CN111075193B - Construction method of assembled medical clean room and structure of assembled medical clean room - Google Patents
Construction method of assembled medical clean room and structure of assembled medical clean room Download PDFInfo
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- CN111075193B CN111075193B CN201911176760.7A CN201911176760A CN111075193B CN 111075193 B CN111075193 B CN 111075193B CN 201911176760 A CN201911176760 A CN 201911176760A CN 111075193 B CN111075193 B CN 111075193B
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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- E—FIXED CONSTRUCTIONS
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
- E04B1/68—Sealings of joints, e.g. expansion joints
- E04B1/6801—Fillings therefor
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/82—Removable non-load-bearing partitions; Partitions with a free upper edge characterised by the manner in which edges are connected to the building; Means therefor; Special details of easily-removable partitions as far as related to the connection with other parts of the building
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/006—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation with means for hanging lighting fixtures or other appliances to the framework of the ceiling
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- E—FIXED CONSTRUCTIONS
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- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
- E04F13/073—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns
- E04F13/0733—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns for corners
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
- E04F13/073—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns
- E04F13/0736—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns for columns
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
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Abstract
The invention discloses a construction method of an assembled medical clean room, which comprises the following steps: measuring and paying off, and popping up a position marking line of an object to be assembled; splitting the clean room into a plurality of functional modules, and manufacturing a layout plate; the functional module comprises a heating and ventilation module, an electrical module, a decoration module, an intelligent module, a medical gas module and a cabinet body module; the installation position of each functional module is adapted to the position marking line; the heating and ventilation module, the electric module, the decoration module, the intelligent module, the medical gas module and the cabinet body module are sequentially installed; and (3) joint filling treatment, namely performing glue filling treatment on the joint after the modules are installed, and rapidly building an operating room environment by organically combining each functional module and the wall body module. The invention also relates to a fabricated medical clean room structure constructed by the construction method. The invention realizes the on-site quick installation of the operating room, adopts the metal composite plate as the wallboard and the aluminum profile as the frame, does not need welding operation, has simple installation steps and is environment-friendly in construction.
Description
Technical Field
The invention relates to the field of constructional engineering, in particular to a construction method of an assembled medical clean room and a structure of the assembled medical clean room.
Background
The clean operating room is an important mark of the modern medical level and reflects the facility level, the medical level and the management level of the modern hospital. At present, the assembled decoration of domestic medical buildings is lagged compared with that of foreign buildings, and the traditional construction method is adopted more.
The traditional operating room mostly adopts a prefabricated combined steel plate structure, a steel pipe frame is fired on the spot, a gypsum board is used as a base layer, an electrolytic steel plate is pasted, and then antibacterial coating is sprayed. The steel consumption in the whole construction process is large, the material is not saved, the related specialties are more, the number of workers is more, the process is complex, the construction period is not saved, and the cost is saved; in addition, the welding operation has larger fire hazard.
Disclosure of Invention
Aiming at the problems, the invention provides a construction method of an assembled medical clean room and a structure of the assembled medical clean room, and mainly solves the problems that in the prior art, the field installation steps are complex, and the welding process is not environment-friendly.
The invention provides a construction method of an assembled medical clean room, which comprises the following steps:
measuring and paying off, and popping up a position marking line of an object to be assembled;
splitting the clean room into a plurality of functional modules, and manufacturing a layout plate; the functional modules comprise a heating and ventilation module, an electrical module, a decoration module, an intelligent module, a medical gas module and a cabinet body module; the installation position of each functional module is adapted to the position marking line;
the heating and ventilation module, the electric module, the decoration module, the intelligent module, the medical gas module and the cabinet body module are sequentially installed;
and (5) filling the gaps, wherein the gaps are filled with glue after the modules are installed.
Furthermore, positioning is carried out by measurement paying-off personnel according to construction drawings, on-site lofting and marking are carried out, and partition wall central lines, side lines, control lines, straight bars, transverse bars and doorway position lines are popped out from the bottom surface of a top plate, the floor surface of a building and the side wall surfaces or cylindrical surfaces of compartments; reducing dead corners of a room during paying off, and leaving the column head in one room, or placing the column head in a technical interlayer or a non-clean area; and repeatedly checking the drawings, releasing the ground surface projection wall lines of all the rooms, and checking the diagonal lines of the rooms in the rectangular rooms to prevent the rooms from rubbing corners.
Further, forming functional reserved specification modular units by combining each functional module of the clean room with a wall structure formed by combining the metal composite plate and the aluminum profile, and drawing a layout drawing and a factory processing drawing of the functional modules; carry out two-dimensional code technical numbering with functional module, utilize electronic equipment discernment two-dimensional code information, correspond installation functional module in the position marking line of toilet, functional module accomplishes the production and processing in the factory in advance, and the job site function is reserved, accomplishes the toilet environment with functional module and wallboard, envelope combination and builds.
