CN111085514B - Underground drip irrigation pipe vibration cleaning device and operation process thereof - Google Patents
Underground drip irrigation pipe vibration cleaning device and operation process thereof Download PDFInfo
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- CN111085514B CN111085514B CN201911211433.0A CN201911211433A CN111085514B CN 111085514 B CN111085514 B CN 111085514B CN 201911211433 A CN201911211433 A CN 201911211433A CN 111085514 B CN111085514 B CN 111085514B
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- vibration
- shell
- drip irrigation
- propulsion
- power supply
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/049—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
- B08B9/051—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/02—Details of apparatuses or methods for cleaning pipes or tubes
- B08B2209/027—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
- B08B2209/04—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces using cleaning devices introduced into and moved along the pipes
Abstract
The invention discloses an underground drip irrigation pipe vibration cleaning device and an operation process thereof, wherein the device comprises a shell, a propulsion system, a control system, a brush, a pressure sensor, a positioning weight block, a vibration system and a power supply rubber pipe, wherein the shell is of a horizontal cylindrical structure, the propulsion system is arranged at the rear half section in the shell, the vibration system is arranged at the front half section in the shell, the positioning weight block is arranged between the propulsion system and the vibration system, the brush is arranged on the side surface of the shell, the pressure sensor is arranged at the front end of the shell, the control system is arranged in the shell, and the power supply rubber pipe is connected with each part in the device and extends out of the shell from the rear end of the shell. The device of the invention sends the cleaning structure to the part to be cleaned through the propulsion system, damages the silt-biogenetic colloid mixture which has stable structure and is difficult to damage in the flow passage by using the vibration generated by the vibration motor and the brush, and finally removes various common impurities blocked in the drip irrigation pipe by matching with washing.
Description
Technical Field
The invention belongs to the technical field of agricultural water conservancy equipment, and particularly relates to a vibration cleaning device for an underground drip irrigation pipe and an operation process of the vibration cleaning device.
Background
The underground drip irrigation technology is an efficient and energy-saving irrigation technology, the ground surface evaporation capacity can be greatly reduced by burying a drip irrigation belt underground, diseases are reduced, the underground drip irrigation also faces a series of root growth invasion and blockage problems to influence the normal use of the underground drip irrigation, the conventional flushing means is poor in effect, and specialized treatment cannot be carried out on the seriously blocked area, so that facility equipment capable of effectively solving the problem of blockage of a water dropper is urgently needed in the market.
Disclosure of Invention
The invention mainly aims to provide a vibration cleaning device for an underground drip irrigation pipe and an operation process thereof, aiming at the characteristic that when an underground drip irrigation system is adopted in agricultural production, an underground drip irrigation belt is underground and is difficult to remove blockage through a flushing means. The invention sends the cleaning structure to the part to be cleaned through the propulsion system, damages the silt-biogenetic colloid mixture which has stable structure and is difficult to damage in the flow channel by using the vibration generated by the vibration motor and the brush, and finally removes various common impurities blocked in the drip irrigation pipe by matching with washing.
The invention is realized by the following technical scheme:
a vibration cleaning device for an underground drip irrigation pipe comprises a shell, a propulsion system, a control system, a brush, a pressure sensor, a positioning weight block, a vibration system and a power supply rubber pipe, wherein the shell is of a horizontal cylindrical structure, the propulsion system is arranged at the rear half section in the shell, the vibration system is arranged at the front half section in the shell, the positioning weight block is arranged between the propulsion system and the vibration system, the brush is arranged on the side surface of the shell, and the pressure sensor is arranged at the front end of the shell; the control system is arranged in the shell and used for controlling the operation of each part in the device; the power supply rubber tube is connected with each part in the device, extends out of the shell from the rear end of the shell and is used for providing power for each part in the device;
the propulsion system comprises a propulsion motor, a propeller, a first transmission shaft and a protective frame, the propulsion motor is connected with the propeller through the first transmission shaft, the propeller is arranged at the rear end of the shell, the protective frame is arranged outside the propeller, the control system is arranged below the propulsion motor, and the control system and the propulsion motor are both connected with the power supply rubber tube;
the vibration system comprises a vibration motor, a second transmission shaft and a vibration block, the vibration motor is connected with the vibration block through the second transmission shaft, and the vibration motor is connected with the power supply rubber tube;
the control system comprises a positioning system and a power control system, wherein the positioning system adopts an ultrasonic positioning sensor to transmit a positioning signal, the power control system receives the signal feedback of the pressure sensor, and the action of the whole device is controlled by controlling the operation of the propulsion motor.
