CN111125236B - Three-dimensional dynamic information physical system based on GIS - Google Patents
Three-dimensional dynamic information physical system based on GIS Download PDFInfo
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Abstract
The invention discloses a three-dimensional dynamic information physical system based on GIS, which belongs to the technical field of factory three-dimensional management, and comprises a GIS module, and is characterized in that: the system also comprises a three-dimensional scene display module, an equipment information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected; the device information checking module is used for accessing the real data of the device, realizing network communication, reading and transmitting database data, and screening and displaying the device information; the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow, and acquiring relevant parameters of goods, equipment and manual operation in the order path processing process. The invention can display the running state of the equipment and data statistics; and the system has the advantages of real-time updating and monitoring of the order path, effective tracking of the specific flow and flow direction of the goods, guarantee of orderly operation of the goods and improvement of production efficiency.
Description
Technical Field
The invention relates to the technical field of three-dimensional management of factories, in particular to a three-dimensional dynamic information physical system based on GIS.
Background
CPS system refers to information physical system, is a multidimensional complex system integrating calculation, network and physical environment, and realizes real-time sensing, dynamic control and information service of large-scale engineering system through organic fusion and deep cooperation of 3C technology. CPS realizes the integrated design of calculation, communication and physical systems, can make the systems more reliable, efficient and real-time collaborative, and has important and wide application prospects.
The existing factory environment is large in equipment quantity, a plurality of production lines are arranged, and great difficulty is brought to monitoring of order flow direction, equipment running state, worker working process and data statistics; the customers and the monitoring end cannot sense the details of the orders in real time, and the daily management of goods and the inventory of the warehouse cannot be updated in real time, so that the work of the goods is seriously confused, and the production efficiency is seriously affected.
The Chinese patent literature with publication number of CN 107563707A and publication date of 2018, 01 and 09 discloses a GPS-based logistics scheduling and distributing system device, which comprises a logistics information management module, an order information module, a warehouse management information module, a GPS subsystem module, a GIS subsystem module, a vehicle management module, a personnel management module, an electronic map display module, a client space information inquiry module, a GIS statistical analysis module, a distribution vehicle scheduling module, a distribution route selection module and a logistics optimization module; the method is characterized in that: the logistics information management module is electrically connected with the single chip microcomputer, the order information module output end and the warehouse management information module output end are electrically connected with the logistics information management module input end, and the GPS subsystem module, the GIS subsystem module and the logistics optimization module are electrically connected with the single chip microcomputer.
The logistics scheduling and distributing system equipment based on the GPS disclosed in the patent document is applied to the management of modern warehouses, is convenient for scheduling vehicles, can monitor at any time, ensures the safety of articles, ensures more orderly management of the warehouses, is simple to operate, and increases the flexibility of use. However, the running state and data statistics of the equipment cannot be displayed; the method has the advantages that the method does not have real-time updating and monitoring of order paths, cannot effectively track the specific flow and flow direction of goods, and is easy to cause confusion of goods operation and influence production efficiency.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a three-dimensional dynamic information physical system based on GIS, which can display the running state and data statistics of equipment; and the system has the advantages of real-time updating and monitoring of the order path, effective tracking of the specific flow and flow direction of the goods, guarantee of orderly operation of the goods and improvement of production efficiency.
The invention is realized by the following technical scheme:
the utility model provides a three-dimensional dynamic information physical system based on GIS, includes GIS module, its characterized in that: the system also comprises a three-dimensional scene display module, an equipment information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
The three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and the industrial environment design drawing, and displaying each equipment model in the three-dimensional scene in a overlooking angle;
the device information checking module is used for accessing the real data of the device, realizing network communication, reading and sending database data, and screening and displaying the device information;
the chart data statistics module is used for dynamically displaying order goods production plan information, equipment criticality indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environmental security information through charts;
the monitoring video display module is used for monitoring environmental parameters of an industrial environment where the display equipment is located, running profile of the equipment and working conditions of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow, and acquiring relevant parameters of goods, equipment and manual operation in the order path processing process.
The GIS module comprises a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, a query analysis sub-module and a monitoring and early warning sub-module which are electrically connected; the basic function sub-module is used for realizing space layout, view operation, panoramic aerial view and display setting of three-dimensional dynamic information; the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of the three-dimensional dynamic information; the resource positioning sub-module is used for realizing hardware management, electronic fence, resource positioning and positioning service of the three-dimensional dynamic information; the inquiry analysis sub-module is used for realizing inquiry analysis of control positions, equipment numbers, equipment states, resource preparation, inventory quantity and statistical charts of the three-dimensional dynamic information; and the monitoring and early warning sub-module is used for realizing monitoring and early warning of equipment load, bottleneck procedure, video monitoring and environment exceeding.
The three-dimensional scene display module comprises a monitoring module and an execution module which are electrically connected, wherein the monitoring module comprises a camera and a plurality of sensors and is used for acquiring and acquiring implementation data of a factory production link, a supply chain allocation link, a construction site link and a delivery operation and maintenance link in real time; the execution module is used for driving the execution unit to operate and is terminal software operated by the execution object; the execution object starts, pauses and edits the executed task through the execution part, and records the execution condition of the task and related information.
The three-dimensional scene display module further comprises a navigation map module, wherein the navigation map module is used for classifying or dividing the factory area so as to realize quick inquiry of the quick target area.
