CN111112743A - Machine tool for processing inclined iron - Google Patents
Machine tool for processing inclined iron Download PDFInfo
- Publication number
- CN111112743A CN111112743A CN202010023659.4A CN202010023659A CN111112743A CN 111112743 A CN111112743 A CN 111112743A CN 202010023659 A CN202010023659 A CN 202010023659A CN 111112743 A CN111112743 A CN 111112743A
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- Prior art keywords
- clamp
- station
- plate
- seat
- screw rod
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/082—Work-clamping means other than mechanically-actuated hydraulically actuated
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The invention discloses a machine tool for processing a tapered iron, which comprises a sawing machine, wherein a clamp is arranged at a jaw of the sawing machine, the clamp comprises a hydraulic clamp (1), a station seat (2) and station clamps (3), the hydraulic clamp (1) is arranged at the jaw of the sawing machine, the station seat (2) is arranged in the hydraulic clamp (1), and a plurality of station clamps (3) are orderly arranged on the station seat (2) through four guide rods (4) to form the machine tool for processing the tapered iron. The invention adopts linear processing, improves the processing efficiency, and solves the problems of low processing speed of the milling machine, serious waste of raw materials, high operation difficulty, severe cutter loss and the like.
Description
Technical Field
The invention belongs to the field of machining, and particularly relates to a machine tool for machining an inclined iron.
Background
As is well known, the inclined iron has wide application range, is mainly applied to the installation and leveling of rails and various machines, and has larger consumption. At present, the milling machine is used as a processing tool for processing the wedge, the milling machine adopts an alloy cutter for cutting processing, and the defects of the milling machine processing comprise: one needs professional technical workers to process, the second operation is complicated, the third scrap iron flies unsafely, the fourth operation wastes about half of materials, the speed of the fifth worker is too slow, and the six cutters have extremely large loss.
Disclosure of Invention
The purpose of the invention is: the machine tool for machining the inclined iron is designed, linear machining is carried out, machining efficiency is improved, and the problems that the milling machine is slow in machining speed, raw materials are seriously wasted, the operation difficulty is high, the loss of a cutter is severe and the like are solved.
The principle of the invention is as follows: the clamp is installed on the basis of the sawing machine, a plurality of square materials are clamped in the clamp at one time, the square materials are cut open linearly from the middle during machining, one square material is machined into two inclined irons, and the plurality of square materials clamped in the clamp are machined into the inclined irons at one time.
The technical solution of the invention is as follows: the machine tool for processing the tapered iron comprises a sawing machine and is characterized in that: the clamp is arranged at the jaw of the sawing machine and comprises a hydraulic clamp, a station seat and station clamps, the hydraulic clamp is arranged at the jaw of the sawing machine, the station seat is arranged in the hydraulic clamp, and the station clamps are neatly arranged on the station seat through four guide rods to form a machine tool for machining the inclined iron.
Furthermore, a plurality of station clamps are orderly arranged on the station seat through four guide rods under the matching of the guide rod check ring and the return spring.
The hydraulic pliers comprise base pliers backs, pliers front backs and hydraulic cylinders, the pliers backs are fixedly installed at the tail ends of the bases, the pliers front backs are movably installed at the front ends of the bases in an inserted mode, the hydraulic cylinders are installed on the bases, and hydraulic rods of the hydraulic cylinders are connected with the pliers front backs and enable the pliers front backs to slide on the bases.
The work station seat is an L-shaped base, the L-shaped base comprises a bottom plate and a vertical plate, a work station plate groove is formed in the top surface of the bottom plate, a position block is set on the bottom surface of the bottom plate, guide rod positioning holes are formed in four corners of the vertical plate, the L-shaped base is installed on the base of the hydraulic clamp through a positioning block of the bottom plate and located between the clamp back and the clamp front back, and the vertical plate of the L-shaped base abuts against the clamp back of the hydraulic clamp.
Furthermore, the center of the vertical plate is provided with a longitudinal saw-cut seam.
The station clamp comprises a vertical station plate, an adjusting screw rod seat, adjusting screw rods, a module workpiece seat, a locking screw rod seat and locking screw rods, guide rod guide holes are formed in four corners of the vertical station plate, a positioning protruding rafter is arranged on the bottom surface of the vertical station plate, the adjusting screw rod seat is fixedly installed on the side surface of the vertical station plate, four screw holes are formed in the adjusting screw rod seat, the four adjusting screw rods penetrate through the four screw holes in a parallel state, the module workpiece seat is fixed on the four adjusting screw rods, and the side surface of the vertical station plate is 15-20 degrees0The inclined type fixed mounting locking screw rod seat is provided with a locking screw rod, the locking screw rod is arranged on the locking screw rod seat and points to the module workpiece seat, and the whole body forms a station clamp.
