CN111113917A - Multi-process synchronous automatic production servo press capable of automatically installing skin and framework - Google Patents
Multi-process synchronous automatic production servo press capable of automatically installing skin and framework Download PDFInfo
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- CN111113917A CN111113917A CN202010045671.5A CN202010045671A CN111113917A CN 111113917 A CN111113917 A CN 111113917A CN 202010045671 A CN202010045671 A CN 202010045671A CN 111113917 A CN111113917 A CN 111113917A
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- skin
- framework
- cylinder
- tire mold
- plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/483—Reactive adhesives, e.g. chemically curing adhesives
- B29C65/4845—Radiation curing adhesives, e.g. UV light curing adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/64—Joining a non-plastics element to a plastics element, e.g. by force
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
- B29C65/7805—Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
- B29C65/7847—Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7855—Provisory fixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7897—Means for discharging the joined articles from the joining apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/863—Robotised, e.g. mounted on a robot arm
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/58—Upholstery or cushions, e.g. vehicle upholstery or interior padding
Abstract
The servo press comprises a surface positioning heating mechanism, a press frame and a truss robot, wherein the surface positioning heating mechanism is provided with a framework turnover mechanism and is provided with a product framework a, a surface placing workbench is provided with a product surface b and is driven by a workbench propulsion cylinder to move to a specified position, the first surface suction mechanism sucks the product surface b, and a heating device of the surface positioning heating mechanism and the framework turnover mechanism enter the press frame under the action of two-stage propulsion cylinders. The middle moving platform arranged on the press frame is driven by the servo motor to move downwards and absorb the product framework a by the second surface skin absorption mechanism, then the product surface skin b is placed on the lower tire mold, the heating device and the framework overturning mechanism reset, and the middle moving platform continues to descend to enable the upper tire mold and the lower tire mold to be matched and subjected to pressure compounding to obtain a composite framework c. And then the truss robot slides under the driving of a truss robot sliding motor, and the composite framework c is taken out of the press frame and placed on a conveying belt.
Description
Technical Field
The embodiment relates to the technical field of processing equipment of automobile upright post interior trimming panels, in particular to a multi-process synchronous automatic production servo press capable of automatically installing skins and frameworks.
Background
At present, the framework and the skin need to be subjected to composite processing in the processing of the middle decorative plate of the automobile part, the composite processing of the framework and the skin of the middle decorative plate needs to be carried out through a series of processes, firstly, glue needs to be coated on the framework and activated to ensure the composite effect of the framework and the skin, uniform heating needs to be carried out in the process of activating the glue, a heating device is needed to operate, if the required state cannot be achieved through manual heating, pressure compounding is carried out by a mold after heating, and the link of pressure compounding of the heating device and the mold needs to be connected. To this, this technical scheme provides a set of complete equipment and accomplishes, sets up epidermis location heating mechanism and overturn the even heating to the product skeleton in glue activation part to in transferring to the press frame of pressure recombination part through promoting the cylinder, the press frame sets up the fetal membrane through servo motor automated control's upper and lower pressfitting action, still sets up the truss robot after the product pressure is compound and gets the piece, whole journey is automatic completion. The processing steadiness and the efficiency of well plaque have effectively been ensured, and human factor improvement processingquality is avoided in automatic processing.
Disclosure of Invention
The multi-process synchronous automatic production servo press machine capable of automatically installing the surface skin and the framework is used for machining the framework and the surface skin of an automobile column interior trim panel, and can automatically machine a plurality of products at one time in the whole process to improve the machining efficiency of the framework and the surface skin.
