points display information of the inventory points or not; and the secondary environment security module is used for displaying the environment monitoring points in a menu form and setting whether the monitoring points in the three dimensions display the information thereof.
Example 5
A three-dimensional dynamic information physical system based on a GIS comprises a GIS module, a three-dimensional scene display module, an equipment information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and an industrial environment design drawing, and displaying each equipment model in the three-dimensional scene at a overlooking angle;
the device information checking module is used for accessing real data of the device, realizing network communication, reading and sending database data, and screening and displaying device information;
the chart data statistical module is used for dynamically displaying order goods production plan information, equipment key indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environment security information through a chart;
the monitoring video display module is used for video monitoring and displaying the environmental parameters of the industrial environment where the equipment is located, the operation general profile of the equipment and the working condition of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow and acquiring related parameters of goods, equipment and manual operation in the order path processing process.
The GIS module comprises a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, an inquiry analysis sub-module and a monitoring early warning sub-module which are electrically connected; the basic function sub-module is used for realizing the spatial layout, the view operation, the panoramic aerial view and the display setting of the three-dimensional dynamic information; the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of three-dimensional dynamic information; the resource positioning submodule is used for realizing hardware management, electronic fence, resource positioning and positioning service of three-dimensional dynamic information; the query analysis submodule is used for realizing query analysis of the control position, the equipment number, the equipment state, the resource preparation, the inventory quantity and the statistical chart of the three-dimensional dynamic information; and the monitoring and early warning submodule is used for realizing monitoring and early warning of equipment load, bottleneck process, video monitoring and environment standard exceeding.
The three-dimensional scene display module comprises a monitoring module and an execution module which are electrically connected, wherein the monitoring module comprises a camera and a plurality of sensors and is used for acquiring and acquiring implementation data of a factory production link, a supply chain allocation link, a construction site link and a delivery operation and maintenance link in real time; the execution module is used for driving the execution unit to operate and is terminal software operated by an execution object; the execution object starts, pauses and edits the executed task through the execution part, and records the task execution condition and related information.
The three-dimensional scene display module also comprises a navigation map module and a navigation map module, wherein the navigation map module is used for classifying or dividing the factory area so as to realize the quick query of the quick target area.
The chart data statistics module comprises a primary menu display module, the primary menu display module comprises a primary production in-process module, a primary equipment key performance index module, a primary equipment state module, a primary manufacturing resource module, a primary processing process module, a primary inventory module and a primary environment security module which are electrically connected, and the primary production in-process module is used for opening a production in-process form interface; the primary equipment key performance index module is used for controlling the display and the hiding of a secondary menu interface of the equipment key performance index and informing the three-dimensional scene of refreshing the equipment index information; the primary equipment state module is used for controlling the display and the hiding of a secondary menu interface of the equipment state and informing the three-dimensional scene of refreshing the equipment state information; the first-level manufacturing resource module is used for controlling the display and the hiding of a second-level menu of manufacturing resources and informing the three-dimensional scene of refreshing the information of the manufacturing resources; the first-stage machining process module is used for controlling the display and the hiding of a second-stage menu in the machining process and informing the three-dimensional scene of refreshing the information of the part machining process; the first-level inventory module is used for controlling the display and the hiding of the second-level inventory menu and informing the three-dimensional scene of refreshing the inventory point information; and the primary environment security module is used for controlling the display and the hiding of the secondary environment security menu and informing the three-dimensional scene of refreshing the environment monitoring point information.
The first-level menu display module also comprises a second-level menu display module, the second-level menu display module comprises a second-level production in-process module, a second-level equipment key performance index module, a second-level equipment state module, a second-level manufacturing resource module, a second-level processing process module, a second-level inventory module and a second-level environment security module which are electrically connected, the second-level production in-process module is used for displaying the conditions of orders in production in a table form, a specific order is selected according to the requirement, and the production data adding processing process is completed; fuzzy search according to the order number is provided, fuzzy information of the order is directly input, and relevant information is returned; the secondary equipment key performance index module is used for displaying equipment key indexes in a menu form, wherein the equipment key indexes comprise equipment utilization rate, comprehensive utilization rate, running time and performance, and selecting required indexes for three-dimensional display; the secondary equipment state module is used for displaying the running state of the equipment in a menu form, including temperature, rotating shaft speed and energy consumption information, selecting required information and carrying out three-dimensional display; the secondary manufacturing resource module is used for displaying the contents of manufacturing resources in a menu form, including workers, design drawings and machine fault state information, selecting the information of the required manufacturing resources and carrying out three-dimensional display; the secondary processing procedure module is used for displaying a viewable order list in a menu form and setting a processing procedure for displaying a corresponding part in three dimensions; the second-level inventory module is used for displaying inventory points in a menu form and setting whether the three-dimensional inventory points display information of the inventory points or not; and the secondary environment security module is used for displaying the environment monitoring points in a menu form and setting whether the monitoring points in the three dimensions display the information thereof.
