CN111113060A - Novel three-line copper bar processing combination mode - Google Patents
Novel three-line copper bar processing combination mode Download PDFInfo
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- CN111113060A CN111113060A CN202010027543.8A CN202010027543A CN111113060A CN 111113060 A CN111113060 A CN 111113060A CN 202010027543 A CN202010027543 A CN 202010027543A CN 111113060 A CN111113060 A CN 111113060A
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- copper bar
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention discloses a novel three-line copper bar processing combination mode; belongs to the field of copper bar processing modes; its technical essential includes copper bar automatic processing line and copper bar storehouse, copper bar automatic processing line includes big copper bar automatic processing line, well row automatic processing line and the automatic processing line of row a little, and its specific compound mode is as follows: A. firstly, a large copper bar automatic processing line, a middle row automatic processing line and a small row automatic processing line are sequentially arranged on one side of a copper bar warehouse, and one end parts of the three copper bar automatic processing lines are kept at the front of the copper bar warehouse. The three automatic processing lines reasonably utilize the space size during design and installation, so that the production cost is saved, and the large copper bar automatic processing line, the middle row automatic processing line and the small row automatic processing line can simultaneously process copper bars of different models, so that the processing efficiency can be greatly improved, and the copper bar processing device is more suitable for the current copper bar manufacturers.
Description
Technical Field
The invention relates to a copper bar processing mode, in particular to a novel three-line copper bar processing combination mode.
Background
The copper bar is also called copper busbar or copper bus bar, is made of copper material, has a rectangular or chamfered rectangular section and plays a role in conveying current and connecting electrical equipment in a circuit. Because the conductivity of copper is superior to that of aluminum, copper bars are widely applied to electrical equipment, particularly complete power distribution devices.
Usually, when the copper bar is manufactured into equipment parts, the copper bar needs to be subjected to process treatment such as pricking, punching or bending, and at present, each process is treated by using special equipment which is generally driven by hydraulic power, so that each equipment is provided with a set of hydraulic system, and the purchase and manufacturing cost is increased. In addition, because the copper bar can use different models when the demand, and current add man-hour to different models copper bar, the process is comparatively complicated, causes work efficiency low like this. Therefore, it is necessary to provide a novel three-line copper bar processing combination mode to solve the above problems.
Disclosure of Invention
The invention aims to provide a novel three-line copper bar processing combination mode aiming at the defects of the prior art.
The technical scheme of the invention is realized as follows: the utility model provides a novel three-line copper bar processing combination mode, includes copper bar automatic processing line and copper bar storehouse, copper bar automatic processing line includes big copper bar automatic processing line, well row automatic processing line and little row automatic processing line, and its specific combination mode is as follows:
A. firstly, sequentially installing a large copper bar automatic processing line, a middle row automatic processing line and a small row automatic processing line on one side of a copper bar library, keeping one end parts of the three copper bar automatic processing lines at the front of the copper bar library, and simultaneously sequentially arranging the large copper bar automatic processing line, the middle row automatic processing line and the small row automatic processing line from left to right;
B. after the copper bar automatic processing line and the copper bar warehouse are installed, sequentially installing parts on the copper bar warehouse and the copper bar automatic processing line;
C. installation of equipment on the copper bar storehouse: a truss is arranged on the outer side of the copper bar bank, and a double-servo traveling crane precision linear guide rail lifting mechanism, a telescopic sucker mechanism and a precision double-shaft servo traveling crane are erected on the truss;
d: installation of equipment on the copper bar automatic processing line: the method comprises the following steps that buffer tables are installed at one ends, close to a copper bar warehouse, of a large copper bar automatic processing line, a middle row automatic processing line and a small row automatic processing line, and then a punching and shearing machine, a marking machine, a chamfering machine, an embossing machine and a bending machine are sequentially installed on the large copper bar automatic processing line, the middle row automatic processing line and the small row automatic processing line so as to realize punching and shearing, marking, polishing, embossing and bending of the copper bars;
e: after the automatic copper bar machining line and the copper bar warehouse are installed, a main controller is installed at a corresponding position, and a warehouse-in trolley is placed at a corresponding position between the automatic copper bar machining line and the copper bar warehouse and is used for machining the copper bar.
In the above-mentioned novel three-line copper bar processing integrated mode, big copper bar automatic processing line, well row automatic processing line and little row automatic processing line are according to the buffer platform length of each transfer chain of processing copper bar size design.
In the novel three-line copper bar processing combination mode, the distance between the adjacent automatic processing lines when the large copper bar automatic processing line, the middle-row automatic processing line and the small-row automatic processing line are installed ensures that 2-3 individuals pass through.
In the foretell novel three-wire copper bar processing compound mode, dispose IBPMS system, upper computer system and control system in the controller to punching and shearing machine, marking machine, beveler, coining mill, bender, two servo accurate linear guide elevating system of driving, scalable sucking disc mechanism and accurate biax servo driving other electrical components all carry out the electric connection of one-to-one with IBPMS system, upper computer system and control system.
