CN111112501B - Filament lamp driving power supply guide wire correction method - Google Patents
Filament lamp driving power supply guide wire correction method Download PDFInfo
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- CN111112501B CN111112501B CN202010011649.9A CN202010011649A CN111112501B CN 111112501 B CN111112501 B CN 111112501B CN 202010011649 A CN202010011649 A CN 202010011649A CN 111112501 B CN111112501 B CN 111112501B
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- wire
- guide wire
- power supply
- guide
- driving power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/46—Machines having sequentially arranged operating stations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01K—ELECTRIC INCANDESCENT LAMPS
- H01K3/00—Apparatus or processes adapted to the manufacture, installing, removal, or maintenance of incandescent lamps or parts thereof
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The method for correcting the guide wire of the driving power supply of the filament lamp comprises the following steps: 1. detecting a workpiece; 2. pre-drawing the guide wires, namely clamping two drive power supply guide wires by using a drawing clamping plate to draw upwards; 3. conducting silk-patting operation, switching the conducting silk-patting device from a separated state to a folded state after moving downwards, and patting the positive silk and the side silk; 4. the side wire straightening operation adopts a wire straightening pushing device made of a steel wire and the side wire straightening device to move synchronously; the positive wire is blocked outside the side wire straightener by using the positive wire pushing device, so that the side wire straightener is ensured to only pull the side wire; drawing the edge wire into a straight line shape with a large inclination angle by using an edge wire straightener; 5. the guide wire is corrected, a drawing clamp plate of the guide wire straightener moves downwards together with the guider, the positive wire steel wire is pushed to push the positive wire to the middle of the area surrounded by the V-shaped end surfaces of the two guide plates of the guider, the positive wire is gathered by the guider, and the drawing clamp plate clamps the positive wire to draw upwards so that the positive wire is corrected; meanwhile, the edge wire steel plate pushes the edge wire to be vertical and parallel to the positive wire.
Description
Technical Field
The invention relates to a method for correcting a guide wire of a driving power supply of a filament lamp in production equipment of the filament lamp.
Background
In order to save workers, various new technologies related to lamp production, including automation equipment and new technological methods, need to be continuously developed.
Disclosure of Invention
The invention aims to provide a method for correcting a guide wire of a driving power supply of a filament lamp.
The invention relates to a method for correcting a guide wire of a driving power supply of a filament lamp, which comprises the following steps: manufacturing a driving power supply guide wire correction device for forming a complete set of filament lamp production equipment. The filament lamp production equipment comprises a filament lamp body guide wire pre-correction machine, a lamp body manipulator, a driving power supply guide wire correction device, a driving power supply manipulator, a lamp cap supply machine, a lamp cap installer, a production host, a buffer conveying line and a control system. The lamp body guide wire is different from the driving power supply guide wire.
The lamp body electrode pre-correcting machine is used for enabling the lamp body guide wire to be in a correct state.
The lamp body manipulator is used for moving the lamp body to the lamp holder of the production host.
The driving power supply guide wire correction equipment is used for enabling a guide wire of a driving power supply to be in a correct state and comprises a rotating platform, a plurality of driving power supply brackets uniformly distributed on the rotating platform, and a plurality of functional devices sequentially connected to the periphery of the rotating platform in a process manner, wherein the functional devices comprise a driving power supply bracket vacancy detector, a guide wire straightener, a guide wire shooter, a side wire straightener, a guide wire straightener and a guide wire positioner; the drive power supply bracket is a process fixture for housing a drive power supply.
The driving power supply manipulator is used for installing a driving power supply on a lamp body of the production host.
The lamp cap supply machine is used for continuously supplying lamp caps to the production host.
The lamp holder installer is used for automatically installing the lamp holder.
The production host is used for automatically mounting the driving power supply and the lamp holder on the lamp body.
The buffer conveying line is used for absorbing the speed difference between different production devices.
The control system comprises a host and a touch display screen.
The vacancy detector consists of a steel wire and a microswitch; for the contents, reference is made to the prior art.
The guide wire straightener comprises two L-shaped drawing clamping plates, and the guide wire straightener has two stable states: 1) the folding state of the two drawing clamping plates; 2) the two drawing clamping plates are separated; the guide wire straightener is connected with the rack through a transverse one-dimensional moving pair mechanism and is in transmission connection with a transverse driving mechanism; the guide wire straightener is connected with the rack through a vertical one-dimensional moving pair mechanism and is in transmission connection with a vertical driving mechanism; the up-and-down movement and the opening and closing action can be realized.