Each equipment model displayed in the three-dimensional scene is correspondingly provided with a label bar for displaying the current state of the equipment, including displaying the detailed information of the temperature, the energy consumption, the main shaft rotating speed, the current state of the machine tool and the current state of the equipment model in the current state; the display of the state is displayed according to the lowest value in the current attribute, white is normal, yellow is warning, red is in an alarm state, and the display of the menu is displayed according to the current lowest state; each item of value under the tab bar is obtained through a configuration file, and each state is set in a range and displayed in different colors in the configuration file; the environment monitoring and video monitoring label is used for displaying the current position of each monitoring device, and the target attribute of the current position is obtained through the position of each device.
Each equipment model comprises equipment key performance indexes, equipment states, manufacturing resources, a processing process, inventory and environmental security, and the label attribute displayed on the current equipment model is changed through options of the primary menu display module; the label column enables the ID of the scene model and the ID of the configuration file model to be in one-to-one correspondence by setting the ID of the scene model and the ID of the configuration file model, sets the type of each model, groups and displays the unit name belonging to the model, represents the content to be displayed by each model label menu in the scene and the type of the current model by the selected item of the first-level menu display module, and determines the label state to be displayed in the scene under the condition of selecting the first-level menu display module by setting the configuration file.
The method comprises the steps that a configuration file is arranged in a database, a model ID is set corresponding to each equipment name in the database, each equipment model placed in a scene is provided with the model ID, when a starting program calls the database, the scene model ID is compared with the model ID set in the configuration file, and when the model ID in the database is the same as the model ID in the scene, all attributes of the current model in the database are obtained by the model in the scene.
The database stores data by adopting a MySQL database, and provides data interaction by utilizing a tomcat deployment service interface; the data adopts a layered structure, the system interaction data adopts a local database, and meanwhile, the data is regularly maintained and updated to the local database by utilizing timing scheduling.
The present invention is described in detail below:
the invention relates to a three-dimensional dynamic information physical system based on a GIS, which comprises:
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting UE4 according to the three-dimensional scanning data of the display content and an industrial environment design drawing, and displaying each equipment model in the three-dimensional scene in a overlooking angle;
the device information checking module is used for accessing real data of the device, realizing network communication, reading and sending database data, and screening and displaying device information;
the chart data statistics module is used for dynamically displaying order goods production plan information, equipment key indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environment security information through a chart;
the monitoring video display module is used for video monitoring the environmental parameters of the industrial environment where the display equipment is located, the operation general profile of the equipment and the working condition of workers;
and the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow and acquiring related parameters of goods, equipment and manual operation in the order path processing process.
Referring to fig. 1, the GIS module includes a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, a query analysis sub-module, and a monitoring and early warning sub-module.
The basic function sub-module is used for realizing spatial layout, view operation, panoramic aerial view and display setting of three-dimensional dynamic information;
the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of three-dimensional dynamic information;
the resource positioning submodule is used for realizing hardware management, electronic fence, resource positioning and positioning service of three-dimensional dynamic information;
the query analysis submodule is used for realizing query analysis of the control position, the equipment number, the equipment state, the resource preparation, the inventory quantity and the statistical chart of the three-dimensional dynamic information;
and the monitoring and early warning submodule is used for realizing monitoring and early warning of equipment load, bottleneck process, video monitoring and environment standard exceeding.
The following describes each system module in detail:
the three-dimensional scene display module builds and restores a high-simulation three-dimensional scene by using the UE4, and performs picture monitoring through a top view visual angle or a bird's-eye view visual angle; and the actual operation state of the factory building is restored in real time by adopting model animation display, the model animation has the functions of visual angle switching, visual angle moving up and down, visual angle moving left and right, arbitrary point amplification and reduction and aerial view angle vertical rotation, and the operation of a client and a monitoring end is facilitated.
