CN101050578A - Method for producing child safety belt knitting belt of automobile seat - Google Patents
Method for producing child safety belt knitting belt of automobile seat Download PDFInfo
- Publication number
- CN101050578A CN101050578A CN200710040566.7A CN200710040566A CN101050578A CN 101050578 A CN101050578 A CN 101050578A CN 200710040566 A CN200710040566 A CN 200710040566A CN 101050578 A CN101050578 A CN 101050578A
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- child safety
- automobile seat
- manufacture method
- belt
- safety belt
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Abstract
The present invention relates to a production method of children's seat belt. Said production method includes warping process, weaving process and dyeing and finishing process.
Description
Technical field
The present invention relates to a kind of manufacture method of motor vehicle safety band ribbon, especially relate to a kind of manufacture method of child safety belt knitting belt of automobile seat.
Background technology
In the world today many countries all mandatory requirement baby and children must use special-purpose safety device when taking motor vehicles, children's safety takes up main traction pinning effect in this device, therefore requires child belt should have enough tensile strength and stable to guarantee security performance.
At present domestic performance requirement at the juvenile automobile safety belt is mainly the common performances such as stretching resistance, specification, thickness, COLOR FASTNESS of ribbon, so more employing polypropylene material in producing, stretching resistance is low, ageing resistace is poor and the disadvantage of this kind material is, and present production technology can't overcome above-mentioned shortcoming, therefore the child safety belt knitting belt of automobile seat that adopts prior art to obtain does not have traction pinning effect when having an accident, security is relatively poor, can't provide high safety guarantee to baby and children.
Summary of the invention
Purpose of the present invention is exactly the manufacture method that the child safety belt knitting belt of automobile seat of a kind of high-tensile, high stability, high abrasion, nontoxic anti-flammability is provided for the deficiency that overcomes above-mentioned prior art existence.
Purpose of the present invention can be achieved through the following technical solutions: a kind of manufacture method of child safety belt knitting belt of automobile seat, this manufacture method comprises through line procedures, weaving process and dyeing and finishing process.
Describedly adopt the high-strength polyester industrial long filament as the fabric warp through line procedures, every ribbon has 240～300 warps, is that 300～500m/min carries out warping processing on warping apparatus with linear velocity.
The preferred FDY1000D/96F of described high-strength polyester industrial long filament, preferred 270 warps of described every ribbon, the preferred 350～450m/min of described linear velocity.
Described weaving process adopts the low twill-weave of two Senior Two, 2～12 palm fibres produce, every brown sheet is worn the double joint warp, white germ band width is 41～47mm before the dyeing and finishing, pick count is 6.3～6.7, parallel adopts the high-strength polyester industrial long filament, and the lock seaming line adopts polyester fiber (Polyster) low-stretch yarn 150D individual thread.
Preferred 4～10 palm fibres of described weaving process produce, the white preferred 42～44mm of germ band width before the described dyeing and finishing, the preferred FDY1000D/192F of described high-strength polyester industrial long filament.
Described dyeing and finishing process comprises following processing step:
(1) setting dyeing and finishing speed is 10～14m/min;
(2) provide the dye liquor of 18～22 grams per liter proportionings, this dye liquor concentration and the height in the dyestuff groove thereof keep stable state;
(3) fabric that has been soaked with dyestuff enters the infrared preliminary drying case, and the preliminary drying temperature is 175～190 ℃, and the preliminary drying time is 3～8 minutes;
(4) pre-baked product enters the hot melt case and carries out the hot melt fixation, and hot melt oven temperature, degree is 200～220 ℃, and hot molten time is 10～15 minutes;
(5) product after the fixation is washed processing, adopt six rinsing bowls altogether, first, second road washing is adopted the mixed solution of 200～300 gram NaOH, 300～400 gram sodium hydrosulfites and water to carry out reduction cleaning and is handled, tank liquor keeps acidity-basicity ph=7, operating temperature is 60～80 ℃, three, the 4th road adopts clear water to wash processing, operating temperature is 60～80 ℃, the normal temperature acid solution of the 5th road employing 5%～10% carries out the acid-base neutralization reaction treatment, tank liquor keeps acidity-basicity ph=4～6, be faintly acid, the 6th road adopts the normal temperature clear water to carry out laundry operation;
(6) adopt road, back treatment trough to carry out the back readjusting operations, be furnished with the fire retardant of 40～100 grams per liters and the anti-wear agent of 50～100 grams per liters in the back road treatment trough;
(7) hot readjusting operations, wet textiles enter drying cylinder and carry out HEAT SETTING oven dry removal Electrostatic Treatment, and drying tube temperature is 100～110 ℃.
