CN111060555A - Method and device for measuring thermal conductivity and thermal diffusivity of thin film material under strain - Google Patents

Method and device for measuring thermal conductivity and thermal diffusivity of thin film material under strain Download PDF

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CN111060555A
CN111060555A CN201911399938.4A CN201911399938A CN111060555A CN 111060555 A CN111060555 A CN 111060555A CN 201911399938 A CN201911399938 A CN 201911399938A CN 111060555 A CN111060555 A CN 111060555A
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岳亚楠
方宇欣
高建树
顾家馨
邓书港
谢诞梅
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Abstract

The invention discloses a method and a device for measuring the thermal conductivity and thermal diffusivity of a thin film material under strain, wherein a sample is tensioned by a tensioning mechanism, the sample, the tensioning mechanism and a driving mechanism are placed in a vacuum chamber, the sample is heated by laser, a temperature distribution diagram of the sample in the whole process from the beginning to the steady state under fixed strain is obtained by an infrared camera, the thin film is treated as two-dimensional heat transfer, an experimental picture is processed to obtain the temperature of each pixel point on the surface of the thin film, the thin film is divided into a plurality of infinitesimals according to the size of the pixel point, a steady state thermal equilibrium equation and a transient thermal equilibrium equation are established, the thermal conductivity and the thermal diffusivity of the thin film under different temperatures are solved, the driving mechanism drives the sample to generate different strains, and the condition that the thermal conductivity and the thermal diffusivity of the sample under different. The method is convenient to operate, has high measurement accuracy, and can obtain the condition that the thermal conductivity and the thermal diffusivity of the sample change along with the temperature under different strains.

Description

测量应变下薄膜材料导热系数和热扩散系数的方法和装置Method and apparatus for measuring thermal conductivity and thermal diffusivity of thin film materials under strain

技术领域technical field

本发明属于传热技术领域,具体涉及一种测量应变下薄膜材料导热系数和热扩散系数的方法和装置。The invention belongs to the technical field of heat transfer, and in particular relates to a method and a device for measuring the thermal conductivity and thermal diffusivity of thin film materials under strain.

背景技术Background technique

薄膜不仅是实现器件和系统微型化最有效的材料,而且在传感器领域,薄膜还作为元件之一来测量不同的物理量。薄膜的工作温度一般都是变化的,在使用过程中,由于转移、振动和发热等也会受到不同程度的应力产生微小应变。薄膜的热物性发生改变后器件或系统的可靠性有待验证,因此正确测定在应变下的薄膜的导热系数和热扩散系数与温度的关系,确定系统的可靠程度,对完善电子器件的设计有重要意义。Thin films are not only the most effective materials for miniaturizing devices and systems, but in the field of sensors, thin films are also used as one of the components to measure different physical quantities. The working temperature of the film is generally changed, and in the process of use, due to the transfer, vibration and heat generation, it will also be subjected to different degrees of stress to produce small strains. The reliability of the device or system needs to be verified after the thermal properties of the film are changed. Therefore, it is important to correctly determine the relationship between the thermal conductivity and thermal diffusivity of the film under strain and temperature to determine the reliability of the system to improve the design of electronic devices. significance.

但是目前测量薄膜材料导热系数和热扩散系数的技术方案均存在一些缺陷:However, the current technical solutions for measuring the thermal conductivity and thermal diffusivity of thin-film materials have some defects:

红外成像技术是通过接收物体表面辐射能,从而获得物体温度的一种方法,通过对物体表面发射率的标定可以准确获得每个像素点的温度,温度分辨率高;在专利(授权公告号CN 109001250 A)“基于红外成像法的薄膜导热系数分析方法”中,基于红外热成像技术得到温度分布后,输入模型的边界条件,将薄膜导热系数设为理论值的70%~100%进行仿真,当仿真的温度分布曲线与测试结果拟合一致时,得到薄膜导热系数的值。其存在的问题一是需要提前知道材料的导热系数理论值,有局限性;二是在此基础上要多次修改导热系数的值,使之与测试温度分布图匹配,工作量大,误差也很大。Infrared imaging technology is a method to obtain the temperature of the object by receiving the radiant energy of the surface of the object. By calibrating the emissivity of the object surface, the temperature of each pixel can be accurately obtained, and the temperature resolution is high; in the patent (authorized announcement number CN 109001250 A) In "Analysis Method of Thermal Conductivity of Thin Films Based on Infrared Imaging", after obtaining the temperature distribution based on infrared thermal imaging technology, input the boundary conditions of the model, and set the thermal conductivity of thin films as 70% to 100% of the theoretical value for simulation, When the simulated temperature distribution curve is consistent with the test results, the value of the thermal conductivity of the film is obtained. The existing problems are that the theoretical value of thermal conductivity of the material needs to be known in advance, which has limitations; the second is that the value of thermal conductivity needs to be modified many times on this basis to match the test temperature distribution diagram, which requires a lot of work and errors. very large.

在专利(授权公告号CN 106813718 A)“一种测量薄膜应变与导热系数的装置及方法”中,虽然可以测得导电薄膜材料在不同应变下的导热系数,但是对于材料的前处理步骤繁琐,需要将薄膜镀在基底上,再按照3ω方法溅射四个焊盘,同时制作一根微米级金属条在薄膜表面,四个焊盘连接金属条。此外,该方法对薄膜材料的导电性能也有要求,并且要已知杨氏模量才能计算应变,局限较多。In the patent (authorized bulletin number CN 106813718 A) "a device and method for measuring the strain and thermal conductivity of thin films", although the thermal conductivity of the conductive thin film material under different strains can be measured, the preprocessing steps for the material are cumbersome, It is necessary to coat the film on the substrate, and then sputter four pads according to the 3ω method. At the same time, a micron-scale metal strip is made on the surface of the film, and the four pads are connected to the metal strip. In addition, this method also requires the electrical conductivity of the thin film material, and the Young's modulus can only be calculated to calculate the strain, which has many limitations.