The chart data statistics module comprises a primary menu display module, wherein the primary menu display module comprises a primary production in-process module, a primary equipment key performance index module, a primary equipment state module, a primary manufacturing resource module, a primary processing process module, a primary inventory module and a primary environment security module which are electrically connected, and the primary production in-process module is used for opening a production in-process form interface; the primary equipment key performance index module is used for controlling the display and hiding of a secondary menu interface of the equipment key performance index and notifying the three-dimensional scene to refresh the equipment index information; the primary equipment state module is used for controlling the display and the hiding of the equipment state secondary menu interface and notifying the three-dimensional scene to refresh the equipment state information; the first-level manufacturing resource module is used for controlling the display and hiding of a second-level menu of the manufacturing resource and notifying the three-dimensional scene to refresh the information of the manufacturing resource; the primary machining process module is used for controlling the display and hiding of a secondary menu of the machining process and informing the three-dimensional scene to refresh the machining process information of the part; the first-level inventory module is used for controlling the display and hiding of the inventory second-level menu and notifying the three-dimensional scene to refresh inventory point information; the primary environment security module is used for controlling the display and hiding of the secondary environment security menu and notifying the three-dimensional scene to refresh the information of the environment monitoring point.
The first-level menu display module further comprises a second-level menu display module, wherein the second-level menu display module comprises a second-level production preparation module, a second-level equipment key performance index module, a second-level equipment state module, a second-level manufacturing resource module, a second-level processing process module, a second-level inventory module and a second-level environment security module which are electrically connected, and the second-level production preparation module is used for displaying the condition of an order being produced in a form, selecting a specific order according to the requirement, and completing the production data adding and processing process; providing fuzzy search according to order numbers, and directly inputting fuzzy information of orders to return related information; the secondary equipment key performance index module is used for displaying equipment key indexes in a menu form, including equipment utilization rate, comprehensive utilization rate, running time and performance, and selecting required indexes for three-dimensional display; the secondary equipment state module is used for displaying the running state of the equipment in a menu form, including temperature, rotating shaft speed and energy consumption information, selecting the required information and carrying out three-dimensional display; the secondary manufacturing resource module is used for displaying the contents of manufacturing resources in a menu form, including workers, design drawings and machine fault state information, selecting the required manufacturing resource information and performing three-dimensional display; the secondary machining process module is used for displaying a viewable order list in a menu form and setting a machining process for displaying corresponding parts in three dimensions; the second-level inventory module is used for displaying inventory points in a menu form and setting whether the inventory points in three dimensions display information; the secondary environment security module is used for displaying environment monitoring points in a menu mode and setting whether the monitoring points in three dimensions display information.
Each equipment model displayed in the three-dimensional scene is correspondingly provided with a tag column for displaying the current state of the equipment, wherein the tag column is used for displaying the detailed information of the temperature, the energy consumption, the spindle rotating speed and the current state of the equipment model in the current state and the current state of a machine tool; the display of the state is displayed according to the lowest value in the current attribute, white is normal, yellow is warning, red is in an alarm state, and the display of the menu is displayed in the current lowest state; each item of value under the tag column is obtained through a configuration file, and in the configuration file, a range is set for each state, and different colors are used for displaying; the environment monitoring and video monitoring labels are used for displaying the current position of each monitoring device, and the target attribute of the current position is obtained through the position of each device.
Each equipment model comprises equipment key performance indexes, equipment states, manufacturing resources, processing procedures, inventory and environmental security, and the label attribute displayed on the current equipment model is changed through the options of the primary menu display module; the tag column enables the scene model ID to be in one-to-one correspondence with the configuration file model ID through setting the scene model ID and the configuration file model ID, sets the type of each model, groups each model and displays the unit name belonging to the model, then represents the content to be displayed of each model tag menu in the scene and the type of the current model through the selected item of the primary menu display module, and determines the tag state to be displayed in the scene under the condition of selecting the primary menu display module through setting the configuration file.
The method comprises the steps of setting a model ID corresponding to each equipment name in a database, setting a model ID belonging to each equipment model placed in a scene, comparing the scene model ID with the model ID set in a configuration file when a starting program calls the database, and obtaining all attributes of the current model in the database by the model in the scene when the model ID in the database is identical to the model ID in the scene.
The database stores data by adopting a MySQL database, and provides data interaction by utilizing a tomcat deployment service interface; the data adopts a layered architecture, the system interaction data adopts a local database, and the data is regularly maintained and updated to the local database by using a timing schedule.
The MySQL is a relational database management system of open source codes, and uses the most commonly used database management language-structured query language to carry out database management.
The tomcat is a Web application server of free open source code.
The beneficial effects of the invention are mainly shown in the following steps:
according to the invention, through the constructed three-dimensional scene of high simulation of the reduction factory, the whole factory is monitored in a overlooking angle, the real data and the camera of the equipment are accessed, and the running state, data statistics and on-site real-time monitoring of the equipment are displayed; meanwhile, the system has the functions of updating and monitoring the order path in real time, tracking the specific flow and flow direction of goods, including each equipment through which the goods pass and the running state data of the equipment during operation, and particularly forming the order path flow direction to a certain operator, and indicating by an arrow, so that monitoring personnel and clients can check at any time; the orderly proceeding of the goods operation is ensured, and the production efficiency is improved.
Drawings
The invention will be further described in detail with reference to the drawings and detailed description, wherein:
FIG. 1 is a system block diagram of the present invention;
FIG. 2 is a first level menu flow chart of the present invention;
FIG. 3 is a flow chart of a two-level menu of the present invention;
FIG. 4 is a flow chart of the present invention in production at the line of manufacture;
FIG. 5 is a flow chart of a search process for the production of the present invention;
FIG. 6 is a flow chart of the environmental monitoring of the present invention.
