CN111112721A - Automatic numerical control plate shearing machine - Google Patents
Automatic numerical control plate shearing machine Download PDFInfo
- Publication number
- CN111112721A CN111112721A CN201911198004.4A CN201911198004A CN111112721A CN 111112721 A CN111112721 A CN 111112721A CN 201911198004 A CN201911198004 A CN 201911198004A CN 111112721 A CN111112721 A CN 111112721A
- Authority
- CN
- China
- Prior art keywords
- shearing machine
- plate shearing
- trolley
- machine body
- waste
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/06—Sheet shears
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
Abstract
The invention relates to an automatic numerical control plate shearing machine, wherein a driving mechanism 5 is arranged above a plate shearing machine body, an operation control mechanism 2 is arranged on the side of the plate shearing machine body 1, the plate shearing machine body is provided with an operation table 3, the operation table is integrally connected with a feeding device 4, a discharging device 10 is arranged below the operation table, an upper blade 31 and a lower blade 32 are arranged on the plate shearing machine body, the lower blade is fixed on the operation table, the upper blade is movably connected with the plate shearing machine body and is connected with the driving mechanism, a shielding part 311 is arranged on the upper blade, and an infrared sensing device 312 is arranged in front of the shielding part; the discharging mechanism comprises a collecting trolley 100 and a waste trolley 101, the discharging trolley 100 is arranged below the rear of the plate shearing machine, the waste trolley 101 is arranged below the operating platform, a waste material returning plate 102 is arranged above the waste trolley, the waste material returning plate is fixedly connected with a rotating moving shaft 103, and the rotating moving shaft is arranged below the operating platform.
Description
Technical Field
The invention relates to the technical field of plate shearing machines, in particular to an automatic numerical control plate shearing machine.
Background
A plate shearing machine (english name: plate shears) is a machine for shearing a plate by reciprocating a blade relative to another blade. The metal plates with various thicknesses are applied with shearing force by a reasonable blade gap through a movable upper blade and a fixed lower blade, so that the plates are broken and separated according to the required size. A plate shearing machine belongs to an automatic numerical control plate shearing machine in forging machinery and mainly plays a role in the metal processing industry. The product is widely suitable for providing required special machinery and complete equipment in the industries of aviation, light industry, metallurgy, chemical industry, building, ships, automobiles, electric power, electric appliances, decoration and the like.
In the prior art, the plate shearing machine mainly uses manpower to complete the feeding and discharging of various materials, so that the labor intensity of workers is high, the production efficiency is low, the production is discontinuous, the productivity is low, the processing cost is high, the large-scale production requirement is difficult to meet, the workload of personnel is increased, and the plate reducing efficiency is influenced.
Application number 201520071751.2, published 2015 year 7 month 29 days, a tertiary shock attenuation waste material car is disclosed, be applicable to the waste material coil of strip that receives impact force and diameter are great, which comprises a vehicle rack, the car hopper, the waste material fill, the snubber block, spring mechanism and pneumatic damping mechanism, the snubber block is established and is formed first order shock-absorbing function between car hopper and frame, spring mechanism establishes on the side that the car hopper has the tendency of deflecting, provide the spring restoring force for the car hopper, form second grade shock-absorbing function, pneumatic damping mechanism establishes on the frame has the pre-buried board of muddy earth basis of one side of the tendency of deflecting, provide the air spring restoring force for the frame, form third level shock-absorbing function. The three-level shock absorption waste material vehicle can stably and reliably receive waste material rolls under the condition of large impact force, meanwhile, the time for manual maintenance and adjustment of the matching of the rollers and the rails is reduced, and the production efficiency is greatly improved. However, the scheme has low automation degree, mainly adopts manual maintenance, needs guard and is inconvenient.
Disclosure of Invention
In order to overcome the problems in the prior art, the invention provides an automatic numerical control plate shearing machine.
