CN111112303A - Modularized movable building muck treatment system and monitoring management method - Google Patents
Modularized movable building muck treatment system and monitoring management method Download PDFInfo
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- CN111112303A CN111112303A CN202010051074.3A CN202010051074A CN111112303A CN 111112303 A CN111112303 A CN 111112303A CN 202010051074 A CN202010051074 A CN 202010051074A CN 111112303 A CN111112303 A CN 111112303A
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- 238000007726 management method Methods 0.000 title claims abstract description 15
- 238000012544 monitoring process Methods 0.000 title claims abstract description 8
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- 238000003860 storage Methods 0.000 claims abstract description 66
- 239000002994 raw material Substances 0.000 claims abstract description 32
- 238000010276 construction Methods 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 67
- 238000005303 weighing Methods 0.000 claims description 40
- 238000007599 discharging Methods 0.000 claims description 39
- 238000004891 communication Methods 0.000 claims description 33
- 239000002689 soil Substances 0.000 claims description 27
- 238000004519 manufacturing process Methods 0.000 claims description 26
- 238000012216 screening Methods 0.000 claims description 17
- 238000011084 recovery Methods 0.000 claims description 12
- 238000004458 analytical method Methods 0.000 claims description 8
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/58—Construction or demolition [C&D] waste
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The invention discloses a modularized movable building muck treatment system and a monitoring management method, which comprise a box body, a raw material bin, a crushing device, a storage bin, a discharge opening and a plurality of dust suction devices, wherein the box body comprises an upper top surface, a lower bottom surface and four side walls which are vertically arranged between the upper top surface and the lower bottom surface, the crushing device is arranged in an inner cavity of the box body, the dust suction devices are fixedly arranged on the upper top surface, and the bottom of the box body is provided with the discharge opening, a hydraulic lifting device and rollers. According to the invention, the crushing device which is easy to produce noise is isolated by the box body with six surrounding baffles, so that the noise reduction effect is achieved; the hydraulic lifting device can support the garbage crusher, so that the garbage crusher is prevented from moving in the using process and influencing crushing, and the garbage crusher can move freely according to the storage place of construction garbage through the idler wheels, so that the garbage crusher is convenient and practical; the dust suction device can suck dust generated during garbage crushing, so that the dust is prevented from leaking, and the operating environment of operators is greatly improved.
Description
Technical Field
The invention relates to building muck treatment equipment, in particular to a modular movable building muck treatment system and a monitoring management method.
Background
The building waste soil refers to the general name of building waste soil, waste concrete, waste brick and other wastes generated in the production activities of the building industry such as demolition, construction, decoration, repair and the like. According to the classification of production sources, the building residue soil can be divided into engineering building residue soil, decoration garbage, demolition garbage, engineering slurry and the like; the building residue soil can be classified into building residue soil, concrete blocks, broken stones, broken bricks and tiles, waste mortar, slurry, asphalt blocks, waste plastics, waste metals, waste bamboo and wood and the like according to the composition. Along with the acceleration of the industrialization and urbanization processes, the construction industry is rapidly developed, along with the increase of the generated construction waste soil, the quantity of the Chinese construction waste soil accounts for more than one third of the total quantity of municipal waste.
The construction waste soil generally needs to be treated by crushing. However, in the process of crushing the building residue soil, a part of garbage can not be completely crushed due to objective factors, and if the garbage is mixed with the crushed garbage, the whole crushed garbage quality can be reduced; meanwhile, a part of dust is generated when the building residue soil is crushed, and if the dust leaks out, the health of the personnel to be treated with the garbage can be damaged; in addition, the building residue soil crushing device needs to move along with the storage place of the building residue soil, and the traditional building residue soil crushing device cannot meet the requirements of people.
In view of the above, the applicant has conducted intensive studies to develop the present invention.
Disclosure of Invention
The invention aims to provide a modularized movable building muck treatment system which is simple in structure and convenient to use and greatly improves the operation environment of operators.
The invention also aims to provide a modular movable building muck monitoring and management method which can convert building muck into production raw materials and is convenient for being butted with the Internet to realize systematic platform management.
In order to achieve the purpose, the invention provides the following technical scheme:
a modularized movable building residue soil treatment system comprises a box body, a raw material bin, a crushing device, a storage bin and a plurality of dust suction devices, wherein the box body comprises an upper top surface, a lower bottom surface and four side walls which are vertically arranged between the upper top surface and the lower bottom surface, the upper top surface, the lower bottom surface and the four side walls enclose the box body, the inner part of the box body is a cavity, the crushing device is arranged in an inner cavity of the box body, the dust suction devices are fixedly arranged on the upper top surface and are positioned above the crushing device, one side wall of the box body is provided with a first opening, the raw material bin is arranged on the first opening, a discharge end of the raw material bin penetrates through the first opening to be communicated with the inner cavity of the box body, the box body is far away from the other side wall of the first opening, the storage bin is provided with a second opening, and the storage bin is arranged on the second opening, and the feed end of the storage bin penetrates through the second opening and is communicated with the inner cavity of the box body, the bottom of the box body is provided with a discharge port, a hydraulic lifting device and a plurality of idler wheels, and the idler wheels are universal wheels.