Detailed Description
Example 1
The three-dimensional dynamic information physical system based on the GIS comprises a GIS module, and further comprises a three-dimensional scene display module, a device information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and the industrial environment design drawing, and displaying each equipment model in the three-dimensional scene in a overlooking angle;
the device information checking module is used for accessing the real data of the device, realizing network communication, reading and sending database data, and screening and displaying the device information;
the chart data statistics module is used for dynamically displaying order goods production plan information, equipment criticality indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environmental security information through charts;
The monitoring video display module is used for monitoring environmental parameters of an industrial environment where the display equipment is located, running profile of the equipment and working conditions of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow, and acquiring relevant parameters of goods, equipment and manual operation in the order path processing process.
Example 2
The three-dimensional dynamic information physical system based on the GIS comprises a GIS module, and further comprises a three-dimensional scene display module, a device information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and the industrial environment design drawing, and displaying each equipment model in the three-dimensional scene in a overlooking angle;
the device information checking module is used for accessing the real data of the device, realizing network communication, reading and sending database data, and screening and displaying the device information;
the chart data statistics module is used for dynamically displaying order goods production plan information, equipment criticality indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environmental security information through charts;
The monitoring video display module is used for monitoring environmental parameters of an industrial environment where the display equipment is located, running profile of the equipment and working conditions of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow, and acquiring relevant parameters of goods, equipment and manual operation in the order path processing process.
The GIS module comprises a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, a query analysis sub-module and a monitoring and early warning sub-module which are electrically connected; the basic function sub-module is used for realizing space layout, view operation, panoramic aerial view and display setting of three-dimensional dynamic information; the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of the three-dimensional dynamic information; the resource positioning sub-module is used for realizing hardware management, electronic fence, resource positioning and positioning service of the three-dimensional dynamic information; the inquiry analysis sub-module is used for realizing inquiry analysis of control positions, equipment numbers, equipment states, resource preparation, inventory quantity and statistical charts of the three-dimensional dynamic information; and the monitoring and early warning sub-module is used for realizing monitoring and early warning of equipment load, bottleneck procedure, video monitoring and environment exceeding.
Example 3
The three-dimensional dynamic information physical system based on the GIS comprises a GIS module, and further comprises a three-dimensional scene display module, a device information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and the industrial environment design drawing, and displaying each equipment model in the three-dimensional scene in a overlooking angle;
the device information checking module is used for accessing the real data of the device, realizing network communication, reading and sending database data, and screening and displaying the device information;
the chart data statistics module is used for dynamically displaying order goods production plan information, equipment criticality indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environmental security information through charts;
the monitoring video display module is used for monitoring environmental parameters of an industrial environment where the display equipment is located, running profile of the equipment and working conditions of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow, and acquiring relevant parameters of goods, equipment and manual operation in the order path processing process.
The GIS module comprises a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, a query analysis sub-module and a monitoring and early warning sub-module which are electrically connected; the basic function sub-module is used for realizing space layout, view operation, panoramic aerial view and display setting of three-dimensional dynamic information; the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of the three-dimensional dynamic information; the resource positioning sub-module is used for realizing hardware management, electronic fence, resource positioning and positioning service of the three-dimensional dynamic information; the inquiry analysis sub-module is used for realizing inquiry analysis of control positions, equipment numbers, equipment states, resource preparation, inventory quantity and statistical charts of the three-dimensional dynamic information; and the monitoring and early warning sub-module is used for realizing monitoring and early warning of equipment load, bottleneck procedure, video monitoring and environment exceeding.
The three-dimensional scene display module comprises a monitoring module and an execution module which are electrically connected, wherein the monitoring module comprises a camera and a plurality of sensors and is used for acquiring and acquiring implementation data of a factory production link, a supply chain allocation link, a construction site link and a delivery operation and maintenance link in real time; the execution module is used for driving the execution unit to operate and is terminal software operated by the execution object; the execution object starts, pauses and edits the executed task through the execution part, and records the execution condition of the task and related information.
The three-dimensional scene display module further comprises a navigation map module, wherein the navigation map module is used for classifying or dividing the factory area so as to realize quick inquiry of the quick target area.
Example 4
The three-dimensional dynamic information physical system based on the GIS comprises a GIS module, and further comprises a three-dimensional scene display module, a device information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and the industrial environment design drawing, and displaying each equipment model in the three-dimensional scene in a overlooking angle;
the device information checking module is used for accessing the real data of the device, realizing network communication, reading and sending database data, and screening and displaying the device information;
the chart data statistics module is used for dynamically displaying order goods production plan information, equipment criticality indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environmental security information through charts;
The monitoring video display module is used for monitoring environmental parameters of an industrial environment where the display equipment is located, running profile of the equipment and working conditions of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow, and acquiring relevant parameters of goods, equipment and manual operation in the order path processing process.
The GIS module comprises a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, a query analysis sub-module and a monitoring and early warning sub-module which are electrically connected; the basic function sub-module is used for realizing space layout, view operation, panoramic aerial view and display setting of three-dimensional dynamic information; the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of the three-dimensional dynamic information; the resource positioning sub-module is used for realizing hardware management, electronic fence, resource positioning and positioning service of the three-dimensional dynamic information; the inquiry analysis sub-module is used for realizing inquiry analysis of control positions, equipment numbers, equipment states, resource preparation, inventory quantity and statistical charts of the three-dimensional dynamic information; and the monitoring and early warning sub-module is used for realizing monitoring and early warning of equipment load, bottleneck procedure, video monitoring and environment exceeding.
The three-dimensional scene display module comprises a monitoring module and an execution module which are electrically connected, wherein the monitoring module comprises a camera and a plurality of sensors and is used for acquiring and acquiring implementation data of a factory production link, a supply chain allocation link, a construction site link and a delivery operation and maintenance link in real time; the execution module is used for driving the execution unit to operate and is terminal software operated by the execution object; the execution object starts, pauses and edits the executed task through the execution part, and records the execution condition of the task and related information.