Furthermore, an adjusting hand wheel is arranged on the adjusting screw rod, and a locking hand wheel is arranged on the locking screw rod.
Furthermore, the center of the vertical station plate is provided with a longitudinal sawing slit.
Furthermore, the module workpiece seat is an L-shaped supporting plate, the L-shaped supporting plate comprises a bottom plate and a vertical plate, and the module workpiece seat is fixed on the adjusting screw rod through the vertical plate of the L-shaped supporting plate.
Furthermore, a bottom plate of the L-shaped supporting plate is provided with a saw gap hole and a saw chip groove, and a vertical plate of the L-shaped supporting plate is provided with a template adjusting groove.
The invention has the following advantages:
1. utilizing a sawing machine to perform linear cutting, processing and forming a plurality of inclined irons at one time,
the work efficiency is improved.
2. The operation is simple, and normal people can go to bed for processing, thereby reducing the labor cost.
3. The clamp is convenient to install, does not need to correct a workpiece, and can be machined when installed.
4. The straight line cutting avoids indiscriminate flying phenomenon of iron fillings, safe and reliable.
5. The milling machine processing is to cut the square iron layer by using an alloy cutter, the processing requirement can be met only by three times of round trip, the processing is one-piece processing, the processing speed is too low, and the waste of raw materials is serious; the invention has the advantages that the linear cutting processing is realized, the processing difficulty is reduced, the raw material is cut into two parts from the middle part, the cutting can be finished only by one time, more than ten parts are simultaneously processed at one time, the processing speed is improved, and the material is saved.
6. The milling machine needs alloy cutter head cutting, and the cutter head needs to be exchanged every time about ten pieces are machined, but the milling machine does not need to exchange cutters when machining thousands of pieces, so that a large amount of cutter cost is saved.
Drawings
FIG. 1 is a perspective view of the clamp of the present invention;
FIG. 2 is a main body view of the station block of FIG. 1;
FIG. 3 is a top view of FIG. 2;
FIG. 4 is a right side view of FIG. 2;
FIG. 5 is a front view of the station clamp of FIG. 1;
FIG. 6 is a top view of FIG. 5;
fig. 7 is a view from a-a of fig. 5.
Fig. 8 is a perspective view of the modular workpiece holder of fig. 5.
In the figure: 1 hydraulic clamp, 2 work station seats, 3 work station clamps, 4 guide rods, 5 guide rod check rings, 6 return springs, 1-1 bases, 1-2 clamp backs, 1-3 clamp backs, 1-4 hydraulic cylinders, 2-1 bottom plates, 2-2 vertical plates, 2-1-1 work station plate grooves, 2-1-2 locating blocks, 2-2-1 guide rod locating holes, 2-2-2 saw cut seams, 3-1 vertical work station plates, 3-2 adjusting screw rod seats, 3-3 adjusting screw rods, 3-4 module work piece seats, 3-5 locking screw rod seats, 3-6 locking screw rods, 3-7 adjusting hand wheels, 3-8 locking hand wheels, 3-1-1 guide rod guiding holes, 3-1-2 locating protruding rods and 3-1-3 longitudinal saw cut seams, 3-2-1 screw hole, 3-4-1 saw gap hole, 3-4-2 saw chip groove, 3-4-3 template regulating groove, 7 template and 8 workpiece to be machined.
Detailed Description
The technical solution of the present invention is further described below with reference to the accompanying drawings, but the technical solution is not to be construed as being limited thereto, and the adaptive modifications based on the technical solution are within the scope of the present invention.
As shown in fig. 1, the machine tool for processing the tapered iron comprises a sawing machine, and is characterized in that: the clamp is arranged at the jaw of the sawing machine and comprises a hydraulic clamp 1, a station seat 2 and station clamps 3, the hydraulic clamp 1 is arranged at the jaw of the sawing machine, the station seat 2 is arranged in the hydraulic clamp 1, and the station clamps 3 are neatly arranged on the station seat 2 through four guide rods 4 to form a machine tool for machining the inclined iron.
