Drying device with adjustable safety belt production is used
Technical Field
The invention relates to the technical field of safety belt processing devices, in particular to an adjustable drying device for safety belt production.
Background
The process flow of the safety belt product is as follows: the safety belt generally used for automobiles is a set of safety device which is generally formed by a safety belt fabric with a buckle, an adjusting part, a retractor, a continuous part and the like. In the process of dyeing the safety belt, a disperse dye hot-melting rolling method is generally selected for dyeing. The dyeing process flow is as follows: padding dye liquor, drying, hot melting, washing, soaping and washing. The safety belt is firstly padded in the dye liquor continuously and then dried in hot air at 160 ℃. Meanwhile, after the safety belt is drawn and shaped, the safety belt can be stretched by about 7% -8%.
Some technical schemes related to safety belt production also appear in the prior art, for example, a chinese patent with application number 2018105943359 discloses a safety belt drying device for safety seat production, which can conveniently place a safety belt and improve usability; meanwhile, the joint area between the safety belt and the bracket is reduced, the contact effect of air and the safety belt is enhanced, the drying effect is improved, and the use reliability is enhanced; the electric heating device comprises a working box, a motor, an installation frame, a support and an electric heating net, wherein the motor is arranged on the installation frame, and the electric heating net is arranged on the rear side wall in the working box; the support comprises a fixed rod, a plurality of groups of first connecting rods, a plurality of groups of second connecting rods and a plurality of groups of placing rods, and a rotating shaft is arranged at the right output end of the servo motor; still include connecting axle, ball bearing and two sets of support piece, inside the connecting axle right-hand member inserted ball bearing, and the connecting axle left end was connected with the dead lever right-hand member, and two sets of support piece set up respectively in the work box on the first half regional left and right sides of diapire.
Although this technical scheme accessible is taken the safety belt and is put on placing the pole to reduce the laminating area that exists between safety belt and support, and drive through servo motor and rotate epaxial dead lever and place the pole and rotate, thereby can stir the gas in the work box, so that the contact effect of reinforcing air and safety belt improves the stoving effect, and the reinforcing is used the reliability. However, the safety belt drying device adopts a direct drying mode to work when drying the safety belt, so that the dye on the inner side limit of the safety belt cannot be sufficiently dyed, the drying efficiency of the inner side of the safety belt is low, the drying time is required to be prolonged, the drying efficiency of the safety belt is reduced, and the cost is increased.
Disclosure of Invention
The invention aims to provide an adjustable drying device for production of a safety belt, which can adjust the inclination angles of a plurality of convex springs, enables the convex springs to rotate so as to adjust the outer diameters of the convex springs, enables the convex springs to do reciprocating deformation of extension and contraction, and accordingly enables the safety belt to be intermittently tensioned, accelerates dye to enter the interior of fibers, and effectively improves dyeing efficiency and safety belt drying efficiency.
The technical purpose of the invention is realized by the following technical scheme:
the utility model provides a drying device with adjustable safety belt production is used, includes the drying cabinet, be equipped with hot plate and a plurality of stretch-draw module in the drying cabinet, stretch-draw module includes the net that separates in the convex type spring, the convex type spring outside, is used for reciprocal pulling the pulling module of convex type spring one end to and be arranged in the module of rubbing with the hands of the protruding type spring other end in the repetition rotation, still be connected with in the drying cabinet and be used for the aeration module that outwards blows from the protruding type spring inboard.
Furthermore, the pulling module comprises a rotating shaft positioned in the drying box body, the convex springs are distributed around the rotating shaft, and a driving piece which is close to and/or far away from the corresponding end of the convex spring in the reciprocating driving process when the rotating shaft rotates is arranged on the rotating shaft.
Furthermore, the driving part comprises a permanent magnet plate connected with one end of the convex spring and a plurality of first arc-shaped permanent magnets wound on the corresponding end of the rotating shaft, the magnetic pole of the permanent magnet plate close to the rotating shaft and the magnetic pole of the first arc-shaped permanent magnet on the peripheral surface are homonymy/synonymy magnetic poles, an interval is reserved between the adjacent first arc-shaped permanent magnets, and the permanent magnet plate is connected in the drying box body in a sliding manner along the direction close to or far from the rotating shaft.
Furthermore, a second arc permanent magnet is arranged between the adjacent first arc permanent magnets, and the magnetic poles on the outer peripheral surfaces of the first arc permanent magnet and the second arc permanent magnet are different magnetic poles.
Furthermore, the aeration module comprises a hollow pipe connected to one end of the middle convex spring close to the pulling module, the inner end of the hollow pipe extends into the middle convex spring, the outer wall of the hollow pipe is provided with a plurality of through holes, and the hollow pipe is communicated with an air inlet piece for air inlet in the pipe.