Further, the heating and ventilation module is installed, and comprises ventilation equipment installation and filter installation;
if the ventilation equipment can be hoisted or carried to be embedded in the opening, modularization is formed in a factory and the ventilation equipment is carried to be hoisted on site;
if the ventilation equipment is a wall-through air pipe, a switching air pipe or a filter, the monomer is formed to be automatically installed firstly when the modular processing is not allowed, and then the monomer is in butt joint with the unit integral air pipe, and the port of the heating and ventilation module is sealed and protected after the modular processing;
before installing the filter, the purification air-conditioning system is cleaned completely and is continuously run for more than 12 hours in a test run; the filter is installed in the below of tuber pipe, the below at the laminar flow case is installed to the tuber pipe, and then the air of filter discharges away through the tuber pipe, the filter adopts aluminium alloy frame oil groove seal installation, become in the injection liquid groove section bar when the non-Newton sealed liquid heating back becomes the prefabriate, the filter borrows the dead weight knife rest and falls into in the sealed liquid downwards, the gelatinous thing of sealed liquid after the cooling, aluminium alloy frame's cistern substrate becomes a whole by connecting piece and hoist and mount piece interconnect, aluminium alloy frame cistern section bar bottom is established and is made wiring groove and connection slotted hole, the below in wiring groove still is pasted and is had the strip of paper used for sealing, make things convenient for the wiring.
Further, the electrical module installation comprises pipeline installation, embedded electrical integrated panel installation and embedded clean lamp installation;
the pipeline is provided with an integrated medical equipment wire slot made of aluminum alloy material, the gas and the strong and weak current circuits are arranged in a separated way in a double-channel mode, and the pipeline is fixed on the back of the composite metal plate by screws for hanging codes; a sealing flange is arranged on the end face of the metal composite plate and is locked by a self-tapping screw, and the sealing flange is sleeved in the wire slot, so that the pipeline is freely distributed on the metal composite plate; before the wallboard is assembled, the positions of the switch, the socket and the air port are confirmed to be accurate, and after the wallboard is installed and before the embedded integrated switch socket board is installed, the circuit is well arranged;
the embedded electric integrated panel faces to a reserved hole and a hanging code of the metal composite wallboard, is fixed on the hanging code by screws, and then each circuit is connected into a corresponding lower wiring port of the switch socket panel, and the switch socket panel is covered after the fixing is finished;
the embedded clean lamp LED lamp and the ceiling board are sealed by rubber strips and sealing glue, a square tube is connected between the LED lamp and the ceiling board and used for arranging wires of a circuit, the reflection angle of the reflector is 15 degrees, the joint of the lower end of the lamp and the ceiling board is decorated by a T-shaped aluminum alloy section, mounting holes are reserved uniformly according to a typesetting drawing, and the embedded clean lamp LED lamp and the ceiling board are assembled on site.
Furthermore, the decoration module adopts a metal composite plate and an aluminum profile to form a modular assembly type structure and comprises ground groove aluminum, a partition plate, a wrapping column, an internal corner arc aluminum strip or an external corner arc aluminum strip, a ceiling plate and a door and window;
installing aluminum alloy ground groove aluminum, fixing the aluminum alloy ground groove aluminum from a door opening during installation according to a plane positioning line in the position marking line, then drawing the ground positioning line, drilling holes in the ground along the length direction by using an electric hammer after the ground positioning line is completely drawn, punching the aluminum alloy ground groove aluminum together during punching, cleaning dust after punching, punching a plastic expansion plug into the hole, and then screwing the plastic expansion plug by using a matched screw;
after the ground groove aluminum is installed, construction is started from the installation starting end by the wallboard of the civil engineering outer wall according to the typesetting drawing, temporary protection measures are taken when the wallboard is installed, the wallboard is prevented from toppling, and the actual distance from the ground is measured downwards by taking the ceiling elevation horizontal line as a reference in the installation process; the installation of the intersecting wall boards takes the ground groove aluminum at the intersection as a reference, and a vertical line is drawn upwards to determine the installation position of the wall groove aluminum at the intersection; after the wall groove aluminum is positioned, fixing by using self-tapping screws, inserting the intersected metal composite plate into the wall aluminum groove, firstly inclining the plate, respectively inserting two corners of the plate into the ground aluminum groove, then slowly pushing the plate forward, and then slightly pushing the wall plate towards the direction of the vertical plate to insert so as to completely insert the wall plate into the wall plate groove aluminum;
installing external angle circular arc aluminum strips on two sides of the metal composite plate, then inserting the color steel plates on two sides into the geosyncline according to the same method, and slightly pushing the external angle circular arc aluminum strips towards the direction of the vertical plate to insert so that the external angle circular arc aluminum strips are completely inserted into the external angle circular arc aluminum strips; when the front metal composite plate is installed, the external corner arc aluminum strips are installed at two ends of the front color steel plate firstly, then the front color steel plate is righted and lifted firstly, the external corner arc aluminum strips at two ends are inserted into the two side color steel plates, and after the front color steel plate is completely inserted, the front color steel plate is vertically inserted into the geosyncline;
when the installation level of the wall board is 3 meters, a ceiling board is installed, groove aluminum is installed at the upper end of the wall board, and the ceiling board is fixed by using self-plugging rivets or self-tapping screws after the ceiling board is installed;
the door or the window and the metal composite plate wall are installed by adopting an inserting method.
Furthermore, the intelligent module installation comprises the installation of an embedded liquid crystal touch control screen, an embedded integrated electrical appliance panel, a cabinet and machine room equipment; reserving a mounting hole facing the embedded integrated electrical appliance panel to the metal composite wallboard, and fixing the embedded integrated electrical appliance panel on the hanging code by using a screw; an embedded liquid crystal touch control screen is adopted to integrate an embedded integrated electrical appliance panel; and placing and fixing the cabinet and the machine room equipment according to the position of the layout, separating the cables, marking, and binding by using a binding belt.