The guide wire filament patting device comprises a group of two patting plates; the two clappers are respectively connected with the rack through a revolute pair mechanism and are in transmission connection with a driving mechanism; the guide wire silk-patting device has two stable states: 1) the two clapboards are separated in a separated state, as shown by a dotted line in FIG. 7; 2) the closed state of the two clapboards is shown in fig. 7. The two clapboards in the folded state can clap the conducting wire of the driving power supply clamped in the clapboards to be positive.
The guide wire comprises a positive wire and a side wire. The top of the side wire is lower than the top of the positive wire by a distance in the range of 3 to 12 mm.
The guide wire straightening device is patted and pulled again; the guide wire filament beating device only does not pull the row.
The structure and the function of the side wire straightener and the guide wire straightener are the same, but the side wire straightener is obliquely installed to be obliquely pulled, and only one side wire is pulled.
The guide wire straightener comprises a guide wire straightener with a guider, a steel wire for pushing the guide wire and a steel plate for pushing the side wire. The steel wire with the positive wire and the steel plate with the side wire move synchronously; the straight wire pushing steel wire and the edge wire pushing steel plate are connected with the rack through a one-dimensional moving pair mechanism and are in transmission connection with a linear driving mechanism. The guider comprises two guide plates with V-shaped end surfaces on the inner sides, and the guider has two stable states: 1) the two guide plates are separated; 2) the two guide plates are in a folded state.
The guider collects the positive wire, and the drawing clamp plate clamps the positive wire to draw upwards so that the positive wire is restored.
A group of two driving power supply guard ways with L-shaped cross sections are arranged along one third of the area of the driving power supply bracket of the rotating platform; the guard way presses both sides of the driving power supply.
Has the advantages that: the invention discloses full-automatic production equipment for filament lamps, and relates to automatic sleeving of lamp holders on a driving power supply.
Drawings
FIG. 1 is a layout view of a filament lamp manufacturing apparatus employing a drive power supply guide wire correction apparatus.
Fig. 2 is a schematic structural diagram of a device for correcting the guide wire of the driving power supply of the desk lamp wire lamp.
FIGS. 3 and 4 are front and left views, respectively, of an initial state of a wire drawing process; fig. 5 is a view from direction I-I of fig. 3.
Fig. 6 is a left side view of a state where the wire drawing process is completed.
FIG. 7 is a schematic view of a guidewire slap device.
Fig. 8 and 9 are a schematic front view and a top view, respectively, of an edger straightening operation.
Fig. 10 is a front view of a drive power supply for beveling an edge wire.
FIGS. 11 and 12 are an initial state diagram and an operational state diagram, respectively, of the operation of the guidewire straightener in a guidewire straightening operation;
FIG. 13 is a view from the O-O direction of FIG. 11, showing a cross-sectional view of the push wire steel wire in the guide wire reforming operation;
fig. 14 is a front view of a push wire steel plate operation in a guide wire reforming operation.
FIG. 1 is a pre-correction machine for the guide wire of the filament lamp body; 2, a lamp body manipulator; 3 driving a power supply guide wire correction device; 4, driving a power supply manipulator; 5 a lamp cap supplier; 6, installing a lamp cap; 7, a production host; 8, buffering the conveying line; 9 rotating the platform; 10 driving the power supply bracket; 11 a vacancy detector; 12, a guide wire straightener; 13 a guide wire patting device; 14, drawing a straight wire at the edge; 15 a guide wire straightener; 16 a guidewire positioner; 17 a drive power supply; 18 touch display screen; 19 drawing the clamping plate; 20, beating a plate; 21 driving a power supply guide wire; 22 positive filaments; 23, edge yarn; 24 distance; 25 a guide; 26 pushing the steel wire; 27 pushing the edge wire steel plate; 28 a guide plate; 29 protecting the road; 30 a wire straightening device.
Detailed Description
Fig. 1 to 14 show example 1.
Example 1 a drive power supply guide wire correction apparatus was made for use in constructing a kit of filament lamp production equipment for carrying out the method of the present invention. The filament lamp production equipment comprises a filament lamp body guide wire pre-correcting machine 1, a lamp body manipulator 2, a driving power supply guide wire correcting device 3, a driving power supply manipulator 4, a lamp cap supply machine 5, a lamp cap installer 6, a production host 7, a buffer conveying line 8 and a control system. The lamp body guide wire is different from the driving power supply guide wire;
the lamp body electrode pre-corrector 1 is used to put the lamp body guide wire in the correct state.