The synchronous automatic production servo press of the multiple processes of automatic installation epidermis and skeleton includes: the surface positioning and heating mechanism comprises a heating device, a framework turnover mechanism and a surface placing workbench, wherein the framework turnover mechanism is positioned above the heating device and driven by a turnover cylinder, the surface placing workbench is positioned below the heating device and driven by a propulsion cylinder, the heating device mainly comprises a fixed frame plate and an infrared heating lamp tube, the propulsion cylinder comprises a first-stage propulsion cylinder, a second-stage propulsion cylinder and a workbench propulsion cylinder, a first surface suction mechanism is arranged at the bottom of the fixed frame plate, and a surface suction head for sucking a product surface b is arranged on the first surface suction mechanism. The press frame comprises an upper tire mold, a lower tire mold, a middle moving platform, a lower tire mold fixing plate, a tooth column, a fixing plate connecting shaft, a lifting balance gear plate, a lifting balance slide rod and a servo motor for driving the upper tire mold fixing plate to lift. The truss robot is arranged on the discharge side of the press frame, is connected to one side of the slide rail and slides through the drive of the sliding motor of the truss robot, is provided with a turntable head, is connected with a workpiece taking clamp for placing a composite framework c in a receiving manner, and is also provided with a conveying belt for conveying the composite framework c below the corresponding slide rail. The upper tire mold and the lower tire mold are respectively and fixedly connected to the middle moving platform and the lower tire mold fixing plate, two tooth columns are respectively arranged on the surfaces of two ends of the upper tire mold fixing plate, a motor transmission shaft driven by a servo motor is connected between the two tooth columns in an occluded manner, transmission shaft gears are arranged at two ends of the motor transmission shaft, a fixed plate connecting shaft is connected to the upper portion of the upper tire mold fixing plate in an penetrated manner, two ends of the fixed plate connecting shaft are connected to two end faces of the upper tire mold fixing plate in an penetrated manner and provided with synchronous gears, the synchronous gears are connected with a lifting balance gear plate in an occluded manner and located at two ends of the lifting balance slide bars respectively arranged at two ends of the press frame, and the lifting.
The framework turnover mechanism arranged on the surface skin positioning and heating mechanism is provided with a product framework a, the surface skin placing workbench is provided with a product surface skin b, the surface skin placing workbench is driven by a workbench to move to a specified position by a propelling cylinder, then a first skin suction mechanism sucks the product skin b, the heating device and the framework turnover mechanism enter the press machine frame under the action of a first-stage propulsion cylinder and a second-stage propulsion cylinder, the upper tire mold fixing plate moves downwards under the action of the servo motor and absorbs the product framework a to the upper tire mold through the second surface skin absorption mechanism, the second surface skin absorption mechanism puts the product surface skin b on the lower tire mold, the heating device and the framework turnover mechanism return to the original position, the middle moving platform descends to enable the upper tire mold and the lower tire mold to be combined in a plug-in combination mode and maintain pressure to obtain a composite framework c, and the truss robot takes out the composite framework c from the press frame to slide and move to be put on the conveying belt.
Furthermore, the first-stage propulsion cylinder and the second-stage propulsion cylinder are arranged in parallel, wherein the second-stage propulsion cylinder is mounted on the first slide rail and driven by the first-stage propulsion cylinder to slide, a guide rail fixing plate and a second slide rail are sequentially arranged at the top of the second-stage propulsion cylinder, and a slide block connected with the positioning cylinder mounting plate is mounted on the second slide rail. Location cylinder mounting panel fixedly connected with location cylinder, location cylinder mounting panel and guide rail fixed plate all set up with the deciliter card hole of deciliter dop phase-match grafting of location cylinder, location cylinder drive deciliter dop alternates to be connected or separate location cylinder mounting panel and guide rail fixed plate, location cylinder mounting panel one side is connected with the fixed frame board of installation device that generates heat, the workstation impels the cylinder and locates the epidermis and place workstation bottom and fixed connection epidermis location heating mechanism.
Furthermore, the first-stage propulsion cylinder is connected with the second-stage propulsion cylinder in a driving mode, the second-stage propulsion cylinder is connected with the fixed side frame plate of the heating device in a driving mode, the positioning cylinder drives the second-stage propulsion cylinder to be locked and separated from the fixed side frame plate, and the first-stage propulsion cylinder and the second-stage propulsion cylinder are driven in a combined mode to achieve two-stage movement of the heating device and the framework turnover mechanism.
Furthermore, the lifting balance gear plate is vertically and fixedly connected to the two end sides of the press frame, the lifting balance gear plate is further provided with a gear row meshed with the synchronous gears at the two ends of the fixed plate connecting shaft in a matching mode, the upper tire mold fixed plate drives the tooth post through the transmission shaft of the servo motor driving motor, then the tooth post pulls the upper tire mold fixed plate to move up and down along the vertical direction of the lifting balance gear plate, the fixed plate connecting shaft is meshed with the lifting balance gear plate to balance the upper tire mold fixed plate, and the second skin suction mechanism is arranged at the bottom of the upper tire mold of the press frame.