As a preferred mode of the invention, the modular movable building muck treatment system further comprises a central controller, a communication module and a weighing module, wherein the central controller and the communication module are respectively arranged at the outer side of the box body, the crushing device is in communication connection with the central controller, and the weighing module is in communication connection with the central controller through the communication module;
the weighing module is used for detecting weight data before building muck treatment and weight data after treatment, the weighing module comprises a plurality of plate-ring type weighing sensors, the plurality of plate-ring type weighing sensors are respectively arranged on the raw material bin, the storage bin, the discharge port and the dust suction device, and each plate-ring type weighing sensor sends collected weight data to the communication module; the communication module is used for sending data acquired by the plate-ring type weighing sensors to the central controller; and the central controller performs comprehensive analysis according to the data acquired by the plate-ring type weighing sensors.
As a preferable mode of the present invention, the dust suction device includes a recycling bin, a dust suction port, and a dust suction pipe, the recycling bin is fixedly mounted on the upper top surface, the dust suction port is disposed in the inner cavity of the box body, the dust suction port is provided with a through hole, one end of the dust suction pipe is communicated with the inner cavity of the recycling bin, and the other end of the dust suction pipe penetrates through the upper top surface and is connected with the through hole of the dust suction port.
As a preferred mode of the present invention, the storage bin includes a first storage bin and a second storage bin, the dust suction device includes a first dust suction device, a second dust suction device, a third dust suction device and a fourth dust suction device, the first vibrating screen includes a first vibrating screen feeding end, a first vibrating screen first discharging end and a first vibrating screen second discharging end, and the second vibrating screen includes a second vibrating screen feeding end, a second vibrating screen first discharging end and a second vibrating screen second discharging end;
the crushing device comprises a vibrating feeder, a first crusher, a first conveyor, a first vibrating screen, a second conveyor, a third conveyor, a second crusher, a fourth conveyor, a second vibrating screen, a fifth conveyor and a sixth conveyor;
the discharge end of the raw material bin is connected with the feed end of the first crusher through the vibration feeder, the discharge end of the first crusher is connected with the feed end of the first vibrating screen through the first conveyor, the first discharge end of the first vibrating screen is connected with the feed end of the first storage bin through the second conveyor, the second discharge end of the first vibrating screen is connected with the feed end of the second crusher through the third conveyor, the discharge end of the second crusher is connected with the feed end of the second vibrating screen through the fourth conveyor, the first discharge end of the second vibrating screen is connected with the feed end of the second storage bin through the fifth conveyor, and the second discharge end of the second vibrating screen is connected with the discharge port through the sixth conveyor;
the dust collection port of the first dust collection device is arranged above the first crusher, the dust collection port of the second dust collection device is arranged above the first vibrating screen, the dust collection port of the third dust collection device is arranged above the second crusher, and the dust collection port of the fourth dust collection device is arranged above the second vibrating screen.
As a preferred mode of the present invention, the modular movable building residue soil treatment system further includes a first vibrating screen return conveyor, the first vibrating screen return conveyor is in communication connection with the central controller, the first vibrating screen further includes a third discharge end of the first vibrating screen, and the third discharge end of the first vibrating screen is connected to the feed end of the first crusher through the first vibrating screen return conveyor.
As a preferred mode of the present invention, the modular movable construction residual soil treatment system further includes a second vibrating screen return conveyor, the second vibrating screen return conveyor is in communication connection with the central controller, the second vibrating screen further includes a third discharge end of the second vibrating screen, and the third discharge end of the second vibrating screen is connected to the feed end of the second crusher through the second vibrating screen return conveyor.
As a preferable mode of the present invention, the modular movable building muck treatment system further comprises a building block molding production line, and the discharge end of the first storage bin, the discharge end of the second storage bin, the discharge end of the discharge port, and each dust suction device are respectively connected to the building block molding production line.
As a preferable mode of the present invention, the communication module is a ZigBee module, and the ZigBee module performs data transmission with the central controller.
