CN111086089A - Die tipping vibration table and tipping vibration method - Google Patents
Die tipping vibration table and tipping vibration method Download PDFInfo
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- CN111086089A CN111086089A CN201911407003.6A CN201911407003A CN111086089A CN 111086089 A CN111086089 A CN 111086089A CN 201911407003 A CN201911407003 A CN 201911407003A CN 111086089 A CN111086089 A CN 111086089A
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- mould
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- support
- backup pad
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention is suitable for the technical field of concrete production, and provides a mould tipping vibration table and a tipping vibration method, wherein the mould tipping vibration table comprises a tipping assembly and a supporting assembly, the tipping assembly comprises a bracket, a power part, an installation part, a vibration part and a mould, the power part is fixed on the outer wall of the bracket, the mould is fixed in the installation part, and an output shaft of the power part is in transmission connection with the installation part; drive the backup pad through transmission portion and rotate, and make the top of backup pad break away from the support to the installation department bottom, power portion alright drive the installation department afterwards and rotate, and the rotation through the installation department drives inside mould and overturns, and simultaneously, vibration portion drives the mould and vibrates, make the concrete material flow and fill in the inhomogeneous space of the inside cloth of mould, the mould returns the secondary cloth that carries out the cloth machine, through tumbling vibration and twice cloth, improve concrete prefabricated member's compactness and homogeneity.
Description
Technical Field
The invention belongs to the technical field of concrete production, and particularly relates to a mould tipping vibration table and a tipping vibration method.
Background
In the precast concrete spare production process, the top at the factory building is erect usually to the cloth machine, and vibrating device is subaerial, and during the cloth, the cloth machine is concrete placement to the mould, and the mould is on the shaking table, and the vibration is in the limit cloth, makes the concrete in the mould fill up inside space under the effect of vibration to it is closely knit to make the precast concrete.
However, for some eccentric structures, such as a water tank cover mold and an L-shaped structure, the mold is horizontally placed on a vibrating table, and the filling of the gap in the mold is still unable to be uniform and dense depending on the vibration and the flow of the concrete, so that when the mold with the eccentric structure is used for pouring a concrete prefabricated member, the produced prefabricated member with the eccentric structure is uneven and not dense.
Disclosure of Invention
The invention provides a die tilting vibration table and a tilting vibration method, and aims to solve the problem that when a die with an eccentric structure is used for pouring a concrete prefabricated member, the produced prefabricated member with the eccentric structure is uneven and not compact because gaps in the die cannot be filled uniformly and compactly.
The invention is realized in such a way that the die tipping vibration table comprises a tipping assembly and a supporting assembly, wherein the tipping assembly comprises a bracket, a power part, an installation part, a vibration part and a die, the power part is fixed on the outer wall of the bracket, the die is fixed in the installation part, an output shaft of the power part is in transmission connection with the installation part, the installation part and the die are both positioned on the inner wall of the bracket, the vibration part is fixed in the installation part, the supporting assembly comprises a transmission part, a supporting plate and a fixing plate, the fixing plate is fixed at the bottom of the bracket, the supporting plate is in rotary connection with the fixing plate, the transmission part is fixedly connected with the fixing plate, and the output shaft is in transmission connection with the supporting plate.
Preferably, a groove is formed in the support, the mounting portion is accommodated in the groove, and the length of the groove is greater than the length of a cross-sectional diagonal line of the mounting portion.
Preferably, the installation department comprises mounting bracket and upset case, the mounting bracket pass through the bolt spiro union in the upset case, just the mould accept in the inside of mounting bracket and upset case.
Preferably, power portion includes servo motor and roller, the roller runs through the support, just the upset case passes through the roller rotate connect in the support, servo motor's output transmission connect in the roller.
Preferably, the vibration part comprises a vibration motor and a connecting plate, the vibration motor and the connecting plate are accommodated in the overturning box, the output end of the vibration motor is in transmission connection with the connecting plate, and the connecting plate is fixed in the overturning box.
Preferably, the transmission part comprises a transmission motor and a transmission shaft, the transmission motor is fixedly connected to the outer wall of the fixing plate, the supporting plate is connected to the fixing plate through the transmission shaft in a rotating mode, and the output end of the transmission motor is connected to the supporting plate through the transmission shaft in a transmission mode.