Further, the medical gas module is installed, an integrated medical equipment wire slot made of aluminum alloy material is adopted, gas and strong and weak current circuits are arranged in a separated mode in a double-channel mode, the integrated medical equipment wire slot is fixed on the back face of a reserved metal composite plate through screws, the gas, the strong and weak current circuits are laid on the reserved installation positions of an integrated strong and weak current gas terminal box, the embedded medical gas terminal box is installed in the reserved position and fixed through the screws, and a gas reserved line is connected into a panel through an upper end overhaul port of a box body;
the cabinet body module is installed, an embedded operating room instrument cabinet is adopted, the embedded operating room instrument cabinet faces the metal composite wall board, and a mounting hole is reserved and fixed on the hanging code through screws.
Further, after the clean room is completely installed, glue filling treatment is carried out on gaps among all the metal composite plates, three sealing treatments are carried out by adopting an imported medical silica gel sealing strip or the gaps are sealed by using neutral silicone weather-resistant glue, and redundant glue liquid around the gaps is wiped clean.
The invention also relates to an assembled medical clean room structure which comprises a frame built by the metal composite plate and the aluminum section, and a heating and ventilating module, an electric module, a decoration module, an intelligent module, a medical gas module and a cabinet body module which are arranged in the frame;
the heating and ventilation module comprises ventilation equipment and a filter; the ventilation equipment is that the wall-through air pipe, the switching air pipe or the single body of the filter is automatically installed firstly and then is in butt joint with the unit integral air pipe, and the heating and ventilation module carries out sealing protection on the port after the modularization; the air filter is hermetically installed by adopting an aluminum profile frame oil groove, non-Newtonian sealing liquid is injected into the oil groove when being heated into a liquid state, the air filter falls into the sealing liquid downwards by virtue of a dead weight knife rest, the cooled sealing liquid is a colloid, liquid groove base materials of the aluminum profile frame are connected into a whole by a connecting piece and a hoisting piece, and the bottom of the aluminum profile frame oil groove is provided with a wiring groove for wiring and installation of the lighting lamp;
the electric module comprises a pipeline, an embedded electric integrated panel and an embedded clean lamp; the pipeline adopts an integrated medical equipment wire slot made of aluminum alloy materials, gas and strong and weak current circuits are arranged in a separated mode in a double-channel mode, and the pipeline is fixed on the back face of the reserved composite metal plate through screws to form hanging codes; the embedded electric integrated panel faces to a reserved hole and a hanging code of the metal composite wallboard, is fixed on the hanging code by screws, and then each circuit is connected into a corresponding lower wiring port of the switch socket panel, and the switch socket panel is covered after the fixing is finished; the embedded clean lamp LED lamp and the ceiling board are sealed by rubber strips and sealing glue, a square tube is connected between the LED lamp and the ceiling board and used for arranging the wiring of a circuit, the reflection angle of the reflector is 15 degrees, the joint of the lower end of the lamp and the ceiling board is decorated by a T-shaped aluminum alloy section, mounting holes are reserved uniformly according to a typesetting drawing, and the embedded clean lamp LED lamp and the ceiling board are assembled on site;
the decoration module adopts a metal composite plate and an aluminum profile to form a modular assembly structure and comprises ground groove aluminum, a partition plate, a wrapping column, an internal corner arc aluminum strip or an external corner arc aluminum strip, a ceiling plate and a door and window;
installing aluminum alloy ground aluminum grooves, drilling holes in the ground along the length direction at intervals by using an electric hammer after all ground positioning lines are drawn, punching the holes together with the ground aluminum grooves, cleaning dust after punching, punching plastic expansion plugs into the holes, and screwing the plastic expansion plugs by using matched expansion bolts; after the wall aluminum groove is positioned, fixing by using self-tapping screws, and inserting the intersected metal composite plate into the wall aluminum groove; installing external corner arc aluminum strips on two sides of the metal composite plate, starting to install a ceiling board when the installation level of the wall board is 3 meters, installing groove aluminum at the upper end of the wall board, and fixing the ceiling board by using self-plugging rivets or self-tapping screws after the ceiling board is installed;
after the clean room is completely installed, filling sealant into gaps among all the metal composite plates, and performing three sealing treatments by adopting an imported medical silica gel sealing strip or performing sealant beating and sealing by using neutral silicone weather-resistant adhesive;
the thickness of the metal composite plate is more than 50mm, and the installation width range of the medical module is 200-270 mm; the ground is paved with a seamless rubber or PVC floor which is coated by an epoxy resin self-leveling material in a scraping way.
The invention has the beneficial effects that:
1. the invention separates the clean room into a plurality of modules, including decoration, purification heating ventilation, electric, medical gas, intellectualization, cabinet body, wind pipe and the like, and completes the production and processing in the factory in advance, the function reservation of the construction site, and the operation room environment construction is rapidly completed through the organic combination of each functional module and the wall body module;
2. the main structure of the clean room adopts an aluminum profile to replace the traditional square steel pipe or light steel keel and replace the traditional welding process, thereby realizing flexible adjustment of the structure, optimizing the structure and upgrading more conveniently;
3. the wall body is made of a metal composite plate of a medical integrated clean plate, so that the standard requirement is met, and meanwhile, the wall body can be quickly installed, quickly detached and repeatedly utilized;
4. the inner joint of the clean room is sealed by adopting an imported medical silica gel sealing strip or is sealed by using neutral silicone weather-resistant glue, and the sealing effect is good.
