CN111068576A - Intelligent color matching system for paint production - Google Patents
Intelligent color matching system for paint production Download PDFInfo
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- CN111068576A CN111068576A CN201911397056.4A CN201911397056A CN111068576A CN 111068576 A CN111068576 A CN 111068576A CN 201911397056 A CN201911397056 A CN 201911397056A CN 111068576 A CN111068576 A CN 111068576A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/82—Forming a predetermined ratio of the substances to be mixed by adding a material to be mixed to a mixture in response to a detected feature, e.g. density, radioactivity, consumed power or colour
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/90—Determination of colour characteristics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
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Abstract
The invention discloses an intelligent color matching system for paint production, which comprises a central processing module, wherein the central processing module is linearly connected with a formula calculation module, a feeding module, a color matching module and a color measuring module, the feeding module is connected with the central processing module and simultaneously connected with the color matching module, and the color measuring module is bidirectionally connected with the color matching module. The problem of poor color of the paint is easily caused, and the color matching system is convenient and quick to use.
Description
Technical Field
The invention relates to the technical field, in particular to an intelligent color matching system for paint production.
Background
The coating is an indispensable building material of present house decoration and building, and the coating on the present market is various, and the colour is different, therefore the coating must be toned to the coating in the production and processing process to make the color of coating can adapt to the demand in market, but the present coating production color matching system has following problem: the existing paint color matching system is mostly a semi-automatic batching system, the color matching of the paint can be completed only by manual work and double matching of the system, but the error is large easily due to frequent manual operation, so that the color matching of the paint is influenced, the color of the paint is further influenced, and the sale and the use of the paint are influenced.
Disclosure of Invention
The invention aims to provide an intelligent color matching system for paint production, and aims to solve the problems that most of existing paint color matching systems are semi-automatic, color matching of paint can be completed only by double matching of manpower and the system, but errors are prone to occurring in manual operation, so that color matching of the paint is affected, the paint color is not good, and selling and using of the paint are affected.
The invention is realized by the following steps:
an intelligent color matching system for paint production comprises a central processing module, wherein the central processing module is linearly connected with a formula calculating module, a feeding module, a color matching module and a color measuring module; the central processing module is convenient for controlling and analyzing data of the whole color matching process, the chromatic aberration of the paint needing to be matched is convenient to control to be the minimum value, the formula calculating module is convenient for calculating the formula of the target color according to the target color, so that the color of the paint is convenient to be matched, the formula calculating module is also convenient for transmitting the calculated formula to the central processing module, the central processing module can transmit the formula to the feeding module, the feeding module distributes raw materials according to the formula, the raw materials are delivered to the color matching module after being distributed, the color matching module can mix the raw materials until all the raw materials are fully fused together, the color measuring module is convenient for monitoring the color matching process in real time, so that the data can be transmitted to the central processing module when the target color is matched, and the central processing module can timely close the color matching module.
Furthermore, a database management unit and a target color recording unit are arranged in the formula calculation module, and the database management unit and the target color recording unit are both in linear connection with the formula calculation module; the database management unit is convenient for storing various formulas of the paint color matching and also storing a large number of basic color components of the color matching, and the target color is convenient for inputting the paint color to be blended, so that the formula calculation module can quickly compare and generate the formulas in the database according to the target color, and further, the calculation and the processing of the color matching formulas are convenient.
Furthermore, a data processing unit and an automatic formula calculating unit are also arranged in the formula calculating module, and the data processing unit and the automatic formula calculating unit are connected through the formula calculating unit; the data processing unit is convenient for carry out quick processing analysis to the target color input unit, and then conveniently carries out contrastive analysis with the target color data of type-in and the inside data of database management unit, and formula automatic computation unit can generate the formula of target color fast according to the result that data processing unit analyzed the contrast, and then conveniently matches colors to the coating fast.