The system adopts a service architecture, and the operating environment of the system is divided into a mobile client and a cloud server.
The client is a mobile client, network connection is carried out through an Ethernet or other standard 4G networks, and remote monitoring is achieved.
The cloud server comprises a cloud server operating system.
Each functional device in the actual industrial environment comprises a monitoring module and an execution module; the monitoring module comprises a camera and a plurality of sensors and is used for acquiring and acquiring implementation data of a factory production link, a supply chain allocation link, a construction site link and a delivery operation and maintenance link in real time, uploading actual factory information to a system server and updating the three-dimensional model in real time.
The execution module is responsible for driving the execution unit to operate and is the terminal software operated by the execution object; the execution object starts, pauses and edits the executed task through the execution part, and records the task execution condition and related information.
The three-dimensional scene display module comprises a navigation map module, and the navigation map module is used for classifying or dividing the factory area so as to realize the quick query of the quick target area.
The navigation map is divided into a factory span, a workshop section, a team group and a cluster, so that a user can quickly find an area which the user wants to view according to different classification modes.
The division can be continued as required, such as the factory span contains the area: and after clicking different classifications, the three-dimensional scene is automatically switched to a corresponding area.
The chart data statistics module comprises a primary menu display module, and the primary menu display modules respectively comprise a secondary menu display module.
Referring to fig. 2, the one-level menu presentation module includes:
the first-level production in-process module is used for opening a production in-process form interface;
the primary equipment key performance index module is used for controlling the display and the hiding of a secondary menu interface of the equipment key performance index and informing the three-dimensional scene of refreshing the equipment index information;
the primary equipment state module is used for controlling the display and the hiding of a secondary menu interface of the equipment state and informing the three-dimensional scene of refreshing the equipment state information;
the first-level manufacturing resource module is used for controlling the display and the hiding of a second-level menu of manufacturing resources and informing the three-dimensional scene of refreshing the information of the manufacturing resources;
the first-stage machining process module is used for controlling the display and the hiding of a second-stage menu in the machining process and informing the three-dimensional scene of refreshing the information of the part machining process;
the first-level inventory module is used for controlling the display and the hiding of the second-level inventory menu and informing the three-dimensional scene of refreshing the inventory point information;
and the primary environment security module is used for controlling the display and the hiding of the secondary environment security menu and informing the three-dimensional scene of refreshing the environment monitoring point information.
Referring to fig. 3, the secondary menu presentation module includes:
referring to fig. 4 and 5, the secondary production in-process module displays the status of the orders being produced in a table format, selects a specific order according to the requirements, and completes the addition of production data to the processing process; fuzzy search according to the order number is provided, fuzzy information of the order can be directly input, and relevant information is returned;
the secondary equipment key performance index module displays equipment key indexes in a menu form, wherein the equipment key indexes comprise equipment utilization rate, comprehensive utilization rate, running time and performance, and selects required indexes for three-dimensional display;
the secondary equipment state module displays the running state of the equipment in a menu form, including information such as temperature, rotating shaft speed, energy consumption and the like, selects the required information and carries out three-dimensional display;
the secondary manufacturing resource module displays the contents of manufacturing resources in a menu form, including information such as workers, design drawings, machine fault states and the like, selects the information of the required manufacturing resources and carries out three-dimensional display;
the secondary processing process module displays a viewable order list in a menu form and sets a processing process for displaying a corresponding part in three dimensions;
the second-level inventory module displays inventory points in a menu form and sets whether the three-dimensional inventory points display information of the inventory points or not;
and the secondary environment security module displays the environment monitoring points in a menu form and sets whether the monitoring points in the three dimensions display the information thereof.
For production in-process, clickable access
Referring to fig. 6, each device model displayed in the three-dimensional scene corresponds to a label bar or label for displaying the current state of the device;
the label bar is used for displaying the temperature, the energy consumption, the spindle rotating speed, the detailed information of the current state of the machine tool and the current state of the equipment model in the current state;
displaying the state according to the lowest value in the current attribute, wherein white is normal, yellow is warning, red is in an alarm state, and displaying the menu is in the current lowest state;
each numerical value under the label bar is obtained through a configuration file, and in the configuration file, the state of each device is set in a range and is represented by different colors. Such as: the temperature range is 0-59 red, 60-79 yellow and above 80 white. At present, the display is white at 102, so that the current display state is white.