In the novel three-line copper bar processing combination mode, the copper bar automatic processing line with all the design all around the copper bar storehouse has the security fence, be provided with the emergency exit on the security fence, and dispose the safety door lock on the emergency exit.
In the novel three-line copper bar processing combination mode, the processing flow of the copper bars is set as copper bar warehousing, copper bar ex-warehouse, caching, copper bar online, punching and shearing, automatic marking, automatic storage, automatic angle milling, automatic embossing and finished product offline.
In the foretell novel three-wire copper bar processing compound mode, accurate biax servo driving adopts linear guide to cooperation double rack structure.
The invention has the technical effects and advantages that:
according to the invention, the automatic large copper bar machining line, the automatic middle row machining line and the automatic small row machining line are combined, so that copper bars of different types can be rapidly machined and produced in the same machining environment during machining, the three automatic machining lines are reasonably designed and installed, the production cost is further saved, the automatic large copper bar machining line, the automatic middle row machining line and the automatic small row machining line can simultaneously machine copper bars of different types, the machining efficiency can be greatly improved, and the copper bar machining device is more suitable for the current copper bar manufacturers.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The invention discloses a novel three-line copper bar processing combination mode, which comprises an automatic copper bar processing line and a copper bar warehouse, wherein the automatic copper bar processing line comprises a large copper bar automatic processing line, a middle-row automatic processing line and a small-row automatic processing line, and the specific combination mode is as follows:
A. firstly, sequentially installing a large copper bar automatic processing line, a middle row automatic processing line and a small row automatic processing line on one side of a copper bar library, keeping one end parts of the three copper bar automatic processing lines at the front of the copper bar library, and simultaneously sequentially arranging the large copper bar automatic processing line, the middle row automatic processing line and the small row automatic processing line from left to right;
B. after the copper bar automatic processing line and the copper bar warehouse are installed, sequentially installing parts on the copper bar warehouse and the copper bar automatic processing line;
C. installation of equipment on the copper bar storehouse: the outer side of the copper bar bank is provided with a truss, and a double-servo traveling crane precision linear guide rail lifting mechanism, a telescopic sucker mechanism and a precision double-shaft servo traveling crane are erected on the truss, wherein the precision double-shaft servo traveling crane adopts a linear guide rail and is matched with a double-rack structure to ensure stable operation and no distortion;
d: installation of equipment on the copper bar automatic processing line: the method comprises the following steps that buffer tables are installed at one ends, close to a copper bar warehouse, of a large copper bar automatic processing line, a middle row automatic processing line and a small row automatic processing line, and then a punching and shearing machine, a marking machine, a chamfering machine, an embossing machine and a bending machine are sequentially installed on the large copper bar automatic processing line, the middle row automatic processing line and the small row automatic processing line so as to realize punching and shearing, marking, polishing, embossing and bending of the copper bars;
e: after the automatic copper bar machining line and the copper bar warehouse are installed, a main controller is installed at a corresponding position, and a warehouse-in trolley is placed at a corresponding position between the automatic copper bar machining line and the copper bar warehouse and is used for machining the copper bar.
Example 2
Big copper bar automatic processing line, well row automatic processing line and little row automatic processing line are according to the buffer platform length of each transfer chain of processing copper bar size design, and machining efficiency can be promoted to this mode, more is applicable to present copper bar producer.
When the large copper bar automatic processing line, the middle row automatic processing line and the small row automatic processing line are installed, the distance between adjacent automatic processing lines ensures that 2-3 individuals pass through, and the phenomenon that manual operation is influenced or space waste is caused due to the fact that the distance is too short or too large is avoided, so that the three automatic processing lines reasonably utilize the space size when the three automatic processing lines are installed, and production cost is saved.
The controller is internally provided with an IBPMS system, an upper computer system and a control system, and other electrical elements such as a punching and shearing machine, a marking machine, a chamfering machine, a coining mill, a bending machine, a double-servo traveling crane precision linear guide rail lifting mechanism, a telescopic sucker mechanism, a precision double-shaft servo traveling crane and the like are electrically connected with the IBPMS system, the upper computer system and the control system in a one-to-one correspondence manner.
Copper bar automatic processing line with all the design has security fence all around the copper bar storehouse, be provided with the emergency exit on the security fence, and dispose the safety door lock on the emergency exit to this promotes the security level of whole processing line.
The processing flow of the copper bar is set as copper bar warehousing, copper bar ex-warehouse, caching, copper bar online, punching and shearing, automatic marking, automatic storage, automatic angle milling, automatic embossing and finished product offline.