Preferably, the part of the power supply rubber tube extending out of the shell is connected with the shell in a sealing mode through a plastic sealing ring.
Preferably, the power supply rubber tube is a hollow rubber tube, a stainless steel ring is arranged on the wall of the tube, and an electric wire and a high-strength tensile rope are arranged in the tube.
Preferably, the number of the propulsion motors and the propellers is 2.
An operation process of an underground drip irrigation pipe vibration cleaning device comprises the following steps:
step 1) putting the vibration cleaning device into a main drip irrigation pipeline, wherein the pressure sensor plays a guiding role, the advancing direction of the device is changed by adjusting the speed of a propulsion motor, so that the device smoothly enters an underground drip irrigation belt, the position of the device can be observed by an ultrasonic positioning sensor, and the advancing angle of the device can be adjusted by drawing and pulling a power supply rubber tube;
step 2) starting a propulsion system of the device, wherein the whole device advances forwards, and when the pipeline deforms due to interference of soil and plant roots, the pressure sensor generates a feedback signal under the pressure, so that the rotating speed of a propulsion motor is changed to ensure that the device can advance smoothly;
step 3) after the device moves forward to a target area, the propulsion system stops working, the vibration motor is started to drive the vibration block to rotate and drive the whole device to generate vibration with a certain frequency, and the brush vibrates along with the vibration block to effectively clean the wall surface of the target area and simultaneously destroy agglomerated sand grains in the drip irrigation head, which cause blockage;
and 4) after the current area is cleaned, stopping the vibration motor, restarting the propulsion system, and repeating the step 2) and the step 3) to form a cleaning cycle.
The invention has the following beneficial effects:
the vibration cleaning device for the underground drip irrigation pipe aims at the problem that blockage in the underground drip irrigation technology is difficult to clean thoroughly through washing, the vibration technology is used in the drip irrigation pipe, the vibration motor rotates at a high speed to drive the vibration block to rotate, and due to the fact that the weights of the two sides of the vibration block are uneven, the whole mechanism vibrates, so that the brush can clean various biological colloids on the wall surface, a stable particle structure retained in a flow channel of the drip irrigation pipe is damaged, and the subsequent washing effect is improved.
Drawings
FIG. 1 is a schematic structural diagram of an underground drip irrigation pipe vibration cleaning device;
fig. 2 is a rear end schematic view of the underground drip irrigation pipe vibration cleaning device.
In the figure: 1. a housing; 2. a brush; 3. a pressure sensor; 4. positioning the heavy block; 5. a power supply rubber tube; 6. a control system; 7. a propulsion motor; 8. a propeller; 9. a first drive shaft; 10. a protection frame; 11. vibrating a motor; 12. a second drive shaft; 13. a vibration block; 14. a plastic sealing ring.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and examples.
Example 1
A vibration cleaning device for an underground drip irrigation pipe is shown in figure 1 and comprises a shell 1, a propulsion system, a control system 6, a brush 2, a pressure sensor 3, a positioning weight block 4, a vibration system and a power supply rubber pipe 5, wherein the shell 1 is of a horizontal cylindrical structure, the propulsion system is arranged at the rear half section in the shell 1, the vibration system is arranged at the front half section in the shell 1, the positioning weight block 4 is arranged between the propulsion system and the vibration system, the brush 2 is arranged on the side surface of the shell 1, and the pressure sensor 3 is arranged at the front end of the shell 1; the control system 6 is arranged in the shell 1 and is used for controlling the operation of each part in the device; the power supply rubber tube 5 is connected with each part in the device, extends out of the shell 1 from the rear end of the shell 1 and is used for supplying power to each part in the device.
As shown in fig. 2, the part of the power supply rubber tube 5 extending out of the housing 1 is connected with the housing 1 in a sealing manner by a plastic sealing ring 14.
The power supply rubber tube 5 is a hollow rubber tube and is provided with a thicker tube wall, a circle of stainless steel ring is sleeved on the tube wall and can resist axial tension and compression to prevent the rubber tube from knotting, an electric wire and a high-strength tensile rope are arranged in the tube, and the tail end of the tensile rope is connected with a power supply and used for supplying power to the pressure sensor 3, the propulsion motor 7, the vibration motor 11 and the control system 6.
The positioning weight 4 can play a role in stabilizing the device, keeping the device suspended in water and preventing the upside down by changing the center of gravity of the whole device.