Preferably, the number of the supporting plates is two, the two supporting plates are symmetrically distributed along the central axis of the fixing plate, two accommodating grooves matched with the supporting plates are formed in the fixing plate, and the supporting plates are accommodated in the accommodating grooves.
Preferably, the length of the supporting plate is equal to the distance between the fixing plate and the bottom of the turnover box.
A tipping vibration method of a die tipping vibration table comprises the following steps:
step S10: fixing the die inside the overturning box through a mounting frame;
step S20: the distributing machine injects concrete into the interior of the mould;
step S30: the transmission motor controls the supporting plate to reset and contract;
step S40: the servo motor drives the overturning box and the die to rotate and overturn;
step S50: after rotating and tipping, the distributing machine carries out secondary distribution.
Preferably, the method further comprises step S60: the vibrating motor drives the turnover box and the die to vibrate.
Compared with the prior art, the invention has the beneficial effects that: the invention relates to a mould tipping vibration table and a tipping vibration method, wherein a power part, a vibration part, a mounting part and a support plate are arranged, in the using process, concrete is injected into a mould through a material distributor, the mould is fixed on a bracket through the mounting part, then the support plate is driven to rotate through a transmission part, the top of the support plate is separated from the support of the bottom of the mounting part, then the power part can drive the mounting part to rotate, the inner mould is driven to turn over through the rotation of the mounting part, meanwhile, the vibration part drives the mould to vibrate, so that concrete materials flow and are filled into uneven distribution gaps in the mould, the mould returns to carry out secondary material distribution of the material distributor, and the compactness and the uniformity of a precast concrete are improved through tipping vibration and twice material distribution.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the mounting portion of the present invention;
FIG. 3 is a schematic view of a fixing plate according to the present invention;
FIG. 4 is a schematic cross-sectional view of the roll-over box of the present invention;
FIG. 5 is a schematic flow diagram of a method of the present invention;
in the figure: 1. a turnover assembly; 11. a support; 12. a mounting frame; 13. a mold; 14. turning over the box; 15. a servo motor; 16. a roll shaft; 17. a vibration motor; 18. a connector tile; 2. a support assembly; 21. a support plate; 22. a drive motor; 23. accommodating grooves; 24. a fixing plate; 25. a drive shaft.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a mould shaking table that tumbles, including upset subassembly 1 and supporting component 2, upset subassembly 1 includes support 11, the power portion, the installation department, vibration portion and mould 13, the power portion is fixed in the outer wall of support 11, mould 13 is fixed in the inside of installation department, and the output shaft transmission of power portion connects in the installation department, installation department and mould 13 all are located the inner wall of support 11, the vibration portion is fixed in inside the installation department, supporting component 2 includes the transmission portion, backup pad 21 and fixed plate 24, fixed plate 24 is fixed in the bottom of support 11, backup pad 21 rotates to be connected in fixed plate 24, transmission portion fixed connection is in fixed plate 24, and the output shaft transmission is connected in backup pad 21.
