CN111109934A - Quilting-type 3D health mattress and production process thereof - Google Patents
Quilting-type 3D health mattress and production process thereof Download PDFInfo
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- CN111109934A CN111109934A CN201911342628.9A CN201911342628A CN111109934A CN 111109934 A CN111109934 A CN 111109934A CN 201911342628 A CN201911342628 A CN 201911342628A CN 111109934 A CN111109934 A CN 111109934A
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
Abstract
The invention discloses a quilting seam type 3D healthy mattress and a production process thereof, wherein the production process comprises the following steps: forming the inner container: carrying out full-automatic sewing and reinforcing and full-automatic quilting surrounding edges on the cut pieces groups combined by the 3D material cut pieces with different specifications to form a 3D mattress inner container; a step of forming the outer sleeve: carrying out matched batch cutting, cotton quilting and sewing on the 3D fabric and the 3D material by a sewing machine to form a 3D mattress coat; and (3) a checking step: inspecting the formed inner container and the outer sleeve; a mattress forming step: assembling the inner container and the outer sleeve which are qualified through inspection to form the 3D mattress; the 3D healthy mattress produced by the process has good resilience supporting force, is not easy to deform and is close-fitting and comfortable, the 3D healthy mattress produced by the quilting seam type can be intensively produced in a large batch through special machinery, and the productivity and the quality can be greatly improved, so that the production cost and the selling price are reduced, consumers can trust, and the popularization of the market of the 3D healthy mattress is facilitated.
Description
Technical Field
The invention relates to the technical field of mattress production, in particular to a quilting-type 3D healthy bed and a production process thereof.
Background
One third of the life of a person is spent in bed, and good sleep is a healthy basis, so that the key point for obtaining high-quality sleep is to have comfortable and healthy bedding. Along with the improvement of living standard of people, the health consciousness of people is higher and higher, the demand determines the supply, the mattress on the market tends to be diversified, from the traditional spring mattress to the latex and coconut palm mattress, and then to the 3D mattress which is most favored by consumers; however, the 3D mattress in the market is expensive due to a plurality of factors such as labor intensive manufacturing process, high labor cost, low productivity, high material cost and the like, so that many consumers are prohibited to go, and the 3D mattress market cannot be widely popularized; in addition, 3D mattress on the market at present, its inner core structure is mostly glued several layers of 3D material layer stack veneer through the environmental protection special use and is made, in order to increase whole mattress's resistance to deformation and fastness, often can realize through the gluey some cover surface that increases between two 3D material layers in the in-process of production, in case the area covered of glue increases, the gas permeability of 3D material itself also can weaken, and simultaneously, can have between the 3D material layer along with time to misplace the not hard up scheduling influence whole mattress fastness problem of misplacing because of glue ageing, thereby influence the comfort.
Disclosure of Invention
The invention aims to overcome the defects and provides a quilting-type 3D healthy mattress and a production process thereof.
In order to achieve the purpose, the technical solution of the invention is as follows: a production process of a quilted 3D healthy mattress, the production process comprising:
forming the inner container: the cutting piece group combined by the 3D material cutting pieces with different specifications is sewn fully automatically to form a 3D mattress inner container;
a step of forming the outer sleeve: carrying out matched batch cutting, cotton quilting and sewing on the 3D fabric and the 3D material by a sewing machine to form a 3D mattress coat;
and (3) a checking step: inspecting the formed inner container and the outer sleeve;
a mattress forming step: and assembling the inner container and the outer sleeve which are qualified through inspection to form the 3D mattress.
Preferably, the step of forming the inner container comprises:
a clamping and cutting step: placing the corresponding 3D material on a machine tool, adjusting the accurate parameter clamping position according to the size requirement of the mattress, and cutting 3D material cut pieces with corresponding sizes in batch;
branching and recombining: conveying the cut pieces of the 3D material to a machine tool according to different specifications in sequence for rearrangement;
quilting of the inner container: conveying the recombined and finished 3D material slice group to a machine tool, and carrying out full-automatic sewing reinforcement in different sewing modes;
quilting of the surrounding strips: and conveying the sewn and reinforced 3D material slice group to a machine tool, and sewing the surrounding edge to form the 3D mattress inner container.
Preferably, the 3D material cut pieces in the clamping cutting step comprise a 3D material base layer and a 3D inner container surrounding edge strip.
Preferably, the machine tool in the clamping cutting step is an automatic cutting machine tool.