An automatic numerical control plate shearing machine is characterized in that: the plate shearing machine comprises a plate shearing machine body, wherein a driving mechanism 5 is arranged above the plate shearing machine body, an operation control mechanism 2 is arranged on the side of the plate shearing machine body 1, an operation table 3 is arranged on the plate shearing machine body, the operation table is integrally connected with a feeding device 4, a discharging device 10 is arranged below the operation table, an upper blade 31 and a lower blade 32 are arranged on the plate shearing machine body, the lower blade is fixed on the operation table, the upper blade is movably connected with the plate shearing machine body and is connected with the driving mechanism, a shielding part 311 is arranged on the upper blade, and an infrared sensing device 312 is arranged in front of the shielding part; the discharging mechanism comprises a collecting trolley 100 and a waste trolley 101, the discharging trolley 100 is arranged below the rear portion of the plate shearing machine, the waste trolley 101 is arranged below the operating platform, a waste returning plate 102 is arranged above the waste trolley, the waste returning plate is fixedly connected with a rotating moving shaft 103, and the rotating moving shaft is arranged below the operating platform.
In any of the above solutions, it is preferable that the bottom of the discharging vehicle and the waste vehicle is provided with moving wheels as described above.
In any of the above schemes, preferably, as mentioned above, the bottom of the discharging vehicle is provided with the first weight sensing device, the inner side wall of the discharging vehicle is provided with the first height sensing device, the bottom of the waste vehicle is provided with the second weight sensing device, the inner side wall of the waste vehicle is provided with the second height sensing device, and the first weight sensing device, the first height sensing device, the second weight sensing device and the second height sensing device are connected with the operation control mechanism and transmit the weight and height signals to the operation control mechanism.
Preferably in any one of the above schemes, as above be provided with the handrail frame on material collecting vehicle one side, be provided with the silica gel layer on the handrail frame, silica gel layer top is provided with anti-skidding rete, anti-skidding rete all is equipped with anti-skidding bump, the top of waste material car is provided with the handle frame, be provided with the rubber layer on the handle frame, the rubber layer top is provided with anti-skidding rete, anti-skidding rete all is equipped with anti-skidding bump.
In any of the above solutions, it is preferred that the angle between the axis of rotational movement and the table is α, 30 ° ≦ α ≦ 60 °.
In any of the above-described embodiments, the operation control means preferably controls the angle formed by the rotational axis and the operation table to α degrees.
In any of the above solutions, preferably, the feeding device includes a conveying table, and the surface of the conveying table is a brush working surface.
In any of the above schemes, preferably, the plate shearing machine body is further provided with an alarm, and the alarm is connected with the operation control mechanism and used for sending an alarm prompt.
In any of the above schemes, preferably, four work indicator lamps are arranged above the plate shearing machine body, and the four work indicator lamps include a plate shearing machine work progress indicator lamp 6, a material shortage indicator lamp 7, a material receiving vehicle progress indicator lamp 8 and a waste material vehicle progress indicator lamp 9.
In any of the above embodiments, the operation control means is preferably electrically connected to the feeding device, the driving means, and the discharging device, and the operation is controlled by the operation control means.
Compared with the prior art, the invention has the beneficial effects that: 1. the operation control mechanism is in circuit connection with the feeding device, the driving mechanism and the discharging device, and controls the operation, so that the plate processing process is completely automated, the processing efficiency is improved, the labor intensity is reduced, and the manufacturing cost is reduced; 2. the automatic feeding device can realize automatic control through the feeding device and the discharging device, saves labor power, enables the plate which needs to be operated by a plurality of people to be carried and loaded and unloaded, and can complete the operation only by 1 person or without manpower, has simple structure and is very practical, and reduces the labor and cost of manual screening.
