CN111105118A - Pipe processing MES system all-in-one - Google Patents
Pipe processing MES system all-in-one Download PDFInfo
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- CN111105118A CN111105118A CN201811265577.XA CN201811265577A CN111105118A CN 111105118 A CN111105118 A CN 111105118A CN 201811265577 A CN201811265577 A CN 201811265577A CN 111105118 A CN111105118 A CN 111105118A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0633—Workflow analysis
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F13/00—Interconnection of, or transfer of information or other signals between, memories, input/output devices or central processing units
- G06F13/38—Information transfer, e.g. on bus
- G06F13/40—Bus structure
- G06F13/4063—Device-to-bus coupling
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/042—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by opto-electronic means
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a pipe processing MES system all-in-one machine, which comprises a pipe processing MES system, an industrial all-in-one machine and a scanner, wherein the pipe processing MES system is used for the feedback and query of a user on the processing state of a pipe and the check of a drawing; the industrial all-in-one machine is connected with a pipe processing MES system and used for pipe feedback state, inquiry and drawing display, and the scanner is connected with the industrial all-in-one machine and used for pipe, work hour list or tray two-dimensional code scanning and the like. The invention has very important significance for accurately feeding back the processing state of the pipe in the workshop, providing decision basis of managers, shortening the construction period of shipyards, improving the intelligent level of manufacturing industry, reducing the manufacturing cost and enhancing the comprehensive strength of enterprises.
Description
Technical Field
The invention belongs to the technical field of pipe processing and Manufacturing Execution, and particularly relates to a Manufacturing Execution System (MES) System all-in-one machine for pipe processing.
Background
The production of pipes in the production process of ships is generally carried out synchronously with the segmental construction of the ship body, and is an important production component in the process of final assembly and shipbuilding. In the modern shipbuilding mode process, the production and the manufacture of the pipes have very important significance for the subsection pre-outfitting, the integrity of intermediate products, the unit assembly, the shortening of the subsection turnover field period, the dock hoisting period and the wharf outfitting period. The production capacity and the progress of the pipe workshop directly influence the production progress of the whole ship, and the requirement for the pipes can be met in time, which is a difficult problem for a plurality of ship enterprises. The major industrialized developed countries in the world use intelligent manufacturing as an important hand for the strategy of the heavy vibration manufacturing industry, and the research on intelligent manufacturing in China begins at the end of the 80 th 20 th century. Some achievements in intelligent manufacturing technology were achieved in the initial research, intelligent manufacturing has rapidly developed in China in the last decade, achievements are achieved in many key projects, and intelligent manufacturing related industries are also initially large-scale. China has obtained a batch of relevant basic research achievements and intelligent manufacturing technologies which restrict the development of the industry of China for a long time, such as a robot technology, a perception technology, an industrial communication network technology, a control technology, a reliability technology, a mechanical manufacturing technology, a numerical control technology, a digital manufacturing technology, a complex manufacturing system, an intelligent information processing technology and the like; the industrial flat panel operation all-in-one machine has great progress in various industries, but the systems and the industrial flat panels are mainly applied to banks, high and new industries and the like, and no MES effective management system or method specially aiming at the special type of pipe processing exists, and the common MES system all-in-one machine has the following defects when the pipe processing management is carried out:
1) the processing of the pipes has the particularity, and the common MES system all-in-one machine cannot realize the full-flow management of the processing of the pipes;
2) the state feedback function is not available, and the state of the pipe cannot be fed back in time according to the working hours;
3) the function of scanning the code to inquire the drawing is not available, and the corresponding pipe processing drawing can not be inquired according to the single two-dimension code scanning of the pipe fitting or the working hour;
therefore, a reasonable and effective integrated MES system for processing pipes is established to accurately feed back the processing state of the pipes in the workshop, provide a decision basis for managers, and have very important significance for shortening the construction period of shipyards, improving the intelligentization level of manufacturing industry, reducing the manufacturing cost and enhancing the comprehensive strength of enterprises.
Disclosure of Invention
The invention aims to provide an integrated MES system for processing pipes, which realizes the feedback of the processing state of pipes, the check of processing drawings and the query of feedback data, and has very important significance for timely and accurately feeding back the processing state of pipes in a workshop, providing decision basis for managers, improving the intelligent level of manufacturing industry, reducing the manufacturing cost and enhancing the comprehensive strength of enterprises.