Preferably, the machine tool in the branching and recombining step can be rotated by 360 °.
Preferably, the machine tool in the step of quilting the liner is a full-automatic quilting machine tool.
Preferably, the machine tool in the step of quilting the surrounding edge strips is a full-automatic quilting type surrounding edge machine tool.
A quilting type 3D healthy mattress is manufactured by the production process of the quilting type 3D healthy mattress.
By adopting the technical scheme, the invention has the beneficial effects that: the 3D healthy mattress produced by the process has the advantages of no glue in environmental protection, quick drying in washing, bacteria and mites breeding difficulty, good resilience supporting force, deformation prevention, close-fitting comfort, ventilation in summer and heat preservation in winter due to a large number of pore structures, mass centralized production of the 3D healthy mattress made by quilting can be carried out through special machinery, the productivity and the quality can be greatly improved, the production cost and the selling price are reduced, consumer confidence is realized, and the popularization of the 3D healthy mattress market is facilitated.
Drawings
FIG. 1 is a schematic flow diagram of a 3D health mattress production process of the present invention;
FIG. 2 is a schematic flow chart of the step of forming the liner according to the present invention;
FIG. 3 is a schematic view of a sewing and reinforcing method for an inner container according to the present invention;
FIG. 4 is a second schematic view of the inner bladder sewing and reinforcing method of the present invention;
FIG. 5 is a third schematic view of the inner bladder sewing and reinforcing method of the present invention;
Detailed Description
The invention is further described below with reference to the figures and the specific embodiments.
Production process of quilting-type 3D healthy mattress
As shown in fig. 1, a production process of a quilted 3D healthy mattress, the production process comprising:
forming the inner container: the cutting piece group combined by the 3D material cutting pieces with different specifications (thickness, supporting force and the like) is subjected to full-automatic sewing and reinforcement to form a 3D mattress inner container;
a step of forming the outer sleeve: cutting the 3D fabric and the 3D material in batches and quilting the 3D material with cotton to enable the 3D fabric to form a required flower shape, and sewing the 3D fabric by using a sewing machine to form a 3D mattress coat;
and (3) a checking step: inspecting the formed inner container and the outer sleeve; and (5) inspecting the quality, the pressure resistance and the tensile resistance of the inner container and the outer sleeve.
A mattress forming step: and assembling the inner container and the outer sleeve which are qualified through inspection to form the 3D mattress.
As shown in fig. 2, the step of forming the liner comprises:
a clamping and cutting step: placing the corresponding 3D material on a machine tool, adjusting the accurate parameter clamping position according to the size requirement of the mattress, and cutting 3D material cut pieces with corresponding sizes in batch; the 3D material cutting piece comprises a 3D material base layer and a 3D inner container edge surrounding strip; the 3D material can be selected according to the soft and hard requirements of the mattress, and is mainly reflected in different supporting force, elasticity and thickness;
branching and recombining: conveying the cut pieces of the 3D material to a machine tool according to different specifications in sequence for rearrangement; the machine tool can rotate 360 degrees, the directions of the 3D material cut pieces with different specifications are adjusted through the rotation of the machine tool, and the uniform supporting force and the longitudinal and transverse deformation resistance of the inner container are realized through arranging and recombining the sequences and the transverse and longitudinal directions of the 3D material cut pieces with different specifications.
As shown in fig. 3-5, the inner bladder quilting step: conveying the recombined and finished 3D material slice group to a full quilting machine tool for full-automatic sewing reinforcement in different sewing modes (paths); different reinforcing effects of the 3D material cutting piece group can be achieved through the sewing mode (path) of the sewing thread.
Quilting of the surrounding strips: and conveying the sewn and reinforced 3D material slice group to a full quilting seam type surrounding edge machine tool, and sewing the surrounding edge to form the 3D mattress inner container.
A quilted 3D health mattress according to the present invention
The quilting type 3D health mattress is manufactured by the production process of the quilting type 3D health mattress.