The three-dimensional scene display module further comprises a navigation map module, wherein the navigation map module is used for classifying or dividing the factory area so as to realize quick inquiry of the quick target area.
The chart data statistics module comprises a primary menu display module, wherein the primary menu display module comprises a primary production in-process module, a primary equipment key performance index module, a primary equipment state module, a primary manufacturing resource module, a primary processing process module, a primary inventory module and a primary environment security module which are electrically connected, and the primary production in-process module is used for opening a production in-process form interface; the primary equipment key performance index module is used for controlling the display and hiding of a secondary menu interface of the equipment key performance index and notifying the three-dimensional scene to refresh the equipment index information; the primary equipment state module is used for controlling the display and the hiding of the equipment state secondary menu interface and notifying the three-dimensional scene to refresh the equipment state information; the first-level manufacturing resource module is used for controlling the display and hiding of a second-level menu of the manufacturing resource and notifying the three-dimensional scene to refresh the information of the manufacturing resource; the primary machining process module is used for controlling the display and hiding of a secondary menu of the machining process and informing the three-dimensional scene to refresh the machining process information of the part; the first-level inventory module is used for controlling the display and hiding of the inventory second-level menu and notifying the three-dimensional scene to refresh inventory point information; the primary environment security module is used for controlling the display and hiding of the secondary environment security menu and notifying the three-dimensional scene to refresh the information of the environment monitoring point.
The first-level menu display module further comprises a second-level menu display module, wherein the second-level menu display module comprises a second-level production preparation module, a second-level equipment key performance index module, a second-level equipment state module, a second-level manufacturing resource module, a second-level processing process module, a second-level inventory module and a second-level environment security module which are electrically connected, and the second-level production preparation module is used for displaying the condition of an order being produced in a form, selecting a specific order according to the requirement, and completing the production data adding and processing process; providing fuzzy search according to order numbers, and directly inputting fuzzy information of orders to return related information; the secondary equipment key performance index module is used for displaying equipment key indexes in a menu form, including equipment utilization rate, comprehensive utilization rate, running time and performance, and selecting required indexes for three-dimensional display; the secondary equipment state module is used for displaying the running state of the equipment in a menu form, including temperature, rotating shaft speed and energy consumption information, selecting the required information and carrying out three-dimensional display; the secondary manufacturing resource module is used for displaying the contents of manufacturing resources in a menu form, including workers, design drawings and machine fault state information, selecting the required manufacturing resource information and performing three-dimensional display; the secondary machining process module is used for displaying a viewable order list in a menu form and setting a machining process for displaying corresponding parts in three dimensions; the second-level inventory module is used for displaying inventory points in a menu form and setting whether the inventory points in three dimensions display information; the secondary environment security module is used for displaying environment monitoring points in a menu mode and setting whether the monitoring points in three dimensions display information.
Example 5
The three-dimensional dynamic information physical system based on the GIS comprises a GIS module, and further comprises a three-dimensional scene display module, a device information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and the industrial environment design drawing, and displaying each equipment model in the three-dimensional scene in a overlooking angle;
the device information checking module is used for accessing the real data of the device, realizing network communication, reading and sending database data, and screening and displaying the device information;
the chart data statistics module is used for dynamically displaying order goods production plan information, equipment criticality indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environmental security information through charts;
the monitoring video display module is used for monitoring environmental parameters of an industrial environment where the display equipment is located, running profile of the equipment and working conditions of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow, and acquiring relevant parameters of goods, equipment and manual operation in the order path processing process.
The GIS module comprises a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, a query analysis sub-module and a monitoring and early warning sub-module which are electrically connected; the basic function sub-module is used for realizing space layout, view operation, panoramic aerial view and display setting of three-dimensional dynamic information; the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of the three-dimensional dynamic information; the resource positioning sub-module is used for realizing hardware management, electronic fence, resource positioning and positioning service of the three-dimensional dynamic information; the inquiry analysis sub-module is used for realizing inquiry analysis of control positions, equipment numbers, equipment states, resource preparation, inventory quantity and statistical charts of the three-dimensional dynamic information; and the monitoring and early warning sub-module is used for realizing monitoring and early warning of equipment load, bottleneck procedure, video monitoring and environment exceeding.
The three-dimensional scene display module comprises a monitoring module and an execution module which are electrically connected, wherein the monitoring module comprises a camera and a plurality of sensors and is used for acquiring and acquiring implementation data of a factory production link, a supply chain allocation link, a construction site link and a delivery operation and maintenance link in real time; the execution module is used for driving the execution unit to operate and is terminal software operated by the execution object; the execution object starts, pauses and edits the executed task through the execution part, and records the execution condition of the task and related information.
The three-dimensional scene display module further comprises a navigation map module, wherein the navigation map module is used for classifying or dividing the factory area so as to realize quick inquiry of the quick target area.
The chart data statistics module comprises a primary menu display module, wherein the primary menu display module comprises a primary production in-process module, a primary equipment key performance index module, a primary equipment state module, a primary manufacturing resource module, a primary processing process module, a primary inventory module and a primary environment security module which are electrically connected, and the primary production in-process module is used for opening a production in-process form interface; the primary equipment key performance index module is used for controlling the display and hiding of a secondary menu interface of the equipment key performance index and notifying the three-dimensional scene to refresh the equipment index information; the primary equipment state module is used for controlling the display and the hiding of the equipment state secondary menu interface and notifying the three-dimensional scene to refresh the equipment state information; the first-level manufacturing resource module is used for controlling the display and hiding of a second-level menu of the manufacturing resource and notifying the three-dimensional scene to refresh the information of the manufacturing resource; the primary machining process module is used for controlling the display and hiding of a secondary menu of the machining process and informing the three-dimensional scene to refresh the machining process information of the part; the first-level inventory module is used for controlling the display and hiding of the inventory second-level menu and notifying the three-dimensional scene to refresh inventory point information; the primary environment security module is used for controlling the display and hiding of the secondary environment security menu and notifying the three-dimensional scene to refresh the information of the environment monitoring point.