Propulsion system includes propulsion motor 7, screw 8, first transmission shaft 9 and fender bracket 10, propulsion motor 7 is connected through first transmission shaft 9 with screw 8, screw 8 set up in the rear end of casing 1, as shown in fig. 2, 8 externally mounted on the screw have fender bracket 10, install propulsion motor 7's below control system 6, control system 6 propulsion motor 7 all with power supply rubber tube 5 links to each other.
In a preferred scheme, the number of the propulsion motors and the number of the propellers are both 2.
The vibration system comprises a vibration motor 11, a second transmission shaft 12 and a vibration block 13, wherein the vibration motor 11 is connected with the vibration block 13 through the second transmission shaft 12, and the vibration motor 11 is connected with the power supply rubber tube 5.
The control system 6 comprises a positioning system and a power control system, the positioning system adopts an ultrasonic positioning sensor to transmit a positioning signal, the power control system receives the signal feedback of the pressure sensor 3, and the action of the whole device is controlled by controlling the operation of the propulsion motor 7.
Based on the operation process of the underground drip irrigation pipe vibration cleaning device, the operation process specifically comprises the following steps:
(1) the underground drip irrigation pipe vibration cleaning device is put into a main drip irrigation pipe, the pressure sensor 3 plays a guiding role, the advancing direction of the device is changed by adjusting the speed of the propulsion motor 7, the device smoothly enters an underground drip irrigation belt, the position of the device can be observed through the ultrasonic positioning sensor, and the advancing angle of the device can be adjusted by drawing the power supply rubber pipe 5. When the device is held still for a long time, it is shown that the device is stuck there and the device can be reoriented to continue advancing by retracting a short length of the power supply rubber tube 5.
After entering the drip irrigation tape, the vibration cleaning device cleans the drip irrigation tape step by adopting a forward-cleaning-forward model.
(2) The whole device advances forwards when the propelling system of the device is started, and when the pipeline deforms due to interference of soil and plant roots, the pressure sensor 3 generates a feedback signal due to pressure, and the rotating speed of the propelling motor 7 is changed to ensure that the device can advance smoothly.
(3) After the device advances to the target area, propulsion system stop work, because the pulling force of power supply rubber tube 5, what the device can stabilize stops in the target area, and shock dynamo 11 starts, drives the rotation of vibrations piece 13 and drives whole device and produce the vibrations of certain frequency, and brush 2 vibrations thereupon can effectively wash the wall in target area, destroys the reunion grains of sand that leads to blockking up in the drip irrigation head simultaneously.
(4) When the current area is cleaned, the vibration motor 11 stops working, the propulsion system is restarted, and the steps (2) and (3) are repeated to form a cleaning cycle.
The foregoing embodiments have shown and described the fundamental principles, principal features and advantages of the invention. However, the present invention is not limited to the above-described embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (4)
1. The underground drip irrigation pipe vibration cleaning device is characterized by comprising a shell, a propulsion system, a control system, a brush, a pressure sensor, a positioning weight block, a vibration system and a power supply rubber pipe, wherein the shell is of a horizontal cylindrical structure, the propulsion system is arranged at the rear half section in the shell, the vibration system is arranged at the front half section in the shell, the positioning weight block is arranged between the propulsion system and the vibration system, the brush is arranged on the side surface of the shell, and the pressure sensor is arranged at the front end of the shell; the control system is arranged in the shell and used for controlling the operation of each part in the device; the power supply rubber tube is connected with each part in the device, extends out of the shell from the rear end of the shell and is used for providing power for each part in the device;
the propulsion system comprises a propulsion motor, a propeller, a first transmission shaft and a protective frame, the propulsion motor is connected with the propeller through the first transmission shaft, the propeller is arranged at the rear end of the shell, the protective frame is arranged outside the propeller, the control system is arranged below the propulsion motor, and the control system and the propulsion motor are both connected with the power supply rubber tube;
the vibration system comprises a vibration motor, a second transmission shaft and a vibration block, the vibration motor is connected with the vibration block through the second transmission shaft, and the vibration motor is connected with the power supply rubber tube;
the control system comprises a positioning system and a power control system, wherein the positioning system adopts an ultrasonic positioning sensor to transmit a positioning signal, the power control system receives the signal feedback of the pressure sensor and controls the action of the whole device by controlling the operation of the propulsion motor;
the operation process based on the underground drip irrigation pipe vibration cleaning device comprises the following steps:
step 1) putting the vibration cleaning device into a main drip irrigation pipeline, wherein the pressure sensor plays a guiding role, the advancing direction of the device is changed by adjusting the speed of a propulsion motor, so that the device smoothly enters an underground drip irrigation belt, the position of the device can be observed by an ultrasonic positioning sensor, and the advancing angle of the device can be adjusted by drawing and pulling a power supply rubber tube;
step 2) starting a propulsion system of the device, wherein the whole device advances forwards, and when the pipeline deforms due to interference of soil and plant roots, the pressure sensor generates a feedback signal under the pressure, so that the rotating speed of a propulsion motor is changed to ensure that the device can advance smoothly;
step 3) after the device moves forward to a target area, the propulsion system stops working, the vibration motor is started to drive the vibration block to rotate and drive the whole device to generate vibration with a certain frequency, and the brush vibrates along with the vibration block to effectively clean the wall surface of the target area and simultaneously destroy agglomerated sand grains in the drip irrigation head, which cause blockage;
and 4) after the current area is cleaned, stopping the vibration motor, restarting the propulsion system, and repeating the step 2) and the step 3) to form a cleaning cycle.