在专利(授权公告号CN 110487842 A)“同时测量薄膜面内导热系数和红外发射率的装置与方法”中,利用光加热在薄膜表面形成温度分布,通过红外辐射辐射空间分布的测试及拟合曲线得到导热系数。但是在该方法中所建立的热方程是一维传热,而实际上,薄膜作为一种常见的二维材料,即使是在加热光场有大于2的长宽比前提下,仍然不可忽略在宽度方向的热量传递,因此该方法通过一维导热方程求得的导热系数误差较大。In the patent (authorized announcement number CN 110487842 A) "device and method for simultaneously measuring in-plane thermal conductivity and infrared emissivity of thin films", the temperature distribution is formed on the surface of the thin film by light heating, and the spatial distribution of infrared radiation radiation is tested and fitted The curve gives the thermal conductivity. However, the heat equation established in this method is one-dimensional heat transfer. In fact, as a common two-dimensional material, the film cannot be ignored even if the heating light field has an aspect ratio greater than 2. The heat transfer in the width direction, so the thermal conductivity obtained by this method through the one-dimensional thermal conductivity equation has a large error.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种测量应变下薄膜材料导热系数和热扩散系数的方法和装置,本发明操作方便,测量准确性高,可以得到不同应变下样品的导热系数和热扩散系数随温度变化的情况。The purpose of the present invention is to provide a method and device for measuring the thermal conductivity and thermal diffusivity of thin-film materials under strain. The present invention is easy to operate, has high measurement accuracy, and can obtain the variation of thermal conductivity and thermal diffusivity of samples with different strains with temperature. Case.

本发明所采用的技术方案是:The technical scheme adopted in the present invention is:

一种测量应变下薄膜材料导热系数和热扩散系数的方法,包括步骤:A method for measuring thermal conductivity and thermal diffusivity of thin film materials under strain, comprising the steps of:

S1、将样品铺开且通过两端的张紧机构张紧,将样品、张紧机构和驱动机构放入真空腔中并密封抽真空,使得仅考虑热传导和热辐射;S1. Spread the sample and tension it through the tensioning mechanisms at both ends, put the sample, the tensioning mechanism and the driving mechanism into the vacuum chamber and seal and vacuumize it, so that only heat conduction and heat radiation are considered;

S2、用连续激光加热真空腔内的样品,通过红外摄像头获得样品在固定应变下从开始加热至达到稳态的全过程温度分布图;S2. Use a continuous laser to heat the sample in the vacuum chamber, and obtain the temperature distribution diagram of the whole process of the sample from heating to a steady state under a fixed strain through an infrared camera;

S3、由于薄膜的厚度远小于边长,将薄膜视为二维传热,对实验图片进行处理,得到薄膜表面各像素点温度,将薄膜按照像素点的尺寸划分为若干个微元,从而得到固定应变下不同微元的温度值;S3. Since the thickness of the film is much smaller than the side length, the film is regarded as two-dimensional heat transfer, and the experimental picture is processed to obtain the temperature of each pixel on the surface of the film, and the film is divided into several micro-elements according to the size of the pixel, thus obtaining Temperature values of different microelements under fixed strain;

S4、建立稳态和瞬态的热平衡方程,求解出不同温度下薄膜的导热系数和热扩散系数;S4. Establish steady-state and transient heat balance equations, and solve the thermal conductivity and thermal diffusivity of the film at different temperatures;

S5、驱动机构驱动张紧机构,控制样品产生微小位移量Δx,样品产生不同的应变,根据步骤S2至S4求出在不同应变下样品的导热系数和热扩散系数随温度变化的情况。S5. The driving mechanism drives the tensioning mechanism to control the sample to generate a small displacement Δx, and the sample generates different strains. According to steps S2 to S4, the thermal conductivity and thermal diffusivity of the sample change with temperature under different strains.

进一步地,在步骤S4中,建立的稳态过程Further, in step S4, the established steady state process

Figure BDA0002347236060000031
Figure BDA0002347236060000031

建立的瞬态过程established transient process

Figure BDA0002347236060000032
Figure BDA0002347236060000032

其中,in,

Figure BDA0002347236060000033
代表微元在x的负方向由于热传导流入的热量;
Figure BDA0002347236060000033
Represents the heat flowing into the micro-element in the negative direction of x due to thermal conduction;

Figure BDA0002347236060000034
代表微元在x的正方向由于热传导流入的热量;
Figure BDA0002347236060000034
Represents the heat flowing into the micro-element in the positive direction of x due to heat conduction;

Figure BDA0002347236060000035
代表微元在y的负方向由于热传导流入的热量;
Figure BDA0002347236060000035
Represents the heat flowing into the micro-element in the negative direction of y due to heat conduction;

Figure BDA0002347236060000036
代表微元在y的正方向由于热传导流入的热量;
Figure BDA0002347236060000036
Represents the heat flowing into the micro-element in the positive direction of y due to heat conduction;