Drawings
FIG. 1 is a schematic flow chart of a construction method for an assembled medical clean room according to an embodiment of the invention;
FIG. 2 is a schematic view illustrating installation of a filter in a construction method for an assembled medical clean room according to an embodiment of the present invention;
FIG. 3 is a schematic view illustrating a structure of a threading pipe of a metal composite plate according to the method for constructing the fabricated medical clean room of the embodiment of the present invention;
FIG. 4 is a schematic structural view of an embedded integrated clean lamp of the fabricated medical clean room construction method according to the embodiment of the present invention;
FIG. 5 is a diagram of a connection node between a metal composite panel and a civil engineering wall of an assembled medical cleanroom according to an embodiment of the present invention;
FIG. 6 is a diagram of a connection node between a metal composite plate and a floor of an assembled medical cleanroom according to an embodiment of the present invention;
FIG. 7 is a first metal composite plate column-wrapping node diagram of an assembled medical clean room according to an embodiment of the present invention;
FIG. 8 is a second view of a metal composite plate wrapped column node of the fabricated medical clean room according to the embodiment of the present invention;
FIG. 9 is a schematic view of a medical module installation for a clean room assembly according to an embodiment of the present invention;
FIG. 10 is a schematic view of a cabinet module installation for a fabricated medical cleanroom according to an embodiment of the present invention;
wherein, 1, an aluminum groove; 2. an expansion bolt; 3. sealing glue; 4. self-plugging rivets; 5. an internal corner arc aluminum strip; 6. an external corner arc aluminum strip; 7. a metal composite plate; 8. a ground aluminum trough; 9. a laminar flow tank; 10. an air duct flange; 11. an embedded liquid crystal touch control screen; 12. an embedded integrated appliance panel; 19. sealing the flange; 20. self-tapping screws; 21. a reflector; 23. a ceiling plate; 24. an LED lamp; 26. a T-shaped aluminum alloy; 27. a square tube; 28. a medical gas module; 29. a cabinet body module.
Detailed Description
In order to further understand the present invention, the following detailed description will be made with reference to the following examples, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, so to speak, as communicating between the two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. The technical solution of the present invention is further described below with reference to the accompanying drawings and examples.
As an alternative embodiment, as shown in fig. 1, a method for constructing a prefabricated medical clean room includes:
measuring and paying off, and popping up a position marking line of an object to be assembled;
splitting the clean room into a plurality of functional modules, and manufacturing a layout plate; the functional modules comprise a heating and ventilation module, an electrical module, a decoration module, an intelligent module, a medical gas module 28 and a cabinet body module; the installation position of each functional module is adapted to the position marking line;
the heating and ventilation module, the electrical module, the decoration module, the intelligent module, the medical gas module 28 and the cabinet body module are sequentially installed; and (5) filling the gaps, wherein the gaps are filled with glue after the modules are installed.
The invention separates the clean room into a plurality of modules, including decoration, purification heating ventilation, electric, medical gas, intellectualization, cabinet body, wind pipe and the like, the modules are produced and processed in a factory in advance, the functions of the construction site are reserved, and the operation room environment is built rapidly by the organic combination of each functional module and the wall body module. The enclosure structure has the advantages that the enclosure structure adopts the aluminum profiles to replace the traditional square steel pipes or light steel keels, replaces the traditional welding process, realizes flexible adjustment of the structure, optimizes the structure and is more convenient to upgrade; the wall body is made of the medical integrated metal composite plate 7, so that the medical integrated metal composite plate can meet the standard requirements, and can be quickly installed, quickly detached and repeatedly used; the joints in the operating room are sealed by adopting imported medical silica gel sealing strips or are sealed by using neutral silicone weather-resistant adhesive, so that the sealing effect is good.
Specifically, the construction steps are as follows: and (3) measurement and paying-off: positioning by a measurement paying-off worker according to a construction drawing, lofting and marking on the spot, and popping partition wall central lines, side lines, control lines, straight bars, cross bars and doorway position lines on the bottom surface of a top plate, the floor surface of a building, and the side wall surface or cylindrical surface of a compartment; reducing dead corners of a room during paying off, and leaving the column head in one room, or placing the column head in a technical interlayer or a non-clean area; and repeatedly checking the drawings, releasing the ground surface projection wall lines of all the rooms, and checking the diagonal lines of the rooms in the rectangular rooms to prevent the rooms from rubbing corners.
Splitting the clean room into a plurality of functional modules, and manufacturing a layout plate; forming functional reserved specification modular units by combining each functional module of the clean room with a wall structure formed by combining the metal composite plate 7 and the aluminum profile, and drawing a layout drawing and a factory processing drawing of the functional modules; the functional modules are numbered by the two-dimension code technology, the electronic equipment is utilized to identify the two-dimension code information, the functional modules are correspondingly installed in the position marking lines of the clean room, the functional modules are produced and processed in a factory in advance, the functions of a construction site are reserved, and the functional modules, the wall boards and the enclosure structure are combined to build the environment of the clean room.
The heating and ventilation module is installed, and comprises ventilation equipment installation and filter installation; if the ventilation equipment can be hoisted or carried to be embedded in the opening, modularization is formed in a factory and the ventilation equipment is carried to be hoisted on site;
if the ventilation equipment is a through-wall air pipe, a switching air pipe or a filter, the monomer is formed and installed automatically before modularized processing is not allowed, then the monomer is butted with the whole air pipe of the unit, and the heating and ventilation module carries out sealing protection on the port after the modularized processing, so that pollution before transportation and installation is prevented, which is the key for installing the purification air conditioner.