Furthermore, the lifting balance gear plate is provided with a lifting sensor for sensing the lifting height of the middle moving platform, the lifting sensor is connected with a protective supporting rod parallel to the lifting balance gear plate, and the second epidermis suction mechanism is provided with a power air source by an upper fetal membrane adsorption air cylinder arranged on one side of the tooth column.
Further, the lower extreme fixed connection of upset cylinder generates heat the fixed frame board of device, and the gas pole of upset cylinder connects skeleton tilting mechanism's both sides limit, skeleton tilting mechanism's lower side is through the fixed frame board of upset axostylus axostyle swing joint, and the unilateral upset action is done to upset cylinder drive skeleton tilting mechanism, and skeleton tilting mechanism is equipped with the product skeleton locating component who presss from both sides tight product skeleton a.
Furthermore, the surface skin placing workbench is driven by the workbench to drive the air cylinder to move horizontally, the two side edges near the bottom of the surface skin placing workbench are provided with workbench slide rails matched with the guide rail slide grooves at the bottom of the surface skin placing workbench, and the surface of the surface skin placing workbench is also provided with a surface skin flattening device for pressing the surface skin b of the product.
Furthermore, a clamping device for clamping the composite framework c is arranged on a piece taking clamp arranged on the truss robot, and a turntable head connected with the piece taking clamp can rotate for 360 degrees.
Further, the propulsion cylinder, the overturning cylinder and the upper tire mold adsorption cylinder are all provided with air sources by air storage tanks arranged on the underframe of the surface positioning and heating mechanism.
The technical effects of the disclosure are: after the product is manually placed on the framework turnover mechanism and the surface skin placing workbench, the surface skin positioning and heating mechanism, the press frame and the truss robot automatically complete the pressure composite processing of the product, the surface skin positioning and heating mechanism is coated with glue, the glue heating and activating of the product framework a can be completed by the part of the surface skin positioning and heating mechanism, the surface skin b is sucked, the product framework a and the surface skin b are pushed and moved by two stages of pushing cylinders, and the surface skin positioning and heating mechanism can process four products at one time, so that the processing efficiency is improved. The press frame part performs pressure composite processing on the product through a fetal membrane, the press frame part is divided into an upper fetal membrane and a lower fetal membrane which are respectively used for arranging a product framework a and a product epidermis b, and the fetal membranes are fixed by a fetal membrane fixing plate and driven by a servo press. After pressure compounding is completed on the press frame, a piece is taken by the truss robot, and the truss robot is provided with a piece taking clamp which can take the piece at one time and place the piece on a conveying belt.
Various embodiments of the present disclosure may include one or more of these and other features described herein. The nature and advantages of the disclosure may be better understood by reference to the following detailed description and accompanying drawings.
Drawings
Fig. 1 shows a perspective view of two servo presses arranged side by side;
FIG. 2 is a three-dimensional view of the interaction of the skin positioning and heating mechanism with the panel removed, the press frame and the truss robot;
FIG. 3 is a perspective view of the feeding side of the epidermis positioning and heating mechanism with its panel removed;
FIG. 4 is a perspective view of the skin positioning and heating mechanism with the other half cut away;
FIG. 5 shows a view of the mounting structure of the first skin pick-up mechanism;
FIG. 6 is a view showing a structural connection relationship between a first-stage propulsion cylinder and a second-stage propulsion cylinder;
FIG. 7 is a structural view showing the connection of the two-stage propulsion cylinder with the positioning cylinder and the fixed frame plate;
FIG. 8 shows a perspective view of the press frame with the side panels removed;
FIG. 9 shows a perspective view of the press frame with the outer frame removed;
FIG. 10 shows a perspective view of the press frame with the top servo press and peripheral components removed;
FIG. 11 is a view showing the structure of the skin positioning and heating mechanism after it interacts with the press frame and the outer frame is removed;
fig. 12 shows a structural view of the press frame and the truss robot interaction direction;
fig. 13 shows a connection structure view of the truss robot, the slide rail and the pickup clamp.
