CN112894745A - Automatic change fan blade and transport frock - Google Patents
Automatic change fan blade and transport frock Download PDFInfo
- Publication number
- CN112894745A CN112894745A CN202110309202.4A CN202110309202A CN112894745A CN 112894745 A CN112894745 A CN 112894745A CN 202110309202 A CN202110309202 A CN 202110309202A CN 112894745 A CN112894745 A CN 112894745A
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- China
- Prior art keywords
- blade
- vehicle body
- fan blade
- transfer tool
- chassis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000008859 change Effects 0.000 title claims description 4
- 238000012546 transfer Methods 0.000 claims abstract description 31
- 230000000007 visual effect Effects 0.000 claims abstract description 8
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 4
- 239000000523 sample Substances 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 7
- 238000005303 weighing Methods 0.000 claims description 5
- 230000003068 static effect Effects 0.000 claims description 4
- 230000032258 transport Effects 0.000 description 8
- 230000001939 inductive effect Effects 0.000 description 4
- 230000006698 induction Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H5/00—Tool, instrument or work supports or storage means used in association with vehicles; Workers' supports, e.g. mechanics' creepers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/063—Automatically guided
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/07504—Accessories, e.g. for towing, charging, locking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/0755—Position control; Position detectors
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- Engineering & Computer Science (AREA)
- Transportation (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Forklifts And Lifting Vehicles (AREA)
Abstract
The invention discloses an automatic fan blade transferring tool, which comprises: the blade bracket is arranged at the bottom of the blade and used for supporting the blade; the bearing vehicle body is arranged at the bottom of the blade bracket; the driving wheel train is arranged below a chassis of the bearing vehicle body and comprises a driving wheel and a motor reducer so as to drive the blades to transfer; and the intelligent control cabinet is arranged in a chassis of the bearing vehicle body, is connected with the driving wheel train, comprises a control system, an electrical system and an operating handle, and controls the driving wheel train to realize the transfer of the control blade. The invention controls the blade to transport through the remote controller, and the blade transport can be realized without extra power source traction; the automatic control blade transfer device has the advantages of being safe, reliable, chargeable, capable of automatically controlling the transfer of the blades, improving the transfer efficiency and not causing accidents in use, and is provided with the collision sensor and the audible and visual alarm signal.
Description
Technical Field
The invention relates to the field of wind power blades, in particular to an automatic wind power blade transferring tool.
Background
The blade is transported in current factory, and generally blade root and point portion use the frock that has the universal wheel to carry out the manual work and transport, mainly pull through the fork truck at blade root position, and apex department is gone on through artifical manual adjustment universal wheel steering, does not realize automated control.
At present, as fan blades manufactured by production are longer and longer, the blades are more and more difficult to transport when workers pull the blades out of a workshop to be sent to a storage yard to be stored, especially, forklift workers at blade root parts cannot effectively judge safety distance due to the fact that the sight of the blades blocks the blades, and the blades in a factory are difficult to transport safely and flexibly.
Disclosure of Invention
The invention aims to provide an automatic fan blade transferring tool which can automatically control blade transferring and has high transferring efficiency.
In order to achieve the purpose, the specific technical scheme of the automatic fan blade transfer tool provided by the invention is as follows:
the utility model provides an automatic change fan blade and transport frock, includes: the blade bracket is arranged at the bottom of the blade and used for supporting the blade; the bearing vehicle body is arranged at the bottom of the blade bracket; the driving wheel train is arranged below a chassis of the bearing vehicle body and comprises a driving wheel and a motor reducer so as to drive the blades to transfer; and the intelligent control cabinet is arranged in a chassis of the bearing vehicle body, is connected with the driving wheel train, comprises a control system, an electrical system and an operating handle, and controls the driving wheel train to realize the transfer of the control blade.
Further, the upper surface template of the blade bracket follows the shape of the outer surface of the loaded blade.
Further, the IP level of the control device in the intelligent control cabinet is IP 54.
Furthermore, a vehicle-mounted display screen is arranged in the intelligent control cabinet, the vehicle-mounted display screen is communicated with the intelligent control cabinet, and the vehicle-mounted display screen is used for displaying the current running state and fault information.
Furthermore, a large-capacity storage battery pack is arranged in a chassis of the bearing vehicle body and used for providing power for the automatic fan blade transfer tool.
Furthermore, an anti-collision induction probe is arranged on a chassis of the bearing vehicle body, and the anti-collision induction probe is communicated with the driving gear train and is used for detecting a front moving or static obstacle in real time.
Furthermore, the two sides of the bearing vehicle body are provided with rubber anti-collision contact edges which are positioned on the two sides of the bearing vehicle body and used for protecting the vehicle body.
Furthermore, a sound-light alarm is arranged on a chassis bearing the vehicle body.