The invention also provides a monitoring and management method of the building muck, which comprises the following steps:
s1: putting the materials into the raw material bin;
s2: starting a plurality of dust suction devices, generating negative pressure in each recovery barrel through a vacuum pump, and transmitting the generated negative pressure to the recovery barrels through the dust suction ports and the dust suction pipes;
s3: acquiring weight data of the materials in the raw material bin, detected by the weighing module, before unloading soil;
s4: the material in the raw material bin is conveyed to the feeding end of the first crusher through the vibration feeding machine, the first crusher carries out primary crushing on the material, the crushed material is conveyed to the feeding end of the first vibrating screen through the first conveyor, and the first vibrating screen carries out vibration screening on the material after the primary crushing;
s5: the materials subjected to vibration screening are discharged through a first discharge end of the first vibration screen, a second discharge end of the first vibration screen and a third discharge end of the first vibration screen respectively, the first discharge end of the first vibration screen conveys the materials subjected to vibration screening to the first storage bin through the second conveyor, the second discharge end of the first vibration screen conveys the materials subjected to vibration screening to a feed end of the second crusher through the third conveyor, and the third discharge end of the first vibration screen conveys the materials subjected to vibration screening to the first crusher for secondary crushing through the first vibration screen return conveyor;
s6: the second crusher is used for performing secondary crushing on the material subjected to the primary crushing, the crushed material is conveyed to the feeding end of the second vibrating screen through the fourth conveyor, and the second vibrating screen is used for performing vibration screening on the material subjected to the secondary crushing;
s7: the materials screened by the second vibrating screen are discharged through a first discharging end of the second vibrating screen, a second discharging end of the second vibrating screen and a third discharging end of the second vibrating screen respectively, the first discharging end of the second vibrating screen conveys the screened materials to the second storage bin through the fifth conveyor, the second discharging end of the second vibrating screen conveys the screened materials to the discharge port through the sixth conveyor, and the third discharging end of the first vibrating screen conveys the screened materials to the second crusher for secondary crushing through the second vibrating screen return conveyor;
s8: the method comprises the steps of obtaining weight data of materials of the first storage bin, the second storage bin, the discharge port and the dust suction devices, which are detected by the weighing modules, and conveying the data to the central controller through the communication module, wherein the central controller performs comprehensive analysis according to the data collected by the weighing modules;
s9: the discharge end of first storage silo the discharge end of second storage silo the discharge end and each of bin outlet dust extraction respectively with building block shaping production line is connected, according to the required ratio of production, changes building dregs into raw materials for production, is convenient for realize systematized platform-based management with internet butt joint simultaneously.
Compared with the prior art, the invention has the beneficial effects that:
1. the hydraulic lifting device can support the garbage crusher, so that the garbage crusher is prevented from moving in the using process and influencing crushing, and the garbage crusher can move freely according to the storage place of construction garbage through the idler wheels, so that the garbage crusher is convenient and practical;
2. the crushing device which is easy to produce noise is isolated by the box body with six surrounding baffles, so that the effect of reducing noise is achieved;
3. the dust suction device can suck out dust generated in the process of crushing the garbage, so that the dust is prevented from leaking, and the operating environment of operators is greatly improved;
4. the materials in the first storage bin, the materials in the second storage bin, the materials in the discharge port and the materials in each dust suction device are respectively conveyed to a building block forming production line, and the building muck is converted into production raw materials according to the proportion required by production, so that the efficient utilization of the building muck is realized;
5. according to the invention, the weighing modules collect weight data before and after material processing, and the central controller performs comprehensive analysis according to the data collected by the weighing modules, so that the central controller is in butt joint with the Internet to realize systematic platform management.
Drawings
FIG. 1 is a side view of a modular mobile construction earth handling system provided by the present invention;
FIG. 2 is a top view of a modular mobile construction earth handling system provided by the present invention;
fig. 3 is a flow chart of the operation of the modular mobile construction muck treatment system provided by the invention.
In the figure: the device comprises a box body 1, an upper top surface 11, a lower bottom surface 12, a first opening 13, a raw material bin 2, a vibration feeder 31, a first crusher 32, a first conveyor 331, a second conveyor 332, a third conveyor 333, a fourth conveyor 334, a fifth conveyor 335, a sixth conveyor 336, a first vibrating screen 34, a first vibrating screen return conveyor 341, a second crusher 35, a second vibrating screen 36, a second vibrating screen return conveyor 361, a storage bin 4, a first storage bin 41, a second storage bin 42, a discharge port 5, a central controller 6, a dust suction device 7, a first dust suction device 71, a second dust suction device 72, a third dust suction device 73, a fourth dust suction device 74, a recovery bucket 75, a dust suction port 76, a dust suction pipe 77, a hydraulic lifting device 8 and rollers 9.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
With reference to FIGS. 1-3
The invention relates to a modularized movable building muck treatment system, which comprises a box body 1, a raw material bin 2, a crushing device, a storage bin 4, a discharge port 5, a hydraulic lifting device 8, a plurality of rollers 9 and a plurality of dust suction devices 7, wherein the box body 1 comprises an upper top surface 11, a lower bottom surface 12 and four side walls which are respectively vertically erected between the upper top surface 11 and the lower bottom surface 12, the upper top surface 11, the lower bottom surface 12 and the four side walls enclose the box body 1 with a cavity inside, the crushing device is arranged in an inner cavity of the box body 1, the dust suction devices 7 are fixedly arranged on the upper top surface 11 and positioned above the crushing device, one side wall of the box body 1 is provided with a first opening 13, the raw material bin 2 is arranged on the first opening 13, the discharge end of the raw material bin 2 is communicated with the inner cavity of the box body 1, the other side wall of the box body 1, which is far away from the first opening 13, is, storage silo 4 sets up on the second opening, and the feed end of storage silo 4 is linked together with the inner chamber of box 1, and the bottom of lower bottom surface 12 is provided with bin outlet 5, hydraulic pressure elevating gear 8 and a plurality of gyro wheel 9 respectively, and gyro wheel 9 is the universal wheel. The treatment system can support the box body 1 of the invention by arranging the hydraulic lifting device 8, prevent the movement in the use process and influence the crushing, can move freely according to the storage place of the building muck by arranging the idler wheels 9, and is convenient and practical.