Furthermore, a plurality of station clamps 3 are orderly arranged on the station seat 2 through four guide rods 4 under the cooperation of a guide rod retainer ring 5 and a return spring 6.
The hydraulic clamp 1 comprises a base 1-1, a clamp back 1-2, a clamp front back 1-3 and a hydraulic cylinder 1-4, wherein the clamp back 1-2 is fixedly installed at the tail end of the base 1-1, the clamp front back 1-3 is movably installed at the front end of the base 1-1 in an insertion mode, the hydraulic cylinder 1-4 is installed on the base 1-1, and a hydraulic rod of the hydraulic cylinder 1-4 is connected with the clamp front back 1-3 and is allowed to slide on the base 1-1.
As shown in fig. 2-4, the station base 2 is an L-shaped base, the L-shaped base includes a bottom plate 2-1 and a vertical plate 2-2, a station plate groove 2-1-1 is arranged on the top surface of the bottom plate 2-1, a positioning block 2-1-2 is arranged on the bottom surface of the bottom plate 2-1, guide rod positioning holes 2-2-1 are arranged at four corners of the vertical plate 2-2, the L-shaped base is mounted on a base 1-1 of the hydraulic clamp 1 through the positioning block 2-1-2 of the bottom plate 2-1 and is located between the clamp back 1-2 and the clamp front back 1-3, and the vertical plate 2-2 of the L-shaped base abuts against the clamp back 1-2 of the hydraulic clamp 1.
Furthermore, the center of the vertical plate 2-2 is provided with a longitudinal sawing seam 2-2-2.
As shown in fig. 5-7, the station clamp 3 comprises a vertical station plate 3-1, an adjusting screw rod seat 3-2 and an adjusting screw rod 3-3, the module comprises a module workpiece seat 3-4, a locking screw rod seat 3-5 and a locking screw rod 3-6, guide rod guide holes 3-1-1 are arranged at four corners of a vertical station plate 3-1, a positioning protrusion 3-1-2 is arranged at the bottom surface of the vertical station plate 3-1, an adjusting screw rod seat 3-2 is fixedly arranged on the side surface of the vertical station plate 3-1, four screw holes 3-2-1 are arranged on the adjusting screw rod seat 3-2, the four adjusting screw rods 3-3 penetrate through the four screw holes 3-2-1 in a parallel state, the module workpiece seat 3-4 is fixed on the four adjusting screw rods 3-3, and the side surface of the vertical station plate 3-1 is 15-20.0A locking screw rod seat 3-5 is fixedly arranged in an inclined mode, a locking screw rod 3-6 is arranged on the locking screw rod seat 3-5, the locking screw rod 3-6 points to a module workpiece seat 3-4, and the station clamp 3 is integrally formed.
Furthermore, an adjusting hand wheel 3-7 is arranged on the adjusting screw rod 3-3, and a locking hand wheel 3-8 is arranged on the locking screw rod 3-6.
Furthermore, a longitudinal sawing seam 3-1-3 is arranged in the center of the vertical station plate 3-1.
As shown in fig. 8, the module workpiece seat 3-4 is an L-shaped supporting plate, the L-shaped supporting plate comprises a bottom plate and a vertical plate, and the module workpiece seat 3-4 is fixed on the adjusting screw rod 3-3 through the vertical plate of the L-shaped supporting plate.
Furthermore, a bottom plate of the L-shaped supporting plate is provided with a saw gap hole 3-4-1 and a sawdust groove 3-4-2, and a vertical plate of the L-shaped supporting plate is provided with a template adjusting groove 3-4-3.
The installation and processing process of the invention is as follows: selecting a proper sawing machine, wherein the clamping parts are more and less when the jaw is larger; a hydraulic clamp 1 is arranged at a jaw of a sawing machine, a station seat 2 is arranged in the hydraulic clamp 1, and a plurality of station clamps 3 are arranged on the station seat 2 in order through four guide rods 4 under the coordination of a guide rod retainer ring 5 and a return spring 6; a template 7 and a workpiece 8 to be machined are placed on the module workpiece seat 3-4, and the template 7 and the workpiece 8 to be machined are adjusted and locked through an adjusting screw rod 3-3 and a locking screw rod 3-6; each station clamp 3 is compressed through a hydraulic cylinder 1-4, and each vertical station plate 3-1 is tightened towards a guide rod 4 during compression; after the clamps are firmly clamped, the workpiece 8 to be machined is cut from the middle through a saw blade on a sawing machine, one square iron is machined into two inclined irons, and the square iron in each station clamp is machined into the inclined iron at the same time; after the processing is finished, the inclined iron can be taken down by loosening the vertical station plate 3-1 through the oil hydraulic cylinder 1-4, and then loosening the adjusting screw rod 3-3 and the locking screw rod 3-6.