其中Δx和Δy分别代表微元在x方向和y方向的长度,λ(m,n)代表微元的导热系数,d代表样本的厚度,T(m-1,n)和T(m+1,n)分别代表微元在x方向前后两个单元的温度,T(m,n-1)和T(m,n+1)分别代表微元在y方向前后两个单元的温度;where Δx and Δy represent the lengths of the micro-element in the x and y directions, respectively, λ (m, n) represents the thermal conductivity of the micro-element, d represents the thickness of the sample, T (m-1, n) and T (m+1 , n) respectively represent the temperature of the two units before and after the micro-element in the x direction, T (m, n-1) and T (m, n+1) respectively represent the temperature of the two units before and after the micro-element in the y direction;

PΔxΔy代表激光加热流入该微元的热量,其中P为激光入射强度;PΔxΔy represents the heat of laser heating flowing into the micro-element, where P is the laser incident intensity;

Figure BDA0002347236060000041
代表微元上下与周围环境的辐射换热,其中ε是样品的发射率,σ是玻尔兹曼常数,T(m,n)代表微元的温度,T0代表环境温度,考虑到样品的上下表面与周围环境都有辐射换热,因此乘2;
Figure BDA0002347236060000041
Represents the radiative heat exchange between the upper and lower micro-elements and the surrounding environment, where ε is the emissivity of the sample, σ is the Boltzmann constant, T (m, n) represents the temperature of the micro-element, T 0 represents the ambient temperature, considering the sample's emissivity There is radiation heat exchange between the upper and lower surfaces and the surrounding environment, so multiply by 2;

Figure BDA0002347236060000042
代表在时间Δτ内微元由于温度上升引发的内能变化,其中
Figure BDA0002347236060000043
Figure BDA0002347236060000044
分别代表微元在该时刻和后一时刻的温度,a代表薄膜材料的热扩散系数。
Figure BDA0002347236060000042
Represents the change in internal energy of the element due to temperature rise during time Δτ, where
Figure BDA0002347236060000043
and
Figure BDA0002347236060000044
respectively represent the temperature of the micro-element at this moment and the next moment, and a represents the thermal diffusivity of the film material.

进一步地,在测量前,先对样品的发射率进行确定,利用热电偶测量样品表面的温度同时调整红外摄像头的发射率,直到红外摄像头所测的表面温度与热电偶测得的温度相同,此时的发射率即为样品的真实发射率。Further, before the measurement, first determine the emissivity of the sample, measure the temperature of the sample surface with a thermocouple and adjust the emissivity of the infrared camera until the surface temperature measured by the infrared camera is the same as the temperature measured by the thermocouple. The emissivity at is the true emissivity of the sample.

一种测量应变下薄膜材料导热系数和热扩散系数的装置,包括带有透光窗的真空腔、密封伸入真空腔的激光探头、与激光探头连接的激光器、用于对于真空腔抽真空的抽气泵、面向透光窗拍摄真空腔内样品的红外摄像头、与红外摄像头连接的数据处理模块以及位于真空腔内的张紧机构和驱动机构,张紧机构用于将样品两端张紧,驱动机构用于驱动张紧机构控制样品产生微小位移。A device for measuring thermal conductivity and thermal diffusivity of thin-film materials under strain, comprising a vacuum cavity with a light-transmitting window, a laser probe sealed and extended into the vacuum cavity, a laser connected to the laser probe, and a vacuum chamber for evacuating the vacuum cavity. An air pump, an infrared camera facing the light-transmitting window to photograph the sample in the vacuum chamber, a data processing module connected to the infrared camera, and a tensioning mechanism and a driving mechanism located in the vacuum chamber, the tensioning mechanism is used to tension both ends of the sample and drive The mechanism is used to drive the tensioning mechanism to control the tiny displacement of the sample.

进一步地,透光窗采用锗窗。Further, the light-transmitting window adopts germanium window.

进一步地,张紧机构包括两对齐平且分别位于样品两端的热沉,每对热沉都从上下侧将样品端部夹紧并通过螺栓紧固。Further, the tensioning mechanism includes two parallel heat sinks located at both ends of the sample, each pair of heat sinks clamps the ends of the sample from the upper and lower sides and fastens them with bolts.

进一步地,驱动机构包括导轨、齿条、电机和齿轮传动系,一对热沉位置固定,另一对热沉的下侧热沉滑动配合在导轨上、上侧热沉与齿条固定,电机通过齿轮传动系与齿条啮合,电机的电源线密封伸出真空腔与电源连接。Further, the driving mechanism includes a guide rail, a rack, a motor and a gear drive train, a pair of heat sinks are fixed in position, the lower heat sink of the other pair of heat sinks is slidably fitted on the guide rail, the upper heat sink is fixed to the gear rack, and the motor The gear train is meshed with the rack, and the power cord of the motor is sealed out of the vacuum chamber and connected to the power supply.

进一步地,齿轮传动系包括电机输出轴、设在电机输出轴上的小齿轮A、固定轴以及设在固定轴上的大齿轮B和小齿轮C,小齿轮A与大齿轮B啮合,小齿轮C与齿条啮合。Further, the gear train includes a motor output shaft, a pinion A on the motor output shaft, a fixed shaft, and a large gear B and a small gear C set on the fixed shaft. The pinion A meshes with the large gear B, and the pinion C engages with the rack.

进一步地,电机为步进电机时,单次脉冲产生的样品拉伸量

Figure BDA0002347236060000051
其中rA、rB和rC分别代表齿轮A、齿轮B和齿轮C的半径,θ0代表电机的步距角。Further, when the motor is a stepper motor, the amount of sample stretching generated by a single pulse
Figure BDA0002347236060000051
where r A , r B and r C represent the radii of gear A, gear B and gear C, respectively, and θ 0 represents the step angle of the motor.