Further, the modularized movable building muck treatment system further comprises a central controller 6, a communication module (not shown in the figure) and a bearing module (not shown in the figure), wherein the central controller 6 and the communication module are respectively arranged on the outer side of the box body 1, the crushing device is in communication connection with the central controller 6, and the weighing module is in communication connection with the central controller 6 through the communication module;
the weighing module is used for detecting weight data before building muck treatment and weight data after treatment, the weighing module comprises a plurality of plate-ring type weighing sensors (not shown in the figure), the plurality of plate-ring type weighing sensors are respectively arranged on the raw material bin 2, the storage bin 4, the discharge outlet 5 and the plurality of dust suction devices 7, and each plate-ring type weighing sensor sends the collected weight data to the communication module; the communication module is used for sending data acquired by the plate-ring type weighing sensors to the central controller 6; and the central controller 6 performs comprehensive analysis according to the data acquired by the plate-ring type weighing sensors. Preferably, the communication module adopts a ZigBee module, and the ZigBee module performs data transmission with the central controller 6.
Further, the dust suction device 7 comprises a first dust suction device 71, a second dust suction device 72, a third dust suction device 73 and a fourth dust suction device 74, the first dust suction device 71, the second dust suction device 72, the third dust suction device 73 and the fourth dust suction device 74 all comprise a recycling bin 75, a dust suction port 76 and a dust suction pipe 77, the recycling bin 75 is fixedly installed on the upper top surface 11, the dust suction port 76 is arranged in the inner cavity of the box body 1, a through hole is formed in the dust suction port 76, one end of the dust suction pipe 77 is communicated with the inner cavity of the recycling bin 75, and the other end of the dust suction pipe passes through the upper top surface 11 and is connected with the through hole of the dust suction port 76. During the working process of the treatment system, a large amount of dust is generated when building residue is crushed, and the dust is discharged from the device through the dust suction port 76. Specifically, the operator can turn on the dust suction device 7, and a vacuum pump generates a negative pressure inside the recycling bin 75 of the dust suction device 7, the generated negative pressure is conducted to the recycling bin 75 through the dust suction port 76 and the dust suction pipe 77, and dust in the device is sucked into the dust suction device 7 under the action of the negative pressure.
Further, the silo 4 comprises a first silo 41 and a second silo 42, and the crushing device comprises a vibrating feeder 31, a first crusher 32, a first conveyor 331, a first vibrating screen 34, a second conveyor 332, a third conveyor 333, a second crusher 35, a fourth conveyor 334, a second vibrating screen 36, a fifth conveyor 335 and a sixth conveyor 336;
the first shaker 34 includes a first shaker feed end, a first shaker first discharge end, and a first shaker second discharge end, and the second shaker 36 includes a second shaker feed end, a second shaker first discharge end, and a second shaker second discharge end;
the discharge end of raw materials storehouse 2 passes through vibrations feeder 31 and is connected with the feed end of first breaker 32, the discharge end of first breaker 32 through first conveyer 331 with first shale shaker feed end is connected, the first discharge end of first shale shaker passes through second conveyer 332 and is connected with the feed end of first storage silo 41, first shale shaker second discharge end passes through third conveyer 333 and is connected with the feed end of second breaker 35, the discharge end of second breaker 35 pass through fourth conveyer 334 with the second shale shaker feed end is connected, the first discharge end of second shale shaker passes through fifth conveyer 335 and is connected with the feed end of second storage silo 42, second shale shaker second discharge end passes through sixth conveyer 336 and is connected with bin outlet 5.
Further, the dust suction port 76 of the first dust suction device 71 is provided above the first crusher 32, the dust suction port 76 of the second dust suction device 72 is provided above the first vibrating screen 34, the dust suction port 76 of the third dust suction device 73 is provided above the second crusher 35, and the dust suction port 76 of the fourth dust suction device 74 is provided above the second vibrating screen 36.