In this embodiment, in the using process, when a concrete prefabricated member needs to be fabricated, firstly, the mold 13 needs to be placed inside the turnover box 14 through an external lifting device, then the mounting frame 12 covers the top opening of the turnover box 14, the mold 13 can be limited inside the mounting frame 12 and the turnover box 14 by using the placement and installation of the mounting frame 12, then, external bolts are taken and are respectively provided with a screw hole on the mounting frame 12 and the turnover box 14, so that the mounting frame 12 and the turnover box 14 can be screwed and fixed through the bolts, meanwhile, because the bottom of the turnover box 14 is supported by the supporting plate 21, the supporting plate 21 provides a certain supporting force for the turnover box 14, the mold 13 can be stably placed inside the turnover box 14, after the mold 13 is completely installed, concrete can be injected into the mold 13 from the top opening of the mold 13 through the distributing machine, then, the transmission motor 22 is smoothly connected with an external power supply and starts working, the two support plates 21 are driven to rotate by the two transmission motors 22, due to the rotation and position change of the support plates 21, the top of the support plates 21 is separated from the bottom of the turnover box 14, the bottom of the turnover box 14 loses the support of the support plates 21, two holding grooves 23 are formed in the fixed plate 24, the support plates 21 are further rotatably accommodated in the holding grooves 23 under the driving of the transmission motors 22, the influence of the placement of the support plates 21 on the subsequent rotation of the turnover box 14 is avoided, then, the servo motor 15 is smoothly connected with the external power supply and starts working, as the servo motor 15 is in transmission connection with the turnover box 14 through the roller shaft 16, the servo motor 15 can drive the turnover box 14 and the mold 13 fixed in the turnover box to turn over, and meanwhile, as the vibration motor 17 is arranged in the turnover box 14, and the output shaft transmission of vibrating motor 17 is connected in connection with fishplate bar 18, and then the produced vibrational force of vibrating motor 17 just can transmit the inside of upset case 14 through connection fishplate bar 18, and then the vibration through upset case 14 alright drive mould 13 and vibrate, under the effect of mould 13 upset and vibration, make the concrete material flow and fill in the inhomogeneous space of mould 13 inside cloth, afterwards, the cloth machine carries out the cloth to mould 13 inside again, later on through servo motor 15 control upset case 14 level reset, secondly, again through drive motor 22 control backup pad 21 reset, and the support can in the bottom of upset case 14.
Further, a groove is formed in the support 11, the mounting portion is accommodated in the groove, and the length of the groove is larger than the length of the section diagonal line of the mounting portion.
In this embodiment, in the use, through the setting of recess, for the rotation of installation department and recess provides the support in space, and set up the branch size of recess for the installation department can be smooth rotate, and avoid the installation department to touch support 11 at pivoted in-process.
Further, the mounting portion is composed of a mounting frame 12 and a turn-over box 14, the mounting frame 12 is screwed to the turn-over box 14 through bolts, and the mold 13 is accommodated inside the mounting frame 12 and the turn-over box 14.
In the embodiment, in the using process, the mounting frame 12 covers the opening at the top of the turning box 14, the die 13 can be limited inside the mounting frame 12 and the turning box 14 by placing and installing the mounting frame 12, and the mounting frame 12 and the turning box 14 can be fixed by screwing through bolts.
Further, the power part comprises a servo motor 15 and a roller shaft 16, the roller shaft 16 penetrates through the support 11, the overturning box 14 is rotatably connected to the support 11 through the roller shaft 16, and the output end of the servo motor 15 is in transmission connection with the roller shaft 16.
In the present embodiment, during the use process, since the servo motor 15 is connected to the turnover box 14 through the roller 16, the servo motor 15 can drive the turnover box 14 and the mold 13 fixed therein to turn over.
Further, the vibrating part comprises a vibrating motor 17 and a connecting plate 18 which are accommodated in the overturning box 14, the output end of the vibrating motor 17 is in transmission connection with the connecting plate 18, and the connecting plate 18 is fixed in the overturning box 14.
In this embodiment, because the inside vibrating motor 17 that is provided with of upset case 14, and the output shaft transmission of vibrating motor 17 is connected in connection with joint board 18, and then the produced vibrational force of vibrating motor 17 just can transmit the inside of upset case 14 through joint board 18, and then just can drive mould 13 through the vibration of upset case 14 and vibrate, under the effect of vibration, make the concrete material flow and fill in the inhomogeneous space of cloth in mould 13.
Further, the transmission part comprises a transmission motor 22 and a transmission shaft 25, the transmission motor 22 is fixedly connected to the outer wall of the fixing plate 24, the supporting plate 21 is rotatably connected to the fixing plate 24 through the transmission shaft 25, and the output end of the transmission motor 22 is in transmission connection with the supporting plate 21 through the transmission shaft 25.
In the present embodiment, during the use process, since the transmission motor 22 is connected to the support plate 21 through the transmission shaft 25, the support plate 21 can be driven to rotate by the transmission motor 22 and can be rotated inside the fixing plate 24.
Further, the number of the supporting plates 21 is two, the two supporting plates 21 are symmetrically distributed along the central axis of the fixing plate 24, two accommodating grooves 23 matched with the supporting plates 21 are formed in the fixing plate 24, and the supporting plates 21 are accommodated in the accommodating grooves 23.