进一步地,激光探头倾斜入射样品。Further, the laser probe is incident on the sample obliquely.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明对薄膜材料没有导电的要求,也不需要前处理过程,只需将待测样品的两端固定就可以测量,操作方便;本发明的加热方式是非接触式的,减小了接触热阻带来的影响,而且引入了真空环境,避免对流换热的影响,提高了计算的准确性和便捷性;本发明采用微元处理的实验图片结合数值计算方法,原理简单,可以直接算出各个温度下的导热系数和热扩散系数;本发明通过驱动机构使样品产生不同的应变,可以测量不同应变下的热物性参数;本发明通过激光加热,激光的输出功率是可调的,可以研究不同导热能力和不同尺寸材料在不同温度水平下的导热系数和热扩散系数。The present invention has no requirement for electrical conductivity of the film material, and does not require a pretreatment process. It is only necessary to fix both ends of the sample to be tested for measurement, and the operation is convenient; the heating method of the present invention is non-contact, which reduces the contact thermal resistance. In addition, the vacuum environment is introduced to avoid the influence of convective heat transfer, and the accuracy and convenience of calculation are improved. the thermal conductivity and thermal diffusivity under different strains; the present invention generates different strains of the sample through the driving mechanism, and can measure the thermal physical parameters under different strains; the present invention uses laser heating, the output power of the laser is adjustable, and different thermal conductivity can be studied. Capability and thermal conductivity and thermal diffusivity of materials of different sizes at different temperature levels.

附图说明Description of drawings

图1是本发明实施例的装置结构示意图。FIG. 1 is a schematic structural diagram of an apparatus according to an embodiment of the present invention.

图2是本发明实施例中张紧机构和驱动机构的工作示意图(省去了导轨)。FIG. 2 is a working schematic diagram of the tensioning mechanism and the driving mechanism in the embodiment of the present invention (the guide rails are omitted).

图3是本发明实施例中激光光斑内稳态传热的热平衡分析图。FIG. 3 is a thermal balance analysis diagram of steady-state heat transfer in a laser spot in an embodiment of the present invention.

图4是本发明实施例中光斑中心的导热系数-相对位置的关系图。FIG. 4 is a graph showing the relationship between the thermal conductivity of the center of the light spot and the relative position in the embodiment of the present invention.

图5是本发明实施例中光斑中心的热扩散系数-相对位置关系图。FIG. 5 is a diagram showing the relationship between the thermal diffusivity and the relative position of the center of the light spot in the embodiment of the present invention.

图6是本发明实施例中温度对热导率的敏感程度图。FIG. 6 is a graph showing the sensitivity of temperature to thermal conductivity in an embodiment of the present invention.

图7是本发明实施例中不同温度下导热系数的反演结果与初始值的对比图。FIG. 7 is a comparison diagram of inversion results of thermal conductivity at different temperatures and initial values in an embodiment of the present invention.

图中:1-真空腔;2-热沉;3-导轨;4-样品;5-齿轮传动系;6-电机;7-电源;8-抽气泵;9-锗窗;10-计算机;11-红外摄像头;12-激光探头;13-激光器。In the figure: 1-vacuum chamber; 2-heat sink; 3-guide rail; 4-sample; 5-gear transmission; 6-motor; 7-power supply; 8-air pump; 9-germanium window; 10-computer; 11 - Infrared camera; 12 - laser probe; 13 - laser.

具体实施方式Detailed ways

下面结合附图和实施例对发明作进一步详细的说明。The invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.

如图1所示,一种测量应变下薄膜材料导热系数和热扩散系数的装置,包括带有透光窗的真空腔1、密封伸入真空腔1的激光探头12、与激光探头12连接的激光器13、用于对于真空腔1抽真空的抽气泵8、面向透光窗拍摄真空腔1内样品的红外摄像头11(红外摄像头11通过支撑架安装固定)、与红外摄像头11连接的数据处理模块(计算机10)以及位于真空腔1内的张紧机构和驱动机构,张紧机构用于将样品4两端张紧,驱动机构用于驱动张紧机构控制样品4产生微小位移。As shown in FIG. 1 , a device for measuring the thermal conductivity and thermal diffusivity of thin film materials under strain includes a vacuum chamber 1 with a light-transmitting window, a laser probe 12 sealed into the vacuum chamber 1, and a laser probe 12 connected to the The laser 13, the air pump 8 for evacuating the vacuum chamber 1, the infrared camera 11 facing the light-transmitting window to photograph the sample in the vacuum chamber 1 (the infrared camera 11 is installed and fixed by the support frame), and the data processing module connected with the infrared camera 11 (computer 10) and a tensioning mechanism and a driving mechanism located in the vacuum chamber 1, the tensioning mechanism is used to tension both ends of the sample 4, and the driving mechanism is used to drive the tensioning mechanism to control the sample 4 to produce tiny displacements.

优选的,透光窗采用锗窗9。Preferably, the light transmission window adopts germanium window 9 .

如图1所示,优选的,激光探头12倾斜入射样品4,防止干扰红外摄像头11的成像。对于不同尺寸大小的样品可以改变激光的入射功率和入射角度,使样品4达到所要求的温升大小。As shown in FIG. 1 , preferably, the laser probe 12 is incident on the sample 4 obliquely to prevent interference with the imaging of the infrared camera 11 . For samples of different sizes, the incident power and incident angle of the laser can be changed, so that the sample 4 can reach the required temperature rise.

如图1和图2所示,优选的,张紧机构包括两对齐平且分别位于样品两端的热沉2(热沉2可以采用钨铜合金),每对热沉都2从上下侧将样品4端部夹紧并通过螺栓紧固。As shown in Figures 1 and 2, preferably, the tensioning mechanism includes two heat sinks 2 that are aligned and located at both ends of the sample (the heat sink 2 can be made of tungsten copper alloy). 4 The ends are clamped and fastened with bolts.