The first-level menu display module further comprises a second-level menu display module, wherein the second-level menu display module comprises a second-level production preparation module, a second-level equipment key performance index module, a second-level equipment state module, a second-level manufacturing resource module, a second-level processing process module, a second-level inventory module and a second-level environment security module which are electrically connected, and the second-level production preparation module is used for displaying the condition of an order being produced in a form, selecting a specific order according to the requirement, and completing the production data adding and processing process; providing fuzzy search according to order numbers, and directly inputting fuzzy information of orders to return related information; the secondary equipment key performance index module is used for displaying equipment key indexes in a menu form, including equipment utilization rate, comprehensive utilization rate, running time and performance, and selecting required indexes for three-dimensional display; the secondary equipment state module is used for displaying the running state of the equipment in a menu form, including temperature, rotating shaft speed and energy consumption information, selecting the required information and carrying out three-dimensional display; the secondary manufacturing resource module is used for displaying the contents of manufacturing resources in a menu form, including workers, design drawings and machine fault state information, selecting the required manufacturing resource information and performing three-dimensional display; the secondary machining process module is used for displaying a viewable order list in a menu form and setting a machining process for displaying corresponding parts in three dimensions; the second-level inventory module is used for displaying inventory points in a menu form and setting whether the inventory points in three dimensions display information; the secondary environment security module is used for displaying environment monitoring points in a menu mode and setting whether the monitoring points in three dimensions display information.
Each equipment model displayed in the three-dimensional scene is correspondingly provided with a tag column for displaying the current state of the equipment, wherein the tag column is used for displaying the detailed information of the temperature, the energy consumption, the spindle rotating speed and the current state of the equipment model in the current state and the current state of a machine tool; the display of the state is displayed according to the lowest value in the current attribute, white is normal, yellow is warning, red is in an alarm state, and the display of the menu is displayed in the current lowest state; each item of value under the tag column is obtained through a configuration file, and in the configuration file, a range is set for each state, and different colors are used for displaying; the environment monitoring and video monitoring labels are used for displaying the current position of each monitoring device, and the target attribute of the current position is obtained through the position of each device.
Each equipment model comprises equipment key performance indexes, equipment states, manufacturing resources, processing procedures, inventory and environmental security, and the label attribute displayed on the current equipment model is changed through the options of the primary menu display module; the tag column enables the scene model ID to be in one-to-one correspondence with the configuration file model ID through setting the scene model ID and the configuration file model ID, sets the type of each model, groups each model and displays the unit name belonging to the model, then represents the content to be displayed of each model tag menu in the scene and the type of the current model through the selected item of the primary menu display module, and determines the tag state to be displayed in the scene under the condition of selecting the primary menu display module through setting the configuration file.
The method comprises the steps of setting a model ID corresponding to each equipment name in a database, setting a model ID belonging to each equipment model placed in a scene, comparing the scene model ID with the model ID set in a configuration file when a starting program calls the database, and obtaining all attributes of the current model in the database by the model in the scene when the model ID in the database is identical to the model ID in the scene.
The database stores data by adopting a MySQL database, and provides data interaction by utilizing a tomcat deployment service interface; the data adopts a layered architecture, the system interaction data adopts a local database, and the data is regularly maintained and updated to the local database by using a timing schedule.
The present invention will be described in detail below:
the invention relates to a three-dimensional dynamic information physical system based on GIS, which comprises:
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the UE4 according to the three-dimensional scanning data of the display content and the industrial environment design drawing, and displaying each equipment model in the three-dimensional scene in a overlooking angle;
the device information checking module is used for accessing the real data of the device, realizing network communication, reading and transmitting database data, and screening and displaying the device information;
The chart data statistics module is used for dynamically displaying order goods production plan information, equipment key indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environment security information through charts;
the monitoring video display module is used for video monitoring of environmental parameters of an industrial environment where the display equipment is located, running profile of the equipment and working conditions of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow, and acquiring relevant parameters of goods, equipment and manual operation in the order path processing process.
Referring to fig. 1, the gis module includes a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, a query analysis sub-module, and a monitoring and early warning sub-module.
The basic function submodule is used for realizing space layout, view operation, panoramic aerial view and display setting of three-dimensional dynamic information;
the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of the three-dimensional dynamic information;
the resource positioning sub-module is used for realizing hardware management, electronic fence, resource positioning and positioning service of the three-dimensional dynamic information;
The inquiry analysis sub-module is used for realizing inquiry analysis of control positions, equipment numbers, equipment states, resource preparation, inventory quantity and statistical charts of the three-dimensional dynamic information;
and the monitoring and early warning sub-module is used for realizing monitoring and early warning of equipment load, bottleneck procedure, video monitoring and environment exceeding.
The following describes each system module in detail:
the three-dimensional scene display module uses the UE4 to build and restore a high-simulation three-dimensional scene, and performs picture monitoring through a top view angle or a bird's eye view angle; and the model animation is adopted to display the actual running state of the factory building in real time, has the functions of switching the visual angle, moving the visual angle up and down and left and right, enlarging and reducing any point and rotating the bird's eye view up and down, and is convenient for the operation of clients and monitoring ends.