In order to achieve the above purpose, the solution of the invention is:
an integrated machine of a pipe processing MES system comprises a pipe processing MES system, an industrial integrated machine, a scanner and an integrated IC/ID card reader, wherein the pipe processing MES system is used for the feedback and query of a user on the processing state of a pipe and the check of a drawing; the industrial all-in-one machine is connected with the pipe processing MES system and used for displaying a pipe feedback state, a query feedback state and a drawing, the scanner is connected with the industrial all-in-one machine and used for scanning pipes, a work hour list or a tray two-dimensional code, and the integrated IC/ID card reader is used for reading personnel IC card information and the like.
Further, the industrial all-in-one machine comprises an industrial flat plate and a tool, wherein the industrial flat plate is arranged in the tool, and the industrial flat plate feeds back the production state of the tube or inquires the operation.
Further, the industrial flat plate comprises a UBS universal interface, a VGA port, a LAN port, a PS2 port and a COM port, the scanner is connected with the industrial flat plate through a USB interface, two-dimensional code image information is converted into data symbol information by scanning bar codes or two-dimensional codes, the data is transmitted to the server, and the production state of the pipe or feedback production state data is recorded in the database through the server.
Furthermore, the industrial flat panel is a real two-point infrared touch screen, the point distance of the screen is smaller than 0.264mm, touch control is achieved through the infrared principle, the pipe processing MES system receives a control instruction and converts the control instruction into an electric signal, and the server transmits information to the database.
Further, the tool is composed of a protective shell and a working table surface.
Furthermore, the table top is telescopic, and the screen of the industrial all-in-one machine is in a protection state by retracting and closing the table top.
Further, after the table top is contracted and closed, the table top of the tool is switched to a locking state.
The feedback method of the pipe processing state of the integrated pipe processing MES system machine comprises the following steps:
(1) a user logs in the integrated MES system processing machine for processing the pipes and scans the pipes or the work hour single two-dimensional codes;
(2) a user selects a displayed machined pipe fitting in the industrial all-in-one machine, clicks to confirm and submits the pipe fitting;
(3) and the pipe processing MES system server receives the pipe processing state signal transmitted by the all-in-one machine, sends a completion signal to the database and stores the pipe processing state into the database.
Further, the feedback method further comprises the step (4):
when a user logs in the integrated machine of the pipe processing MES system, the user logs in through an account number and a password or reads the information of the user IC card through an integrated IC/ID card reader.
The method for inquiring the completion condition of the operator of the pipe processing MES system all-in-one machine comprises the following steps:
(1) a user selects a job number of a corresponding operator in the all-in-one machine by scanning the two-dimensional code of the corresponding operator;
(2) a user selects a corresponding operation time period in the industrial all-in-one machine;
(3) displaying a pipe making list and a work hour list completion list which are completed by corresponding operators in corresponding operation time periods in the industrial all-in-one machine;
(4) and the pipe processing MES system server receives the personnel and time period transmitted by the all-in-one machine, sends a signal to the database, retrieves corresponding data information in the database, and transmits the retrieved information back to the all-in-one machine to display a query result after the query is finished.
The drawing viewing method based on the pipe machining MES system all-in-one machine comprises the following steps:
(1) a user scans a pipe, a work-hour list or a two-dimensional code of a tray or inputs a query condition;
(2) a user selects a corresponding pipe name of a drawing to be checked in the industrial all-in-one machine;
(3) the integrated MES system for processing the pipes displays drawing information of the corresponding pipes in a display screen according to the names of the pipes selected by a user;
(4) and the pipe processing MES system server receives the two-dimensional code data signals or pipe, work hour list and tray signals transmitted by the all-in-one machine, sends an instruction to the database, retrieves corresponding drawing information in the database according to a specified path, and transmits the drawing information back to the all-in-one machine by the database after the query is finished to display a query result.
After the scheme is adopted, the invention has the following advantages:
①, each pipe processing station is provided with an operation all-in-one machine which can feed back the actual production progress of the pipe in real time according to the processing condition of the pipe in the workshop;
② the production operator can quickly look up the drawing of the corresponding pipe at any time when touching the pipe fitting of which the drawing is unclear;
③ the integrated machine can check the pipe processing completion conditions of field operators in real time, including the information of the number of work time lists, the number of pipe fittings, the work time and the like.
Therefore, the invention greatly improves the transparency of the processing state of the pipe, enables managers to master decision data in real time, and can accurately acquire the production condition, the plan execution condition and the working hour consumption condition of a workshop.
Drawings
FIG. 1 is a schematic structural view of an integrated pipe processing MES system of the present invention;
FIG. 2 is a pipe processing status feedback flow diagram of the integrated pipe processing MES system machine of the present invention;
FIG. 3 is a flow chart of the operator completion query of the integrated pipe processing MES system of the present invention;
FIG. 4 is a drawing view flow chart of the integrated pipe processing MES system machine of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments.