In the figure: 1 epidermis positioning and heating mechanism, 101 heating device, 102 fixed frame plate, 103 infrared heating lamp tube, 104 turnover cylinder, 105 skeleton turnover mechanism, 106 epidermis placing workbench, 107 first stage propulsion cylinder, 108 second stage propulsion cylinder, 109 workbench propulsion cylinder, 110 first epidermis suction mechanism, 111 second epidermis suction mechanism, 112 epidermis adsorption head, 113 first slide rail, 114 second slide rail, 115 workbench slide rail, 116 positioning cylinder mounting plate, 117 positioning cylinder, 118 split-clamping hole, 119 epidermis flattening device, 120 product skeleton positioning component, 121 turnover shaft rod, 122 slide block, 123 split-clamping head, 124 guide rail fixing plate, 2 press frame, 201 upper tire mold, 202 lower tire mold, 203 upper tire mold fixing plate, 204 lower tire mold fixing plate, 205 tooth column, 206 fixing plate connecting shaft, 207 synchronous gear, 208 lifting balance gear plate, 209 lifting balance slide bar, 210 lifting sensor, 105 lifting balance gear, 106 lifting balance gear plate, 106 lifting sensor, 211 protective supporting rods, 212 servo motors, 213 motor transmission shafts, 214 upper tire mold adsorption air cylinders, 215 transmission shaft gears, 3 truss robots, 301 truss robot sliding motors, 302 turntable heads, 303 piece taking clamps, 304 clamping devices, 305 sliding rails and 306 conveying belts.
Detailed Description
In the following description of the embodiments, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration specific embodiments which may be practiced. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the various embodiments.
Reference will now be made in detail to the exemplary embodiments illustrated in the accompanying drawings.
In embodiment 1, referring to fig. 1 to 13, in the technical scheme, at least two servo presses arranged in parallel are used for performing processing operation synchronously, a product skeleton a coated with glue is manually placed on a skeleton turnover mechanism 105 on a feeding side of a skin positioning and heating mechanism 1, the skeleton turnover mechanism 105 is provided with a product skeleton positioning part 120 for clamping the product skeleton a, then an operator places a product skin b on a skin placing workbench 106, a skin flattening device 119 is arranged on the skin placing workbench 106 for preventing the product skin b from tilting to be not beneficial to sucking by a sucking disc, and then the operator moves to another servo press to repeat the above-mentioned piece placing operation, so that the cycle is performed. At the moment, the two servo presses are in an automatic operation state, after the skin b of the product is placed, the skin placing workbench 106 is driven by the workbench propelling cylinder 109 to operate to a specified position, the bottom of the fixed frame plate 102 is provided with a first skin suction mechanism 110 for sucking the product skin b downwards, the product skin b is sucked upwards and then the heating device 101 and the framework overturning mechanism 105 move to the appointed position under the action of a first-stage propulsion cylinder 107, since the positioning cylinder 117 drives the clutch-clutch head 123 to lock the second-stage propulsion cylinder 108 and the fixed frame plate 102, the first-stage propulsion cylinder 107 drives the second-stage propulsion cylinder 108 to slide along the first sliding rail 113 and simultaneously move the fixed side frame plate 102, the heating device 101 and the framework overturning mechanism 105 move for the first time, and the infrared heating lamp tube 103 of the heating device 101 heats and activates the glue on the product framework a for a plurality of seconds. Then the heating device 101 enters the press frame 2 under the action of the second-stage propulsion cylinder 108, an upper tire mold fixing plate 203 arranged on the press frame 2 moves downwards under the action of the servo motor 212 and sucks a heated product framework a to the upper tire mold 201 by the second surface skin suction mechanism 111, a product surface skin b is placed on the lower tire mold 202, the heating device 101 and the framework turnover mechanism 105 return to the original position, the middle moving platform 203 descends to enable the upper tire mold 201 and the lower tire mold 202 to be matched for insert compounding and pressure maintaining for a plurality of seconds to obtain a compound framework c, and meanwhile, a protection support rod 211 is arranged to prevent the middle moving platform 203 from suddenly descending to make personal safety hazards of operators. Servo press die sinking, truss robot 3 is equipped with gets a anchor clamps 303 and is used for placing compound skeleton c, get a anchor clamps 303 and be equipped with the clamp 304 that presss from both sides fixed compound skeleton c, truss robot 3 connects through carousel head 302 and gets a anchor clamps 303 can 360 rotation adjustment directions, truss robot 3 locates on the slide rail 305 and slides motor 301 drive by truss robot and do the left and right directions and remove, truss robot 3 removes a plurality of seconds and puts conveyer belt 306 after taking out compound skeleton c from press frame 2 to conveyer belt 306 one side, the concrete operating time of above each step is by inside personnel according to the work demand custom setting.