In this embodiment, since the two accommodating grooves 23 are formed in the fixing plate 24, the supporting plate 21 is rotated and accommodated in the accommodating grooves 23 under the driving of the transmission motor 22, and the supporting plate 21 is prevented from being placed to influence the subsequent rotation of the turnover box 14.
Further, the length of the support plate 21 is equal to the distance from the fixing plate 24 to the bottom of the turn-over box 14.
In the present embodiment, during the use, the support plate 21 is sized so that the support plate 21 can be smoothly supported on the bottom of the turn-over box 14, and the mold 13 can be stably placed on the turn-over box 14.
Referring to fig. 5, a tilting vibration method of a mold tilting vibration table includes the following steps:
step S10: fixing the mold 13 inside the turn-over box 14 by the mounting frame 12;
step S20: the distributor injects the concrete into the mold 13;
step S30: the transmission motor 22 controls the supporting plate 21 to reset and contract;
step S40: the servo motor 15 drives the overturning box 14 and the mould 13 to rotate and overturn;
step S50: after rotating and tipping, the distributing machine carries out secondary distribution.
In this embodiment, in the using process, when a concrete prefabricated member needs to be fabricated, firstly, the mold 13 needs to be placed inside the turnover box 14 through an external lifting device, then the mounting frame 12 covers the top opening of the turnover box 14, the mold 13 can be limited inside the mounting frame 12 and the turnover box 14 by using the placement and installation of the mounting frame 12, then, external bolts are taken and are respectively provided with a screw hole on the mounting frame 12 and the turnover box 14, so that the mounting frame 12 and the turnover box 14 can be screwed and fixed through the bolts, meanwhile, because the bottom of the turnover box 14 is supported by the supporting plate 21, the supporting plate 21 provides a certain supporting force for the turnover box 14, the mold 13 can be stably placed inside the turnover box 14, after the mold 13 is completely installed, concrete can be injected into the mold 13 from the top opening of the mold 13 through the distributing machine, then, the transmission motor 22 is smoothly connected with an external power supply and starts working, the two support plates 21 are driven to rotate by the two transmission motors 22, due to the rotation and position change of the support plates 21, the top of the support plates 21 is separated from the bottom of the turnover box 14, the bottom of the turnover box 14 loses the support of the support plates 21, two holding grooves 23 are formed in the fixed plate 24, the support plates 21 are further rotatably accommodated in the holding grooves 23 under the driving of the transmission motors 22, the influence of the placement of the support plates 21 on the subsequent rotation of the turnover box 14 is avoided, then, the servo motor 15 is smoothly connected with the external power supply and starts working, as the servo motor 15 is in transmission connection with the turnover box 14 through the roller shaft 16, the servo motor 15 can drive the turnover box 14 and the mold 13 fixed in the turnover box to turn over, and meanwhile, as the vibration motor 17 is arranged in the turnover box 14, and the output shaft transmission of vibrating motor 17 is connected in connection with fishplate bar 18, and then the produced vibrational force of vibrating motor 17 just can transmit the inside of upset case 14 through connection fishplate bar 18, and then the vibration through upset case 14 alright drive mould 13 and vibrate, under the effect of mould 13 upset and vibration, make the concrete material flow and fill in the inhomogeneous space of mould 13 inside cloth, afterwards, the cloth machine carries out the cloth to mould 13 inside again, later on through servo motor 15 control upset case 14 level reset, secondly, again through drive motor 22 control backup pad 21 reset, and the support can in the bottom of upset case 14.
Further, the method also includes step S60: the vibration motor 17 vibrates the inversion box 14 and the mold 13.
In this embodiment, when the turnover box 14 is turned over, the vibration motor 17 is arranged inside the turnover box 14, and the output shaft of the vibration motor 17 is in transmission connection with the connecting plate 18, so that the vibration force generated by the vibration motor 17 can be transmitted to the inside of the turnover box 14 through the connecting plate 18, and then the mold 13 can be driven to vibrate through the vibration of the turnover box 14, and under the effects of the turnover and vibration of the mold 13, the concrete material flows and is filled in the uneven cloth gap inside the mold 13.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a mould tilting shaking table, includes upset subassembly and supporting component, its characterized in that: the utility model discloses a support, including support, power portion, installation department, vibration portion and mould, the upset subassembly includes support, power portion, installation department, vibration portion and mould, power portion is fixed in the outer wall of support, the mould is fixed in the inside of installation department, just the output shaft transmission of power portion connect in the installation department, installation department and mould all are located the inner wall of support, vibration portion is fixed in inside the installation department, the supporting component includes transmission portion, backup pad and fixed plate, the fixed plate is fixed in the bottom of support, the backup pad rotate connect in the fixed plate, transmission portion fixed connection in the fixed plate, and output shaft transmission connect in the backup pad.