Preferably, the first crusher 32 and the second crusher 35 each have a crusher motor (not shown in the figures), the first crusher 32 and the second crusher 35 are of the same construction, and only the first crusher 32 is analyzed below, and the power supply lines of the crusher motors are provided with current detection devices (not shown in the figures) that are commercially available directly and are in communication connection with the central controller 6. The first crusher 32 has a first level sensor (not shown) which is a commercially available sensor directly, such as an infrared sensor, a photoelectric sensor, or the like. The first level sensor, the vibration feeder 31 and the first crusher 32 are respectively in communication connection with the central controller 6. When the device is used, when building slag entering the first crusher 32 is hard, the crushing resistance is relatively large, so that the power supply current of the crushing motor is increased and is further detected by the current detection device, and at the moment, the central controller 6 controls the vibration feeder 31 to reduce the feeding speed after receiving the information of the current detection device, so that the crushing quality is ensured; when first material level inductor detects that the building dregs of first breaker 32 have accumulated to a certain extent after (specific accumulation volume can set up according to actual need), send information for central controller 6, and then reduce first conveyer 331's conveying speed through central controller 6, can also reduce the feed speed of vibrations feeder 31 when necessary, effectively avoid long-pending material, guarantee screening quality and energy-concerving and environment-protective, above-mentioned process need not artificial intervention simultaneously, degree of automation is higher relatively, the cost of labor is lower relatively.
The central controller 6, the first crusher 32, the second crusher 35, the vibrating feeder 31, and the conveyors (i.e., the first conveyor 331, the second conveyor 332, the third conveyor 333, the fourth conveyor 334, and the fifth conveyor 335) in this embodiment are modules or devices that are directly available in the market, and are not important in this embodiment, and detailed description thereof is omitted. Preferably, in this embodiment, each conveyor is a belt conveyor, and of course, the belt lengths of the belt conveyors may be different.
It should be noted that the first vibrating screen 34 and the second vibrating screen 36 in this embodiment are all conventional three-stage vibrating screens on the market, for example, the chinese patent nos.: 201921193259.7, the first vibrating screen 34 and the second vibrating screen 36 each comprise a first screen, a second screen and a third screen from top to bottom, and the diameters of the meshes of the first screen, the second screen and the third screen become smaller gradually.
The modular movable building residue soil treatment system further comprises a first vibrating screen return conveyor 341, the first vibrating screen return conveyor 341 is in communication connection with the central controller 6, the first vibrating screen 34 further comprises a third discharging end (not shown in the figure) of the first vibrating screen, the feeding end of the first vibrating screen return conveyor 341 is connected with the third discharging end of the first vibrating screen positioned at the top, and the discharging end of the first vibrating screen return conveyor 341 is connected with the feeding end of the first crusher 32 or the feeding end of the vibrating feeder 31 through the first vibrating screen return conveyor 341. In this way, the coarse particles which are not filtered by the third screen of the uppermost first vibrating screen 34 can fall into the corresponding third discharge end of the first vibrating screen under the action of gravity and vibration, and return to the first crusher 32 or the vibrating feeder 31 through the first vibrating screen return conveyor 341 for crushing again, so as to ensure the crushing quality; the particles filtered by the third screen of the first vibrating screen 34, and the particles not filtered by the second screen of the first vibrating screen 34, can fall under gravity and vibration into the corresponding second discharge end of the first vibrating screen, and are conveyed to the feed end of the second crusher 35 by the third conveyor 333; the particles filtered by the third screen of the first vibrating screen 34 and the second screen of the first vibrating screen 34, and the fine particles not filtered by the first screen of the first vibrating screen 34 can fall into the corresponding first discharging end of the first vibrating screen under the action of gravity and vibration, and are conveyed into the first storage bin 41 through the second conveyor 332, so that the material with good particle uniformity can be obtained.
The modular movable building residue soil treatment system further comprises a second vibrating screen return conveyor 361, the second vibrating screen return conveyor 361 is in communication connection with the central controller 6, the second vibrating screen 36 further comprises a third discharging end (not shown in the figure) of a second vibrating screen, the feeding end of the second vibrating screen return conveyor 361 is connected with the third discharging end of the second vibrating screen positioned at the top, and the discharging end of the second vibrating screen return conveyor 361 is connected with the feeding end of the second crusher 35 or the feeding end of the third conveyor 333 through the second vibrating screen return conveyor 361. In this way, the coarse particles which are not filtered by the third screen of the uppermost second vibrating screen 36 can fall into the third discharge end of the corresponding second vibrating screen under the action of gravity and vibration, and return to the second crusher 35 through the second vibrating screen return conveyor 361 for crushing again, so as to ensure the crushing quality; the particles filtered by the third screen of the second vibrating screen 36 and the particles not filtered by the second screen of the second vibrating screen 36 can fall into the corresponding second discharge end of the second vibrating screen under the action of gravity and vibration, and are conveyed into the second storage bin 42 by the fifth conveyor 335, which is helpful for improving the crushing quality; the silt filtered by the third screen of the second vibrating screen 36 and the second screen of the second vibrating screen 36 may fall into the second discharging end of the corresponding second vibrating screen 36 under the action of gravity and vibration, and is conveyed to the discharging opening 5 by the sixth conveyor 336 to be discharged. The method has the advantages of achieving the removal rate of the solid matters up to 100%, achieving zero emission, being very environment-friendly, realizing green construction and reducing environmental pollution.