Claims (10)
1. The machine tool for processing the inclined iron comprises a sawing machine and is characterized in that: a clamp is arranged at a jaw of the sawing machine to form a machine tool for processing the inclined iron; the clamp comprises a hydraulic clamp (1), a station seat (2) and station clamps (3), the hydraulic clamp (1) is installed at a jaw of the sawing machine, the station seat (2) is installed in the hydraulic clamp (1), the station clamps (3) are orderly installed on the station seat (2) through four guide rods (4), and a machine tool for machining the wedge is integrally formed.
2. The machine tool for working a wedge according to claim 1, wherein: a plurality of station clamps (3) are orderly arranged on the station seat (2) through four guide rods (4) under the matching of guide rod check rings (5) and return springs (6).
3. The machine tool for working a wedge according to claim 1, wherein: the hydraulic clamp (1) comprises a base (1-1), a clamp back (1-2), a clamp front back (1-3) and a hydraulic cylinder (1-4), wherein the clamp back (1-2) is fixedly installed at the tail end of the base (1-1), the clamp front back (1-3) is movably installed at the front end of the base (1-1) in an insertion mode, the hydraulic cylinder (1-4) is installed on the base (1-1), and a hydraulic rod of the hydraulic cylinder (1-4) is connected with the clamp front back (1-3) and slides on the base (1-1).
4. The machine tool for working a wedge according to claim 1, wherein: the hydraulic clamp is characterized in that the station seat (2) is an L-shaped base, the L-shaped base comprises a bottom plate (2-1) and a vertical plate (2-2), a station plate groove (2-1-1) is formed in the top surface of the bottom plate (2-1), a positioning block (2-1-2) is arranged on the bottom surface of the bottom plate (2-1), guide rod positioning holes (2-2-1) are formed in four corners of the vertical plate (2-2), the L-shaped base is installed on a base (1-1) of the hydraulic clamp (1) through the positioning block (2-1-2) of the bottom plate (2-1) and located between a clamp back (1-2) and a clamp front back (1-3), and the vertical plate (2-2) of the L-shaped base abuts against the clamp back (1-2) of the hydraulic clamp (1).
5. The machine tool for working a wedge according to claim 4, wherein: the center of the vertical plate (2-2) is provided with a longitudinal sawing slit (2-2-2).
6. The machine tool for working a wedge according to claim 1, wherein: the station clamp (3) comprises a vertical station plate (3-1), an adjusting screw rod seat (3-2), an adjusting screw rod (3-3), a module workpiece seat (3-4), a locking screw rod seat (3-5) and a locking screw rod (3-6), guide rod guide holes (3-1-1) are formed in four corners of the vertical station plate (3-1), a positioning projecting rafter (3-1-2) is arranged on the bottom surface of the vertical station plate (3-1), the adjusting screw rod seat (3-2) is fixedly installed on the side surface of the vertical station plate (3-1), four screw holes (3-2-1) are formed in the adjusting screw rod seat (3-2), the four adjusting screw rods (3-3) penetrate through the four screw holes (3-2-1) in a parallel state, the module workpiece seat (3-4) is fixed on the four adjusting screw rods (3-3), the side surface of the vertical station plate (3-1) is 15-200A locking screw rod seat (3-5) is fixedly arranged in an inclined manner, a locking screw rod (3-6) is arranged on the locking screw rod seat (3-5), and the locking screw rod (3-6) points to the module workpiece seat (3)-4) integrally forming the station clamp (3).
7. The machine tool for working a wedge according to claim 6, wherein: an adjusting hand wheel (3-7) is arranged on the adjusting screw rod (3-3), and a locking hand wheel (3-8) is arranged on the locking screw rod (3-6).
8. The machine tool for working a wedge according to claim 6, wherein: the center of the vertical station plate (3-1) is provided with a longitudinal sawing seam (3-1-3).