如图1和图2所示,优选的,驱动机构包括导轨3、齿条D、电机6和齿轮传动系5,一对热沉2位置固定,另一对热沉2的下侧热沉2滑动配合在导轨3上、上侧热沉2与齿条D固定,电机6通过齿轮传动系5与齿条D啮合,电机6的电源线密封伸出真空腔1与电源7连接。As shown in FIGS. 1 and 2 , preferably, the driving mechanism includes a guide rail 3 , a rack D, a motor 6 and a gear train 5 , a pair of heat sinks 2 are fixed in position, and the lower side heat sink 2 of the other pair of heat sinks 2 The upper heat sink 2 is fixed to the rack D. The motor 6 is meshed with the rack D through the gear train 5. The power cord of the motor 6 is sealed out of the vacuum chamber 1 and connected to the power supply 7.

如图2所示,优选的,齿轮传动系5包括电机输出轴、设在电机输出轴上的小齿轮A、固定轴以及设在固定轴上的大齿轮B和小齿轮C,小齿轮A与大齿轮B啮合,小齿轮C与齿条D啮合。As shown in FIG. 2 , preferably, the gear train 5 includes a motor output shaft, a pinion A set on the motor output shaft, a fixed shaft, and a large gear B and a pinion C set on the fixed shaft. The pinion A and The large gear B meshes, and the pinion C meshes with the rack D.

在测量前,先对样品4的发射率进行确定,利用热电偶测量样品表面的温度同时调整红外摄像头的发射率,直到红外摄像头所测的表面温度与热电偶测得的温度相同,此时的发射率即为样品4的真实发射率。Before measurement, first determine the emissivity of sample 4, use the thermocouple to measure the temperature of the sample surface and adjust the emissivity of the infrared camera until the surface temperature measured by the infrared camera is the same as the temperature measured by the thermocouple. The emissivity is the true emissivity of sample 4.

测量应变下薄膜材料导热系数和热扩散系数时,包括步骤:When measuring the thermal conductivity and thermal diffusivity of thin film materials under strain, the steps include:

S1、将样品4、张紧机构和驱动机构放入真空腔1中,一对热沉2在导轨3上固定,另一对热沉2与导轨3配合,两对热沉2在同一高度,将样品4铺开,两对热沉2分别夹住样品4的两端,使样品4保持水平,再用螺栓紧固,防止拉伸过程中与热沉2发生相对位移。S1. Put the sample 4, the tensioning mechanism and the driving mechanism into the vacuum chamber 1, a pair of heat sinks 2 are fixed on the guide rail 3, the other pair of heat sinks 2 are matched with the guide rail 3, and the two pairs of heat sinks 2 are at the same height, The sample 4 is spread out, and two pairs of heat sinks 2 are respectively clamped at both ends of the sample 4 to keep the sample 4 horizontal, and then fastened with bolts to prevent relative displacement with the heat sink 2 during the stretching process.

S2、安装齿轮传动系5,使电机6通过齿轮传动系5与齿条D啮合,电机为步进电机时,单次脉冲产生的样品拉伸量

Figure BDA0002347236060000071
其中rA、rB和rC分别代表齿轮A、齿轮B和齿轮C的半径,θ0代表电机6的步距角。S2. Install the gear train 5, so that the motor 6 meshes with the rack D through the gear train 5. When the motor is a stepping motor, the amount of sample stretching generated by a single pulse
Figure BDA0002347236060000071
where r A , r B and r C represent the radii of gear A, gear B and gear C, respectively, and θ 0 represents the step angle of the motor 6 .

总的拉伸量就等于脉冲的个数乘上单次脉冲产生的拉伸量,例如选用两相步进电机6,薄膜边长Lx=80mm,其步距角θ0=1.8°,齿轮半径分别为rA=rC=5mm,rB=50mm时,对应的单次脉冲产生的薄膜拉伸量Δx=15.7um,应变

Figure BDA0002347236060000072
通过调整齿轮半径,该应变值还可以更小,可以随薄膜尺寸做相应调整。The total stretching amount is equal to the number of pulses multiplied by the stretching amount generated by a single pulse. For example, a two-phase stepping motor 6 is selected, the side length of the film is L x =80mm, the step angle θ 0 =1.8°, and the gear When the radii are r A = r C = 5mm and r B = 50mm, the corresponding film stretch Δx = 15.7um generated by a single pulse, the strain
Figure BDA0002347236060000072
By adjusting the gear radius, the strain value can also be smaller, and can be adjusted accordingly with the film size.

S3、盖上带有锗窗9的顶盖,将激光探头12斜向伸入真空腔1内部。S3 , cover the top cover with the germanium window 9 , and extend the laser probe 12 into the vacuum chamber 1 obliquely.

S4、将红外摄像头11上下调整完成对焦后,固定不动,与数据处理模块(计算机10)保持稳定的数据连接。S4. After adjusting the infrared camera 11 up and down to complete the focus, fix it and maintain a stable data connection with the data processing module (computer 10).

S5、检测真空腔1的接口,保证接口处密封不漏气,启动抽气泵8,使真空腔1内的气压保持在1×10-4Pa。S5. Detect the interface of the vacuum chamber 1 to ensure that the interface is sealed and air-tight, and start the air pump 8 to keep the air pressure in the vacuum chamber 1 at 1×10 -4 Pa.