The principle of the embodiment is that, referring to fig. 1-7, the multi-process synchronous automatic production servo press for automatically installing the skin and the framework comprises a skin positioning and heating mechanism 1, a press frame 2 and a truss robot 3, wherein the skin positioning and heating mechanism 1 comprises a heating device 101, a framework turnover mechanism 105 which is positioned above the heating device 101 and driven by a turnover cylinder 104, and a skin placing workbench 106 which is positioned below the heating device 101 and driven by a propulsion cylinder, near two sides of the bottom of the skin placing workbench 106 are provided with workbench slide rails 115 matched with guide rail slide grooves at the bottom thereof, the surface of the skin placing workbench is also provided with a skin flattening device 119 for pressing the skin b of a product, the heating device 101 mainly comprises a fixed frame plate 102 and an infrared heating lamp tube 103, the propulsion cylinder comprises a first stage propulsion cylinder 107, a second stage propulsion cylinder 108 and a workbench propulsion cylinder 109, the propulsion cylinder, the overturning cylinder 104 and the upper tire mold adsorption cylinder 214 are all provided with air sources by air storage tanks arranged on the underframe of the skin positioning and heating mechanism 1, and the first-stage propulsion cylinder 107 and the second-stage propulsion cylinder 108 are arranged in parallel; the second-stage propulsion cylinder 108 is mounted on the first sliding rail 113 and is driven to slide by the first-stage propulsion cylinder 107, a guide rail fixing plate 124 and a second sliding rail 114 are sequentially arranged at the top of the second-stage propulsion cylinder 108, a sliding block 122 connected with the positioning cylinder mounting plate 116 is mounted on the second sliding rail 114, the first-stage propulsion cylinder 107 is driven to be connected with the second-stage propulsion cylinder 108, and the second-stage propulsion cylinder 108 is driven to be connected with the fixing frame plate 102 of the heating device 101. The heating device is characterized in that the positioning cylinder mounting plate 116 is fixedly connected with a positioning cylinder 117, the positioning cylinder mounting plate 116 and the guide rail fixing plate 124 are both provided with a separation and combination clamping hole 118 which is matched and spliced with a separation and combination clamping head 123 of the positioning cylinder 117, the positioning cylinder 117 drives the separation and combination clamping head 123 to be connected or separated, the positioning cylinder mounting plate 116 and the guide rail fixing plate 124 are connected with a fixing frame plate 102 on which the heating device 101 is mounted on one side of the positioning cylinder mounting plate 116, the positioning cylinder 117 drives the second-stage propulsion cylinder 108 to be locked and separated with the fixing frame plate 102, the first-stage propulsion cylinder 107 and the second-stage propulsion cylinder 108 are combined and driven to realize the secondary movement of the heating device 101 and the framework turnover mechanism 105, and the workbench propulsion cylinder 109 is arranged at the bottom of the epidermis placing workbench 106 and is fixedly connected. The bottom of the fixed frame plate 102 is provided with a first skin suction mechanism 110, and the first skin suction mechanism 110 is provided with a skin suction head 112 for sucking the product skin b. Referring to fig. 8-10, the press frame 2 and the skin positioning and heating mechanism 1 are connected in a front-back manner, and the press frame 2 includes an upper molding bed 201, a lower molding bed 202, a middle moving platform 203, a lower molding bed fixing plate 204, a tooth column 205, a fixing plate connecting shaft 206, a lifting balance gear plate 208, a lifting balance slide rod 209, and a servo motor 212 for driving the upper molding bed fixing plate 203 to lift. Referring to fig. 12 to 13, the truss robot 3 is disposed at the discharge side of the press frame 2, and is connected to one side of the slide rail 305 and slides by being driven by the truss robot sliding motor 301, the truss robot 3 is provided with a turntable head 302, the turntable head 302 is connected to a pickup fixture 303 for receiving and placing the composite framework C, a conveyer belt 306 for transporting the composite framework C is further disposed below the slide rail 305, a clamping device 304 for clamping the composite framework C is disposed on the pickup fixture 303 disposed on the truss robot 3, and the turntable head 302 connected to the pickup fixture 303 can rotate by 360 degrees.