Described sodium hydrosulfite is a sodium dithionite.
Compared with prior art, technology of the present invention is simple, reasonable, adopt technology of the present invention can obtain the child safety belt knitting belt of automobile seat that a kind of outward appearance presents four stripeds, this belt-strap has high-tensile, high stability, high abrasion, nontoxic anti-flammability, antimicrobial and high-light-fastness, can provide higher safety guarantee for baby and the children that take motor vehicles.
The specific embodiment
The invention will be further described below in conjunction with specific embodiment.
Embodiment 1
Through line procedures: adopting industrial filament FDY1000D/96F is raw material, sets 350m/min warp rotating speed on warping apparatus, and with three warping coiled hairs, each coiled hair is 90 through the end of a thread number with every ribbon.
Weaving process: the coiled hair that warping is good is gone up on the loom respectively, at first adjust loom shaft raising mechanism, keeping filling density is 6.3, with the low twill-weave of two Senior Two, 8 palm fibres produce, next guarantees the technical parameter figure that entrys that every brown sheet provides according to engineering department, wear the double joint warp, and then industrial filament FDY1000D/192F is assemblied in sending in the Weft handling device of loom, then Polyster low-stretch yarn 150D individual thread is sent in the serging device, last whole debugging guarantees that the fabric production specification is 43mm～44mm, overall styling presents four striateds, and pick count is 6.3.
Dyeing and finishing process: the fabric that weaves is connected on the leader tape of equipment for dyeing and finishing by making, carrying out the dyeing and finishing of continous mode high temperature hot melt produces, at first machine speed is transferred to 12m/min, start the machine, product advances machine and is introduced into dyestuff colouring process, by automatic feeder the dyestuff for preparing is sent into the dyestuff groove, product enters the infrared preliminary drying case afterwards, the preliminary drying temperature is controlled at 175 ℃, the preliminary drying time set is 6 minutes, product enters the hot melt case and carries out the hot melt fixation behind the preliminary drying, hot melt oven temperature, degree is controlled at 200 ℃, hot molten time is 15 minutes, to wash through the product of fixation afterwards, at first enter first, two road rinsing bowls, be placed with NaOH300 gram and sodium hydrosulfite (sodium dithionite in the groove, the mixed aqueous solutions of 400 grams down together), water temperature is 60 ℃, fabric enters the 3rd more then, the 4th road washing hot water storgae, water temperature is 80 ℃, enter 5 constant virtues temperature weakly acidic aqueous solution groove after the washing, be normal temperature clear water carrying out washing treatment at last, after the reduction cleaning processing through six roads, fabric enters on the auxiliary agent groove, immerses with the speed of 12m/min in the mixed solution of anti-wear agent of fire retardant that concentration remains on 60 grams per liters and 50 grams per liters, and is last again through two large-scale drying rollers with remove electrostatic equipment, finish the production task of critical process, obtain the belt-strap that outward appearance presents four stripeds.
Embodiment 2
Through line procedures: adopting the industrial filament identical with embodiment 1 is raw material, setting 450m/min warp rotating speed on warping apparatus, and with three warping coiled hairs, each coiled hair is 90 through the end of a thread number with every ribbon.
Weaving process: the coiled hair that warping is good is gone up on the loom respectively, at first adjust loom shaft raising mechanism, keeping filling density is 6.7, with the low twill-weave of two Senior Two, 10 palm fibres produce, next guarantees the technical parameter figure that entrys that every brown sheet provides according to engineering department, wear the double joint warp, and then industrial filament FDY1000D/192F is assemblied in sending in the Weft handling device of loom, then Polyster low-stretch yarn 150D individual thread is sent in the serging device, last whole debugging guarantees that the fabric production specification is 42mm, overall styling presents four striateds, and pick count is 6.7.