S6、打开激光,激光的功率和入射角度均可以调整,为样品4提供稳定的均匀的热源。S6. Turn on the laser, and the power and incident angle of the laser can be adjusted to provide a stable and uniform heat source for the sample 4.

同时通过红外摄像头11对真空腔1内部的温度进行实时的拍照,获取从开始加热到温度分布达温度的全过程温度分布图。At the same time, the temperature inside the vacuum chamber 1 is photographed in real time by the infrared camera 11 , and the temperature distribution map of the whole process from the start of heating to the temperature distribution reaching the temperature is obtained.

S7、由于薄膜的厚度远小于边长,将样品4视为二维传热,(利用数据处理软件,如MATLAB)对实验图片进行处理,得到样品4表面各像素点温度,将样品4按照像素点的尺寸划分为若干个微元,从而得到固定应变下不同微元的温度值.S7. Since the thickness of the film is much smaller than the side length, the sample 4 is regarded as a two-dimensional heat transfer, and the experimental picture is processed (using data processing software, such as MATLAB) to obtain the temperature of each pixel point on the surface of the sample 4. The size of the point is divided into several micro-elements, so as to obtain the temperature values of different micro-elements under a fixed strain.

S8、建立稳态和瞬态的热平衡方程,求解出不同温度下样品4的导热系数和热扩散系数。S8. Establish steady-state and transient heat balance equations, and solve the thermal conductivity and thermal diffusivity of sample 4 at different temperatures.

对于稳态的二维传热过程激光光斑内的微元热平衡分析如图3,其热平衡式为For the steady-state two-dimensional heat transfer process, the micro-element heat balance analysis in the laser spot is shown in Figure 3, and the heat balance formula is:

Figure BDA0002347236060000081
Figure BDA0002347236060000081

其中,in,

Figure BDA0002347236060000082
代表微元在x的负方向由于热传导流入的热量;
Figure BDA0002347236060000082
Represents the heat flowing into the micro-element in the negative direction of x due to thermal conduction;

Figure BDA0002347236060000083
代表微元在x的正方向由于热传导流入的热量;
Figure BDA0002347236060000083
Represents the heat flowing into the micro-element in the positive direction of x due to heat conduction;

Figure BDA0002347236060000084
代表微元在y的负方向由于热传导流入的热量;
Figure BDA0002347236060000084
Represents the heat flowing into the micro-element in the negative direction of y due to heat conduction;

Figure BDA0002347236060000085
代表微元在y的正方向由于热传导流入的热量;
Figure BDA0002347236060000085
Represents the heat flowing into the micro-element in the positive direction of y due to heat conduction;

其中Δx和Δy分别代表微元在x方向和y方向的长度,λ(m,n)代表微元的导热系数,d代表样本的厚度,T(m-1,n)和T(m+1,n)分别代表微元在x方向前后两个单元的温度,T(m,n-1)和T(m,n+1)分别代表微元在y方向前后两个单元的温度;where Δx and Δy represent the lengths of the micro-element in the x and y directions, respectively, λ (m, n) represents the thermal conductivity of the micro-element, d represents the thickness of the sample, T (m-1, n) and T (m+1 , n) respectively represent the temperature of the two units before and after the micro-element in the x direction, T (m, n-1) and T (m, n+1) respectively represent the temperature of the two units before and after the micro-element in the y direction;

PΔxΔy代表激光入射流入该微元的热量;PΔxΔy represents the heat that the laser incident flows into the micro-element;

Figure BDA0002347236060000091
代表微元与周围环境的辐射换热,其中ε是实验之前确定的薄膜材料的发射率,σ是玻尔兹曼常数,T0代表环境温度,考虑到薄膜的上下表面与周围环境都有辐射换热,因此乘2。
Figure BDA0002347236060000091
represents the radiative heat exchange between the micro-element and the surrounding environment, where ε is the emissivity of the film material determined before the experiment, σ is the Boltzmann constant, and T 0 represents the ambient temperature, considering that the upper and lower surfaces of the film and the surrounding environment have radiation heat exchange, so multiply by 2.

同理,写出二维稳态传热光斑外的热平衡方程为Similarly, the heat balance equation outside the two-dimensional steady-state heat transfer spot can be written as

Figure BDA0002347236060000092
Figure BDA0002347236060000092

结合上述方程和各点的温度值,可以求出不同位置的λ(m,n),再对应其所处的位置的温度T(m,n),就可以求得薄膜材料在不同温度下的导热系数λTCombining the above equation and the temperature value of each point, λ (m, n) at different positions can be obtained, and then corresponding to the temperature T (m, n) at the position, the temperature of the film material at different temperatures can be obtained. Thermal conductivity λ T .

同理,写出二维瞬态传热光斑内外的热平衡方程式,分别为In the same way, write out the heat balance equations inside and outside the two-dimensional transient heat transfer spot, respectively:

光斑内Within the spot

Figure BDA0002347236060000093
Figure BDA0002347236060000093

光斑外Outside the spot

Figure BDA0002347236060000094
Figure BDA0002347236060000094

其中,

Figure BDA0002347236060000095
代表在时间Δτ内微元由于温度上升引发的内能变化,a代表薄膜材料的热扩散系数,
Figure BDA0002347236060000096
Figure BDA0002347236060000097
分别代表下一时刻和该时刻该微元的温度值。结合上述方程,再加上前一阶段求出的导热系数λ,根据数值计算的方法就可以求得再不同温度下的热扩散系数aT。in,
Figure BDA0002347236060000095
represents the change in internal energy of the micro-element due to temperature rise within the time Δτ, a represents the thermal diffusivity of the film material,
Figure BDA0002347236060000096
and
Figure BDA0002347236060000097
respectively represent the temperature value of the micro-element at the next moment and at this moment. Combined with the above equation and the thermal conductivity λ obtained in the previous stage, the thermal diffusivity a T at different temperatures can be obtained according to the numerical calculation method.