Further, the charging module comprises a data receiving and processing unit, a raw material distribution unit and a raw material conveying unit; the data receiving and processing unit is convenient for receiving the module calculated by the formula calculation module from the central processing module, the raw material distribution unit is convenient for distributing raw materials according to the received formula, so that the raw materials are convenient to mix, and the raw material conveying unit is convenient for conveying the raw materials distributed by the raw material distribution unit to the color matching module for color matching.
Further, the data receiving and processing unit is linearly connected with the raw material distribution unit, and the raw material distribution unit is connected with the raw material conveying unit; this kind of connected mode is convenient for reinforced module serialization processing to convenient quick orderly distribute and carry raw and other materials, thereby conveniently carry out quick match colors to coating.
Furthermore, the color matching module comprises a storage unit, a driving unit and a mixing unit, and the storage unit is connected with the driving unit and the mixing unit; the storage unit is convenient for receive reinforced module and carries the raw and other materials of coming to the convenience carries out further processing and processing to raw and other materials, and drive unit and compounding unit are convenient for carry out quick mixing stirring to the inside raw and other materials of storage unit after the system of matching colors receives central processing module's order, thereby convenient quick make the raw materials fuse together, be convenient for quick carry out effectual matching colors to coating, can effectual improvement coating the efficiency of matching colors.
Furthermore, an A/D converter is connected inside the color measuring module, the A/D converter is connected with a data acquisition and processing unit, and the data acquisition and processing unit is connected with a photosensitive unit; the sensitization unit is convenient for carry out real-time perception and monitoring to the inside raw and other materials colour that mixes the stirring of matching colors module, data acquisition processing unit is convenient for gather and the processing analysis the data of sensitization unit perception, and then data transfer with the processing analysis gives the AD converter, the AD converter can convert the data of accepting into binary data and feed back to central processing module, central processing module can handle the data of AD converter transmission analysis and contrast with the target color, if the colour data of AD converter transmission and target color contrast after can continue to mix raw and other materials by the deviation module of matching colors, central processing module can make a command to the module of matching colors and stop mixing when the colour that the module of matching colors was gathered to target color and color measurement is unanimous, once quick completion is to the matching colors of coating.
When the device is used, the required paint color is firstly recorded into a target color recording wood block, then the data processing unit can carry out rapid contrastive analysis according to the target color and the data in the database management unit, the formula corresponding to the target color is rapidly calculated through the formula automatic calculation unit, then the formula calculation module can transmit the data to the central processing module, the central processing module can process and store the data transmitted by the formula automatic calculation unit and then transmit the data to the feeding module, the feeding module rapidly distributes the raw materials according to the formula content, and then the raw materials are transmitted to the storage module of the color matching module through the raw material transmission unit, after the raw materials are stored in the storage module, the central processing module can make the driving unit and the mixing unit rapidly stir and mix the raw materials, thereby facilitating the rapid and sufficient fusion of the raw materials, and the color measuring module can monitor the color matching module in real time in the operation process of the color matching module and feed monitored data back to the central processing module, the central processing module can compare the color fed back by the color measuring module with a target color, the color matching module can continue to operate when chromatic aberration exists, the central processing module can stop the operation of the color matching module until the color monitored by the color measuring module is consistent with the target color, and the color matching of the coating is finished.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the structure of the paint color matching system is improved and optimized, so that the paint can be intelligently matched in the production color matching process, the problems that the traditional manual operation has large error and the paint color is poor are solved, the color matching system is convenient and quick to use, the paint with the specified color can be effectively and quickly matched, and the processing color matching efficiency of the paint is effectively improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a block diagram of a color matching system of the present invention;
FIG. 2 is a block diagram of the configuration of a recipe calculation module according to the present invention;