Dyeing and finishing process: the fabric that weaves is connected on the leader tape of equipment for dyeing and finishing, carrying out the dyeing and finishing of continous mode high temperature hot melt produces, at first machine speed is transferred to 10m/min, start the machine then, product advances machine and is introduced into dyestuff colouring process, by automatic feeder the dyestuff for preparing is sent into the dyestuff groove, product enters the infrared preliminary drying case afterwards, the preliminary drying temperature is controlled at 185 ℃, the preliminary drying time set is 8 minutes, product enters the hot melt case and carries out the hot melt fixation behind the preliminary drying, hot melt oven temperature, degree is controlled at 210 ℃, hot molten time is 12 minutes, to wash through the product of fixation afterwards, at first enter first, two road rinsing bowls, be placed with the mixed aqueous solution of NaOH200 gram and sodium hydrosulfite 300 grams in the groove, water temperature is 80 ℃, fabric enters the 3rd more then, the 4th road washing hot water storgae, water temperature is 80 ℃, enter 5 constant virtues temperature weakly acidic aqueous solution groove after the washing, be normal temperature clear water carrying out washing treatment at last, after the reduction cleaning processing through six roads, fabric enters on the auxiliary agent groove, immerse with the speed of 10m/min in the mixed solution of anti-wear agent of fire retardant that concentration remains on 40 grams per liters and 60 grams per liters, last finish the production task of critical process, obtain the belt-strap that outward appearance presents four stripeds again through two large-scale drying rollers with remove electrostatic equipment.
Embodiment 3
Through line procedures: adopting the industrial filament identical with embodiment 1 is raw material, setting 300m/min warp rotating speed on warping apparatus, and with three warping coiled hairs, each coiled hair is 80 through the end of a thread number with every ribbon.
Weaving process: the coiled hair that warping is good is gone up on the loom respectively, at first adjust loom shaft raising mechanism, keeping filling density is 6.5, with the low twill-weave of two Senior Two, 2 palm fibres produce, next guarantees the technical parameter figure that entrys that every brown sheet provides according to engineering department, wear the double joint warp, and then industrial filament FDY1000D/192F is assemblied in sending in the Weft handling device of loom, then Polyster low-stretch yarn 150D individual thread is sent in the serging device, last whole debugging guarantees that the fabric production specification is 41mm, overall styling presents four striateds, and pick count is 6.5.
Dyeing and finishing process: the fabric that weaves is connected on the leader tape of equipment for dyeing and finishing, carrying out the dyeing and finishing of continous mode high temperature hot melt produces, at first machine speed is transferred to 10m/min, start the machine then, product advances machine and is introduced into dyestuff colouring process, by automatic feeder the dyestuff for preparing is sent into the dyestuff groove, product enters the infrared preliminary drying case afterwards, the preliminary drying temperature is controlled at 180 ℃, the preliminary drying time set is 6 minutes, product enters the hot melt case and carries out the hot melt fixation behind the preliminary drying, hot melt oven temperature, degree is controlled at 200 ℃, hot molten time is 15 minutes, to wash through the product of fixation afterwards, at first enter first, two road rinsing bowls, be placed with the mixed aqueous solution of NaOH200 gram and sodium hydrosulfite 300 grams in the groove, water temperature is 60 ℃, fabric enters the 3rd more then, the 4th road washing hot water storgae, water temperature is 60 ℃, enter 5 constant virtues temperature weakly acidic aqueous solution groove after the washing, be normal temperature clear water carrying out washing treatment at last, after the reduction cleaning processing through six roads, fabric enters on the auxiliary agent groove, immerse with the speed of 10m/min in the mixed solution of anti-wear agent of fire retardant that concentration remains on 70 grams per liters and 80 grams per liters, last finish the production task of critical process, obtain the belt-strap that outward appearance presents four stripeds again through two large-scale drying rollers with remove electrostatic equipment.
Embodiment 4
Through line procedures: adopting the industrial filament identical with embodiment 1 is raw material, setting 500m/min warp rotating speed on warping apparatus, and with three warping coiled hairs, each coiled hair is 100 through the end of a thread number with every ribbon.
Weaving process: the coiled hair that warping is good is gone up on the loom respectively, at first adjust loom shaft raising mechanism, keeping filling density is 6.7, with the low twill-weave of two Senior Two, 12 palm fibres produce, next guarantees the technical parameter figure that entrys that every brown sheet provides according to engineering department, wear the double joint warp, and then industrial filament FDY1000D/192F is assemblied in sending in the Weft handling device of loom, then Polyster low-stretch yarn 150D individual thread is sent in the serging device, last whole debugging guarantees that the fabric production specification is 47mm, overall styling presents four striateds, and pick count is 6.7.