9. The machine tool for working a wedge according to claim 6, wherein: the module workpiece seat (3-4) is an L-shaped supporting plate, the L-shaped supporting plate comprises a bottom plate and a vertical plate, and the module workpiece seat (3-4) is fixed on the adjusting screw rod (3-3) through the vertical plate of the L-shaped supporting plate.
10. The machine tool for working a wedge according to claim 6, wherein: the bottom plate of the L-shaped supporting plate is provided with a saw clearance hole (3-4-1) and a saw chip groove (3-4-2), and the vertical plate of the L-shaped supporting plate is provided with a template adjusting groove (3-4-3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010023659.4A CN111112743B (en) | 2020-01-10 | 2020-01-10 | Machine tool for processing inclined iron |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010023659.4A CN111112743B (en) | 2020-01-10 | 2020-01-10 | Machine tool for processing inclined iron |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111112743A true CN111112743A (en) | 2020-05-08 |
| CN111112743B CN111112743B (en) | 2021-09-28 |
Family
ID=70488427
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010023659.4A Active CN111112743B (en) | 2020-01-10 | 2020-01-10 | Machine tool for processing inclined iron |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111112743B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6330459U (en) * | 1986-08-10 | 1988-02-27 | ||
| JPS63162134A (en) * | 1986-10-08 | 1988-07-05 | ケールベル・アクチエンゲゼルシヤフト | Work clamping device |
| US6742432B1 (en) * | 2000-09-06 | 2004-06-01 | Steven J. Langis | Baluster-cutter frame arrangement |
| CN2719481Y (en) * | 2004-09-03 | 2005-08-24 | 特变电工衡阳变压器有限公司 | Steel-pull band socket sleeve working device |
| CN103600235A (en) * | 2013-06-18 | 2014-02-26 | 富伟精密机械(宁波)有限公司 | Novel sawing machine working table |
| CN203449025U (en) * | 2013-07-15 | 2014-02-26 | 天津利德尔汽车零部件有限公司 | Auxiliary machining tool for inclined holes in tailpiece top |
| CN103786052B (en) * | 2014-01-15 | 2016-01-13 | 江苏省武进职业教育中心校 | A kind of quick-clamping self-locking flat-nose pliers |
| CN108526538A (en) * | 2018-06-21 | 2018-09-14 | 湖北昊昌汽车零部件制造有限公司 | The positioning drilling tool of pressure regulator valve |
| CN208230988U (en) * | 2018-05-03 | 2018-12-14 | 浙江贝耐特工具有限公司 | A kind of adjustable positioned at intervals device in saw blade process |
| CN208628934U (en) * | 2018-08-05 | 2019-03-22 | 周口师范学院 | A kind of boring tilt adjustable formula work piece holder |
-
2020
- 2020-01-10 CN CN202010023659.4A patent/CN111112743B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6330459U (en) * | 1986-08-10 | 1988-02-27 | ||
| JPS63162134A (en) * | 1986-10-08 | 1988-07-05 | ケールベル・アクチエンゲゼルシヤフト | Work clamping device |
| US6742432B1 (en) * | 2000-09-06 | 2004-06-01 | Steven J. Langis | Baluster-cutter frame arrangement |
| CN2719481Y (en) * | 2004-09-03 | 2005-08-24 | 特变电工衡阳变压器有限公司 | Steel-pull band socket sleeve working device |
| CN103600235A (en) * | 2013-06-18 | 2014-02-26 | 富伟精密机械(宁波)有限公司 | Novel sawing machine working table |
| CN203449025U (en) * | 2013-07-15 | 2014-02-26 | 天津利德尔汽车零部件有限公司 | Auxiliary machining tool for inclined holes in tailpiece top |
| CN103786052B (en) * | 2014-01-15 | 2016-01-13 | 江苏省武进职业教育中心校 | A kind of quick-clamping self-locking flat-nose pliers |
| CN208230988U (en) * | 2018-05-03 | 2018-12-14 | 浙江贝耐特工具有限公司 | A kind of adjustable positioned at intervals device in saw blade process |
| CN108526538A (en) * | 2018-06-21 | 2018-09-14 | 湖北昊昌汽车零部件制造有限公司 | The positioning drilling tool of pressure regulator valve |
| CN208628934U (en) * | 2018-08-05 | 2019-03-22 | 周口师范学院 | A kind of boring tilt adjustable formula work piece holder |
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| Publication number | Publication date |
|---|---|
| CN111112743B (en) | 2021-09-28 |
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