Referring to fig. 11, the upper tire mold 201 and the lower tire mold 202 are respectively and fixedly connected to the middle moving platform 203 and the lower tire mold fixing plate 204, two tooth columns 205 are respectively arranged on the surfaces of two ends of the upper tire mold fixing plate 203, a motor transmission shaft 213 driven by a servo motor 212 is connected between the two tooth columns 205 in a meshing manner, transmission shaft gears 215 are arranged at two ends of the motor transmission shaft 213, a fixing plate connecting shaft 206 is connected to the upper portion of the upper tire mold fixing plate 203 in a penetrating manner, two ends of the fixing plate connecting shaft 206 are connected to two end surfaces of the upper tire mold fixing plate 203 in a penetrating manner and provided with synchronizing gears 207, the synchronizing gears 207 are connected with a lifting balance gear plate 208 in a meshing manner, two lifting balance slide rods 209 are respectively arranged at two ends of the press frame 2, and the lifting balance slide rods 209.
The lifting balance gear plate 208 is vertically and fixedly connected to the two end sides of the press frame 2, the lifting balance gear plate 208 is further provided with a gear row which is matched and meshed with the synchronous gears 207 at the two ends of the fixing plate connecting shaft 206, the upper tire mold fixing plate 203 drives the gear column 205 through the servo motor 212 driving motor transmission shaft 213, then the gear column 205 pulls to drive the upper tire mold fixing plate 203 to move up and down along the vertical direction of the lifting balance gear plate 208, the fixing plate connecting shaft 206 is meshed with the lifting balance gear plate 208 to balance the upper tire mold fixing plate 203, and the second surface skin suction mechanism 111 is arranged at the bottom of the upper tire mold 201 of the press frame 2. The lifting balance gear plate 208 is provided with a lifting sensor 210 for sensing the lifting height of the middle moving platform 2013, the lifting sensor 210 is connected with a protective support rod 211 parallel to the lifting balance gear plate 208, and the second epidermis suction mechanism 111 is provided with a power air source by an upper fetal membrane suction cylinder 214 arranged on one side of the tooth column 205. The lower end of the turnover cylinder 104 is fixedly connected with a fixed frame plate 102 of the heating device 101, an air rod of the turnover cylinder 104 is connected with two side edges of the framework turnover mechanism 105, the lower side edge of the framework turnover mechanism 105 is movably connected with the fixed frame plate 102 through a turnover shaft rod 121, the turnover cylinder 104 drives the framework turnover mechanism 105 to do unilateral turnover action, and the framework turnover mechanism 105 is provided with a product framework positioning component 120 for clamping a product framework a.
Although examples of the present disclosure have been fully described with reference to the accompanying drawings, it is to be noted that various changes and modifications will become apparent to those skilled in the art. It is to be understood that such changes and modifications are to be considered as included within the scope of the examples of the present disclosure as defined by the appended claims.
Claims (9)
1. Automatic installation epidermis and synchronous automatic production servo press of multiple operation of skeleton, its characterized in that includes:
the skin positioning and heating mechanism comprises a heating device, a framework turnover mechanism and a skin placing workbench, wherein the framework turnover mechanism is positioned above the heating device and driven by a turnover cylinder, the skin placing workbench is positioned below the heating device and driven by a propulsion cylinder, the heating device mainly comprises a fixed side frame plate and an infrared heating lamp tube, the propulsion cylinder comprises a first-stage propulsion cylinder, a second-stage propulsion cylinder and a workbench propulsion cylinder, a first skin suction mechanism is arranged at the bottom of the fixed side frame plate, and the first skin suction mechanism is provided with a skin suction head for sucking a product skin b;
the device comprises a press frame, a heating mechanism and a control mechanism, wherein the press frame is spliced with the surface positioning and heating mechanism from front to back, and comprises an upper tire mold, a lower tire mold, a middle moving platform, a lower tire mold fixing plate, a tooth column, a fixing plate connecting shaft, a lifting balance gear plate, a lifting balance slide rod and a servo motor for driving the upper tire mold fixing plate to lift;
the truss robot is arranged on the discharge side of the press frame, is connected to one side of the slide rail and is driven to slide through a truss robot sliding motor, and is provided with a turntable head which is connected with a workpiece taking clamp for receiving and placing the composite framework c, and a conveying belt for conveying the composite framework c is arranged below the corresponding slide rail;