The lamp body manipulator 2 is used for moving the lamp body to the lamp holder of the production host 7.
The driving power supply guide wire correction equipment 3 is used for enabling a guide wire of a driving power supply to be in a correct state, and comprises a rotating platform 9, a plurality of driving power supply brackets 10 uniformly distributed on the rotating platform, and a plurality of functional devices sequentially connected to the periphery of the rotating platform in a process manner, wherein the functional devices comprise a driving power supply bracket vacancy detector 11, a guide wire straightener 12, a guide wire shooter 13, a side wire straightener 14, a guide wire straightener 15 and a guide wire positioner 16; the drive power supply bracket 10 is a process jig for housing the drive power supply 17.
The drive power supply robot 4 is used to transfer drive power to the drive power supply holder of the production mainframe 7.
The cap supply machine 5 is used for continuously supplying caps to the production host 7.
The cap mounter 6 is for automatically mounting a cap.
The production host 7 is used for automatically installing a driving power supply and a lamp cap on the lamp body.
The buffer conveying line 8 is used for absorbing the speed difference between different production devices.
The control system includes a host and a touch screen display 18.
The vacancy detector 11 consists of a steel wire and a microswitch; for the contents, reference is made to the prior art.
The guide wire straightener 12 comprises two L-shaped drawing jaws 19, which have two stable states: 1) the folding state of the two drawing clamping plates; 2) the two drawing clamping plates are separated; the guide wire straightener 12 is connected with the rack through a transverse one-dimensional moving pair mechanism and is in transmission connection with a transverse driving mechanism; the guide wire straightener 12 is connected with the rack through a vertical one-dimensional moving pair mechanism and is in transmission connection with a vertical driving mechanism; the up-and-down movement and the opening and closing action can be realized.
The guide wire filament patting device 13 comprises a group of two patting plates 20; the two clappers are respectively connected with the rack through a revolute pair mechanism and are in transmission connection with a driving mechanism; the guide wire silk-patting device has two stable states: 1) the two clapboards are separated in a separated state, as shown by a dotted line in FIG. 7; 2) the closed state of the two clapboards is shown in fig. 7. The two clapboards in the closed state can evenly clap the driving power supply guide wire 21 clamped in the clapboards.
The guide wire comprises a positive wire 22 and a side wire 23. The top of the border wire is below the top of the positive wire by a distance 24, the distance 24 comprising 3 to 12 mm.
The power supply guide wire 21 is driven to be closed and pulled again; the guide wire filament beating device only does not pull the row.
The edge wire straightener 14 is constructed and functions in the same manner as the guide wire straightener 12 shown in fig. 3-6 and described in the related text, but the edge wire straightener is mounted inclined to the side and only draws one edge wire.
The guide wire straightener 15 comprises a guide wire straightener 12 with a guider 25, a straightening steel wire 26 and a side wire pushing steel plate 27. The push wire steel wire 26 and the push edge wire steel plate 27 move synchronously; the push wire steel wire 26 and the push wire steel plate 27 are connected with the rack through a one-dimensional moving pair mechanism and are in transmission connection with a linear driving mechanism. The guide 25 comprises two guide plates 28 with V-shaped end faces on the inner side, and the guide has two stable states: 1) the two guide plates are separated; 2) the two guide plates are in a folded state.
The states of the rotary platform, the vacancy detector, the guide wire straightener, the guide wire shooter, the side wire straightener, the guide wire straightener and the guide wire positioner are changed according to the change of the state of the control system host.
Working procedure of example 1: in order to provide a driving power supply with a correct guide wire state, the guide wire on the driving power supply needs to be straightened in advance. The control system host computer makes the operation scope that the driving power supply in rotary platform operation, each driving power supply bracket got into each functional device and realizes the production operation, specifically includes:
1. and (3) workpiece detection, wherein when a steel wire of the idle position detector 11 touches a driving power supply 17 running on the rotary platform, a primary microswitch is switched on and the report is reported to a control system host. Therefore, if the control system host does not receive the report within the predetermined time, it will know that a certain drive power socket 10 is empty, and thus the relevant subsequent operation will not be started.