Dyeing and finishing process: the fabric that weaves is connected on the leader tape of equipment for dyeing and finishing, carrying out the dyeing and finishing of continous mode high temperature hot melt produces, at first machine speed is transferred to 14m/min, start the machine then, product advances machine and is introduced into dyestuff colouring process, by automatic feeder the dyestuff for preparing is sent into the dyestuff groove, product enters the infrared preliminary drying case afterwards, the preliminary drying temperature is controlled at 190 ℃, the preliminary drying time set is 3 minutes, product enters the hot melt case and carries out the hot melt fixation behind the preliminary drying, hot melt oven temperature, degree is controlled at 220 ℃, hot molten time is 10 minutes, to wash through the product of fixation afterwards, at first enter first, two road rinsing bowls, be placed with the mixed aqueous solution of NaOH300 gram and sodium hydrosulfite 400 grams in the groove, water temperature is 80 ℃, fabric enters the 3rd more then, the 4th road washing hot water storgae, water temperature is 80 ℃, enter 5 constant virtues temperature weakly acidic aqueous solution groove after the washing, be normal temperature clear water carrying out washing treatment at last, after the reduction cleaning processing through six roads, fabric enters on the auxiliary agent groove, immerse with the speed of 14m/min in the mixed solution of anti-wear agent of fire retardant that concentration remains on 100 grams per liters and 100 grams per liters, last finish the production task of critical process, obtain the belt-strap that outward appearance presents four stripeds again through two large-scale drying rollers with remove electrostatic equipment.
Claims (7)
1. the manufacture method of a child safety belt knitting belt of automobile seat, this manufacture method comprises through line procedures, weaving process and dyeing and finishing process.
2. the manufacture method of a kind of child safety belt knitting belt of automobile seat according to claim 1, it is characterized in that, describedly adopt the high-strength polyester industrial long filament as the fabric warp through line procedures, every ribbon has 240～300 warps, is that 300～500m/min carries out warping processing on warping apparatus with linear velocity.
3. the manufacture method of a kind of child safety belt knitting belt of automobile seat according to claim 2, it is characterized in that, the preferred FDY1000D/96F of described high-strength polyester industrial long filament, preferred 270 warps of described every ribbon, the preferred 350～450m/min of described linear velocity.
4. the manufacture method of a kind of child safety belt knitting belt of automobile seat according to claim 1, it is characterized in that, described weaving process adopts the low twill-weave of two Senior Two, 2～12 palm fibres produce, every brown sheet is worn the double joint warp, and white germ band width is 41～47mm before the dyeing and finishing, and pick count is 6.3～6.7, parallel adopts the high-strength polyester industrial long filament, and the lock seaming line adopts polyester fiber (Polyster) low-stretch yarn 150D individual thread.
5. the manufacture method of a kind of child safety belt knitting belt of automobile seat according to claim 4, it is characterized in that, preferred 4～10 palm fibres of described weaving process produce, the white preferred 42～44mm of germ band width before the described dyeing and finishing, the preferred FDY1000D/192F of described high-strength polyester industrial long filament.
6. the manufacture method of a kind of child safety belt knitting belt of automobile seat according to claim 1 is characterized in that, described dyeing and finishing process comprises following processing step:
(1) setting dyeing and finishing speed is 10～14m/min;
(2) provide the dye liquor of 18～22 grams per liter proportionings, this dye liquor concentration and the height in the dyestuff groove thereof keep stable state;
(3) fabric that has been soaked with dyestuff enters the infrared preliminary drying case, and the preliminary drying temperature is 175～190 ℃, and the preliminary drying time is 3～8 minutes;
(4) pre-baked product enters the hot melt case and carries out the hot melt fixation, and hot melt oven temperature, degree is 200～220 ℃, and hot molten time is 10～15 minutes;
(5) product after the fixation is washed processing, adopt six rinsing bowls altogether, first, second road washing is adopted the mixed solution of 200～300 gram NaOH, 300～400 gram sodium hydrosulfites and water to carry out reduction cleaning and is handled, tank liquor keeps acidity-basicity ph=7, operating temperature is 60～80 ℃, three, the 4th road adopts clear water to wash processing, operating temperature is 60～80 ℃, the normal temperature acid solution of the 5th road employing 5%～10% carries out the acid-base neutralization reaction treatment, tank liquor keeps acidity-basicity ph=4～6, be faintly acid, the 6th road adopts the normal temperature clear water to carry out laundry operation;
(6) adopt road, back treatment trough to carry out the back readjusting operations, be furnished with the fire retardant of 40～100 grams per liters and the anti-wear agent of 50～100 grams per liters in the back road treatment trough;
(7) hot readjusting operations, wet textiles enter drying cylinder and carry out HEAT SETTING oven dry removal Electrostatic Treatment, and drying tube temperature is 100～110 ℃.