The environment monitoring and video monitoring label is used for displaying the current position of each monitoring device and obtaining the target attribute of the current position through the position of each device.
The implementation method for describing the label bar is as follows:
each equipment model comprises key performance indexes of KPI equipment, equipment states, manufacturing resources, a processing process, inventory and environmental security, and the label attribute displayed on the current equipment model is changed through options of the primary menu display module;
setting the ID of the scene model and the ID of the configuration file model, enabling the ID of the scene model and the ID of the configuration file model to be in one-to-one correspondence, setting the type of each model, grouping each model and displaying the unit name belonging to the model;
the content to be displayed by each model label menu in the scene and the type of the current model are represented by the selected item of the first-level menu display module, and the label state to be displayed in the scene under the condition of selecting the first-level menu display module is determined by setting the configuration file.
The method comprises the steps that a configuration file is arranged in a database, a model ID is set corresponding to each equipment name in the database, each equipment model placed in a scene is provided with the model ID belonging to the equipment model, when a starting program calls the database, the scene model ID is compared with the model ID set in the configuration file, and when the model ID in the database is the same as the model ID in the scene, the model in the scene obtains all attributes of the current model in the database.
The database stores data by adopting a Mysql database, and provides data interaction by utilizing a tomcat deployment service interface; the data adopts a layered structure, the system interaction data adopts a local database, and meanwhile, the data is regularly maintained and updated to the local database by utilizing timing scheduling.
The three-dimensional engine front end sends out a request, processes the request through a database interface service and returns a result.
Also includes a scheduler
And the system three-party system data adopts a timing scheduler to schedule and acquire data at regular time and store the data into a local database corresponding table.
Production plan data is synchronized by the scheduler 12 points per night 30 points, with KPIs being a key performance indicator.
KPI data is sent to a CAXA system once an hour through a timing scheduler to obtain data, and the data is written into a local KPI hour statistical table;
counting the KPI hour table at 12 points every night by 30 minutes to generate KPI day statistical data, and storing the KPI day statistical data into a KPI day statistical table;
counting KPI days at 1 point every weekend night, storing KPI week statistical data for survival in a KPI week statistical table;
and (4) counting the KPI day table at 1 point in the morning of No. 1 per month, generating KPI month statistical data of the previous month, and storing the KPI month statistical data into a KPI month statistical table.
The device status data is obtained from the CAXA system every 10 minutes, every hour, every day, every week and every month by a scheduler and is stored in a device status table of the corresponding dimension.
And the environment monitoring data is communicated with an environment monitoring system through a socket, so that the numerical values of monitoring points and monitoring dimensions are acquired in real time and stored in an environment monitoring acquisition table structure. Acquiring and writing the data of the environment acquisition table into a 10-minute environment monitoring data table every 10 minutes;
counting the 10-minute environment monitoring table every hour, and writing the counted result into the hour environment monitoring table; counting an hourly environment monitoring table every day, and writing the hourly environment monitoring table into a daily environment monitoring table; counting the daily environment monitoring table every week, and writing the daily environment monitoring table into the daily environment monitoring table; and counting the ambient environment monitoring tables every month, and writing the statistics into a monthly environment monitoring table.
The monitoring video display module can enter through login and has the functions of video data network connection, video data display, video control and signal switching and video data holder rotation control and adjustment. And the system is used for video monitoring of plant operation, including positioning and operation monitoring of workers and equipment running conditions.
And the order path display module has an order path arrow indicating function and an order path arrow adjusting function, and monitors specific goods from entering a factory warehouse through the cooperative cooperation of the order path arrow indicating function and the order path arrow adjusting function and the chart data statistical module.
Recording the warehouse stock of the goods and updating the warehouse stock in a three-dimensional model in real time; during cargo processing, recording and monitoring equipment for processing cargos, including the running state of the equipment, workers operating the equipment and cargo attribute changes of the cargos processed on the equipment, and updating information into a three-dimensional model in real time; the method comprises the steps of taking the goods out of a warehouse, converting all process data of the goods when the goods are processed into finished goods and then delivered into three-dimensional data information which can be identified by the system, uploading the three-dimensional data information to a three-dimensional model, updating the information in time by the three-dimensional model, and forming a path of the goods processing flow, namely an order path.