More specifically, the structures, power supply modes and control modes of the dual-servo traveling crane precision linear guide rail lifting mechanism, the telescopic sucker mechanism, the precision double-shaft servo traveling crane, the punching and shearing machine, the marking machine, the chamfering machine, the embossing machine, the bending machine, the IBPMS system, the upper computer system and the control system are all existing mature technologies and are not disclosed in detail in the application.
Furthermore, the safety of personnel and equipment is fully considered in the design of the whole production line, the production line is not made of toxic, harmful, flammable and explosive substances prohibited by national regulations, hoisting equipment, transmission equipment and electrical equipment adopted by the production line are required to be provided with safety protection devices and meet relevant national standards, and a conveyor mainly adopts a roller structure to ensure accurate positioning of workpieces.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides a novel three-line copper bar processing integrated mode, a serial communication port, including copper bar automatic processing line and copper bar storehouse, copper bar automatic processing line includes big copper bar automatic processing line, well row automatic processing line and little row automatic processing line, and its specific integrated mode is as follows:
A. firstly, sequentially installing a large copper bar automatic processing line, a middle row automatic processing line and a small row automatic processing line on one side of a copper bar library, keeping one end parts of the three copper bar automatic processing lines at the front of the copper bar library, and simultaneously sequentially arranging the large copper bar automatic processing line, the middle row automatic processing line and the small row automatic processing line from left to right;
B. after the copper bar automatic processing line and the copper bar warehouse are installed, sequentially installing parts on the copper bar warehouse and the copper bar automatic processing line;
C. installation of equipment on the copper bar storehouse: a truss is arranged on the outer side of the copper bar bank, and a double-servo traveling crane precision linear guide rail lifting mechanism, a telescopic sucker mechanism and a precision double-shaft servo traveling crane are erected on the truss;
d: installation of equipment on the copper bar automatic processing line: the method comprises the following steps that buffer tables are installed at one ends, close to a copper bar warehouse, of a large copper bar automatic processing line, a middle row automatic processing line and a small row automatic processing line, and then a punching and shearing machine, a marking machine, a chamfering machine, an embossing machine and a bending machine are sequentially installed on the large copper bar automatic processing line, the middle row automatic processing line and the small row automatic processing line so as to realize punching and shearing, marking, polishing, embossing and bending of the copper bars;
e: after the automatic copper bar machining line and the copper bar warehouse are installed, a main controller is installed at a corresponding position, and a warehouse-in trolley is placed at a corresponding position between the automatic copper bar machining line and the copper bar warehouse and is used for machining the copper bar.
2. The novel three-line copper bar processing combination mode as claimed in claim 1, wherein the large copper bar automatic processing line, the middle-line automatic processing line and the small-line automatic processing line are designed with the lengths of the buffer tables of the conveying lines according to the size of the processed copper bar.
3. The novel three-line copper bar processing combination mode as claimed in claim 1, wherein the spacing distance between adjacent automatic processing lines when the large copper bar automatic processing line, the middle-line automatic processing line and the small-line automatic processing line are installed ensures 2-3 persons to pass through.
4. The novel three-wire copper bar processing combination mode as claimed in claim 1, wherein an IBPMS system, an upper computer system and a control system are arranged in the controller, and other electrical elements such as a punching and shearing machine, a marking machine, a chamfering machine, an embossing machine, a bending machine, a double-servo traveling precise linear guide rail lifting mechanism, a telescopic sucker mechanism and a precise double-shaft servo traveling crane are electrically connected with the IBPMS system, the upper computer system and the control system in a one-to-one correspondence manner.
5. The novel three-line copper bar processing combination mode is characterized in that safety fences are designed on the copper bar automatic processing line and the periphery of the copper bar warehouse, safety doors are arranged on the safety fences, and safety door locks are arranged on the safety doors.
6. The novel three-line copper bar processing combination mode as claimed in claim 1, wherein the copper bar processing flow is set as copper bar warehousing-copper bar ex-warehouse-caching-copper bar on-line-punching and shearing-automatic marking-automatic storing-automatic angle milling-automatic embossing-finished product off-line.
7. The novel three-wire copper bar processing combination mode as claimed in claim 1, wherein the precise double-shaft servo traveling crane adopts a linear guide rail and is matched with a double-rack structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010027543.8A CN111113060A (en) | 2020-01-10 | 2020-01-10 | Novel three-line copper bar processing combination mode |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010027543.8A CN111113060A (en) | 2020-01-10 | 2020-01-10 | Novel three-line copper bar processing combination mode |
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| CN111113060A true CN111113060A (en) | 2020-05-08 |
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| CN202010027543.8A Pending CN111113060A (en) | 2020-01-10 | 2020-01-10 | Novel three-line copper bar processing combination mode |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114476479A (en) * | 2022-03-29 | 2022-05-13 | 倍恩智能设备(山东)有限公司 | Intelligent material warehouse and working method |
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2020
- 2020-01-10 CN CN202010027543.8A patent/CN111113060A/en active Pending
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Application publication date: 20200508 |