7. the manufacture method of a kind of child safety belt knitting belt of automobile seat according to claim 6 is characterized in that, described sodium hydrosulfite is a sodium dithionite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710040566.7A CN101050578A (en) | 2007-05-11 | 2007-05-11 | Method for producing child safety belt knitting belt of automobile seat |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710040566.7A CN101050578A (en) | 2007-05-11 | 2007-05-11 | Method for producing child safety belt knitting belt of automobile seat |
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| CN101050578A true CN101050578A (en) | 2007-10-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200710040566.7A Pending CN101050578A (en) | 2007-05-11 | 2007-05-11 | Method for producing child safety belt knitting belt of automobile seat |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101403200B (en) * | 2008-11-14 | 2010-09-29 | 南京大华特种带织造有限公司 | Chemical fabric suspension cable dyeing and finishing method |
| CN102182009A (en) * | 2011-05-04 | 2011-09-14 | 东莞方皓汽车配件有限公司 | Efficient and environment-friendly webbing production system |
| CN102995220A (en) * | 2012-09-30 | 2013-03-27 | 浙江联洋复合材料有限公司 | Carbon fiber woven belt for reinforcing composite aerial material and production method of belt |
| CN103088589A (en) * | 2011-10-31 | 2013-05-08 | 上海爱思织带有限公司 | Making method of four-striped car child seat safety woven belt |
| CN103088588A (en) * | 2011-10-31 | 2013-05-08 | 上海爱思织带有限公司 | Making method of nine-striped car child seat safety woven belt |
| CN103485069A (en) * | 2013-08-21 | 2014-01-01 | 苏州工业园区依利电子贸易有限公司 | Micro elastic safety braid |
| CN103930605A (en) * | 2011-10-12 | 2014-07-16 | 卡尔施塔尔有限公司 | Seat-belt strap for a seat-belt system |
| CN106835426A (en) * | 2017-02-16 | 2017-06-13 | 泰州市佳源机带有限公司 | A kind of method for improving ribbon thickness and width precision |
| CN110219083A (en) * | 2019-06-18 | 2019-09-10 | 华懋（厦门）新材料科技股份有限公司 | A kind of production technology of the more latitude safety belts of colour |
| CN111118784A (en) * | 2019-11-25 | 2020-05-08 | 江苏航运职业技术学院 | Drying device with adjustable safety belt production is used |
| CN115506066A (en) * | 2022-10-13 | 2022-12-23 | 华懋（厦门）新材料科技股份有限公司 | Durable luminous automobile safety belt and production process thereof |
-
2007
- 2007-05-11 CN CN200710040566.7A patent/CN101050578A/en active Pending
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101403200B (en) * | 2008-11-14 | 2010-09-29 | 南京大华特种带织造有限公司 | Chemical fabric suspension cable dyeing and finishing method |
| CN102182009A (en) * | 2011-05-04 | 2011-09-14 | 东莞方皓汽车配件有限公司 | Efficient and environment-friendly webbing production system |
| CN103930605A (en) * | 2011-10-12 | 2014-07-16 | 卡尔施塔尔有限公司 | Seat-belt strap for a seat-belt system |
| CN107385622A (en) * | 2011-10-12 | 2017-11-24 | 卡尔施塔尔有限公司 | Safety belt for restraint system |
| CN103088589A (en) * | 2011-10-31 | 2013-05-08 | 上海爱思织带有限公司 | Making method of four-striped car child seat safety woven belt |
| CN103088588A (en) * | 2011-10-31 | 2013-05-08 | 上海爱思织带有限公司 | Making method of nine-striped car child seat safety woven belt |
| CN102995220A (en) * | 2012-09-30 | 2013-03-27 | 浙江联洋复合材料有限公司 | Carbon fiber woven belt for reinforcing composite aerial material and production method of belt |
| CN103485069A (en) * | 2013-08-21 | 2014-01-01 | 苏州工业园区依利电子贸易有限公司 | Micro elastic safety braid |
| CN106835426A (en) * | 2017-02-16 | 2017-06-13 | 泰州市佳源机带有限公司 | A kind of method for improving ribbon thickness and width precision |
| CN110219083A (en) * | 2019-06-18 | 2019-09-10 | 华懋（厦门）新材料科技股份有限公司 | A kind of production technology of the more latitude safety belts of colour |
| CN111118784A (en) * | 2019-11-25 | 2020-05-08 | 江苏航运职业技术学院 | Drying device with adjustable safety belt production is used |
| CN115506066A (en) * | 2022-10-13 | 2022-12-23 | 华懋（厦门）新材料科技股份有限公司 | Durable luminous automobile safety belt and production process thereof |
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