Furthermore, an emergency stop switch is arranged on a chassis of the bearing vehicle body.
And the vehicle further comprises a weighing sensor which is connected with the vehicle-mounted display screen and the driving wheel train and can display the weight value of the loaded object on the vehicle-mounted display screen, and when the weight exceeds a preset value of rated load or unbalance loading, the vehicle automatically stops running.
The automatic fan blade transferring tool has the advantages that:
1) the blade is controlled to be transported by a remote controller for an automatic transporting tool with power, and the blade is transported without being drawn by an additional power source;
2) the remote controller is used for controlling the blade to be transported, the tool is provided with the collision sensor and the audible and visual alarm signal, and the tool is safe, reliable, rechargeable, capable of automatically controlling the blade to be transported, capable of improving the transportation efficiency and free of accidents during use.
Drawings
FIG. 1 is a schematic front view of an automated wind turbine blade transfer tool of the present disclosure;
FIG. 2 is a side view schematic of an automated fan blade transfer tool of the present disclosure;
FIG. 3 is a top view of the load-bearing vehicle body chassis of the present invention;
fig. 4 is a schematic structural diagram of the tool applied to the blade.
In the figure: 1. a blade bracket; 2. a load-bearing vehicle body; 3. an anti-collision inductive probe; 4. an intelligent remote sensing control cabinet; 5. a drive train; 6. an audible and visual alarm; 7. a battery pack; 8. a scram switch; 9. a vehicle-mounted display screen; 10. a weighing sensor; 11. a blade; 100. fan blade transports frock 100.
Detailed Description
In order to better understand the purpose, structure and function of the present invention, an automated wind turbine blade transfer tool according to the present invention is described in further detail below with reference to the accompanying drawings.
As shown in fig. 1 to 4, the automatic wind turbine blade transfer tool according to the present invention is respectively disposed at a blade root and a blade tip, and is used for bearing a blade 11, so as to control the automatic wind turbine blade transfer tool to drive the blade to transfer through a remote controller. The blade root and the blade tip are provided with the two automatic blade transferring tools, the blade root does not need to be pulled by a forklift, workers can realize automatic control of the automatic blade transferring tools by operating a remote controller around the blade, and the blade is transferred along with the automatic blade transferring tools.
Specifically, the automatic fan blade transferring tool 100 comprises a blade bracket 1, a bearing vehicle body 2, an anti-collision induction probe 3, an intelligent remote sensing control cabinet 4, a driving gear train 5, an audible and visual alarm 6, a storage battery pack 7, an emergency stop switch 8, a vehicle-mounted display screen 9 and a weighing sensor 10.
Further, as shown in fig. 3, the blade bracket 1 is disposed at the bottom of the blade 11 (specifically, at the bottom of the blade root and the blade tip) for supporting the blade 11, and the upper surface profile of the blade bracket 1 follows the outer surface of the carried blade 11. The blade bracket 1 is formed by welding profile steels and is a blade supporting structure.
Further, the bottom of the blade bracket 1 is provided with a bearing vehicle body 2, the blade bracket 1 is fixedly installed on the bearing vehicle body 2 through bolts or welding, the bearing vehicle body 2 can bear impact load 1.5 times of rated load, and the bottom of the vehicle bearing the vehicle body 2 is provided with an electrostatic discharge drag chain for discharging static electricity.
Further, the chassis below four corners that bear automobile body 2 all is provided with drive train 5, and drive train 5 includes drive wheel, motor reducer, and drive train 5 includes twelve groups of differential drive wheels to realize horizontal migration, rotation, drive unit independently hangs, realizes that the blade transports with the drive blade.
Furthermore, the driving wheel train 5 is an active suspension system, the performance is reliable, and multiple wheels are stressed uniformly. The driving caster wheels of the driving wheel train 5 can synchronously turn for 360 degrees and can also be driven independently, and the whole vehicle can realize omnidirectional motion under the conditions of no load and full load. Namely: all-directional translation, turning, pivot rotation and compound motion in a plane. The terrain is suitable for indoor and outdoor self-leveling, cement and asphalt pavements, and the concave-convex of the ground is less than or equal to 20 mm.
Further, be provided with intelligent control cabinet 4 in the chassis that bears automobile body 2, intelligent control cabinet 4 is linked together with drive train 5 for control drive train 5's motion, intelligent control cabinet 4 includes control system, electric system, the IP grade of equipment such as operating handle is IP 54's controlgear, be used for remote sensing control, give first place to wireless control, the riding wire controller is for assisting manual control, remote control (wired, wireless compatibility) carries out, transport in order to realize the control blade through control drive train 5.