S9、驱动机构驱动张紧机构,控制样品4产生微小位移量Δx(微米尺度),样品4产生不同的应变,根据步骤S2至S4求出在不同应变下样品4的导热系数和热扩散系数随温度变化的情况。改变薄膜应变量就可以获得不同应变下的导热系数λT和热扩散系数aTS9. The driving mechanism drives the tensioning mechanism to control the sample 4 to generate a small displacement Δx (micrometer scale), and the sample 4 generates different strains. According to steps S2 to S4, the thermal conductivity and thermal diffusivity of the sample 4 under different strains are obtained. temperature changes. The thermal conductivity λ T and thermal diffusivity a T under different strains can be obtained by changing the amount of film strain.

利用仿真软件对二氧化硅薄膜的热传递进行数值求解,得到图4至图7。从图6可以看出,当温度的误差范围在±1K时,对导热系数只有±2%的影响;而当导热系数在±10%的范围内波动时,引起的温度的变化有10K左右。说明这种计算方式下温度对导热系数的变化很敏感,而温度的误差对所求热导率带来的误差比较小,有利于获得准确结果。The heat transfer of the silicon dioxide thin film is numerically solved using simulation software, and Figures 4 to 7 are obtained. As can be seen from Figure 6, when the temperature error range is ±1K, the thermal conductivity is only affected by ±2%; and when the thermal conductivity fluctuates within the range of ±10%, the temperature change caused is about 10K. It shows that the temperature is very sensitive to the change of thermal conductivity in this calculation method, and the error of the temperature is relatively small to the obtained thermal conductivity, which is beneficial to obtain accurate results.

本发明对薄膜材料没有导电的要求,也不需要前处理过程,只需将待测样品的两端固定就可以测量,操作方便;本发明的加热方式是非接触式的,减小了接触热阻带来的影响,而且引入了真空环境,避免对流换热的影响,提高了计算的准确性和便捷性;本发明采用微元处理的实验图片结合数值计算方法,原理简单,可以直接算出各个温度下的导热系数和热扩散系数;本发明通过驱动机构使样品产生不同的应变,可以测量不同应变下的热物性参数;本发明通过激光加热,激光的输出功率是可调的,可以研究不同导热能力和不同尺寸材料在不同温度水平下的导热系数和热扩散系数。The present invention has no requirement for electrical conductivity of the film material, and does not require a pretreatment process. It is only necessary to fix both ends of the sample to be tested for measurement, and the operation is convenient; the heating method of the present invention is non-contact, which reduces the contact thermal resistance. In addition, the vacuum environment is introduced to avoid the influence of convective heat transfer, and the accuracy and convenience of calculation are improved. the thermal conductivity and thermal diffusivity under different strains; the present invention generates different strains of the sample through the driving mechanism, and can measure the thermal physical parameters under different strains; the present invention uses laser heating, the output power of the laser is adjustable, and different thermal conductivity can be studied. Capability and thermal conductivity and thermal diffusivity of materials of different sizes at different temperature levels.

应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that, for those skilled in the art, improvements or changes can be made according to the above description, and all these improvements and changes should fall within the protection scope of the appended claims of the present invention.

Claims (10)