Example 1
As shown in fig. 1-2, a semi-finished 3D mattress inner bladder is formed
Accurate screens are cut out: selecting corresponding (mainly different in supporting force, elasticity and thickness) 3D materials according to the soft and hard requirements of a mattress, arranging the 3D materials, placing the 3D materials on an automatic cutting machine tool, adjusting parameters to accurately position and cut out 3D material base layers and 3D inner container surrounding edgings of corresponding sizes in batches according to the size requirements of the mattress, and then respectively conveying the 3D materials to the next procedure through a production line, wherein the 3D materials are three-dimensional hollow and consist of a top surface layer, a middle supporting wire and a bottom surface layer, the top surface layer and the bottom surface layer are hexagonal prismatic grid layers, the middle supporting wire is arc-shaped and uniformly distributed and is used for connecting the top surface layer and the bottom surface layer, and connecting lines of two end points of the middle supporting wire are respectively vertical to the top surface layer and the bottom surface layer, so that the 3D pillow material overcomes the defects that the existing material is airtight, easily generates discomfort such as stuffy, humid and dry heat and the like and affects sleep, and the, Has excellent effects of sweat absorption, skin friendliness, comfort and softness.
Branching and recombining: the cut 3D material pieces enter corresponding assembly line channels according to different specifications, and are conveyed to a machine tool rotating by 360 degrees in sequence for rearrangement, so that the uniform supporting force and longitudinal and transverse deformation resistance of the inner container are realized by arranging and recombining the 3D material pieces with different specifications in sequence and in the transverse and longitudinal directions; conveying the recombined and finished 3D material cut piece group to the next process; the 360-degree rotation of the machine tool is automatically controlled by a system program, so that accurate superposition of different 3D materials in different directions can be accurately realized, and the inner container can obtain corresponding supporting force and longitudinal and transverse deformation resistance according to production requirements;
the full quilting process of the inner container: the recombined and sorted 3D material cut piece group enters a full-automatic quilting machine tool, full-automatic sewing and reinforcement in different sewing modes (paths) are carried out on the 3D material cut piece group (the required mattress height is achieved by adjusting the number of the cut pieces) through parameters adjusted in advance as shown in figures 3-5, the fixing effect of each 3D material cut piece in the 3D material cut piece group is different due to different sewing paths, and fixing and reinforcing media such as any glue and the like are not added except sewing threads in the whole sewing process; avoided glue to cover at the 3D material, the pore structure with the 3D material blocks up, influence the permeability of 3D material, make each 3D material cut-parts in the 3D material cut-parts group keep good air permeability, in addition make up the in-process sewing line and pass each 3D material cut-parts along with sewing the needle in proper order, run through by the sewing line between each 3D material cut-parts and sew up, make in the use, can not take place the skew that drops relatively between each 3D material cut-parts, carry next process after making up the completion.
Quilting of surrounding edge strips: and conveying the sewn and reinforced 3D material cut piece group to a full-automatic quilting type surrounding edge machine tool, sewing the surrounding edge, finally forming a 3D inner container semi-finished product, conveying the semi-finished product to an inspection table, inspecting the deformation resistance, the uniformity and the air permeability of the inner container through the inspection table, and conveying the qualified 3D mattress inner container semi-finished product to a conveying area to be assembled after the 3D mattress inner container semi-finished product is inspected.
Forming a semi-finished product of the 3D mattress cover: the method comprises the steps of feeding a 3D fabric and a 3D material into an automatic cutting machine quilting machine in a matching mode, cutting in batches and quilting in a cotton spacing mode according to specification requirements, enabling the 3D fabric and the material to be sewn into a whole, enabling various attractive and fashionable patterns to be formed on the surface of the 3D fabric, sewing through a sewing machine, finally forming a semi-finished product of a 3D mattress cover, conveying the semi-finished product of the 3D mattress cover to an inspection table, inspecting the semi-finished product of the 3D mattress cover, and conveying the semi-finished product of the 3D mattress cover.
3D mattress formation: and conveying and collecting the 3D mattress inner container and the 3D mattress outer sleeve which are qualified after inspection to an assembly area, assembling to form a 3D mattress, and packaging and warehousing the 3D mattress after the inspection is qualified.
To sum up, the healthy mattress of 3D that adopts this technology to produce has the environmental protection and does not have the glue, wash quick-drying well, be difficult for breeding bacterium and mite, the resilience holding power is good, non-deformable and comfortable next to the shin, a large amount of pore structure make with regard to the healthy mattress of 3D ventilative and heat retaining function in winter summer, the healthy mattress of 3D that adopts the quilting formula preparation can be produced through special machine, production efficiency is improved, make this healthy mattress of 3D realize mass production concentratedly, can increase substantially productivity and quality, thereby reduction in production cost and selling price, let the consumer trust, be favorable to promoting the extensive popularization in the healthy mattress market of 3D.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, and all equivalent changes and modifications made in the claims of the present invention should be included in the scope of the present invention.