Drawings
FIG. 1 is a schematic side view of the present invention;
fig. 2 is a schematic front view of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1:
as shown in fig. 1 and 2, an automatic numerical control plate shearing machine comprises a plate shearing machine body, wherein a driving mechanism 5 is arranged above the plate shearing machine body and provides power for the plate shearing machine through a driving device, an operation control mechanism 2 is arranged on the side of the plate shearing machine body 1, an operation table 3 is arranged on the plate shearing machine body and is integrally connected with a feeding device 4, a discharging device 10 is arranged below the operation table, an upper blade 31 and a lower blade 32 are arranged on the plate shearing machine body, the lower blade is fixed on the operation table, the upper blade is movably connected to the plate shearing machine body and is connected with the driving mechanism, a shielding part 311 is arranged on the upper blade, and an infrared sensing device 312 is arranged in front of the shielding part; the discharging mechanism comprises a collecting trolley 100 and a waste trolley 101, the discharging trolley 100 is arranged below the rear portion of the plate shearing machine, the waste trolley 101 is arranged below the operating platform, a waste returning plate 102 is arranged above the waste trolley, the waste returning plate is fixedly connected with a rotating moving shaft 103, and the rotating moving shaft is arranged below the operating platform.
In any of the above solutions, it is preferable that the bottom of the discharging vehicle and the waste vehicle is provided with moving wheels as described above.
In any of the above schemes, preferably, as mentioned above, the bottom of the discharging vehicle is provided with the first weight sensing device, the inner side wall of the discharging vehicle is provided with the first height sensing device, the bottom of the waste vehicle is provided with the second weight sensing device, the inner side wall of the waste vehicle is provided with the second height sensing device, and the first weight sensing device, the first height sensing device, the second weight sensing device and the second height sensing device are connected with the operation control mechanism and transmit the weight and height signals to the operation control mechanism.
Preferably in any one of the above schemes, as above be provided with the handrail frame on material collecting vehicle one side, be provided with the silica gel layer on the handrail frame, silica gel layer top is provided with anti-skidding rete, anti-skidding rete all is equipped with anti-skidding bump, the top of waste material car is provided with the handle frame, be provided with the rubber layer on the handle frame, the rubber layer top is provided with anti-skidding rete, anti-skidding rete all is equipped with anti-skidding bump.
In any of the above solutions, it is preferred that the angle between the axis of rotational movement and the table is α, 30 ° ≦ α ≦ 60 °.
In any of the above-described embodiments, the operation control means preferably controls the angle formed by the rotational axis and the operation table to α degrees.
In any of the above solutions, preferably, the feeding device includes a conveying table, and the surface of the conveying table is a brush working surface.
In any of the above schemes, preferably, the plate shearing machine body is further provided with an alarm, and the alarm is connected with the operation control mechanism and used for sending an alarm prompt.
In any of the above schemes, preferably, four work indicator lamps are arranged above the plate shearing machine body, and the four work indicator lamps include a plate shearing machine work progress indicator lamp 6, a material shortage indicator lamp 7, a material receiving vehicle progress indicator lamp 8 and a waste material vehicle progress indicator lamp 9.
In any of the above embodiments, the operation control mechanism is preferably electrically connected to the feeding device, the driving mechanism, and the discharging device, and the operation control mechanism controls the operation.
Example two:
the automatic numerical control plate shearing machine also can comprise a plate shearing machine body, and an operation control mechanism, a driving mechanism, a feeding device, a discharging device, a monitoring device and an alarm device which are arranged on the plate shearing machine body; the operation control mechanism is in circuit connection with the driving mechanism, the feeding device, the discharging device, the monitoring device and the alarming device, the operation is controlled by the operation control mechanism, the driving mechanism and the alarming device are arranged above the plate shearing machine body, the operation control mechanism is arranged on the side of the plate shearing machine body, the plate shearing machine body is provided with an operation table, the operation table is integrally connected with the feeding device, the discharging device is arranged below the operation table, the plate shearing machine body is provided with an upper blade and a lower blade, the lower blade is fixed on the operation table, the upper blade is movably connected with the plate shearing machine body and is connected with the driving mechanism, the feeding device comprises a conveying belt and a sensing device, an anti-skid layer and a hidden positioning device are arranged above the conveying belt at intervals, and the sensing device is arranged at the left and right feeding end parts of the conveying belt, the hidden positioning device comprises a telescopic baffle, the telescopic baffle is provided with respective numbers, an air pump is arranged in the conveying belt of the telescopic baffle, the air pump provides driving power, and the telescopic baffle is controlled to be opened and closed by an operation control mechanism.