The aperture of the first screen of the first vibrating screen 34 is more than 10mm, and large crushed stones and mud blocks are discharged from a third discharge port of the first vibrating screen and returned to the first crusher 32 or the vibrating feeder 31 through the first vibrating screen return conveyor 341 to be crushed again, so that the crushing quality is ensured; the aperture of the second screen of the first vibrating screen 34 is more than or equal to 3mm and less than 10mm, and fine particles and silt are discharged from a second discharge port of the first vibrating screen and conveyed to a second crusher 35 through a third conveyor 333 for secondary crushing; the third screen of the first vibrating screen 34 has an aperture with a diameter smaller than 3mm, and fine particles and silt are discharged from the first discharge port of the first vibrating screen and conveyed into the first storage bin 41 by the second conveyor 332.
The aperture of the first screen of the second vibrating screen 36 is greater than or equal to 5mm and smaller than 10mm, fine particles and silt are discharged from a third discharge port of the first vibrating screen, and return to the second crusher 35 through a second vibrating screen return conveyor 361 for crushing again, so that the crushing quality is ensured; the aperture of the second screen of the second vibrating screen 36 is larger than or equal to 1mm and smaller than 5mm, and fine particles and silt are discharged from the first discharging port of the first vibrating screen and conveyed to the second storage bin 42 through a fifth conveyor 335; the aperture of the third screen of the second vibrating screen 36 is less than or equal to 1mm, and the silt is discharged from the second discharging opening of the second vibrating screen and conveyed to the discharging opening 5 through a sixth conveyor 336.
After the tertiary vibrating screen, most of coarse particles in the muck can be crushed, so that the material particles favorable for recycling have good uniformity, can be used for manufacturing cement-soil bricks and cement-soil hollow bricks, and can ensure the brick-making quality.
When the building residue soil crusher is used, the first crusher 32 performs first-stage crushing on the building residue soil, and then the second crusher 35 performs second-stage crushing, at the moment, the building residue soil is crushed into powder, and the powder which meets the requirement of particle size falls onto a corresponding conveyor through a mesh screen; and the particles which do not meet the particle size requirement are discharged from the discharge opening 5 through the second discharge end of the second vibrating screen. When the operation is performed, the operator can open the dust suction device 7, the compressed air generates negative pressure inside the recycling bin 75 of the dust suction device 7, the generated negative pressure is conducted to the recycling bin 75 through the dust suction port 76 and the dust suction pipe 77, and the dust of the treatment system in the embodiment is sucked into the dust suction device 7 under the action of the negative pressure.
Further, the modular movable building muck treatment system further comprises a building block forming production line (not shown in the figure), wherein the discharge end of the first storage bin 41, the discharge end of the second storage bin 42, the discharge end of the discharge port 5 and the recovery barrel 75 of each dust suction device 7 are respectively connected with the building block forming production line. The equipment such as the building block forming production line can be the existing equipment.
The invention can realize the transformation of the muck through the technical scheme, the muck can be transformed into the lightweight aggregate and can also be made into building blocks, the whole treatment process in the system does not discharge waste slag and waste gas, the harmless and zero-discharge treatment of the muck can be realized, the resources can be saved, the cyclic utilization of the resources can be realized, the building cost is reduced, and the invention has great social significance and economic benefit.
The invention also provides a monitoring and management method of the building muck, which comprises the following steps:
s1: putting the materials into a raw material bin 2;
s2: the plurality of dust suction devices 7 are started, negative pressure is generated in each recovery barrel 75 through a vacuum pump, and the generated negative pressure is transmitted to the recovery barrel 75 through a dust suction port 76 and a dust suction pipe 77;
s3: acquiring weight data of the materials in the raw material bin 2 detected by the weighing module before unloading soil;
s4: the material in the raw material bin 2 is conveyed to the feeding end of a first crusher 32 through a vibrating feeder 31, the first crusher 32 performs primary crushing on the material, the crushed material is conveyed to the feeding end of a first vibrating screen through a first conveyor 331, and the first vibrating screen 34 performs vibrating screening on the primary crushed material;
s5: after the first vibrating screen 34 is subjected to vibrating screening, the material with the diameter smaller than 3mm is conveyed to the first discharging end of the first vibrating screen, the material is conveyed to the first storage bin 42 through the second conveyor 332, the material with the diameter between 3mm and 10mm is conveyed to the second discharging end of the first vibrating screen, the material is conveyed to the second crusher 35 through the third conveyor 333 for secondary crushing, the material with the diameter larger than 10mm is conveyed to the third discharging end of the first vibrating screen, and the material is conveyed to the first crusher 32 through the first vibrating screen returning conveyor 341 for secondary crushing.