As shown in fig. 1, the invention is a structural schematic diagram of a pipe processing MES system all-in-one machine, and it can be seen from the diagram that the invention comprises a pipe processing MES system, an industrial all-in-one machine and a scanner, wherein the pipe processing MES system is used for the feedback, inquiry and drawing check of the user on the pipe processing state; the industrial all-in-one machine is connected with a pipe processing MES system and used for displaying a pipe feedback state, a feedback state inquiry and a drawing, the scanner is connected with the industrial all-in-one machine and used for scanning pipes, work time lists or tray two-dimensional codes and the like, and the integrated IC/ID card reader is used for reading personnel IC card information and the like.
As a specific embodiment of the present invention, the industrial flat panel includes a UBS universal interface, a VGA port, a LAN port, a PS2 interface, and a COM port, the scanner is connected to the industrial flat panel through a USB interface, and identifies information of the two-dimensional code by scanning a barcode or the two-dimensional code, and stores a production state of the tube or feeds back production state data through a database.
As a specific embodiment of the invention, the tool comprises a protective shell and a table top, wherein the table top is in a telescopic and flat type, the table top can be contracted and closed to enable a screen of the industrial all-in-one machine to be in a protective state, and the table top can be locked after the table top is contracted and closed.
As shown in fig. 2, the feedback method of the pipe processing status of the integrated pipe processing MES system of the present invention mainly includes the following steps:
(1) after a user logs in the integrated MES system for processing the pipes, the two-dimensional codes of the pipes or the working hours are scanned;
(2) and selecting the displayed processed pipe fitting in the industrial all-in-one machine by the user, clicking to confirm and submitting.
(3) And the integrated tube processing MES system transmits the tube processing state data to the server, and the database of the server records and stores the processing feedback state of the tube.
As a specific embodiment of the invention, the feedback method of the pipe processing state of the pipe processing MES system all-in-one machine of the invention further comprises the following step (4):
when a user logs in the integrated machine of the pipe processing MES system, the user logs in through an account number and a password or reads the information of the user IC card through an integrated IC/ID card reader.
As shown in fig. 3, the flow chart for querying the completion status of the operator of the integrated pipe processing MES system according to the present invention can be seen from the figure, the querying method mainly includes the following steps:
(1) a user selects a job number of a corresponding operator in the all-in-one machine by scanning the two-dimensional code of the corresponding operator;
(2) a user selects a corresponding operation time period in the industrial all-in-one machine;
(3) and displaying a pipe making list and a work hour list completion list which are completed by corresponding operators in corresponding operation time periods in the industrial all-in-one machine.
(4) The integrated machine of the pipe processing MES system transmits personnel and time periods to the server, and the server inquires specific information in the database after receiving the data and then transmits the specific information back to the integrated machine to display an inquiry result.
As shown in fig. 4, a drawing view flow chart of the integrated pipe machining MES system machine of the present invention can be seen, and as can be seen from the drawing view flow chart, the query method mainly includes the following steps:
(1) a user scans a pipe, a work-hour list or a two-dimensional code of a tray or inputs a query condition;
(2) a user selects a corresponding pipe name of a drawing to be checked in the industrial all-in-one machine;
(3) and the integrated pipe processing MES system displays drawing information of the corresponding pipe in a display screen according to the name of the pipe selected by the user.
(4) The integrated machine of the pipe processing MES system sends the information of pipes, work hours and trays to be inquired to a database through a server for inquiry, the database retrieves corresponding drawing information according to a specified path, and the database returns the drawing information to the integrated machine after the inquiry is completed to display an inquiry result.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are intended to illustrate the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and the invention is intended to be protected by the following claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a pipe processing MES system all-in-one which characterized in that: the system comprises a pipe processing MES system, an industrial all-in-one machine, a scanner and an integrated IC/ID card reader, wherein the pipe processing MES system is used for the feedback and query of a user on the processing state of a pipe and the check of a drawing; the industrial all-in-one machine is connected with the pipe processing MES system and is used for pipe feedback state, inquiry and drawing display; the scanner is connected with the industrial all-in-one machine and used for scanning pipes, work hour lists or tray two-dimensional codes, and the integrated IC/ID card reader is used for reading information of personnel IC cards.
2. The pipe processing MES system all-in-one machine of claim 1, wherein: the industrial all-in-one machine comprises an industrial flat plate and a tool, wherein the industrial flat plate is arranged in the tool, and the industrial flat plate feeds back the production state of a pipe or inquires operation.