2. A mold rollover shaker as set forth in claim 1, wherein: the support is characterized in that a groove is formed in the support, the mounting part is contained in the groove, and the length of the groove is larger than that of a section diagonal line of the mounting part.
3. A mold rollover shaker as set forth in claim 1, wherein: the installation department comprises mounting bracket and upset case, the mounting bracket pass through the bolt spiro union in the upset case, just the mould accept in the inside of mounting bracket and upset case.
4. A mold rollover shaker as set forth in claim 3, wherein: the power portion includes servo motor and roller, the roller runs through the support, just the upset case passes through the roller rotate connect in the support, servo motor's output transmission connect in the roller.
5. A mold rollover shaker as set forth in claim 3, wherein: the vibration portion comprises a vibration motor and a connecting plate, the vibration motor and the connecting plate are contained in the turnover box, the output end of the vibration motor is in transmission connection with the connecting plate, and the connecting plate is fixed in the turnover box.
6. A mold rollover shaker as set forth in claim 1, wherein: the transmission portion includes drive motor and transmission shaft, drive motor fixed connection in the outer wall of fixed plate, the backup pad passes through the transmission shaft rotate connect in the fixed plate, just drive motor's output pass through the transmission shaft transmission connect in the backup pad.
7. A mold rollover shaker as set forth in claim 1, wherein: the utility model discloses a supporting plate, including fixed plate, backup pad, holding tank, backup pad, supporting plate, the backup pad is equipped with two, two the backup pad is followed the axis symmetric distribution of fixed plate, just two have been seted up in the inside of fixed plate with the holding tank of backup pad looks adaptation, the backup pad accept in the inside of holding tank.
8. A mold rollover shaker as set forth in claim 3, wherein: the length of the supporting plate is equal to the distance from the fixing plate to the bottom of the turnover box.
9. A tipping vibration method of a die tipping vibration table is characterized in that: the method comprises the following steps:
step S10: fixing the die inside the overturning box through a mounting frame;
step S20: the distributing machine injects concrete into the interior of the mould;
step S30: the transmission motor controls the supporting plate to reset and contract;
step S40: the servo motor drives the overturning box and the die to rotate and overturn;
step S50: after rotating and tipping, the distributing machine carries out secondary distribution.
10. A tip-over vibration method as set forth in claim 9, wherein: further comprising step S60: the vibrating motor drives the turnover box and the die to vibrate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911407003.6A CN111086089A (en) | 2019-12-31 | 2019-12-31 | Die tipping vibration table and tipping vibration method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911407003.6A CN111086089A (en) | 2019-12-31 | 2019-12-31 | Die tipping vibration table and tipping vibration method |
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| CN111086089A true CN111086089A (en) | 2020-05-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911407003.6A Pending CN111086089A (en) | 2019-12-31 | 2019-12-31 | Die tipping vibration table and tipping vibration method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113927731A (en) * | 2020-07-14 | 2022-01-14 | 合肥春昌安全科技有限公司 | Civil air defense reinforced concrete door leaf processingequipment |
| CN115709509A (en) * | 2022-11-11 | 2023-02-24 | 山东万维智能装备有限公司 | Light wallboard machine-shaping device |
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| CN113927731A (en) * | 2020-07-14 | 2022-01-14 | 合肥春昌安全科技有限公司 | Civil air defense reinforced concrete door leaf processingequipment |
| CN115709509A (en) * | 2022-11-11 | 2023-02-24 | 山东万维智能装备有限公司 | Light wallboard machine-shaping device |
| CN115709509B (en) * | 2022-11-11 | 2024-06-07 | 山东万维智能装备有限公司 | Light wallboard processing and forming device |
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Application publication date: 20200501 |
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