the upper tire mold and the lower tire mold are respectively and fixedly connected to the middle moving platform and the lower tire mold fixing plate, two tooth columns are respectively arranged on the surfaces of two ends of the upper tire mold fixing plate, a motor transmission shaft driven by a servo motor is connected between the two tooth columns in an occluded manner, transmission shaft gears are arranged at two ends of the motor transmission shaft, a fixed plate connecting shaft is connected to the upper portion of the upper tire mold fixing plate in a penetrating manner, two ends of the fixed plate connecting shaft are connected to two end surfaces of the upper tire mold fixing plate in a penetrating manner and provided with synchronous gears, the synchronous gears are connected with a lifting balance gear plate in an occluded manner, two lifting balance slide rods are respectively arranged at two ends of a press frame, and the lifting balance slide rods further;
the framework turnover mechanism arranged on the surface skin positioning and heating mechanism is provided with a product framework a, the surface skin placing workbench is provided with a product surface skin b, the surface skin placing workbench is driven by a workbench to move to a specified position by a propelling cylinder, then a first skin suction mechanism sucks the product skin b, the heating device and the framework turnover mechanism enter the press machine frame under the action of a first-stage propulsion cylinder and a second-stage propulsion cylinder, the upper tire mold fixing plate moves downwards under the action of the servo motor and absorbs the product framework a to the upper tire mold through the second surface skin absorption mechanism, the second surface skin absorption mechanism puts the product surface skin b on the lower tire mold, the heating device and the framework turnover mechanism return to the original position, the middle moving platform descends to enable the upper tire mold and the lower tire mold to be combined in a plug-in combination mode and maintain pressure to obtain a composite framework c, and the truss robot takes out the composite framework c from the press frame to slide and move to be put on the conveying belt.
2. The multi-process synchronous automatic production servo press capable of automatically installing the skin and the framework as claimed in claim 1, wherein the first-stage propulsion cylinder and the second-stage propulsion cylinder are arranged in parallel and in parallel, wherein the second-stage propulsion cylinder is installed on the first sliding rail and driven by the first-stage propulsion cylinder to slide, a guide rail fixing plate and a second sliding rail are sequentially arranged at the top of the second-stage propulsion cylinder, and the second sliding rail is provided with a sliding block connected with a positioning cylinder installing plate;
the positioning cylinder mounting plate is fixedly connected with a positioning cylinder, the positioning cylinder mounting plate and the guide rail fixing plate are both provided with a separation and combination clamping hole which is matched and spliced with a separation and combination clamping head of the positioning cylinder, the positioning cylinder drives the separation and combination clamping head to alternately connect or separate the positioning cylinder mounting plate and the guide rail fixing plate, and one side of the positioning cylinder mounting plate is connected with a fixing frame plate provided with a heating device;
the workbench propulsion cylinder is arranged at the bottom of the epidermis placing workbench and is fixedly connected with the epidermis positioning and heating mechanism.
3. The multi-process synchronous automatic production servo press capable of automatically installing the skin and the skeleton as claimed in claim 2, wherein the first-stage propulsion cylinder is connected with the second-stage propulsion cylinder in a driving manner, the second-stage propulsion cylinder is connected with the fixed side frame plate of the heating device in a driving manner, the positioning cylinder drives the second-stage propulsion cylinder to be locked with and separated from the fixed side frame plate, and the combined driving of the first-stage propulsion cylinder and the second-stage propulsion cylinder realizes the secondary movement of the heating device and the skeleton turnover mechanism.
4. The multi-process synchronous automatic production servo press capable of automatically installing the skin and the framework as claimed in claim 1, wherein the lifting balance gear plate is vertically and fixedly connected to the two ends of the press frame, the lifting balance gear plate is further provided with gear rows engaged with the synchronous gears at the two ends of the fixed plate connecting shaft, the upper tire mold fixed plate is driven by the transmission shaft of the servo motor driving motor to drive the tooth columns, the tooth columns are further driven to drive the upper tire mold fixed plate to move up and down along the vertical direction of the lifting balance gear plate, the fixed plate connecting shaft is engaged with the lifting balance gear plate to balance the upper tire mold fixed plate, and the second skin suction mechanism is arranged at the bottom of the upper tire mold of the press frame.