S6: the second crusher 35 performs secondary crushing on the material subjected to the primary crushing, the crushed material is conveyed to the feed end of the second vibrating screen 36 through the fourth conveyor 334, and the second vibrating screen 36 performs vibration screening on the material subjected to the secondary crushing;
s7: after the second vibrating screen 36 is subjected to vibrating screening, materials with the diameter of 1-5mm are conveyed to the first discharging end of the second vibrating screen, conveyed into the second storage bin 42 through the fifth conveyor 335, conveyed to the second discharging end of the second vibrating screen, conveyed into the discharging opening 5 through the sixth conveyor 336, conveyed to the third discharging end of the second vibrating screen, and conveyed to the second crusher 35 for secondary crushing through the second vibrating screen returning conveyor 361;
s8: acquiring weight data of materials of the first storage bin 41, the second storage bin 42, the discharge port 5 and each dust collector 7 detected by each weighing module, and transmitting each data to the central controller 6 through the communication module, wherein the central controller 6 performs comprehensive analysis according to the data acquired by each weighing module;
s9: the discharge end of first storage silo 41, the discharge end of second storage silo 42, the discharge end of bin outlet 5 and each dust extraction 7 respectively with building block shaping production line connects, according to the required ratio of production, changes building dregs into raw materials for production, is convenient for realize systematized platform-based management with the internet butt joint simultaneously.
Compared with the prior art, the invention has the beneficial effects that:
1. the crushing device which is easy to produce noise is isolated by the box body 1 with six surrounding baffles, so that the effect of reducing noise is achieved;
2. the dust suction device 7 can suck out dust generated during garbage crushing, so that the dust is prevented from leaking, and the operating environment of operators is greatly improved;
3. the box body 1 can be supported by the hydraulic lifting device 8, so that the box body is prevented from moving in the using process and influencing the crushing process, and the box body can move freely according to the storage place of building muck through the idler wheels 9, so that the box body is convenient and practical;
4. the materials in the first storage bin 41, the materials in the second storage bin 42, the materials in the discharge port 5 and the materials in the recovery barrels 75 of the dust suction devices 7 are respectively conveyed to a building block forming production line, and the building muck is converted into production raw materials according to the proportion required by production, so that the efficient utilization of the building muck is realized;
5. the weighing module sends the collected weight data to the communication module, and the communication module sends the data collected by the plate-ring type weighing sensors to the central controller 6, so that an intelligent control system and a remote management system are realized;
6. according to the invention, the weighing modules collect weight data before and after material processing, and the central controller 6 performs comprehensive analysis according to the data collected by the plate-ring type weighing sensors, so that the central controller is in butt joint with the Internet to realize systematic and platform management.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (9)
1. A modularization portable building dregs processing system which characterized in that: the device comprises a box body, a raw material bin, a crushing device, a storage bin and a plurality of dust suction devices, wherein the box body comprises an upper top surface, a lower bottom surface and four side walls which are vertically arranged between the upper top surface and the lower bottom surface, the upper top surface, the lower bottom surface and the four side walls enclose the box body with a cavity inside, the crushing device is arranged in an inner cavity of the box body, the dust suction devices are fixedly arranged on the upper top surface and are all positioned above the crushing device, one side wall of the box body is provided with a first opening, the raw material bin is arranged on the first opening, a discharge end of the raw material bin penetrates through the first opening to be communicated with the inner cavity of the box body, the other side wall of the box body, which is far away from the first opening, is provided with a second opening, the storage bin is arranged on the second opening, and a feed end of the storage bin penetrates through the second opening to be communicated with the inner cavity of the box body, the bottom of box is provided with bin outlet, hydraulic pressure elevating gear and a plurality of gyro wheel, the gyro wheel is the universal wheel.
2. The modular mobile building spoil treatment system of claim 1, wherein: the crushing device is in communication connection with the central controller, and the weighing module is in communication connection with the central controller through the communication module;
the weighing module is used for detecting weight data before building muck treatment and weight data after treatment, the weighing module comprises a plurality of plate-ring type weighing sensors, the plurality of plate-ring type weighing sensors are respectively arranged on the raw material bin, the storage bin, the discharge port and the dust suction device, and each plate-ring type weighing sensor sends collected weight data to the communication module; the communication module is used for sending data acquired by the plate-ring type weighing sensors to the central controller; and the central controller performs comprehensive analysis according to the data acquired by the plate-ring type weighing sensors.
3. The modular mobile building spoil treatment system of claim 1, wherein: the dust suction device comprises a recovery barrel, a dust suction port and a dust suction pipe, wherein the recovery barrel is fixedly mounted on the upper top surface, the dust suction port is arranged in an inner cavity of the box body, a through hole is formed in the dust suction port, one end of the dust suction pipe is communicated with the inner cavity of the recovery barrel, and the other end of the dust suction pipe penetrates through the upper top surface and the dust suction port, and the through hole is connected with the dust suction port.