Furthermore, one end of the hollow pipe close to the pulling module is provided with a sliding end with a rectangular section, a bottom clapboard is arranged in the drying box body, and a limiting groove for the sliding end of the hollow pipe to move along the pulled direction is formed in the bottom clapboard.
Furthermore, the air inlet piece comprises a piston cylinder, a push plate which is attached to the inner wall of the piston cylinder and slides along the length direction of the piston cylinder is arranged in the piston cylinder, a connecting rod is connected to the outer side of the push plate, and one end, far away from the push plate, of the connecting rod is hinged to the hollow pipe; the piston cylinder is provided with two air guide holes communicated with the inside of the drying box body, the sliding path of the push plate is positioned between the two air guide holes, one air guide hole of the push plate close to the hollow pipe is connected with a one-way exhaust valve, and the one-way exhaust valve only allows air to enter from the outside of the piston cylinder; one end of the piston cylinder, which is close to the hollow pipe, is communicated with a hose, one end of the hose, which is far away from the piston cylinder, is communicated with the hollow pipe, a second one-way exhaust valve is arranged in the hose, and the second one-way exhaust valve only allows air to be exhausted from the piston cylinder.
Furthermore, the twisting module comprises a connecting rod, one end of the connecting rod is far away from the pulling module through a convex spring, the connecting rod is only connected in the drying box body in a rotating mode around the axis of the connecting rod, driven gears are coaxially arranged on the connecting rod, a driving gear is coaxially arranged on the rotating shaft and meshed with all the driven gears, a plurality of reset sections are arranged on the outer peripheral face of the driving gear, and intervals are reserved between the driven gears and the reset sections during rotation.
Furthermore, the rubbing module comprises a connecting rod connected with one end of the convex spring far away from the pulling module, the connecting rod is only connected in the drying box body in a rotating mode around the axis of the connecting rod, a friction disc is coaxially arranged on the rotating shaft, a plurality of reset sections are arranged on the outer peripheral surface of the friction disc, and a gap is formed between the outer peripheral surface of the connecting rod and the reset sections during rotation.
Furthermore, a rubber layer is arranged on the outer peripheral surface of the friction disc.
In conclusion, the invention has the following beneficial effects:
1. the rotating shaft is driven to rotate by the driving motor, the rotating shaft drives the pulling module to act, so that the inclination angles of the two middle convex springs are adjusted, the middle convex springs are driven to rotate by the twisting module to adjust the outer diameters of the middle convex springs, the tensioning degree of the safety belt on the inner side of the drying box body is conveniently adjusted, the middle convex springs are subjected to reciprocating deformation of extension and contraction, the safety belt can be intermittently tensioned, the dye is accelerated to enter the fiber, and the dyeing efficiency and the safety belt drying efficiency are effectively improved;
2. according to the invention, through the arrangement of the hollow pipe and the piston cylinder, air on the inner side of one end of the piston cylinder can be sprayed out through the hollow pipe through the movement of the hollow pipe, so that the safety belt can be dried on the inner side of the convex spring, the drying efficiency of the contact part of the safety belt and the separation net is improved, air on the inner side of the other end is sucked back to the inner side of the drying box body and sprayed out, the air flow on the inner side of the drying box body is further accelerated, and the drying efficiency of the safety belt can be improved.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of embodiment 1;
FIG. 2 is a schematic view of the internal structure of embodiment 1;
FIG. 3 is a schematic view of the internal structure of embodiment 1 in use;
FIG. 4 is an enlarged partial schematic view at B of FIG. 2;
fig. 5 is a schematic structural view of the connection between the rotating shaft and the magnetic module in embodiment 1;
FIG. 6 is a schematic cross-sectional view taken along line A-A of FIG. 2;
FIG. 7 is a schematic sectional view at A-A in example 2.
In the figure: 1. drying the box body; 11. a drive motor; 12. a rotating shaft; 121. a drive gear; 122. a reset segment; 123. a friction disk; 124. a rubber layer; 2. a top baffle; 3. a bottom partition; 31. a limiting groove; 4. a tensioning module; 41. a connecting rod; 42. a driven gear; 43. a rubber wheel; 44. a convex spring; 45. separating the net; 46. a hollow tube; 461. a hinged lever; 462. a permanent magnet plate; 6. an aeration module; 61. a piston cylinder; 611. an air vent; 612. a one-way exhaust valve; 62. pushing the plate; 63. a connecting rod; 64. a hose; 641. a second one-way exhaust valve; 71. a first arc permanent magnet; 72. and a second arc permanent magnet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
the utility model provides a drying device with adjustable safety belt production is used, as shown in fig. 1 and fig. 2, including dry box 1, be fixed with the hot plate on the dry box 1 inside wall, heat to the air of dry box 1 inside, the top and the bottom of dry box 1 inboard are fixed with top baffle 2 and the end baffle 3 that the level set up respectively, be connected with a plurality of stretch-draw modules 4 between top baffle 2 and the end baffle 3, stretch-draw module 4 includes well convex type spring 44, the heat-resisting net 45 that separates of elasticity that the winding is fixed in the well convex type spring 44 outside, a pulling module for reciprocating pulling well convex type spring 44 lower extreme, and be used for the rubber module of protruding type spring 44 upper end in the repeated rotation.