The system adopts a service architecture, and the running environment of the system is divided into a mobile client and a cloud server.
The client is a mobile client, and is connected with the network through an Ethernet or other system 4G networks, and remote monitoring is realized.
The cloud server comprises a cloud server operating system.
Each functional device in the actual industrial environment comprises a monitoring module and an executing module; the monitoring module comprises a camera and a plurality of sensors and is used for acquiring and acquiring implementation data of a factory production link, a supply chain allocation link, a construction site link and a delivery operation and maintenance link in real time, uploading factory actual information to a system server and updating the three-dimensional model in real time.
The execution module is responsible for driving the execution unit to operate and is terminal software operated by the execution object; the execution object starts, pauses and edits the executed task through the execution part, and records the execution condition of the task and related information.
The three-dimensional scene display module comprises a navigation map module, wherein the navigation map module is used for classifying or dividing the factory area so as to realize quick inquiry of the quick target area.
The navigation map is divided into a factory span, a working section, a team and a cluster, so that a user can quickly find an area which the user wants to view according to different classification modes.
Partitioning may continue as needed, such as including regions within the factory span: and after clicking different classifications, the three-dimensional scene is automatically switched to the corresponding area.
The chart data statistics module comprises a primary menu display module, and the primary menu display modules comprise a secondary menu display module.
Referring to fig. 2, the primary menu presentation module includes:
the first-level production system module is used for opening a production system form interface;
the primary equipment key performance index module is used for controlling the display and hiding of a secondary menu interface of the equipment key performance index and notifying the three-dimensional scene to refresh the equipment index information;
The primary equipment state module is used for controlling the display and the hiding of the equipment state secondary menu interface and notifying the three-dimensional scene to refresh the equipment state information;
the first-level manufacturing resource module is used for controlling the display and hiding of a second-level menu of the manufacturing resource and notifying the three-dimensional scene to refresh the information of the manufacturing resource;
the primary machining process module is used for controlling the display and hiding of a secondary menu of the machining process and informing the three-dimensional scene refreshing of the information of the machining process of the part;
the first-level inventory module is used for controlling the display and hiding of the inventory second-level menu and notifying the three-dimensional scene to refresh inventory point information;
the primary environment security module is used for controlling the display and hiding of the secondary environment security menu and notifying the three-dimensional scene to refresh the information of the environment monitoring point.
Referring to fig. 3, the two-level menu presentation module includes:
referring to fig. 4 and 5, the secondary production module displays the order situation in production in a form, selects a specific order according to the requirement, and completes the addition of production data to the processing procedure; providing fuzzy search according to order numbers, and directly inputting fuzzy information of orders to return related information;
the secondary equipment key performance index module displays equipment key indexes in a menu form, wherein the equipment key indexes comprise equipment utilization rate, comprehensive utilization rate, running time and performance, and the required indexes are selected for three-dimensional display;
The secondary equipment state module displays the equipment operation state including temperature, rotating shaft speed, energy consumption and other information in a menu form, selects the required information and performs three-dimensional display;
the secondary manufacturing resource module displays the content of manufacturing resources in a menu form, including information such as workers, design drawings, machine fault states and the like, selects the information of the required manufacturing resources and displays the information in a three-dimensional mode;
the secondary machining process module displays a viewable order list in a menu form and sets a machining process for displaying corresponding parts in three dimensions;
the second-level inventory module displays inventory points in a menu form and sets whether the inventory points in three dimensions display information;
and the secondary environment security module displays environment monitoring points in a menu form, and sets whether the monitoring points display information in three dimensions.
For production runs, clickable entry
Referring to fig. 6, each device model shown in the three-dimensional scene corresponds to a tag field or label for displaying the current state of the device;
the tag column is used for displaying the temperature, energy consumption, spindle rotation speed, detailed information of the current state of the machine tool and the current state of the machine tool of the equipment model in the current state;
the display of the state is displayed according to the lowest value in the current attribute, wherein white is normal, yellow is warning, red is in an alarm state, and the display of the menu is displayed in the current lowest state;
Each numerical value under the tag column is obtained through a configuration file, and a range setting is carried out on each equipment state in the configuration file, and the numerical values are expressed by different colors. Such as: the temperature range is 0-59 red, 60-79 yellow, and more than 80 white. The current state is 102, and therefore the current state is white.
The environment monitoring and video monitoring labels are used for displaying the current position of each monitoring device and obtaining the target attribute of the current position through the position of each device.
The realization method for describing the tag column comprises the following steps:
each equipment model comprises key performance indexes, equipment states, manufacturing resources, processing procedures, inventory and environmental security of KPI equipment, and the label attribute displayed on the current equipment model is changed through options of a primary menu display module;
setting the ID of a scene model and the ID of a configuration file model, enabling the scene model ID and the configuration file model ID to correspond one by one, setting the type of each model, grouping each model and displaying the unit name belonging to the model;
and the selected item of the primary menu display module is used for representing the content to be displayed of each model label menu in the scene and the type of the current model, and the label state to be displayed in the scene under the condition of selecting the primary menu display module is determined through the setting of the configuration file.
The method comprises the steps of setting a model ID corresponding to each equipment name in a database, setting a model ID of each equipment model placed in a scene on each equipment model, comparing the model ID of the scene with the model ID set in a configuration file when a starting program calls the database, and obtaining all attributes of the current model in the database by the model in the scene when the model ID in the database is identical to the model ID in the scene.
The database stores data by adopting a Mysql database, and provides data interaction by utilizing a tomcat deployment service interface; the data adopts a layered architecture, the system interaction data adopts a local database, and the data is regularly maintained and updated to the local database by using a timing schedule.