FIG. 3 is a block diagram of the construction of the charging module of the present invention;
FIG. 4 is a block diagram of the structure of a color matching module of the present invention;
FIG. 5 is a block diagram of the construction of the color measuring module of the present invention;
in the figure: 1-a central processing module; 2-a formula calculation module; 21-a database management unit; 22-target color entry unit; 23-a data processing unit; 24-a recipe automatic calculation unit; 3-a feeding module; 31-a data reception processing unit; 32-a raw material dispensing unit; 33-a raw material conveying unit; 4-a color matching module; 41-a storage unit; 42-a drive unit; 43-a mixing unit; 5-a color measurement module; a 51-A/D converter; 52-a light sensing unit; 53-data acquisition processing unit.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Example (b): referring to FIG. 1: an intelligent color matching system for paint production comprises a central processing module 1, wherein the central processing module 1 is linearly connected with a formula calculating module 2, a feeding module 3, a color matching module 4 and a color measuring module 5, the feeding module 3 is connected with the central processing module 1 and is also connected with the color matching module 4, and the color measuring module 5 is bidirectionally connected with the color matching module 4; the central processing module 1 is convenient for controlling the whole color matching process and analyzing data, is convenient for controlling the color difference of the paint for color matching to be the minimum value, the formula calculating module 2 is convenient for calculating the formula of the target color to be matched according to the target color, thereby facilitating the color of the coating to be blended, the formula calculating module 2 is also convenient for transferring the calculated formula to the central processing module 1, the central processing module 1 is used for transferring the formula to the feeding module 3, the feeding module 3 is used for distributing the raw materials according to the formula, the raw materials are well distributed and then are conveyed to the color matching module 4, the color matching module 4 is used for mixing the raw materials until all the raw materials are fully fused together, the color measuring module 5 is convenient for monitoring the color matching process in real time, so as to transmit the data to the central processing module 1 when the target color is prepared, and the central processing module 1 can close the color matching module 4 in time; this kind of system of matching colors makes coating can the intellectuality go on at the in-process that the production was matched colors, avoids traditional manual operation error big, causes the not good problem of coating color and luster easily, and this kind of system of matching colors convenient to use is swift, and the effectual processing of improving coating is matched colors efficiency of assigning colors in the department that can be effectively quick.
Referring to FIG. 2: a database management unit 21 and a target color recording unit 22 are arranged in the formula calculation module 2, and both the database management unit 21 and the target color recording unit 22 are linearly connected with the formula calculation module 2; the database management unit 21 is convenient for storing various formulas of paint color matching and also storing a large number of basic color components of color matching, and the target color is convenient for inputting the paint color to be blended, so that the formula calculation module 2 can quickly compare and generate the formulas in the database according to the target color, and further, the calculation and the processing of the color matching formulas are convenient; the formula calculation module 2 is also internally provided with a data processing unit 23 and a formula automatic calculation unit 24, and the data processing unit 23 and the formula automatic calculation unit 24 are connected with each other through a formula calculation unit; the data processing unit 23 facilitates rapid processing and analysis of the target color entry unit 22, and further facilitates comparison and analysis of the entered target color data and the data in the database management unit 21, and the formula automatic calculation unit 24 can rapidly generate a formula of the target color according to the comparison result analyzed and compared by the data processing unit 23, and further facilitates rapid color matching of the coating.
Referring to FIG. 3: the charging module 3 comprises a data receiving and processing unit 31, a raw material dispensing unit 32 and a raw material conveying unit 33; the data receiving and processing unit 31 is convenient for receiving the modules calculated by the formula calculating module 2 from the central processing module 1, the raw material distributing unit 32 is convenient for distributing the raw materials according to the received formulas so as to be convenient for mixing the raw materials, and the raw material conveying unit 33 is convenient for conveying the raw materials distributed by the raw material distributing unit 32 to the color matching module 4 for color matching; the data receiving and processing unit 31 is linearly connected with the raw material distribution unit 32, and the raw material distribution unit 32 is connected with the raw material conveying unit; this kind of connected mode is convenient for 3 serialization processings of reinforced module to convenient quick orderly distribute and carry raw and other materials, thereby conveniently carry out quick match colors to coating.