4. The modular mobile building spoil treatment system of claim 2, wherein: the storage bin comprises a first storage bin and a second storage bin, the dust collection device comprises a first dust collection device, a second dust collection device, a third dust collection device and a fourth dust collection device, the first vibrating screen comprises a first vibrating screen feeding end, a first vibrating screen first discharging end and a first vibrating screen second discharging end, and the second vibrating screen comprises a second vibrating screen feeding end, a second vibrating screen first discharging end and a second vibrating screen second discharging end;
the crushing device comprises a vibrating feeder, a first crusher, a first conveyor, a first vibrating screen, a second conveyor, a third conveyor, a second crusher, a fourth conveyor, a second vibrating screen, a fifth conveyor and a sixth conveyor;
the discharge end of the raw material bin is connected with the feed end of the first crusher through the vibration feeder, the discharge end of the first crusher is connected with the feed end of the first vibrating screen through the first conveyor, the first discharge end of the first vibrating screen is connected with the feed end of the first storage bin through the second conveyor, the second discharge end of the first vibrating screen is connected with the feed end of the second crusher through the third conveyor, the discharge end of the second crusher is connected with the feed end of the second vibrating screen through the fourth conveyor, the first discharge end of the second vibrating screen is connected with the feed end of the second storage bin through the fifth conveyor, and the second discharge end of the second vibrating screen is connected with the discharge port through the sixth conveyor;
the dust collection port of the first dust collection device is arranged above the first crusher, the dust collection port of the second dust collection device is arranged above the first vibrating screen, the dust collection port of the third dust collection device is arranged above the second crusher, and the dust collection port of the fourth dust collection device is arranged above the second vibrating screen.
5. The modular mobile construction muck treatment system of claim 4 further comprising a first shaker return conveyor, the first shaker return conveyor being communicatively coupled to the central controller, the first shaker further comprising a first shaker third discharge end, the first shaker third discharge end being coupled to the feed end of the first crusher via the first shaker return conveyor.
6. The modular mobile construction muck treatment system of claim 4 further comprising a second shaker return conveyor, the second shaker return conveyor being communicatively coupled to the central controller, the second shaker further comprising a second shaker third discharge end, the second shaker third discharge end being coupled to the feed end of the second crusher via the second shaker return conveyor.
7. The modular mobile building muck treatment system according to claim 4, further comprising a block forming production line, wherein the discharge ends of the first storage bin, the second storage bin, the discharge end of the discharge port and the dust suction devices are respectively connected with the block forming production line.
8. The mobile building muck treatment system of claim 1, wherein the communication module is a ZigBee module, and the ZigBee module transmits data with the central controller.
9. A monitoring and management method for building muck is characterized by comprising the following steps:
s1: putting the materials into the raw material bin;
s2: starting a plurality of dust suction devices, generating negative pressure in each recovery barrel through a vacuum pump, and transmitting the generated negative pressure to the recovery barrels through the dust suction ports and the dust suction pipes;
s3: acquiring weight data of the materials in the raw material bin, detected by the weighing module, before unloading soil;
s4: the material in the raw material bin is conveyed to the feeding end of the first crusher through the vibration feeding machine, the first crusher carries out primary crushing on the material, the crushed material is conveyed to the feeding end of the first vibrating screen through the first conveyor, and the first vibrating screen carries out vibration screening on the material after the primary crushing;
s5: the materials subjected to vibration screening are discharged through a first discharge end of the first vibration screen, a second discharge end of the first vibration screen and a third discharge end of the first vibration screen respectively, the first discharge end of the first vibration screen conveys the materials subjected to vibration screening to the first storage bin through the second conveyor, the second discharge end of the first vibration screen conveys the materials subjected to vibration screening to a feed end of the second crusher through the third conveyor, and the third discharge end of the first vibration screen conveys the materials subjected to vibration screening to the first crusher for secondary crushing through the first vibration screen return conveyor;
s6: the second crusher is used for performing secondary crushing on the material subjected to the primary crushing, the crushed material is conveyed to the feeding end of the second vibrating screen through the fourth conveyor, and the second vibrating screen is used for performing vibration screening on the material subjected to the secondary crushing;
s7: the materials screened by the second vibrating screen are discharged through a first discharging end of the second vibrating screen, a second discharging end of the second vibrating screen and a third discharging end of the second vibrating screen respectively, the first discharging end of the second vibrating screen conveys the screened materials to the second storage bin through the fifth conveyor, the second discharging end of the second vibrating screen conveys the screened materials to the discharge port through the sixth conveyor, and the third discharging end of the first vibrating screen conveys the screened materials to the second crusher for secondary crushing through the second vibrating screen return conveyor;
s8: the method comprises the steps of obtaining weight data of materials of the first storage bin, the second storage bin, the discharge port and the dust suction devices, which are detected by the weighing modules, and conveying the data to the central controller through the communication module, wherein the central controller performs comprehensive analysis according to the data collected by the weighing modules;
s9: the discharge end of first storage silo the discharge end of second storage silo the discharge end and each of bin outlet dust extraction respectively with building block shaping production line is connected, according to the required ratio of production, changes building dregs into raw materials for production, is convenient for realize systematized platform-based management with internet butt joint simultaneously.
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