As shown in fig. 2, before installing the filter, the clean air conditioning system is cleaned completely and continuously run for more than 12 hours; the filter is installed in the below of tuber pipe 10, the below at laminar flow case 9 is installed to tuber pipe 10, and then the air of filter discharges away through tuber pipe 10, the filter adopts aluminium alloy frame oil groove seal installation, in the injection liquid groove section bar when becoming liquid after the heating of non-Newton's sealing liquid, the filter borrows the dead weight knife rest and falls into in sealing liquid downwards, the sealing liquid gelatinous thing after the cooling, aluminium alloy frame's cistern substrate becomes a whole by connecting piece and hoist and mount piece interconnect, aluminium alloy frame cistern section bar bottom is established and is made wiring groove and connection slotted hole, the below in wiring groove still is pasted and is had the strip of paper used for sealing, make things convenient for the wiring and the installation of illumination lamps.
As shown in fig. 3, the electrical module installation, including pipeline installation, recessed electrical integration panel installation, and recessed clean light fixture installation; the pipeline is provided with an integrated medical equipment wire slot made of aluminum alloy materials, gas and strong and weak current circuits are arranged in a separated mode in a double-channel mode, and the pipeline is fixed on the back face of a metal composite plate 7 through screws to be hung with codes; a sealing flange 19 is arranged on the end face of the metal composite plate 7 and is locked by using a self-tapping screw, and the sealing flange 19 is sleeved in the wire slot so that a pipeline can be freely distributed on the metal composite plate 7; before the wallboard is assembled, the positions of the switch, the socket and the air port are confirmed to be accurate, and after the wallboard is installed and before the embedded integrated switch socket board is installed, the circuit is well arranged;
the embedded electric integrated panel faces to a reserved hole and a hanging code of the metal composite wallboard, is fixed on the hanging code by screws, and then each circuit is connected into a corresponding lower wiring port of the switch socket panel, and the switch socket panel is covered after the fixing is finished;
as shown in fig. 4, the embedded clean lamp LED lamp 24 and the ceiling board 23 are double sealed by rubber strips and caulking compound, a square tube 27 is further connected between the LED lamp 24 and the ceiling board 23 for routing arrangement of circuits, the reflection angle of the reflector 21 is 15 °, the joint of the lower end of the lamp and the ceiling board is decorated by a T-shaped aluminum alloy 26 section, mounting holes are uniformly reserved according to a layout drawing, and field assembly is performed.
As shown in fig. 5 to 6, the decoration module adopts a metal composite plate 7 and an aluminum profile to form a modular assembly structure, so as to form the modular assembly structure, replace the traditional welding process, meet the standard requirements, and realize flexible adjustment, quick installation, quick disassembly and reuse of the structure, wherein the structure comprises a ground aluminum groove 8, a partition plate, a wrapping column, a male and female R corner, a ceiling plate 23 and a door and window;
installing an aluminum alloy ground aluminum groove 8, fixing the aluminum alloy ground aluminum groove from a door opening during installation according to a plane positioning line in the position marking line, then drawing the ground positioning line, drilling holes at the ground along the length direction at the interval of 500 plus 800mm by using an electric hammer after the ground positioning line is completely drawn, penetrating the aluminum groove 8 together during punching, cleaning dust after punching, punching a plastic expansion plug into the hole, and then screwing the plastic expansion plug by using a matched expansion bolt 2;
after the ground aluminum groove 8 is installed, construction is started from the installation starting end by the wall board of the civil engineering outer wall according to the layout, and temporary protection measures are taken when the wall board is installed to prevent the wall board from toppling over, and the actual distance to the ground is measured downwards in the installation process by taking the ceiling elevation horizontal line as a reference due to the fact that errors often exist on the ground of civil engineering construction; the installation of the intersecting wall boards takes the ground groove aluminum at the intersection as a reference, and a vertical line is drawn upwards to determine the installation position of the wall groove aluminum at the intersection; after the wall groove aluminum is positioned, fixing the wall groove aluminum by using self-tapping screws with the diameter of 4mm multiplied by 18mm, inserting the intersected metal composite plate 7 into the wall aluminum groove, inclining the plate firstly, inserting two corners of the plate into the ground aluminum groove 8 respectively, then slowly pushing the plate forward, and then slightly pushing the wall plate towards the direction of the vertical plate to insert so as to ensure that the wall plate is completely inserted into the wall plate groove aluminum;
as shown in fig. 7 to 8, R50 internal corner arc aluminum strips 5 or R50 external corner arc aluminum strips 6 are installed on two sides of the metal composite plate 7, then the color steel plates on two sides are inserted into the geosyncline according to the same method, and then the external corner arc aluminum strips 6 are gently pushed towards the vertical plate direction to be inserted, so that the color steel plates are completely inserted into the external corner arc aluminum strips 6; when the front metal composite plate 7 is installed, the external corner arc aluminum strips 6 are installed at two ends of the front color steel plate, and then the front color steel plate is righted and lifted up (at the moment, the bottom end is slightly higher than the geosyncline by 30-50 mm) to enable the external corner arc aluminum strips 6 at two ends to be inserted into the two side color steel plates, so that the front color steel plate is vertically inserted into the geosyncline after being completely inserted;
when the installation level of the wallboard is 3 meters, starting to install a ceiling board 23, fastening 50 multiplied by 25mm of channel aluminum at the upper end of the wallboard, and fixing the ceiling board 23 by using a blind rivet 4 or a self-tapping screw 20 after the ceiling board 23 is installed; after the ceiling construction is finished, 50-R aluminum alloy stainless steel arc pressing strips are arranged at the joints of the partition wall and the ceiling, the partition wall and the ground and the partition wall, and gaps of the pressing strips are sealed by silica gel.