The front end of the three-dimensional engine sends out a request, processes the request through the database interface service and returns a result.
Also comprises a dispatcher
And the system three-party system data adopts a timing scheduler to schedule and acquire data at regular time and stores the data into a local database corresponding table.
The production plan data is synchronized by the scheduler at 12 points 30 minutes per night, where KPIs are key performance indicators.
The KPI data is sent to the CAXA system to acquire data once per hour through a timing scheduler, and the data is written into a local KPI hour statistical table;
Counting the KPI hour table at 12 points 30 minutes per night, generating KPI day statistical data, and storing the KPI day statistical data into the KPI day statistical table;
counting the KPI day table at 1 night on weekend, and storing survival KPI week statistical data into the KPI week statistical table;
and counting the KPI day table at 1 early morning point of each month to generate the KPI month statistical data of the previous month, and storing the KPI month statistical data into the KPI month statistical table.
Device state data is obtained from the CAXA system by the scheduler every 10 minutes, every hour, every day, every week, every month and stored in a device state table of the corresponding dimension.
And the environment monitoring data are stored in an environment monitoring acquisition table structure by establishing socket communication with the environment monitoring system, and acquiring the values of the monitoring points and the monitoring dimensions in real time. Acquiring and writing environment acquisition table data into a 10-minute environment monitoring data table every 10 minutes;
counting the 10-minute environment monitoring table every hour, and writing the statistics into the hour environment monitoring table; counting the hour environment monitoring table every day, and writing the counted hour environment monitoring table into the day environment monitoring table; counting the day environment monitoring table every week, and writing the day environment monitoring table into the week environment monitoring table; and carrying out statistics on the weekly environment monitoring table every month, and writing the statistics into the monthly environment monitoring table.
The monitoring video display module can enter through login and has the functions of video data network connection, video data display, video control and signal switching and video data holder rotation control and adjustment. The system is used for video monitoring of factory work, including positioning and operation monitoring of workers and equipment operation conditions.
The order path display module is provided with an order path arrow indication function and an order path arrow adjustment function, and is matched with the chart data statistics module to start entering the factory warehouse for specific goods, namely, the goods are monitored.
Recording warehouse stock of the goods and updating the warehouse stock in real time in a three-dimensional model; recording equipment for monitoring the processing of cargoes, including the running state of the equipment, workers operating the equipment and the property change of the cargoes processed on the equipment, and updating information into a three-dimensional model in real time; all process data from the warehouse to the process of processing the goods into finished goods are converted into three-dimensional data information which can be identified by the system and uploaded into a three-dimensional model, the three-dimensional model updates information in time, and a path of the goods processing flow, namely an order path, is formed.
The customer and the monitoring end can search the goods to be checked through the equipment information checking module, selectively click any equipment model in the order path according to the order path of the target goods after the inquiry, and check the operation parameters of any equipment model when the goods are processed and the property change of the goods through the chart data statistics module.
According to the invention, the huge factory is intelligently managed through the three-dimensional model, and checking and monitoring can be realized only through the system model, so that monitoring of orders and equipment operation states is greatly facilitated.
The high-simulation three-dimensional scene of the reduction factory constructed by the invention is used for monitoring the whole factory building in a overlooking angle, accessing real data of equipment and cameras, displaying the running state of the equipment, carrying out data statistics and carrying out on-site real-time monitoring; meanwhile, the system has the functions of updating and monitoring the order path in real time, tracking the specific flow and flow direction of goods, including each equipment through which the goods pass and the running state data of the equipment during operation, and particularly forming the order path flow direction to a certain operator, and indicating by arrows, so that monitoring personnel and clients can check at any time.
Claims (8)
1. The utility model provides a three-dimensional dynamic information physical system based on GIS, includes GIS module, its characterized in that: the system also comprises a three-dimensional scene display module, an equipment information viewing module, a chart data statistics module, a monitoring video display module and an order path display module which are electrically connected;
the three-dimensional scene display module is used for building and restoring a high-simulation three-dimensional scene by adopting the illusion engine 4 according to the three-dimensional scanning data of the display content and the industrial environment design drawing, and displaying each equipment model in the three-dimensional scene in a overlooking angle;
The device information checking module is used for accessing the real data of the device, realizing network communication, reading and sending database data, and screening and displaying the device information;
the chart data statistics module is used for dynamically displaying order goods production plan information, equipment criticality indexes, equipment state parameters, manufacturing resource data, order processing process information, goods inventory data and environmental security information through charts;
the monitoring video display module is used for monitoring environmental parameters of an industrial environment where the display equipment is located, running profile of the equipment and working conditions of workers;
the order path display module is used for forming an order path according to the order processing flow, indicating the order path by adopting an arrow, and acquiring relevant parameters of goods, equipment and manual operation in the order path processing process;
the GIS module comprises a basic function sub-module, a navigation roaming sub-module, a resource positioning sub-module, a query analysis sub-module and a monitoring and early warning sub-module which are electrically connected; the basic function sub-module is used for realizing space layout, view operation, panoramic aerial view and display setting of three-dimensional dynamic information; the navigation roaming sub-module is used for realizing map navigation, map positioning, visiting roaming and free roaming of the three-dimensional dynamic information; the resource positioning sub-module is used for realizing hardware management, electronic fence, resource positioning and positioning service of the three-dimensional dynamic information; the inquiry analysis sub-module is used for realizing inquiry analysis of control positions, equipment numbers, equipment states, resource preparation, inventory quantity and statistical charts of the three-dimensional dynamic information; the monitoring and early warning sub-module is used for realizing monitoring and early warning of equipment load, bottleneck procedure, video monitoring and environment exceeding standard;
Each equipment model displayed in the three-dimensional scene is correspondingly provided with a tag column for displaying the current state of the equipment, wherein the tag column is used for displaying the detailed information of the temperature, the energy consumption, the spindle rotating speed and the current state of the equipment model in the current state and the current state of a machine tool; the display of the state is displayed according to the lowest value in the current attribute, white is normal, yellow is warning, red is in an alarm state, and the display of the menu is displayed in the current lowest state; each item of value under the tag column is obtained through a configuration file, and in the configuration file, a range is set for each state, and different colors are used for displaying; the environment monitoring and video monitoring labels are used for displaying the current position of each monitoring device, and the target attribute of the current position is obtained through the position of each device.