Further, be provided with on-vehicle display screen 9 in the intelligent control cabinet 4, on-vehicle display screen 9 is linked together with intelligent control cabinet 4, and on-vehicle display screen 9 is used for showing current running state and fault information. According to the invention, the automatic control system with remote sensing control is applied to the blade transfer tool, and the blade transfer work can be realized through remote control by combining the actual transfer condition of the blade.
Further, a large-capacity storage battery pack 7 is arranged in a chassis of the bearing vehicle body 2, the large-capacity storage battery pack 7 is communicated with the equipment, the cruising ability is more than 20km (full load, flat ground and highest speed and uniform speed running), and the large-capacity storage battery pack is used for providing power for the automatic fan blade transfer tool.
Furthermore, anti-collision inductive probes 3 are arranged at four corners of a chassis of the bearing vehicle body 2, the anti-collision inductive probes 3 are communicated with a driving gear train 5 and used for detecting a moving or static obstacle in front in real time and controlling the vehicle to decelerate or stop according to different distances between the obstacles. Bear 2 both sides of automobile body and be provided with the crashproof limit of touching of rubber, be located the both sides that bear automobile body 2, can play contact anticollision effect, the protection automobile body. Through the anticollision inductive probe 3 that sets up, the operation in-process is followed audible and visual alarm signal and is warned other operation personnel, can realize that the blade is safe effectively transported.
Further, an audible and visual alarm 6 (with adjustable volume and flashing warning lamps) is arranged on the chassis of the bearing vehicle body 2, an emergency stop switch 8 is arranged on the chassis of the bearing vehicle body 2, and the emergency stop switch 8 can be pressed down in case of emergency or remote control failure.
Further, the vehicle-mounted intelligent control system also comprises a weighing sensor 10 which is connected with the vehicle-mounted display screen 9 and the driving gear train 5, can display the weight value of the loaded object on the vehicle-mounted display screen 9, and automatically controls the vehicle to stop running by the driving gear train 5 when the weight exceeds the preset value of the rated load or the unbalance loading.
The working process of the automatic fan blade transfer tool is described below with reference to the accompanying drawings:
when the blade is transferred, whether foreign matters exist around the bearing vehicle body 2 is firstly checked before starting, it is confirmed that no shielding exists in all directions of the vehicle body, the emergency stop button is in a loosening state, then the equipment is started, the system indicator lamp can be continuously in an intermittent flashing state, the controller of the indicating equipment is in a normal working state, and it is confirmed that the alarm indicator of the vehicle body has no alarm indication.
When the equipment is used, the mode knob in the remote controller is switched to the forward traveling gear, so that the equipment can be operated to drive the caster wheels to synchronously turn by 360 degrees. The mode knob of the remote controller is switched to the autorotation gear, so that the walking action of the operating equipment can be realized. The maximum value of the walking speed can be limited by a walking speed knob on the remote controller, the walking speed is divided into 1-3 gears, and the higher the gear is, the higher the speed limit is.
The automatic fan blade transferring tool is an automatic transferring tool with power, the blade is controlled to be transferred through a remote controller, and the blade is transferred without being drawn by an additional power source; the remote controller is used for controlling the blade to be transported, the tool is provided with the collision sensor and the audible and visual alarm signal, and the tool is safe, reliable, rechargeable, capable of automatically controlling the blade to be transported, capable of improving the transportation efficiency and free of accidents during use.
The present invention has been further described with reference to specific embodiments, but it should be understood that the detailed description should not be construed as limiting the spirit and scope of the present invention, and various modifications made to the above-described embodiments by those of ordinary skill in the art after reading this specification are within the scope of the present invention.
Claims (10)
1. The utility model provides an automatic change fan blade and transport frock which characterized in that includes:
the blade bracket (1) is arranged at the bottom of the blade (11) and used for supporting the blade (11);
the bearing vehicle body (2) is arranged at the bottom of the blade bracket (11);
the driving wheel train (5) is arranged below a chassis of the bearing vehicle body (2) and comprises a driving wheel and a motor reducer so as to drive the blades to transfer; and
intelligent control cabinet (4), set up in the chassis that bears automobile body (2), link to each other with drive train (5), including control system, electrical system, operating handle, transport in order to realize controlling the blade through controlling the drive train.
2. The automatic fan blade transfer tool of claim 1, wherein the upper surface profile of the blade bracket (1) is conformal to the outer surface of the blade (11).
3. The automated fan blade transfer tool of claim 1, wherein the control equipment in the intelligent control cabinet (4) is IP54 on an IP level.
4. The automatic fan blade transfer tool according to claim 1, wherein a vehicle-mounted display screen (9) is arranged in the intelligent control cabinet (4), the vehicle-mounted display screen (9) is communicated with the intelligent control cabinet (4), and the vehicle-mounted display screen (9) is used for displaying current operation state and fault information.