5. The multi-process synchronous automatic production servo press capable of automatically installing the skin and the framework as claimed in claim 4, wherein the lifting balance gear plate is provided with a lifting sensor for sensing the lifting height of the middle moving platform, the lifting sensor is connected with a protection support rod parallel to the lifting balance gear plate, and the second skin suction mechanism is provided with a power air source by an upper tire membrane adsorption air cylinder arranged on one side of the tooth column.
6. The multi-process synchronous automatic production servo press capable of automatically installing the skin and the skeleton as claimed in claim 1, wherein the lower end of the turnover cylinder is fixedly connected with a fixed frame plate of a heating device, an air rod of the turnover cylinder is connected with two side edges of the skeleton turnover mechanism, the lower side edge of the skeleton turnover mechanism is movably connected with the fixed frame plate through a turnover shaft rod, the turnover cylinder drives the skeleton turnover mechanism to perform single-side turnover, and the skeleton turnover mechanism is provided with a product skeleton positioning component for clamping the product skeleton a.
7. The multi-process synchronous automatic production servo press capable of automatically installing the skin and the framework as claimed in claim 1, wherein the skin placing workbench is driven by a workbench propulsion cylinder to translate, the near two sides of the bottom of the skin placing workbench are provided with workbench slide rails matched with the guide rail slide grooves at the bottom of the skin placing workbench, and the surface of the skin placing workbench is further provided with a skin flattening device for pressing the skin b of the product.
8. The multi-process synchronous automatic production servo press capable of automatically installing the skin and the framework as claimed in claim 1, wherein a gripping device for gripping the composite framework c is arranged on the pickup fixture arranged on the truss robot, and a turntable head connected with the pickup fixture can rotate for 360 degrees.
9. The multi-process synchronous automatic production servo press capable of automatically installing the skin and the framework as claimed in claim 1, wherein the propulsion cylinder, the overturning cylinder and the upper tire mold adsorption cylinder are all provided with air storage tanks installed on the underframe of the skin positioning and heating mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010045671.5A CN111113917A (en) | 2020-01-16 | 2020-01-16 | Multi-process synchronous automatic production servo press capable of automatically installing skin and framework |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010045671.5A CN111113917A (en) | 2020-01-16 | 2020-01-16 | Multi-process synchronous automatic production servo press capable of automatically installing skin and framework |
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| Publication Number | Publication Date |
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| CN111113917A true CN111113917A (en) | 2020-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010045671.5A Pending CN111113917A (en) | 2020-01-16 | 2020-01-16 | Multi-process synchronous automatic production servo press capable of automatically installing skin and framework |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112645125A (en) * | 2020-12-29 | 2021-04-13 | 苏州凯尔博精密机械有限公司 | Epidermis transport mechanism |
| CN112721116A (en) * | 2020-12-29 | 2021-04-30 | 苏州凯尔博精密机械有限公司 | Multifunctional IMG (in-mold decoration) forming assembly line |
| CN113579536A (en) * | 2021-07-30 | 2021-11-02 | 郭茂杰 | Automatic positioning assembly that erects of sloping of photovoltaic heliostat intelligence manufacturing connects |
-
2020
- 2020-01-16 CN CN202010045671.5A patent/CN111113917A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112645125A (en) * | 2020-12-29 | 2021-04-13 | 苏州凯尔博精密机械有限公司 | Epidermis transport mechanism |
| CN112721116A (en) * | 2020-12-29 | 2021-04-30 | 苏州凯尔博精密机械有限公司 | Multifunctional IMG (in-mold decoration) forming assembly line |
| CN112645125B (en) * | 2020-12-29 | 2024-01-23 | 苏州凯尔博科技股份有限公司 | Epidermis transport mechanism |
| CN113579536A (en) * | 2021-07-30 | 2021-11-02 | 郭茂杰 | Automatic positioning assembly that erects of sloping of photovoltaic heliostat intelligence manufacturing connects |
| CN113579536B (en) * | 2021-07-30 | 2023-11-10 | 无锡艾尔特线性运动机械有限公司 | Automatic bridging positioning assembly for oblique beam of intelligent manufacturing of photovoltaic heliostat |
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