The client and the monitoring terminal can retrieve the goods to be checked through the equipment information checking module, selectively click any equipment model in the order path according to the order path of the target goods after being inquired, and check the operating parameters of any equipment model when the goods are processed and the attribute change of the goods through the chart data statistical module.
According to the invention, a huge factory is intelligently managed through the three-dimensional model, and checking and monitoring can be realized only through the system model, so that monitoring of orders and equipment running states is greatly facilitated.
The invention constructs a three-dimensional scene for restoring high simulation of a factory, monitors the whole factory building in a overlooking angle, accesses real data of equipment and a camera, and displays the running state of the equipment, data statistics and on-site real-time monitoring; meanwhile, the order path real-time updating and monitoring are achieved, the specific flow and the flow direction of the goods are tracked, the running state data of each piece of equipment through which the goods pass and the operation of the equipment are included, and the running state data are specific to a certain operator, so that the order path flow direction is formed, and the order path flow direction is indicated by an arrow, so that the order path flow direction can be conveniently checked by monitoring personnel and a client at any time.
Claims (10)
1. A three-dimensional dynamic information physical system based on GIS comprises a GIS module and is characterized in that: the system also comprises a three-dimensional scene display module, an equipment information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and an industrial environment design drawing, and displaying each equipment model in the three-dimensional scene at a overlooking angle;
the device information checking module is used for accessing real data of the device, realizing network communication, reading and sending database data, and screening and displaying device information;
the chart data statistical module is used for dynamically displaying order goods production plan information, equipment key indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environment security information through a chart;
the monitoring video display module is used for video monitoring and displaying the environmental parameters of the industrial environment where the equipment is located, the operation general profile of the equipment and the working condition of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow and acquiring related parameters of goods, equipment and manual operation in the order path processing process.
2. The GIS-based three-dimensional dynamic information physical system according to claim 1, wherein: the GIS module comprises a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, an inquiry analysis sub-module and a monitoring early warning sub-module which are electrically connected; the basic function sub-module is used for realizing the spatial layout, the view operation, the panoramic aerial view and the display setting of the three-dimensional dynamic information; the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of three-dimensional dynamic information; the resource positioning submodule is used for realizing hardware management, electronic fence, resource positioning and positioning service of three-dimensional dynamic information; the query analysis submodule is used for realizing query analysis of the control position, the equipment number, the equipment state, the resource preparation, the inventory quantity and the statistical chart of the three-dimensional dynamic information; and the monitoring and early warning submodule is used for realizing monitoring and early warning of equipment load, bottleneck process, video monitoring and environment standard exceeding.
3. The GIS-based three-dimensional dynamic information physical system according to claim 1, wherein: the three-dimensional scene display module comprises a monitoring module and an execution module which are electrically connected, wherein the monitoring module comprises a camera and a plurality of sensors and is used for acquiring and acquiring implementation data of a factory production link, a supply chain allocation link, a construction site link and a delivery operation and maintenance link in real time; the execution module is used for driving the execution unit to operate and is terminal software operated by an execution object; the execution object starts, pauses and edits the executed task through the execution part, and records the task execution condition and related information.
4. The GIS-based three-dimensional dynamic information physical system according to claim 3, wherein: the three-dimensional scene display module also comprises a navigation map module and a navigation map module, wherein the navigation map module is used for classifying or dividing the factory area so as to realize the quick query of the quick target area.
5. The GIS-based three-dimensional dynamic information physical system according to claim 1, wherein: the chart data statistics module comprises a primary menu display module, the primary menu display module comprises a primary production in-process module, a primary equipment key performance index module, a primary equipment state module, a primary manufacturing resource module, a primary processing process module, a primary inventory module and a primary environment security module which are electrically connected, and the primary production in-process module is used for opening a production in-process form interface; the primary equipment key performance index module is used for controlling the display and the hiding of a secondary menu interface of the equipment key performance index and informing the three-dimensional scene of refreshing the equipment index information; the primary equipment state module is used for controlling the display and the hiding of a secondary menu interface of the equipment state and informing the three-dimensional scene of refreshing the equipment state information; the first-level manufacturing resource module is used for controlling the display and the hiding of a second-level menu of manufacturing resources and informing the three-dimensional scene of refreshing the information of the manufacturing resources; the first-stage machining process module is used for controlling the display and the hiding of a second-stage menu in the machining process and informing the three-dimensional scene of refreshing the information of the part machining process; the first-level inventory module is used for controlling the display and the hiding of the second-level inventory menu and informing the three-dimensional scene of refreshing the inventory point information; and the primary environment security module is used for controlling the display and the hiding of the secondary environment security menu and informing the three-dimensional scene of refreshing the environment monitoring point information.