2. In the guide wire pre-drawing operation, the state discrete range of the drive power supply guide wire 21 is large at the beginning, therefore, two drive power supply guide wires 21 are clamped by the drawing clamping plate 19 to be drawn upwards at the guide wire pre-drawing operation station, so that the discrete range of the drive power supply guide wire state is effectively reduced. The guide wire straightener 12 comprises two movements at the guide wire pre-drawing operation station.
A group of two drive power supply guardrails 29 with L-shaped cross sections are arranged along one third of the area of the drive power supply bracket 10 of the rotary platform 9; the shroud 29 presses against the drive power source 17 to restrict the position of the drive power source 17 including not being pulled out by the pull clamp 19.
3. And (3) conducting thread-patting operation, namely switching the conducting thread-patting device 13 from a separated state to a folded state after moving downwards at a conducting thread-patting operation station, and patting the straight threads 22 and the side threads 23.
4. The edge wire straightening operation adopts a wire straightening push device 30 made of a steel wire to move synchronously with the edge wire straightening device 14 at an edge wire straightening operation station. The positive wire 22 is blocked outside the side wire straightener by using the positive wire pushing device, so that the side wire straightener is ensured to only pull the side wire; the edge wire is drawn into a straight line shape with a large inclination angle by the edge wire straightener 14.
5. The guide wire is corrected, in the guide wire correcting operation station, the drawing clamp plate 19 of the guide wire straightener 12 moves downwards together with the guider 25, the positive wire steel wire 26 is pushed to push the positive wire to the middle of the area surrounded by the V-shaped end surfaces of the two guide plates 28 of the guider 25, the positive wire 22 is gathered by the guider 25, and the drawing clamp plate 19 clamps the positive wire to draw upwards so as to correct the positive wire; at the same time, the edge wire steel plate 27 pushes the edge wire vertically to be parallel to the straight wire.
So far, the state of the guide wire meets the requirements of the next procedure.
Claims (1)
1. The method for correcting the guide wire of the driving power supply of the filament lamp comprises the following steps: manufacturing a driving power supply guide wire correction device for forming a complete set of filament lamp production equipment; the filament lamp production equipment comprises a filament lamp body guide wire pre-correction machine, a lamp body manipulator, a driving power supply guide wire correction device, a driving power supply manipulator, a lamp cap supply machine, a lamp cap installer, a production host, a buffer conveying line and a control system; the lamp body guide wire is different from the driving power supply guide wire;
the lamp body guide wire pre-correcting machine is used for enabling the lamp body guide wire to be in a correct state; the lamp body manipulator is used for moving the lamp body to a lamp holder of the production host; the driving power supply guide wire correction equipment is used for enabling a guide wire of a driving power supply to be in a correct state and comprises a rotating platform, a plurality of driving power supply brackets uniformly distributed on the rotating platform, and a plurality of functional devices sequentially connected to the periphery of the rotating platform in a process manner, wherein the functional devices comprise a driving power supply bracket vacancy detector, a guide wire straightener, a guide wire shooter, a side wire straightener, a guide wire straightener and a guide wire positioner; the driving power supply bracket is a process clamp and used for placing a driving power supply; the driving power supply manipulator is used for installing a driving power supply on a lamp body of the production host; the lamp holder supply machine is used for continuously supplying lamp holders to the production host machine; the lamp holder installer is used for automatically installing the lamp holder; the production host is used for automatically mounting a driving power supply and a lamp cap on the lamp body; the buffer conveying line is used for absorbing the speed difference between different production devices; the control system comprises a host and a touch display screen;
the vacancy detector consists of a steel wire and a microswitch;
the guide wire straightener comprises two L-shaped drawing clamping plates, and the guide wire straightener has two stable states: 1) the folding state of the two drawing clamping plates; 2) the two drawing clamping plates are separated; the guide wire straightener is connected with the rack through a transverse one-dimensional moving pair mechanism and is in transmission connection with a transverse driving mechanism; the guide wire straightener is connected with the rack through a vertical one-dimensional moving pair mechanism and is in transmission connection with a vertical driving mechanism; the up-and-down movement and the opening and closing action can be realized;