2. The vibration cleaning device for the underground drip irrigation pipe according to claim 1, wherein the part of the power supply rubber pipe extending out of the shell is hermetically connected with the shell by a plastic sealing ring.
3. The vibrating cleaning device for the underground drip irrigation pipes according to claim 1, wherein the power supply rubber pipe is a hollow rubber pipe, a stainless steel ring is arranged on the pipe wall, and an electric wire and a high-strength tensile rope are arranged inside the pipe.
4. The vibrating underground drip irrigation pipe cleaning device according to claim 1, wherein the number of the propulsion motors and the propellers is 2.
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CN201911211433.0A CN111085514B (en) | 2019-12-02 | 2019-12-02 | Underground drip irrigation pipe vibration cleaning device and operation process thereof |
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CN201911211433.0A CN111085514B (en) | 2019-12-02 | 2019-12-02 | Underground drip irrigation pipe vibration cleaning device and operation process thereof |
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CN111085514B true CN111085514B (en) | 2021-12-14 |
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Citations (8)
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CN201320542Y (en) * | 2008-12-17 | 2009-10-07 | 李小磊 | Vibration type badger |
CN203875077U (en) * | 2014-05-21 | 2014-10-15 | 中国石油大学(华东) | Ultrasonic and mechanical hybrid descaling device adaptive to variable pipeline diameter |
CN104607426A (en) * | 2015-02-11 | 2015-05-13 | 冯洪仁 | Medium-drive dirt cleaning machine for transmission pipelines |
CN204672645U (en) * | 2015-04-28 | 2015-09-30 | 武汉理工大学 | Can the long-range oil pipeline cleaning robot of self adaptation continuous operation |
KR20160025395A (en) * | 2014-08-27 | 2016-03-08 | 박경신 | Pipe cutting apparatus |
CN106238420A (en) * | 2016-07-16 | 2016-12-21 | 张�浩 | A kind of petroleum pipeline inner wall washer having from steady walking function |
CN106311689A (en) * | 2016-08-29 | 2017-01-11 | 山东胜伟园林科技有限公司 | Dirt removal device for salt drainage pipeline |
CN107552507A (en) * | 2017-10-20 | 2018-01-09 | 中国海洋石油总公司 | It is a kind of that there is the pipeline cleaner for voluntarily solving plugging function |
-
2019
- 2019-12-02 CN CN201911211433.0A patent/CN111085514B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201320542Y (en) * | 2008-12-17 | 2009-10-07 | 李小磊 | Vibration type badger |
CN203875077U (en) * | 2014-05-21 | 2014-10-15 | 中国石油大学(华东) | Ultrasonic and mechanical hybrid descaling device adaptive to variable pipeline diameter |
KR20160025395A (en) * | 2014-08-27 | 2016-03-08 | 박경신 | Pipe cutting apparatus |
CN104607426A (en) * | 2015-02-11 | 2015-05-13 | 冯洪仁 | Medium-drive dirt cleaning machine for transmission pipelines |
CN204672645U (en) * | 2015-04-28 | 2015-09-30 | 武汉理工大学 | Can the long-range oil pipeline cleaning robot of self adaptation continuous operation |
CN106238420A (en) * | 2016-07-16 | 2016-12-21 | 张�浩 | A kind of petroleum pipeline inner wall washer having from steady walking function |
CN106311689A (en) * | 2016-08-29 | 2017-01-11 | 山东胜伟园林科技有限公司 | Dirt removal device for salt drainage pipeline |
CN107552507A (en) * | 2017-10-20 | 2018-01-09 | 中国海洋石油总公司 | It is a kind of that there is the pipeline cleaner for voluntarily solving plugging function |
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