1. A method for measuring the thermal conductivity and thermal diffusivity of a thin film material under strain is characterized in that: comprises the steps of (a) carrying out,
s1, spreading the sample, tensioning the sample by the tensioning mechanisms at two ends, placing the sample, the tensioning mechanism and the driving mechanism into a vacuum cavity, sealing and vacuumizing the vacuum cavity, and only considering heat conduction and heat radiation;
s2, heating the sample in the vacuum cavity by using continuous laser, and obtaining a temperature distribution diagram of the sample in the whole process from the beginning to the steady state under the fixed strain through an infrared camera;
s3, because the thickness of the film is far smaller than the side length, the film is regarded as two-dimensional heat transfer, the experimental picture is processed to obtain the temperature of each pixel point on the surface of the film, the film is divided into a plurality of micro-elements according to the size of the pixel point, and thus the temperature values of different micro-elements under fixed strain are obtained;
s4, establishing a steady-state and transient-state heat balance equation, and solving the heat conductivity coefficient and the heat diffusion coefficient of the film at different temperatures;
s5, the driving mechanism drives the tensioning mechanism, the sample is controlled to generate the micro displacement delta x, the sample generates different strains, and the conditions that the thermal conductivity and the thermal diffusivity of the sample change along with the temperature under different strains are obtained according to the steps S2 to S4.
2. The method of measuring thermal conductivity and thermal diffusivity of a thin film material under strain of claim 1 wherein:
in step S4, a steady state process is established
Figure FDA0002347236050000011
Established transient process
Figure FDA0002347236050000012
Wherein,
Figure FDA0002347236050000013
represents the heat of the micro element flowing in the negative direction of x due to heat conduction;
Figure FDA0002347236050000021
represents the heat quantity of the micro element flowing in the positive direction of x due to heat conduction;
Figure FDA0002347236050000022
represents the heat of the micro-element flowing in the negative direction of y due to heat conduction;
Figure FDA0002347236050000023
represents the heat quantity of the micro element flowing in the positive direction of y due to heat conduction;
where Δ x and Δ y represent the lengths of the infinitesimal elements in the x-and y-directions, respectively, and λ(m,n)Represents the thermal conductivity of the micro-element, d represents the thickness of the sample, T(m-1,n)And T(m+1,n)Respectively representing the temperatures, T, of two units in front and behind the infinitesimal in the x direction(m,n-1)And T(m,n+1)Respectively representing the temperature of the front unit and the rear unit of the infinitesimal in the y direction;
p Δ x Δ y represents the amount of heat that the laser heats to flow into the infinitesimal element, wherein P is the incident intensity of the laser;
Figure FDA0002347236050000024
representing the radiative heat exchange between the upper and lower surfaces of the element and the surrounding environment, where ε is the emissivity of the sample, σ is the Boltzmann constant, and T is the emissivity of the sample(m,n)Temperature, T, of the infinitesimal0Representing the ambient temperature, considering that the upper and lower surfaces of the sample have radiation heat exchange with the surrounding environment,thus, multiply by 2;
Figure FDA0002347236050000025
represents the change of internal energy of the infinitesimal element caused by the temperature rise within the time delta tau, wherein
Figure FDA0002347236050000026
And
Figure FDA0002347236050000027
respectively, the temperature of the micro-element at the moment and the temperature of the micro-element at the later moment, and a represents the thermal diffusion coefficient of the film material.
3. The method of measuring thermal conductivity and thermal diffusivity of a thin film material under strain of claim 1 wherein: before measurement, the emissivity of the sample is determined, the surface temperature of the sample is measured by using the thermocouple, and the emissivity of the infrared camera is adjusted at the same time until the surface temperature measured by the infrared camera is the same as the temperature measured by the thermocouple, wherein the emissivity is the real emissivity of the sample.
4. A device for measuring the thermal conductivity and thermal diffusivity of a thin film material under strain is characterized in that: the device comprises a vacuum cavity with a light transmission window, a laser probe hermetically extending into the vacuum cavity, a laser connected with the laser probe, an air pump used for vacuumizing the vacuum cavity, an infrared camera for shooting a sample in the vacuum cavity facing the light transmission window, a data processing module connected with the infrared camera, a tensioning mechanism and a driving mechanism, wherein the tensioning mechanism is used for tensioning two ends of the sample, and the driving mechanism is used for driving the tensioning mechanism to control the sample to generate micro displacement.
5. The apparatus for measuring thermal conductivity and thermal diffusivity of thin film materials under strain of claim 4 wherein: the light-transmitting window adopts a germanium window.
6. The apparatus for measuring thermal conductivity and thermal diffusivity of thin film materials under strain of claim 4 wherein: the tensioning mechanism comprises two pairs of heat sinks which are flush and respectively positioned at two ends of the sample, and each pair of heat sinks clamps the end part of the sample from the upper side and the lower side and is fastened through a bolt.
7. The apparatus for measuring thermal conductivity and thermal diffusivity of thin film materials under strain of claim 6 wherein: the driving mechanism comprises a guide rail, a rack, a motor and a gear transmission system, wherein one pair of heat sinks are fixed in position, the lower heat sink of the other pair of heat sinks is in sliding fit with the guide rail, the upper heat sink of the other pair of heat sinks is fixed with the rack, the motor is meshed with the rack through the gear transmission system, and a power line of the motor hermetically extends out of the vacuum cavity and is connected with a power supply.
8. The apparatus for measuring thermal conductivity and thermal diffusivity of thin film materials under strain of claim 7 wherein: the gear transmission system comprises a motor output shaft, a pinion A arranged on the motor output shaft, a fixed shaft, and a bull gear B and a pinion C arranged on the fixed shaft, wherein the pinion A is meshed with the bull gear B, and the pinion C is meshed with a rack.
9. The apparatus for measuring thermal conductivity and thermal diffusivity of thin film materials under strain of claim 8 wherein: sample stretching amount generated by single pulse when the motor is a stepping motor
Figure FDA0002347236050000031
Wherein r isA、rBAnd rCRepresents radii of gear A, gear B and gear C, θ0Representing the pitch angle of the motor.
10. The apparatus for measuring thermal conductivity and thermal diffusivity of thin film materials under strain of claim 4 wherein: the laser probe is obliquely incident on the sample.
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CN116297665A (en) * 2023-05-11 2023-06-23 清华大学 Heat transfer coefficient measurement system, heat transfer coefficient measurement method, computer device, and storage medium
CN116297681A (en) * 2023-05-16 2023-06-23 中建安装集团有限公司 Method for detecting defects in axial heat affected zone of single-core cable comprising intermediate joint

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CN112577992A (en) * 2020-11-04 2021-03-30 亚士漆(上海)有限公司 Thermal radiation testing device and method
CN112630261A (en) * 2020-12-11 2021-04-09 武汉大学 Measuring device and measuring method for multiple thermophysical parameters of material
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CN114577843A (en) * 2022-01-17 2022-06-03 中国科学院合肥物质科学研究院 Sample clamp for LFA series laser thermal conductivity instrument and application method thereof
CN116297665A (en) * 2023-05-11 2023-06-23 清华大学 Heat transfer coefficient measurement system, heat transfer coefficient measurement method, computer device, and storage medium
CN116297665B (en) * 2023-05-11 2023-08-08 清华大学 Heat transfer coefficient measurement system, method, computer equipment and storage medium
CN116297681A (en) * 2023-05-16 2023-06-23 中建安装集团有限公司 Method for detecting defects in axial heat affected zone of single-core cable comprising intermediate joint
CN116297681B (en) * 2023-05-16 2023-10-03 中建安装集团有限公司 Method for detecting defects in axial heat affected zone of single-core cable comprising intermediate joint

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