the guide wire filament patting device comprises a group of two patting plates; the two clappers are respectively connected with the rack through a revolute pair mechanism and are in transmission connection with a driving mechanism; the guide wire silk-patting device has two stable states: 1) the two clapboards are separated; 2) the folding state of the two clapboards is closed; the two clapboards in the folding state can clap the conducting wire of the driving power supply clamped in the clapboards evenly and rightly;
the guide wire comprises a positive wire and a side wire; the top of the side wire is lower than the top of the positive wire by a distance which ranges from 3 to 12 mm;
the structure and the function of the side wire straightener and the guide wire straightener are the same, but the side wire straightener is obliquely installed to be obliquely pulled, and only one side wire is pulled;
the guide wire straightener comprises a guide wire straightener with a guider, a steel wire for pushing a guide wire and a steel plate for pushing an edge wire; the steel wire with the positive wire and the steel plate with the side wire move synchronously; the straight wire pushing steel wire and the edge wire pushing steel plate are connected with the rack through a one-dimensional moving pair mechanism and are in transmission connection with a linear driving mechanism; the guider comprises two guide plates with V-shaped end surfaces on the inner sides, and the guider has two stable states: 1) the two guide plates are separated; 2) the folding state of the two guide plates;
the guide device collects the positive wire, and the drawing clamp plate clamps the positive wire to draw upwards so that the positive wire is restored;
a group of two driving power supply guard ways with L-shaped cross sections are arranged along one third of the area of the driving power supply bracket of the rotating platform; the guard way presses two sides of the driving power supply;
the method for correcting the guide wire of the driving power supply of the filament lamp comprises the following specific implementation processes:
1) detecting a workpiece; for lamp holders without workpieces, no subsequent process is implemented;
2) the guide wire pre-drawing operation is carried out, two drive power supply guide wires are clamped by a drawing clamping plate to be drawn upwards at a guide wire pre-drawing operation station, so that the discrete range of the states of the drive power supply guide wires is effectively reduced; the guide wire straightener acts twice at the guide wire pre-drawing operation station;
3) the guide wire patting operation is carried out, the guide wire patting device is switched from a separated state to a folded state after moving downwards at a guide wire patting operation station, and positive wires and side wires are patted;
4) the side wire straightening operation is carried out, and a wire straightening pushing device made of a steel wire and the side wire straightening device move synchronously at a side wire straightening operation station; the positive wire is blocked outside the side wire straightener by using the positive wire pushing device, so that the side wire straightener is ensured to only pull the side wire; drawing the edge wire into a straight line shape with a large inclination angle by using an edge wire straightener;
5) the guide wire correcting operation is carried out, in a guide wire correcting operation station, a drawing clamping plate of a guide wire straightener moves downwards together with a guider, a positive wire steel wire is pushed to push the positive wire to the middle of an area surrounded by the V-shaped end surfaces of two guide plates of the guider, the guider collects the positive wire, and the drawing clamping plate clamps the positive wire and draws upwards to correct the positive wire; meanwhile, the edge wire steel plate pushes the edge wire to be vertical and parallel to the positive wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010011649.9A CN111112501B (en) | 2020-01-06 | 2020-01-06 | Filament lamp driving power supply guide wire correction method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010011649.9A CN111112501B (en) | 2020-01-06 | 2020-01-06 | Filament lamp driving power supply guide wire correction method |
Publications (2)
| Publication Number | Publication Date |
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| CN111112501A CN111112501A (en) | 2020-05-08 |
| CN111112501B true CN111112501B (en) | 2021-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010011649.9A Active CN111112501B (en) | 2020-01-06 | 2020-01-06 | Filament lamp driving power supply guide wire correction method |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0498758A (en) * | 1990-08-16 | 1992-03-31 | Ushio Inc | Coiling machine |
| CN205609469U (en) * | 2016-04-20 | 2016-09-28 | 浙江鼎炬电子科技股份有限公司 | Straight mechanism of filament reason |
| CN206997629U (en) * | 2017-07-26 | 2018-02-13 | 德清县蓝鸟照明电器有限公司 | A kind of infrared heating lamp seal wire straightening device |
| CN107507757A (en) * | 2017-10-04 | 2017-12-22 | 海宁市新宇光能科技有限公司 | A kind of automatic Zhuai Biansi mechanisms of destressing destressing |
| CN109604478A (en) * | 2018-12-11 | 2019-04-12 | 海宁市新宇光能科技有限公司 | A kind of light bulb lead-out wire pulls out straight method and device |
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2020
- 2020-01-06 CN CN202010011649.9A patent/CN111112501B/en active Active
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