As shown in fig. 2 and 3, the pulling module includes a vertical rotating shaft 12 in the drying cabinet 1, a convex spring 44 is distributed around the rotating shaft 12, and a driving member for driving the lower end of the convex spring 44 to approach and separate from each other in a reciprocating manner when the rotating shaft 12 rotates is provided. In this embodiment, there is a driving motor 11 used for driving the rotation shaft 12 to rotate at the top of the outer side of the drying box 1 through bolt fixed mounting, the top end of the rotation shaft 12 is connected with the output end of the driving motor 11 in a transmission manner, the convex springs 44 are set as two symmetrically distributed about the rotation shaft 12, the dyed safety belt is introduced into the drying box 1 through one side of the drying box 1, one end of the safety belt is sequentially wound on the outer sides of the two convex springs 44, the safety belt leaves the box from one section of the drying box 1, and then the safety belt is wound by using an external traction mechanism, so that the safety belt can walk.
As shown in fig. 4, the driving member includes a vertical permanent magnet plate 462 connected to the lower end of the convex spring 44, and a plurality of first arc permanent magnets 71 wound around the corresponding end of the rotating shaft 12, the magnetic pole of the permanent magnet plate 462 near the rotating shaft 12 and the magnetic pole of the first arc permanent magnets 71 on the outer peripheral surface are different magnetic poles, there is a gap between adjacent first arc permanent magnets 71, and the permanent magnet plate 462 is connected in the drying cabinet 1 in a sliding manner along the direction near or far from the rotating shaft 12. In this embodiment, the permanent magnet plate 462 is located on the extension line of the connection line of the lower ends of the two convex springs 44, and the permanent magnet plate 462 abuts between the bottom partition plate 3 and the bottom side surface of the drying cabinet 1.
As shown in fig. 5, in order to further ensure the reciprocating linear motion of the permanent magnet plate 462 and to make the convex spring stretch in a reciprocating manner, a second arc permanent magnet 72 is further provided between the first adjacent arc permanent magnets 71, and the first arc permanent magnet 71 and the second arc permanent magnet 72 have different magnetic poles on the outer circumferential surface side. In this embodiment, the first arc permanent magnet 71 and the second arc permanent magnet 72 are disposed at two central angles of 90 degrees and uniformly distributed on the outer peripheral surface of the rotating shaft 12.
As shown in fig. 2 and 4, an aeration module 6 for blowing air from the inside of the middle convex spring 44 to the outside is further connected to the inside of the drying cabinet 1. The aeration module 6 comprises a hollow pipe 46 fixed at the lower end of the convex spring 44, the inner end of the hollow pipe 46 extends into the convex spring 44, a plurality of through holes are spirally formed in the outer wall of the hollow pipe 46, the through holes are all located inside the separation net 45, and the hollow pipe 46 is communicated with an air inlet piece for air inlet in the pipe.
As shown in fig. 4, the air inlet part includes a piston cylinder 61 fixed between the bottom side surfaces of the drying cabinet 1, the bottom partition plate 3 is provided with an opening for the piston cylinder 61 to be installed, in this embodiment, the top side of the piston cylinder 61 is flush with the upper side surface of the bottom partition plate 3. A vertical push plate 62 which is attached to the inner wall of the piston cylinder 61 and slides along the length direction of the piston cylinder is arranged in the piston cylinder 61, the push plate 62 is square and is matched with the cross section of the inner side of the piston cylinder 61, a connecting rod 63 is fixed on the outer side of the push plate 62, and one end, far away from the push plate 62, of the connecting rod 63 penetrates through the end part of the piston cylinder 61 and is hinged to the hollow pipe; two air guide holes 611 communicated with the inside of the drying box body 1 are formed in the top side face of the piston cylinder 61, the sliding path of the push plate 62 is positioned between the two air guide holes 611, one air guide hole 611 of the push plate, which is close to the hollow pipe 46, is connected with a one-way exhaust valve 612, and the one-way exhaust valve 612 only allows air to enter from the outside of the piston cylinder 61; an expansion hose 64 is communicated with one end of the piston cylinder 61 close to the hollow pipe 46, one end of the expansion hose 64 far away from the piston cylinder 61 is communicated with the lower end of the hollow pipe 46, a second one-way exhaust valve 641 is fixed at the end part of the hose 64 close to the piston cylinder 61, and the second one-way exhaust valve 641 only allows air to be exhausted from the piston cylinder 61.