3. The pipe processing MES system all-in-one machine of claim 2, wherein: the industrial flat plate comprises a UBS universal interface, a VGA port, a LAN port, a PS2 port and a COM port, the scanner is connected with the industrial flat plate through a USB interface, two-dimension code image information is converted into data symbol information by scanning a bar code or a two-dimension code, the data is transmitted to the server, and the production state of the pipe is recorded in a database or the production state data is fed back through the server.
4. The pipe processing MES system all-in-one machine of claim 2, wherein: the industrial flat panel is a true two-point infrared touch screen, the point distance of the screen is smaller than 0.264mm, touch control is achieved through the infrared principle, the pipe processing MES system receives a control instruction and converts the control instruction into an electric signal, and the server transmits information to the database.
5. The pipe processing MES system all-in-one machine of claim 2, wherein: the tool is composed of a protective shell and a table board.
6. The pipe processing MES system all-in-one machine of claim 5, wherein the table top is of a telescopic and flat type, and the screen of the industrial all-in-one machine is in a protection state by closing the table top in a contraction mode.
7. The method for feeding back the pipe processing state of the pipe processing MES system all-in-one machine as claimed in claim 1, comprising the steps of:
step A1, a user logs in the integrated MES system for processing the pipes and scans the pipes or the labor hour single two-dimensional codes;
step A2, a user selects a displayed machined pipe fitting in the industrial all-in-one machine, clicks to confirm and submits the pipe fitting;
and step A3, the pipe processing MES system server receives the pipe processing state signal transmitted by the all-in-one machine, sends a completion signal to the database and stores the pipe processing state in the database.
8. The method as claimed in claim 7, further comprising step a4, when the user logs in the pipe processing MES system all-in-one machine, logging in through account number and password, or logging in through reading user IC card information by integrated IC/ID card reader.
9. The method for inquiring the completion condition of the operator of the pipe processing MES system all-in-one machine as claimed in claim 1, comprising the steps of:
step B1, the user selects the job number of the corresponding operator in the all-in-one machine by scanning the two-dimensional code of the corresponding operator;
step B2, selecting corresponding operation time period in the industrial all-in-one machine by a user;
step B3, displaying a pipe making list and a work-hour list completing list which are completed by corresponding operators in corresponding operation time periods in the industrial all-in-one machine;
and step B4, the pipe processing MES system server receives the personnel and time periods transmitted by the all-in-one machine, sends signals to the database, retrieves corresponding data information in the database, and transmits the retrieved information back to the all-in-one machine to display the query result after the query is completed.
10. The method for viewing the drawing of the pipe machining MES system all-in-one machine as claimed in claim 1, comprising the steps of:
step C1, the user scans the two-dimension code of the tube, the work hour list or the tray or inputs the query condition;
step C2, selecting the corresponding pipe name of the drawing to be checked in the industrial all-in-one machine by a user;
step C3, the integrated MES system for processing the pipes displays the drawing information of the corresponding pipes in a display screen according to the names of the pipes selected by the user;
and step C4, the tube processing MES system server receives the two-dimensional code data signals or tube, work hour list and tray signals transmitted by the all-in-one machine, sends an instruction to the database, retrieves corresponding drawing information in the database according to a specified path, and transmits the drawing information back to the all-in-one machine to display a query result after the query is completed.
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| CN201811265577.XA CN111105118A (en) | 2018-10-29 | 2018-10-29 | Pipe processing MES system all-in-one |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811265577.XA CN111105118A (en) | 2018-10-29 | 2018-10-29 | Pipe processing MES system all-in-one |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102208053A (en) * | 2011-05-17 | 2011-10-05 | 香港华艺设计顾问(深圳)有限公司 | Two-dimensional code-based design drawing management system and method |
| CN103028945A (en) * | 2012-12-31 | 2013-04-10 | 南京奥特电气股份有限公司 | System, method and device for prefabricating informatization whole-lifecycle pipeline |
| CN107767015A (en) * | 2017-09-05 | 2018-03-06 | 南京国际船舶设备配件有限公司 | A kind of production system based on MES |
-
2018
- 2018-10-29 CN CN201811265577.XA patent/CN111105118A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102208053A (en) * | 2011-05-17 | 2011-10-05 | 香港华艺设计顾问(深圳)有限公司 | Two-dimensional code-based design drawing management system and method |
| CN103028945A (en) * | 2012-12-31 | 2013-04-10 | 南京奥特电气股份有限公司 | System, method and device for prefabricating informatization whole-lifecycle pipeline |
| CN107767015A (en) * | 2017-09-05 | 2018-03-06 | 南京国际船舶设备配件有限公司 | A kind of production system based on MES |
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