Claims (8)
1. A production process of a quilted 3D healthy mattress is characterized by comprising the following steps:
forming the inner container: the cutting piece group combined by the 3D material cutting pieces with different specifications is sewn fully automatically to form a 3D mattress inner container;
a step of forming the outer sleeve: carrying out matched batch cutting, cotton quilting and sewing on the 3D fabric and the 3D material by a sewing machine to form a 3D mattress coat;
and (3) a checking step: inspecting the formed inner container and the outer sleeve;
a mattress forming step: and assembling the inner container and the outer sleeve which are qualified through inspection to form the 3D mattress.
2. The production process of the quilted 3D healthy mattress of claim 1, wherein the step of forming the inner bladder comprises:
a clamping and cutting step: placing the corresponding 3D material on a machine tool, adjusting the accurate parameter clamping position according to the size requirement of the mattress, and cutting 3D material cut pieces with corresponding sizes in batch;
branching and recombining: conveying the cut pieces of the 3D material to a machine tool according to different specifications in sequence for rearrangement;
quilting of the inner container: conveying the recombined and finished 3D material slice group to a machine tool, and carrying out full-automatic sewing reinforcement in different sewing modes;
quilting of the surrounding strips: and conveying the sewn and reinforced 3D material slice group to a machine tool, and sewing the surrounding edge to form the 3D mattress inner container.
3. The production process of the quilted 3D healthy mattress of claim 2, wherein the 3D material cut pieces in the blocking cutting step include a 3D material base layer and a 3D inner bladder perimeter bar.
4. The production process of the quilted 3D healthy mattress of claim 2, wherein the machine tool in the clamping cutting step is an automatic cutting machine tool.
5. The process of claim 2, wherein the machine tool in the splitting and recombining step is rotatable by 360 °.
6. The production process of the quilted 3D healthy mattress of claim 2, wherein the machine tool in the inner bladder quilting step is a full-automatic quilting machine tool.
7. The production process of a quilted 3D healthy mattress of claim 2, wherein the machine tool in the step of quilting the perimeter bars is a full-automatic quilted perimeter machine tool.
8. A quilted 3D healthy mattress, characterized in that the quilted 3D healthy mattress is made by the production process of the quilted 3D healthy mattress according to any one of claims 1-7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911342628.9A CN111109934A (en) | 2019-12-23 | 2019-12-23 | Quilting-type 3D health mattress and production process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911342628.9A CN111109934A (en) | 2019-12-23 | 2019-12-23 | Quilting-type 3D health mattress and production process thereof |
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| CN111109934A true CN111109934A (en) | 2020-05-08 |
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| CN201911342628.9A Pending CN111109934A (en) | 2019-12-23 | 2019-12-23 | Quilting-type 3D health mattress and production process thereof |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204363513U (en) * | 2015-01-28 | 2015-06-03 | 三明市华纺纺织科技发展有限公司 | A kind of 3D mesh mattress core |
| CN205568444U (en) * | 2016-03-14 | 2016-09-14 | 三明市祥泰纺织科技有限公司 | Through whole range upon range of spaced double layer fabrics mattress that links firmly of quilting |
| CN107280327A (en) * | 2017-07-28 | 2017-10-24 | 福建省安然纺织科技有限公司 | A kind of production technology of 3D mattresses |
| CN209090498U (en) * | 2018-08-24 | 2019-07-12 | 东莞市集美纺织有限公司 | 3D mattress inner core and 3D mattress |
-
2019
- 2019-12-23 CN CN201911342628.9A patent/CN111109934A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204363513U (en) * | 2015-01-28 | 2015-06-03 | 三明市华纺纺织科技发展有限公司 | A kind of 3D mesh mattress core |
| CN205568444U (en) * | 2016-03-14 | 2016-09-14 | 三明市祥泰纺织科技有限公司 | Through whole range upon range of spaced double layer fabrics mattress that links firmly of quilting |
| CN107280327A (en) * | 2017-07-28 | 2017-10-24 | 福建省安然纺织科技有限公司 | A kind of production technology of 3D mattresses |
| CN209090498U (en) * | 2018-08-24 | 2019-07-12 | 东莞市集美纺织有限公司 | 3D mattress inner core and 3D mattress |
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Application publication date: 20200508 |