As shown in fig. 4, a sliding end with a rectangular cross section is provided at one end of the hollow tube 46 close to the pulling module, the cross section of the hollow tube 46 located in the convex spring 44 is circular, and the bottom partition plate 3 is provided with a strip-shaped limiting groove 31 for the sliding end of the hollow tube 46 to move along the pulled direction. The end that slides is articulated to have articulated rod 461, and the end that the articulated rod 461 keeps away from the end that slides is fixed mutually with permanent magnetism board 462.
As shown in fig. 6, the rubbing module includes a vertical connecting rod 41 fixed at the upper end of a convex spring 44, the connecting rod 41 is only connected to the top partition 2 around its axis in a rotating manner, a driven gear 42 is coaxially fixed on the connecting rod 41, the driven gear 42 abuts against the upper side of the top partition 2, the connecting rod 41 is connected with a lower limit abutting against the lower side of the top partition 2, and the connecting rod 41 can be rotatably connected with the top partition 2 through a bearing to reduce the rotation resistance; the rotating shaft 12 is coaxially provided with a driving gear 121, the driving gear 121 is engaged with the two driven gears 42, the driving gear 121 is uniformly provided with four reset sections 122 with central angles of 45 degrees around the outer peripheral surface, and the driven gears 42 and the reset sections 122 are spaced when rotating. In the present embodiment, the reset segment 122 diameter is equal to the root circle diameter.
Example 2:
as shown in fig. 7, the structure of the present embodiment is substantially the same as that of embodiment 1, except that: the twisting module comprises a connecting rod 41 connected with one end of a convex spring 44 far away from the pulling module, the connecting rod 41 is only connected with the top partition plate 2 in a rotating mode around the axis of the connecting rod 41, a rubber wheel 43 is coaxially connected onto the connecting rod 41, a friction disc 123 is coaxially arranged on the rotating shaft 12, and the rubber wheel 43 is tangent to the excircle of the friction disc 123; four reset sections 122 with central angles of 45 degrees are uniformly arranged on the friction disc 123 around the outer peripheral surface, and intervals are reserved between the outer peripheral surface of the connecting rod 41 and the reset sections 122 when the connecting rod rotates; the outer peripheral surface of the friction disk 123 not provided with the reset section 122 is provided with a heat-resistant rubber layer 124 to improve friction and reduce cost.
The working principle is as follows:
during the use, at first with the safety belt after the dyeing inside through one side introduction of dry box 1 for the one end of safety belt twines in proper order in the outside of two convex spring 44, separates net 45 and makes the safety belt be located the outside of convex spring 44 all the time, then uses outside traction mechanism to carry out the rolling action to the one end of safety belt, thereby makes the safety belt can walk, and the hot plate during operation produces the heat, thereby heats the air of dry box 1 inboard, thereby dries the safety belt.
The rotating shaft 12 is driven to rotate by the driving motor 11, when the rotating shaft 12 rotates, the lower end of the rotating shaft 12 drives the pulling module to pull the lower end of the convex spring 44 in a reciprocating manner, the upper end of the middle convex spring 44 drives the rubbing module to repeatedly rotate, the outer diameter of the middle convex spring 44 can be adjusted, thereby facilitating the adjustment of the tension degree of the safety belt at the inner side of the drying box body 1 and carrying out the reciprocating deformation of the expansion and contraction along the outer diameter direction, thereby intermittently tensioning the safety belt, further, when the tension and the relaxation of the safety belt are changed alternately, the dye can enter the fiber rapidly, the dyeing efficiency and the safety belt drying efficiency are effectively improved, and when the convex spring 44 is deformed, the dye adhered to the separation net 45 and partially caked can be separated from the separation net 45, so that the separation net 45 can limit the safety belt.
And the convex spring 44 is when rotating, the bottom of hollow tube 46 receives the effect of aeration module 6 to make convex spring 44 when rotating, can make the inboard air of piston cylinder 6 one end spout through hollow tube 46 through the removal of hollow tube 46, thereby can dry the safety belt in the inboard of convex spring 4, improve the drying efficiency to the contact site of safety belt and spacer mesh 45, the inboard air of the other end comes back to the inboard of drying box 1 and inhales the blowout, further the inboard air flow of drying box, promote the drying efficiency of safety belt.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.