Preferably, the door or the window and the wall body of the metal composite plate 7 are installed by adopting an inserting and embedding method, no fastening screw is seen on the surface, the bulge degree of the combination part is very small, the round surface is in smooth transition, dust accumulation is not easy, and filtering of rubbing and collision is avoided; the window is opened on the door, the asymmetric strip window is adopted, the appearance is attractive and elegant, the strength of the door is not weakened, the aluminum alloy pressing line of the window adopts the latest streamline structure, and dust is not accumulated.
Preferably, the intelligent module is installed, and the intelligent module comprises an embedded liquid crystal touch control screen 11, an embedded integrated electrical panel 12, a cabinet and a machine room device; the embedded integrated electrical appliance panel 12 is arranged opposite to the metal composite wall board to reserve a mounting hole and is fixed on the hanging code by screws; an embedded liquid crystal touch control screen 11 is adopted to integrate an embedded integrated electrical appliance panel 12; the biggest function of touch-sensitive screen is exactly can the reintegration, utilize writing the function of touch-sensitive screen, can adjust at will, increase equipment, form multi-functional integrated control panel, reduce equipment pipeline and control panel's installation, the touch-sensitive screen just can realize the communication with a RS485 net twine of DDC accessible, reduce wire casing, cable laying, still can set up the early warning of the numb of drunk countdown by oneself simultaneously, the Beijing time of all operations in the operation area is unified to be corrected, guarantee that operation Beijing time is unified.
And placing and fixing the cabinet and the machine room equipment according to the position of the layout, separating the cables, marking, and binding by using a binding belt.
As shown in fig. 9, the medical gas module 28 is installed, an integrated medical equipment trunking made of aluminum alloy material is adopted, gas and strong and weak current circuits are arranged in a double-channel separation manner, the integrated medical equipment trunking is fixed on the back of a metal composite plate 7 by screws, the gas and strong and weak current circuits are laid at the reserved installation positions of an integrated strong and weak current gas terminal box, the embedded medical gas terminal box is installed at the reserved position and fixed by screws, and a gas reserved line is connected to a panel at an upper-end overhaul port of a box body; 11. an embedded liquid crystal touch control screen; 12. an embedded integrated appliance panel;
as shown in fig. 10, the cabinet body is installed in a module manner, an embedded operating room instrument cabinet is adopted, and the embedded operating room instrument cabinet faces to the metal composite wall board, is reserved with a mounting hole and is fixed on the hanging code by screws.
Specifically, after the clean room is completely installed, all gaps between the metal composite plates 7 are filled with the sealant 3, an imported medical silica gel sealing strip is used for carrying out three sealing treatments or neutral silicone weather-resistant adhesive is used for sealing, and redundant adhesive liquid around the gaps is wiped clean. When the sealant 3 is applied, attention should be paid to continuity, uniformity and compaction, especially, the rivet should be fully coated inside and outside, the coating should not flow or drip, the phenomena of fracture, missing coating and virtual adhesion cannot occur, and the redundant glue solution around the rivet should be wiped clean.
Preferably, the thickness of the metal composite plate is greater than 50mm, and the mounting width of medical module 28 ranges from 200 to 270 mm; the ground is paved with a seamless rubber or PVC floor which is coated by an epoxy resin self-leveling material in a scraping way.
The above-described embodiments are merely illustrative of the embodiments of the present invention, and do not limit the spirit and scope of the present invention. Various modifications and improvements of the technical solutions of the present invention may be made by those skilled in the art without departing from the design concept of the present invention, and all of them should fall into the protection scope of the present invention.
Claims (9)
1. A construction method for an assembled medical clean room is characterized by comprising the following steps:
measuring and paying off, and popping up a position marking line of an object to be assembled;
splitting the clean room into a plurality of functional modules, and manufacturing a layout plate; the functional modules comprise a heating and ventilation module, an electrical module, a decoration module, an intelligent module, a medical gas module and a cabinet body module; the installation position of each functional module is adapted to the position marking line;
the heating and ventilation module, the electric module, the decoration module, the intelligent module, the medical gas module and the cabinet body module are sequentially installed; filling the gaps, namely filling glue into the gaps after the modules are installed;
the heating and ventilation module is installed and comprises ventilation equipment installation and filter installation;
if the ventilation equipment can be hoisted or carried to be embedded in the opening, modularization is formed in a factory and the ventilation equipment is carried to be hoisted on site;
if the ventilation equipment is a wall-through air pipe, a switching air pipe or a filter, the monomer is formed to be automatically installed firstly when the modular processing is not allowed, and then the monomer is in butt joint with the unit integral air pipe, and the port of the heating and ventilation module is sealed and protected after the modular processing;
before installing the filter, the purification air-conditioning system is cleaned completely and is continuously run for more than 12 hours in a test run; the filter is installed in the below of tuber pipe, the below at the laminar flow case is installed to the tuber pipe, and then the air of filter discharges away through the tuber pipe, the filter adopts aluminium alloy frame oil groove seal installation, become in the injection liquid groove section bar when the non-Newton sealed liquid heating back becomes the prefabriate, the filter borrows the dead weight knife rest and falls into in the sealed liquid downwards, the gelatinous thing of sealed liquid after the cooling, aluminium alloy frame's cistern substrate becomes a whole by connecting piece and hoist and mount piece interconnect, aluminium alloy frame cistern section bar bottom is established and is made wiring groove and connection slotted hole, the below in wiring groove still is pasted and is had the strip of paper used for sealing, make things convenient for the wiring.