Referring to FIG. 4: the color matching module 4 comprises a storage unit 41, a driving unit 42 and a mixing unit 43, wherein the storage unit 41 is connected with the driving unit 42 and the mixing unit 43; storage unit 41 is convenient for receive the raw and other materials that reinforced module 3 carried and come to the convenience carries out further processing and processing to raw and other materials, drive unit 42 and compounding unit 43 are convenient for carry out quick mixing stirring to the inside raw and other materials of storage unit 41 after the system of matching colors received central processing module 1's order, thereby convenient quick make the raw materials fuse together, be convenient for quick carry out effectual matching colors to coating, the efficiency of matching colors that can effectual improvement coating.
Referring to FIG. 5: the color measuring module 5 is internally connected with an A/D converter 51, the A/D converter 51 is connected with a data acquisition and processing unit 53, and the data acquisition and processing unit 53 is connected with a photosensitive unit 52; the light sensing unit 52 facilitates the real-time sensing and monitoring of the colors of the raw materials mixed and stirred inside the color matching module 4, the data acquisition and processing unit 53 facilitates the acquisition, processing and analysis of the data sensed by the light sensing unit 52, further, the processed and analyzed data is transmitted to the a/D converter 51, the a/D converter 51 will convert the received data into binary data and feed back to the central processing module 1, the central processing module 1 will process and analyze the data transmitted by the a/D converter 51 and compare with the target color, if the color data delivered by the a/D converter 51 is compared with the target color and the mixing of the raw materials is continued by the biased color matching module 4, if the target color is consistent with the color collected by the color measuring module 5, the central processing module 1 will order the color matching module 4 to stop mixing, and color matching of the coating is rapidly completed at one time.
The using method comprises the following steps: when the paint color matching module is used, the required paint color is firstly recorded into a target color recording wood block, then the data processing unit 23 carries out rapid comparison and analysis according to the data in the target color and the database management unit 21, the formula corresponding to the target color is rapidly calculated through the formula automatic calculation unit 24, then the formula calculation module 2 transmits the data to the central processing module 1, the central processing module 1 processes and stores the data transmitted by the formula automatic calculation unit 24 and then transmits the data to the feeding module 3, the feeding module 3 rapidly distributes the raw materials according to the formula content, and then the raw materials are conveyed to the storage module of the color matching module 4 through the raw material conveying unit 33, after enough raw materials are stored in the storage module, the central processing module 1 can make the driving unit 42 and the mixing unit 43 rapidly stir and mix the raw materials, so that the raw materials are rapidly and sufficiently fused, and color measurement module 5 can carry out real-time monitoring to color measurement module 4 at the in-process of the module 4 function of matching colors to feed the data of monitoring back to central processing module 1, central processing module 1 can compare the colour and the target colour that color measurement module 5 fed back, color measurement module 4 can continue to operate when having the colour difference, central processing module 1 can make color measurement module 4 stop operating only when the colour and the target colour that color measurement module 5 monitored are unanimous, so far the completion of matching colors of coating.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a coating production is with intelligent system of matching colors which characterized in that: including central processing module (1), central processing module (1) linear connection has formula calculation module (2), reinforced module (3), the module of matching colors (4) and color measurement module (5), also be connected with the module of matching colors (4) when reinforced module (3) and central processing module (1) are connected, color measurement module (5) and the module of matching colors (4) both way junction.
2. The intelligent color matching system for paint production according to claim 1, wherein a database management unit (21) and a target color entry unit (22) are arranged in the formula calculation module (2), and both the database management unit (21) and the target color entry unit (22) are linearly connected with the formula calculation module (2).
3. The intelligent color matching system for paint production according to claim 2, wherein a data processing unit (23) and an automatic formula calculating unit (24) are also arranged inside the formula calculating module (2), and the data processing unit (23) and the automatic formula calculating unit (24) are connected by the formula calculating unit.