In any of the above schemes, preferably, the sensing device includes a position sensor, the position sensor is used for sensing the position of the plate material during feeding, and the sensing device is electrically connected to the operation control mechanism and transmits the position information of the plate material to the operation control mechanism.
In any of the above schemes, preferably, the hidden positioning device comprises uniformly arranged installation cavities, guide posts and telescopic baffles are arranged in the installation cavities, and the guide posts are connected with the middle parts of the telescopic baffles.
In any of the above embodiments, the telescopic baffle preferably has a rectangular cross section as described above.
In any of the above schemes, preferably, the telescopic baffle is provided with a magnetic switch for sending an in-place signal, and when the guide post reaches the upper limit position, the magnetic switch sends the in-place signal to complete the material blocking and separating action; when the sensing device senses that the position of the tail of the plate reaches the operating platform, the plate information is transmitted to the operation control mechanism, and the operation control mechanism controls the telescopic baffle to retract.
In any of the above aspects, preferably, the upper blade is provided with a shielding portion, and the front of the shielding portion is provided with the infrared sensing device.
In any of the above schemes, preferably, the discharging mechanism includes a material collecting vehicle and a waste material vehicle, the material discharging vehicle is disposed behind and below the plate shearing machine, the waste material vehicle is disposed below the operation table, and a waste material returning baffle is disposed above the waste material vehicle.
In any of the above embodiments, the material of the retractable baffle is preferably stainless steel or carbon steel.
In any of the above schemes, preferably, the alarm device includes an alarm and a warning light, the alarm is disposed above the plate shearing machine body, and the alarm is connected to the operation control mechanism and used for sending an alarm prompt.
In any of the above schemes, preferably, the warning light is arranged above the operation control mechanism, is connected with the operation control mechanism, and is used for sending an alarm prompt, the warning light includes a plate shearing machine working process indicator light, a material shortage indicator light, a material receiving vehicle process indicator light, and a waste material vehicle process indicator light, and the plate shearing machine working process indicator light is used for displaying whether the plate shearing machine is in a working state and whether the plate shearing machine fails. When the fault occurs, the display is red, and when the fault occurs, the display is blue.
Up to this point, the present embodiment has been described in detail with reference to the accompanying drawings. From the above description, one skilled in the art should clearly recognize the present application.
It is to be noted that, in the attached drawings or in the description, the implementation modes not shown or described are all the modes known by the ordinary skilled person in the field of technology, and are not described in detail. Furthermore, the above definitions of the various elements and methods are not limited to the specific structures, shapes, or configurations shown in the examples.
It is also noted that the illustrations herein may provide examples of parameters that include particular values, but that these parameters need not be exactly equal to the corresponding values, but may be approximated to the corresponding values within acceptable error tolerances or design constraints. Directional phrases used in the embodiments, such as "upper", "lower", "front", "rear", "left", "right", etc., refer only to the orientation of the drawings and are not intended to limit the scope of the present application. In addition, unless steps are specifically described or must occur in sequence, the order of the steps is not limited to that listed above and may be changed or rearranged as desired by the desired design. The embodiments described above may be mixed and matched with each other or with other embodiments based on design and reliability considerations, i.e., technical features in different embodiments may be freely combined to form further embodiments.
While the foregoing description shows and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as described herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. An automatic numerical control plate shearing machine is characterized in that: the plate shearing machine comprises a plate shearing machine body, wherein a driving mechanism (5) is arranged above the plate shearing machine body, an operation control mechanism (2) is arranged on the side of the plate shearing machine body (1), an operation table (3) is arranged on the plate shearing machine body, the operation table is integrally connected with a feeding device (4), a discharging device (10) is arranged below the operation table, an upper blade (31) and a lower blade (32) are arranged on the plate shearing machine body, the lower blade is fixed on the operation table, the upper blade is movably connected to the plate shearing machine body and is connected with the driving mechanism, a shielding part (311) is arranged on the upper blade, and an infrared sensing device (312) is arranged in front of the shielding part; the discharging mechanism comprises a collecting trolley (100) and a waste trolley (101), the discharging trolley (100) is arranged below the rear portion of the plate shearing machine, the waste trolley (101) is arranged below the operating platform, a waste returning plate (102) is arranged above the waste trolley, the waste returning plate is fixedly connected with a rotary moving shaft (103), and the rotary moving shaft is arranged below the operating platform.