2. The method of assembled medical clean room construction according to claim 1, wherein: the step of measuring and paying off further comprises the steps that a measuring and paying-off worker positions according to a construction drawing, marks are put out on the spot, and partition center lines, side lines, control lines, straight bars, cross bars and doorway position lines are popped out from the bottom surface of the top plate, the floor surface of the building and the side wall surfaces or cylindrical surfaces of the separation rooms; reducing dead corners of a room during paying off, and leaving the column head in one room, or placing the column head in a technical interlayer or a non-clean area; and repeatedly checking the drawings, releasing the ground surface projection wall lines of all the rooms, and checking the diagonal lines of the rooms in the rectangular rooms to prevent the rooms from rubbing corners.
3. The method of assembled medical clean room construction according to claim 1, wherein: the method comprises the following steps of splitting a clean room into a plurality of functional modules, manufacturing a layout, forming a specification modular unit with reserved functions by combining each functional module of the clean room with a wall structure formed by a metal composite plate and an aluminum profile, and drawing a factory processing diagram of the functional modules; carry out two-dimensional code technical numbering with functional module, utilize electronic equipment discernment two-dimensional code information, correspond installation functional module in the position marking line of toilet, functional module accomplishes the production and processing in the factory in advance, and the job site function is reserved, accomplishes the toilet environment with functional module and wallboard, envelope combination and builds.
4. The method of assembled medical clean room construction according to claim 1, wherein: the electrical module installation comprises pipeline installation, embedded electrical integrated panel installation and embedded clean lamp installation;
the pipeline is provided with an integrated medical equipment wire slot made of aluminum alloy material, the gas and the strong and weak current circuits are arranged in a separated way in a double-channel mode, and the pipeline is fixed on the back of the composite metal plate by screws for hanging codes; a sealing flange is arranged on the end face of the metal composite plate and is locked by a self-tapping screw, and the sealing flange is sleeved in the wire slot, so that the pipeline is freely distributed on the metal composite plate; before the wallboard is assembled, the positions of the switch, the socket and the air port are confirmed to be accurate, and after the wallboard is installed and before the embedded integrated switch socket board is installed, the circuit is well arranged;
the embedded electric integrated panel faces to a reserved hole and a hanging code of the metal composite wallboard, is fixed on the hanging code by screws, and then each circuit is connected into a corresponding lower wiring port of the switch socket panel, and the switch socket panel is covered after the fixing is finished;
the embedded clean lamp LED lamp and the ceiling board are sealed by rubber strips and sealing glue, a square tube is connected between the LED lamp and the ceiling board and used for arranging wires of a circuit, the reflection angle of the reflector is 15 degrees, the joint of the lower end of the lamp and the ceiling board is decorated by a T-shaped aluminum alloy section, mounting holes are reserved uniformly according to a typesetting drawing, and the embedded clean lamp LED lamp and the ceiling board are assembled on site.
5. The method of assembled medical clean room construction according to claim 1, wherein: the decoration module adopts a metal composite plate and an aluminum profile to form a modular assembly structure and comprises ground groove aluminum, a partition plate, a wrapping column, an internal corner arc aluminum strip or an external corner arc aluminum strip, a ceiling plate and a door and window;
installing aluminum alloy ground groove aluminum, fixing the aluminum alloy ground groove aluminum from a door opening during installation according to a plane positioning line in the position marking line, then drawing the ground positioning line, drilling holes in the ground along the length direction by using an electric hammer after the ground positioning line is completely drawn, punching the aluminum alloy ground groove aluminum together during punching, cleaning dust after punching, punching a plastic expansion plug into the hole, and then screwing the plastic expansion plug by using a matched screw;
after the ground groove aluminum is installed, construction is started from the installation starting end by the wallboard of the civil engineering outer wall according to the typesetting drawing, temporary protection measures are taken when the wallboard is installed, the wallboard is prevented from toppling, and the actual distance from the ground is measured downwards by taking the ceiling elevation horizontal line as a reference in the installation process; the installation of the intersecting wall boards takes the ground groove aluminum at the intersection as a reference, and a vertical line is drawn upwards to determine the installation position of the wall groove aluminum at the intersection; after the wall groove aluminum is positioned, fixing by using self-tapping screws, inserting the intersected metal composite plate into the wall aluminum groove, firstly inclining the plate, respectively inserting two corners of the plate into the ground aluminum groove, then slowly pushing the plate forward, and then slightly pushing the wall plate towards the direction of the vertical plate to insert so as to completely insert the wall plate into the wall plate groove aluminum;
installing internal corner arc aluminum strips or external corner arc aluminum strips on two sides of the metal composite plate, then inserting the color steel plates on two sides into the geosyncline according to the same method, and slightly pushing the external corner arc aluminum strips towards the direction of the vertical plate to insert so that the external corner arc aluminum strips are completely inserted into the external corner arc aluminum strips; when the front metal composite plate is installed, the external corner arc aluminum strips are installed at two ends of the front color steel plate firstly, then the front color steel plate is righted and lifted firstly, the external corner arc aluminum strips at two ends are inserted into the two side color steel plates, and after the front color steel plate is completely inserted, the front color steel plate is vertically inserted into the geosyncline;
when the installation level of the wall board is three meters, a ceiling board is installed, the upper end of the wall board is provided with groove aluminum, and the ceiling board is fixed by using self-plugging rivets or self-tapping screws after the ceiling board is installed;
the door or the window and the metal composite plate wall are installed by adopting an inserting method.