4. The intelligent color matching system for paint production according to claim 3, wherein the feeding module (3) comprises a data receiving and processing unit (31), a raw material distribution unit (32) and a raw material conveying unit (33).
5. The intelligent color matching system for paint production according to claim 4, wherein the data receiving and processing unit (31) and the raw material distribution unit (32) are linearly connected, and the raw material distribution unit (32) and the raw material conveying unit are connected together.
6. The intelligent color matching system for paint production according to claim 5, wherein the color matching module (4) comprises a storage unit (41), a driving unit (42) and a mixing unit (43), and the storage unit (41) is connected with the driving unit (42) and the mixing unit (43).
7. The intelligent color matching system for paint production according to claim 6, wherein an A/D converter (51) is connected inside the color measuring module (5), the A/D converter (51) is connected with a data acquisition and processing unit (53), and the data acquisition and processing unit (53) is connected with a photosensitive unit (52).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911397056.4A CN111068576A (en) | 2019-12-30 | 2019-12-30 | Intelligent color matching system for paint production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911397056.4A CN111068576A (en) | 2019-12-30 | 2019-12-30 | Intelligent color matching system for paint production |
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| CN111068576A true CN111068576A (en) | 2020-04-28 |
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| CN201911397056.4A Withdrawn CN111068576A (en) | 2019-12-30 | 2019-12-30 | Intelligent color matching system for paint production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113512343A (en) * | 2021-07-20 | 2021-10-19 | 江苏雅泰科技产业园有限公司 | Polyester coating capable of printing ink on surface of polyester coating and production process of polyester coating |
| CN116948386A (en) * | 2023-06-08 | 2023-10-27 | 江苏通上新材料科技有限公司 | Flame-retardant composite cable material and preparation method and application thereof |
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| US20030019537A1 (en) * | 2001-07-25 | 2003-01-30 | Imperial Chemical Industries Plc | Tinting machine for coating compositions, especially paints |
| CN105126696A (en) * | 2015-09-25 | 2015-12-09 | 广东利鑫智能科技有限公司 | Automatic color matching machine and color matching process thereof |
| US20160144326A1 (en) * | 2014-11-20 | 2016-05-26 | Dedoes Industries, Inc. | Paint dispensing apparatus |
| CN106390837A (en) * | 2016-09-08 | 2017-02-15 | 齐泰兴精工科技（苏州）有限公司 | Automotive paint color mixing system and method |
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2019
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Patent Citations (4)
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| US20030019537A1 (en) * | 2001-07-25 | 2003-01-30 | Imperial Chemical Industries Plc | Tinting machine for coating compositions, especially paints |
| US20160144326A1 (en) * | 2014-11-20 | 2016-05-26 | Dedoes Industries, Inc. | Paint dispensing apparatus |
| CN105126696A (en) * | 2015-09-25 | 2015-12-09 | 广东利鑫智能科技有限公司 | Automatic color matching machine and color matching process thereof |
| CN106390837A (en) * | 2016-09-08 | 2017-02-15 | 齐泰兴精工科技（苏州）有限公司 | Automotive paint color mixing system and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113512343A (en) * | 2021-07-20 | 2021-10-19 | 江苏雅泰科技产业园有限公司 | Polyester coating capable of printing ink on surface of polyester coating and production process of polyester coating |
| CN113512343B (en) * | 2021-07-20 | 2024-07-16 | 江苏雅泰科技产业园有限公司 | Polyester paint capable of printing ink on surface and production process thereof |
| CN116948386A (en) * | 2023-06-08 | 2023-10-27 | 江苏通上新材料科技有限公司 | Flame-retardant composite cable material and preparation method and application thereof |
| CN116948386B (en) * | 2023-06-08 | 2023-12-22 | 江苏通上新材料科技有限公司 | Flame-retardant composite cable material and preparation method and application thereof |
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Application publication date: 20200428 |