2. The automatic numerical control plate shearing machine according to claim 1, characterized in that: the bottom of the discharging vehicle and the bottom of the waste material vehicle are provided with moving wheels.
3. The automatic numerical control plate shearing machine according to claim 1, characterized in that: the discharging trolley is characterized in that a first weight sensing device is arranged at the bottom of the discharging trolley, a first height sensing device is arranged on the inner side wall of the discharging trolley, a second weight sensing device is arranged at the bottom of the waste trolley, a second height sensing device is arranged on the inner side wall of the waste trolley, and the first weight sensing device, the first height sensing device, the second weight sensing device and the second height sensing device are connected with an operation control mechanism and transmit weight and height signals to the operation control mechanism.
4. The automatic numerical control plate shearing machine according to claim 1, characterized in that: the novel garbage collecting trolley is characterized in that a handrail frame is arranged on one side of the garbage collecting trolley, a silica gel layer is arranged on the handrail frame, an anti-slip film layer is arranged above the silica gel layer, anti-slip protruding points are arranged on the anti-slip film layer, a handle frame is arranged on the top end of the garbage trolley, a rubber layer is arranged on the handle frame, an anti-slip film layer is arranged above the rubber layer, and anti-slip protruding points are arranged on the anti-slip film layer.
5. The automatic numerical control plate shearing machine as claimed in claim 1, wherein the angle between said rotary moving shaft and the operating table is α, and said angle is 30 ° - α ° -60 °.
6. The automatic numerical control plate shearing machine as claimed in claim 1, wherein said rotating and moving shaft is controlled by an operation control mechanism to have an included angle of α degrees with respect to the operating table.
7. The automatic numerical control plate shearing machine according to claim 1, characterized in that: the feeding device comprises a conveying table, and the surface of the conveying table is a hairbrush working surface.
8. The automatic numerical control plate shearing machine according to claim 1, characterized in that: the plate shearing machine body is further provided with an alarm, and the alarm is connected with the operation control mechanism and used for sending alarm prompts.
9. The automatic numerical control plate shearing machine according to claim 1, characterized in that: four work indicating lamps are arranged above the plate shearing machine body and comprise a plate shearing machine work process indicating lamp (6), a material shortage indicating lamp (7), a material receiving vehicle process indicating lamp (8) and a waste material vehicle process indicating lamp (9).
10. The automatic numerical control plate shearing machine according to claim 1, characterized in that: the operation control mechanism is in circuit connection with the feeding device, the driving mechanism and the discharging device and is controlled to operate by the operation control mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911198004.4A CN111112721B (en) | 2019-11-29 | 2019-11-29 | Automatic numerical control plate shearing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911198004.4A CN111112721B (en) | 2019-11-29 | 2019-11-29 | Automatic numerical control plate shearing machine |
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| CN111112721A true CN111112721A (en) | 2020-05-08 |
| CN111112721B CN111112721B (en) | 2021-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911198004.4A Active CN111112721B (en) | 2019-11-29 | 2019-11-29 | Automatic numerical control plate shearing machine |
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| CN (1) | CN111112721B (en) |
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| CN206763981U (en) * | 2017-04-26 | 2017-12-19 | 长沙湘邵电力设备有限公司 | A kind of clipper device and clipper device monitoring system |
| CN207668588U (en) * | 2017-11-17 | 2018-07-31 | 浙江卓立金属制品有限公司 | A kind of new steel plate plate shearing machine |
| CN208810980U (en) * | 2018-08-21 | 2019-05-03 | 天津坚益科技发展有限公司 | A kind of material collecting device for plate shearing machine |
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2019
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|---|---|
| CN111112721B (en) | 2021-11-26 |
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