2. The GIS-based three-dimensional dynamic information physical system of claim 1, wherein: the three-dimensional scene display module comprises a monitoring module and an execution module which are electrically connected, wherein the monitoring module comprises a camera and a plurality of sensors and is used for acquiring and acquiring implementation data of a factory production link, a supply chain allocation link, a construction site link and a delivery operation and maintenance link in real time; the execution module is used for driving the execution unit to operate and is terminal software operated by the execution object; the execution object starts, pauses and edits the executed task through the execution part, and records the execution condition of the task and related information.
3. A GIS-based three-dimensional dynamic information physical system according to claim 2, wherein: the three-dimensional scene display module further comprises a navigation map module, wherein the navigation map module is used for classifying or dividing the factory area so as to realize quick inquiry of the quick target area.
4. The GIS-based three-dimensional dynamic information physical system of claim 1, wherein: the chart data statistics module comprises a primary menu display module, wherein the primary menu display module comprises a primary production in-process module, a primary equipment key performance index module, a primary equipment state module, a primary manufacturing resource module, a primary processing process module, a primary inventory module and a primary environment security module which are electrically connected, and the primary production in-process module is used for opening a production in-process form interface; the primary equipment key performance index module is used for controlling the display and hiding of a secondary menu interface of the equipment key performance index and notifying the three-dimensional scene to refresh the equipment index information; the primary equipment state module is used for controlling the display and the hiding of the equipment state secondary menu interface and notifying the three-dimensional scene to refresh the equipment state information; the first-level manufacturing resource module is used for controlling the display and hiding of a second-level menu of the manufacturing resource and notifying the three-dimensional scene to refresh the information of the manufacturing resource; the primary machining process module is used for controlling the display and hiding of a secondary menu of the machining process and informing the three-dimensional scene to refresh the machining process information of the part; the first-level inventory module is used for controlling the display and hiding of the inventory second-level menu and notifying the three-dimensional scene to refresh inventory point information; the primary environment security module is used for controlling the display and hiding of the secondary environment security menu and notifying the three-dimensional scene to refresh the information of the environment monitoring point.
5. The GIS-based three-dimensional dynamic information physical system of claim 4, wherein: the first-level menu display module further comprises a second-level menu display module, wherein the second-level menu display module comprises a second-level production preparation module, a second-level equipment key performance index module, a second-level equipment state module, a second-level manufacturing resource module, a second-level processing process module, a second-level inventory module and a second-level environment security module which are electrically connected, and the second-level production preparation module is used for displaying the condition of an order being produced in a form, selecting a specific order according to the requirement, and completing the production data adding and processing process; providing fuzzy search according to order numbers, and directly inputting fuzzy information of orders to return related information; the secondary equipment key performance index module is used for displaying equipment key indexes in a menu form, including equipment utilization rate, comprehensive utilization rate, running time and performance, and selecting required indexes for three-dimensional display; the secondary equipment state module is used for displaying the running state of the equipment in a menu form, including temperature, rotating shaft speed and energy consumption information, selecting the required information and carrying out three-dimensional display; the secondary manufacturing resource module is used for displaying the contents of manufacturing resources in a menu form, including workers, design drawings and machine fault state information, selecting the required manufacturing resource information and performing three-dimensional display; the secondary machining process module is used for displaying a viewable order list in a menu form and setting a machining process for displaying corresponding parts in three dimensions; the second-level inventory module is used for displaying inventory points in a menu form and setting whether the inventory points in three dimensions display information; the secondary environment security module is used for displaying environment monitoring points in a menu mode and setting whether the monitoring points in three dimensions display information.
6. The GIS-based three-dimensional dynamic information physical system of claim 5, wherein: each equipment model comprises equipment key performance indexes, equipment states, manufacturing resources, processing procedures, inventory and environmental security, and the label attribute displayed on the current equipment model is changed through the options of the primary menu display module; the tag column enables the scene model ID to be in one-to-one correspondence with the configuration file model ID through setting the scene model ID and the configuration file model ID, sets the type of each model, groups each model and displays the unit name belonging to the model, then represents the content to be displayed of each model tag menu in the scene and the type of the current model through the selected item of the primary menu display module, and determines the tag state to be displayed in the scene under the condition of selecting the primary menu display module through setting the configuration file.
7. The GIS-based three-dimensional dynamic information physical system of claim 6, wherein: the method comprises the steps of setting a model ID corresponding to each equipment name in a database, setting a model ID belonging to each equipment model placed in a scene, comparing the scene model ID with the model ID set in a configuration file when a starting program calls the database, and obtaining all attributes of the current model in the database by the model in the scene when the model ID in the database is identical to the model ID in the scene.
8. The GIS-based three-dimensional dynamic information physical system of claim 7, wherein: the database stores data by adopting a MySQL database, and provides data interaction by utilizing a tomcat deployment service interface; the data adopts a layered architecture, the system interaction data adopts a local database, and the data is regularly maintained and updated to the local database by using a timing schedule.
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