6. The GIS-based three-dimensional dynamic information physical system according to claim 5, wherein: the first-level menu display module also comprises a second-level menu display module, the second-level menu display module comprises a second-level production in-process module, a second-level equipment key performance index module, a second-level equipment state module, a second-level manufacturing resource module, a second-level processing process module, a second-level inventory module and a second-level environment security module which are electrically connected, the second-level production in-process module is used for displaying the conditions of orders in production in a table form, a specific order is selected according to the requirement, and the production data adding processing process is completed; fuzzy search according to the order number is provided, fuzzy information of the order is directly input, and relevant information is returned; the secondary equipment key performance index module is used for displaying equipment key indexes in a menu form, wherein the equipment key indexes comprise equipment utilization rate, comprehensive utilization rate, running time and performance, and selecting required indexes for three-dimensional display; the secondary equipment state module is used for displaying the running state of the equipment in a menu form, including temperature, rotating shaft speed and energy consumption information, selecting required information and carrying out three-dimensional display; the secondary manufacturing resource module is used for displaying the contents of manufacturing resources in a menu form, including workers, design drawings and machine fault state information, selecting the information of the required manufacturing resources and carrying out three-dimensional display; the secondary processing procedure module is used for displaying a viewable order list in a menu form and setting a processing procedure for displaying a corresponding part in three dimensions; the second-level inventory module is used for displaying inventory points in a menu form and setting whether the three-dimensional inventory points display information of the inventory points or not; and the secondary environment security module is used for displaying the environment monitoring points in a menu form and setting whether the monitoring points in the three dimensions display the information thereof.
7. The GIS-based three-dimensional dynamic information physical system according to claim 1, wherein: each equipment model displayed in the three-dimensional scene is correspondingly provided with a label bar for displaying the current state of the equipment, including displaying the detailed information of the temperature, the energy consumption, the main shaft rotating speed, the current state of the machine tool and the current state of the equipment model in the current state; the display of the state is displayed according to the lowest value in the current attribute, white is normal, yellow is warning, red is in an alarm state, and the display of the menu is displayed according to the current lowest state; each item of value under the tab bar is obtained through a configuration file, and each state is set in a range and displayed in different colors in the configuration file; the environment monitoring and video monitoring label is used for displaying the current position of each monitoring device, and the target attribute of the current position is obtained through the position of each device.
8. The GIS-based three-dimensional dynamic information physical system according to claim 7, wherein: each equipment model comprises equipment key performance indexes, equipment states, manufacturing resources, a processing process, inventory and environmental security, and the label attribute displayed on the current equipment model is changed through options of the primary menu display module; the label column enables the ID of the scene model and the ID of the configuration file model to be in one-to-one correspondence by setting the ID of the scene model and the ID of the configuration file model, sets the type of each model, groups and displays the unit name belonging to the model, represents the content to be displayed by each model label menu in the scene and the type of the current model by the selected item of the first-level menu display module, and determines the label state to be displayed in the scene under the condition of selecting the first-level menu display module by setting the configuration file.
9. The GIS-based three-dimensional dynamic information physical system according to claim 8, wherein: the method comprises the steps that a configuration file is arranged in a database, a model ID is set corresponding to each equipment name in the database, each equipment model placed in a scene is provided with the model ID, when a starting program calls the database, the scene model ID is compared with the model ID set in the configuration file, and when the model ID in the database is the same as the model ID in the scene, all attributes of the current model in the database are obtained by the model in the scene.
10. The GIS-based three-dimensional dynamic information physical system according to claim 9, wherein: the database stores data by adopting a MySQL database, and provides data interaction by utilizing a tomcat deployment service interface; the data adopts a layered structure, the system interaction data adopts a local database, and meanwhile, the data is regularly maintained and updated to the local database by utilizing timing scheduling.
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