6. The method of assembled medical clean room construction according to claim 1, wherein: the intelligent module installation comprises an embedded liquid crystal touch control screen, an embedded integrated electrical appliance panel, a cabinet and machine room equipment installation; reserving a mounting hole facing the embedded integrated electrical appliance panel to the metal composite wallboard, and fixing the embedded integrated electrical appliance panel on the hanging code by using a screw; an embedded liquid crystal touch control screen is adopted to integrate an embedded integrated electrical appliance panel; and placing and fixing the cabinet and the machine room equipment according to the position of the layout, separating the cables, marking, and binding by using a binding belt.
7. The method of assembled medical clean room construction according to claim 1, wherein: the medical gas module is installed, an integrated medical equipment wire slot made of aluminum alloy material is adopted, gas and strong and weak current circuits are arranged in a separated mode in a double-channel mode, the back face of a metal composite plate is reserved with hanging codes through screws, gas and strong and weak current circuits are laid at reserved installation positions of a strong and weak current integrated gas terminal box, the embedded medical gas terminal box is installed in the reserved positions and fixed through screws, and a gas reserved line is connected to a panel through an upper end overhaul port of a box body;
the cabinet body module is installed, an embedded operating room instrument cabinet is adopted, the embedded operating room instrument cabinet faces the metal composite wall board, and a mounting hole is reserved and fixed on the hanging code through screws.
8. The method of assembled medical clean room construction according to claim 1, wherein: and after the clean room is completely installed, glue filling treatment is carried out on gaps among all the metal composite plates, three sealing treatments are carried out by adopting an imported medical silica gel sealing strip or the gaps are sealed by using neutral silicone weather-resistant glue, and redundant glue liquid around the gaps is wiped clean.
9. An assembled medical clean room structure is characterized by comprising a frame constructed by a metal composite plate and an aluminum profile, and a heating and ventilating module, an electrical module, a decoration module, an intelligent module, a medical gas module and a cabinet body module which are arranged in the frame;
the heating and ventilation module comprises ventilation equipment and a filter; the ventilation equipment is that the wall-through air pipe, the switching air pipe or the single body of the filter is automatically installed firstly and then is in butt joint with the unit integral air pipe, and the heating and ventilation module carries out sealing protection on the port after the modularization; the filter is arranged below the air pipe, the air pipe is arranged below the laminar flow box, and further air of the filter is discharged out through the air pipe, the filter is hermetically arranged by adopting an aluminum profile frame oil groove, non-Newtonian sealing liquid is injected into a liquid groove profile when being heated into a liquid state, the filter falls into the sealing liquid downwards by virtue of a dead weight knife rest, the cooled sealing liquid is formed into a colloid, a liquid groove base material of the aluminum profile frame is connected into a whole by a connecting piece and a hoisting piece, a wiring groove and a connecting groove hole are formed in the bottom of the liquid groove profile of the aluminum profile frame, and a sealing strip is also adhered below the wiring groove, so that wiring and installation of the lighting lamp are;
the electric module comprises a pipeline, an embedded electric integrated panel and an embedded clean lamp; the pipeline adopts an integrated medical equipment wire slot made of aluminum alloy materials, gas and strong and weak current circuits are arranged in a separated mode in a double-channel mode, and the pipeline is fixed on the back face of the reserved composite metal plate through screws to form hanging codes; the embedded electric integrated panel faces to a reserved hole and a hanging code of the metal composite wallboard, is fixed on the hanging code by screws, and then each circuit is connected into a corresponding lower wiring port of the switch socket panel, and the switch socket panel is covered after the fixing is finished; the embedded clean lamp LED lamp and the ceiling board are sealed by rubber strips and sealing glue, a square tube is connected between the LED lamp and the ceiling board and used for arranging the wiring of a circuit, the reflection angle of the reflector is 15 degrees, the joint of the lower end of the lamp and the ceiling board is decorated by a T-shaped aluminum alloy section, mounting holes are reserved uniformly according to a typesetting drawing, and the embedded clean lamp LED lamp and the ceiling board are assembled on site;
the decoration module adopts a metal composite plate and an aluminum profile to form a modular assembly structure and comprises ground groove aluminum, a partition plate, a wrapping column, an internal corner arc aluminum strip or an external corner arc aluminum strip, a ceiling plate and a door and window;
installing aluminum alloy ground aluminum grooves, drilling holes in the ground along the length direction at intervals by using an electric hammer after all ground positioning lines are drawn, punching the holes together with the ground aluminum grooves, cleaning dust after punching, punching plastic expansion plugs into the holes, and screwing the plastic expansion plugs tightly by using matched screws; after the wall aluminum is positioned, fixing the wall aluminum by using self-tapping screws, and inserting the intersected metal composite plate into the wall aluminum groove; installing internal corner arc aluminum strips or external corner arc aluminum strips on two sides of the metal composite plate, starting to install a ceiling board when the installation level of the wall board is 3 meters, installing an aluminum groove at the upper end of the wall board, and fixing the ceiling board by using self-plugging rivets or self-tapping screws after the ceiling board is installed;
after the clean room is completely installed, filling sealant into gaps among all the metal composite plates, and performing three sealing treatments by adopting an imported medical silica gel sealing strip or performing sealant beating and sealing by using neutral silicone weather-resistant adhesive;
the thickness of the metal composite plate is more than 50mm, and the installation width range of the medical module is 200-270 mm; the ground is paved with a seamless rubber or PVC floor which is coated by an epoxy resin self-leveling material in a scraping way.
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| CN114592598A (en) * | 2022-01-24 | 2022-06-07 | 汉尔姆建筑科技有限公司 | Modular consulting room assembly |
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