5. The automatic fan blade transfer tool according to claim 1, wherein a large-capacity storage battery (7) is arranged in a chassis of the carrying vehicle body (2) and used for providing power for the automatic fan blade transfer tool.
6. The automatic fan blade transfer tool according to claim 1, wherein an anti-collision sensing probe (3) is arranged on a chassis of the bearing vehicle body (2), and the anti-collision sensing probe (3) is communicated with the driving gear train (5) and used for detecting a front moving or static obstacle in real time.
7. The automatic fan blade transfer tool according to claim 1, wherein rubber anti-collision contact edges are arranged on two sides of the bearing vehicle body (2) and located on two sides of the bearing vehicle body (2) for protecting the vehicle body.
8. The automatic fan blade transfer tool according to claim 1, wherein an audible and visual alarm (6) is arranged on a chassis of the carrying vehicle body (2).
9. The automatic fan blade transfer tool according to claim 1, wherein an emergency stop switch (8) is arranged on a chassis of the carrying vehicle body (2).
10. The automatic fan blade transfer tool according to claim 4, further comprising a weighing sensor (10) connected to the vehicle-mounted display screen (9) and the drive train (5) and capable of displaying a value of the weight of the loaded object on the vehicle-mounted display screen (9), wherein when the weight exceeds a preset value of the rated load or an offset load, the vehicle automatically stops running.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110309202.4A CN112894745A (en) | 2021-03-23 | 2021-03-23 | Automatic change fan blade and transport frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110309202.4A CN112894745A (en) | 2021-03-23 | 2021-03-23 | Automatic change fan blade and transport frock |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112894745A true CN112894745A (en) | 2021-06-04 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110309202.4A Pending CN112894745A (en) | 2021-03-23 | 2021-03-23 | Automatic change fan blade and transport frock |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112894745A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113799679A (en) * | 2021-10-26 | 2021-12-17 | 厦门双瑞风电科技有限公司 | Intelligent transfer car (buggy) of wind-powered electricity generation blade annex |
| CN113895881A (en) * | 2021-09-26 | 2022-01-07 | 上海机器人产业技术研究院有限公司 | Wind-powered electricity generation blade web transfer device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150175183A1 (en) * | 2013-12-23 | 2015-06-25 | Khalid Mike Allos | Specialty dolly |
| CN205809696U (en) * | 2016-04-25 | 2016-12-14 | 山东临工工程机械有限公司 | Cross-country heavy duty AGV |
| CN206105786U (en) * | 2016-09-09 | 2017-04-19 | 国电联合动力技术(连云港)有限公司 | Fan blade transports frock |
| CN111483389A (en) * | 2020-06-01 | 2020-08-04 | 盐城富达新能源有限公司 | Overlength factory transfer car (buggy) |
| CN112297989A (en) * | 2020-11-02 | 2021-02-02 | 北京特种机械研究所 | Backpack wheel set transfer trolley and transfer method |
| CN214924344U (en) * | 2021-03-23 | 2021-11-30 | 国电联合动力技术(保定)有限公司 | Automatic change fan blade and transport frock |
-
2021
- 2021-03-23 CN CN202110309202.4A patent/CN112894745A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150175183A1 (en) * | 2013-12-23 | 2015-06-25 | Khalid Mike Allos | Specialty dolly |
| CN205809696U (en) * | 2016-04-25 | 2016-12-14 | 山东临工工程机械有限公司 | Cross-country heavy duty AGV |
| CN206105786U (en) * | 2016-09-09 | 2017-04-19 | 国电联合动力技术(连云港)有限公司 | Fan blade transports frock |
| CN111483389A (en) * | 2020-06-01 | 2020-08-04 | 盐城富达新能源有限公司 | Overlength factory transfer car (buggy) |
| CN112297989A (en) * | 2020-11-02 | 2021-02-02 | 北京特种机械研究所 | Backpack wheel set transfer trolley and transfer method |
| CN214924344U (en) * | 2021-03-23 | 2021-11-30 | 国电联合动力技术(保定)有限公司 | Automatic change fan blade and transport frock |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113895881A (en) * | 2021-09-26 | 2022-01-07 | 上海机器人产业技术研究院有限公司 | Wind-powered electricity generation blade web transfer device |
| CN113895881B (en) * | 2021-09-26 | 2024-04-26 | 上海机器人产业技术研究院有限公司 | Wind-powered electricity generation blade web transfer device |
| CN113799679A (en) * | 2021-10-26 | 2021-12-17 | 厦门双瑞风电科技有限公司 | Intelligent transfer car (buggy) of wind-powered electricity generation blade annex |
| CN113799679B (en) * | 2021-10-26 | 2022-10-11 | 厦门双瑞风电科技有限公司 | Intelligent transfer car (buggy) of wind-powered electricity generation blade annex |
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Application publication date: 20210604 |