CN111055522A - Zero-degree winding feeding device - Google Patents

Zero-degree winding feeding device Download PDF

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Publication number
CN111055522A
CN111055522A CN201911340120.5A CN201911340120A CN111055522A CN 111055522 A CN111055522 A CN 111055522A CN 201911340120 A CN201911340120 A CN 201911340120A CN 111055522 A CN111055522 A CN 111055522A
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CN
China
Prior art keywords
winding
frame
belt
driving
paper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201911340120.5A
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Chinese (zh)
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CN111055522B (en
Inventor
易芳
王小燕
邵文敢
宋方甲
李佳修
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongce Rubber Tianjin Co ltd
Hangzhou Chaoyang Rubber Co Ltd
Original Assignee
Hangzhou Chaoyang Rubber Co Ltd
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Publication date
Application filed by Hangzhou Chaoyang Rubber Co Ltd filed Critical Hangzhou Chaoyang Rubber Co Ltd
Priority to CN201911340120.5A priority Critical patent/CN111055522B/en
Publication of CN111055522A publication Critical patent/CN111055522A/en
Application granted granted Critical
Publication of CN111055522B publication Critical patent/CN111055522B/en
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Anticipated expiration legal-status Critical

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/24—Drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/005—General arrangement or lay-out of plants for the processing of tyres or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/24—Drums
    • B29D30/26—Accessories or details, e.g. membranes, transfer rings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/28—Rolling-down or pressing-down the layers in the building process
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/30—Applying the layers; Guiding or stretching the layers during application
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38—Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/48—Bead-rings or bead-cores; Treatment thereof prior to building the tyre
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/72—Side-walls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D2030/202—Building tyres by the flat-tyre method, i.e. building on cylindrical drums the building drums being movable, i.e. not permanently connected to a fixed frame
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D2030/206—A plurality of building drums being mounted on a fixture or supporting device, e.g. turret or turntable

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Tyre Moulding (AREA)

Abstract

The invention provides a zero-degree winding feeding device which sequentially comprises a steel wire crown tape unwinding device, a PE paper winding device and a winding and storing device from upstream to downstream; the steel wire crown belt unwinding device unwinds the zero-degree belt and the PE paper, the unwound zero-degree belt is conveyed to a belt layer drum through a belt winding device after passing through a winding storage device, the rotating belt layer drum finishes the automatic winding of the zero-degree belt, and the peeled PE paper is automatically wound by a PE paper winding device.

Description

Zero-degree winding feeding device
Technical Field
The invention belongs to radial engineering tire rubber mechanical equipment, and particularly relates to a full-automatic three-drum forming machine special for a wide base tire, in particular to a zero-degree winding feeding device.
Background
In recent years, with the development of urban transportation and long-distance transportation, the wide-base tire has become an important variety in the tire market due to the advantages of lower rolling resistance than that of a common tire, vehicle weight reduction, carbon dioxide emission reduction, fuel saving, vehicle safety increase and the like, and the market scale is continuously expanded. However, at present, no forming machine special for manufacturing wide base tires is provided in China, and the existing wide base tires are manufactured on a common three-drum tire forming machine, so that the automation degree is not high, the production efficiency is low, and the yield of tire blanks is not high.
In recent years, wide base tires have become important in the tire market because of their advantages of lower rolling resistance than conventional tires, reduced vehicle weight, reduced carbon dioxide emission, reduced fuel consumption, improved safety of vehicles, and the like, and the market size has been expanding. The wide base tire has been successfully applied in Europe and America, accounts for 22 percent of the replacement market of European truck tires, and has an increasing market share in the United states. However, the application of the Chinese wide-base tire is very few, and the foundation for developing the all-steel high-performance wide-base tubeless tire by various tire production enterprises in China is weak. As several famous tire enterprises abroad block the process technology and key production equipment of the all-steel high-performance wide-base tubeless tire, no special equipment is available in China for production, and no existing technology and equipment are available basically. Therefore, a full-automatic three-drum forming machine special for wide base tires is developed together with equipment manufacturers. The equipment is used for producing high-performance wide-section tires with the specifications of 385/65R22.5, 425/65R22.5, 435/50R22.5, 445/50R22.5, 445/65R22.5, 495/45R22.5 and the like. The equipment belongs to the initial industrial creation, and can be operated by a single person, and 120 office products are produced.
Disclosure of Invention
Aiming at the problems, the invention provides a zero-degree winding feeding device which sequentially comprises a steel wire crown tape unwinding device, a PE paper winding device and a winding storage device from upstream to downstream; the steel wire crown belt unwinding device unwinds the zero-degree belt and the PE paper, the unwound zero-degree belt is conveyed to a belt layer drum through a belt winding device after passing through a winding storage device, the rotating belt layer drum finishes the automatic winding of the zero-degree belt, and the peeled PE paper is automatically wound by a PE paper winding device;
the steel wire crown band unwinding device comprises:
the mounting frame comprises a guide opening frame, a left guide opening frame side plate and a right guide opening frame side plate, and the left guide opening frame side plate and the right guide opening frame side plate are connected with the guide opening frame;
the first lifting mechanism is used for driving the material spool to lift and move, and comprises a turning plate frame for placing the material spool, a turning plate central shaft arranged on the unwinding frame, and a first lifting cylinder and a second lifting cylinder which are respectively arranged on two sides of the turning plate frame, wherein the first lifting cylinder and the second lifting cylinder 1108 drive the turning plate frame to move relative to the turning plate central shaft;
the first clamping mechanism is arranged on the left side of the mounting frame, arranged above the first lifting mechanism and used for driving the material I-shaped wheel to horizontally move left and right;
the first opening driving mechanism is arranged on the right side of the mounting frame and used for driving the material I-shaped wheel to rotate so as to realize opening action;
PE paper coiling mechanism includes:
the winding rack comprises a winding rack, a left winding rack side plate and a right winding rack side plate, wherein the left winding rack side plate and the right winding rack side plate are arranged on the left side and the right side of the winding installation bottom plate;
the second lifting mechanism is used for driving the winding spool to lift and move; the second lifting mechanism comprises a rolling turning plate frame, a rolling turning plate central shaft arranged on the rolling frame, and a third lifting cylinder and a fourth lifting cylinder which are respectively arranged on two sides of the rolling turning plate frame, wherein the third lifting cylinder and the fourth lifting cylinder drive the turning plate frame 1011 to move relative to the rolling turning plate central shaft;
the second clamping mechanism is arranged on the left side of the winding rack, arranged above the second lifting mechanism and used for driving the winding spool to horizontally move left and right;
the winding driving mechanism is arranged on the right side of the winding rack and used for driving the winding spool to rotate to realize winding action;
the swinging frame mechanism is arranged at the downstream of the PE paper storage device and used for pulling the peeled PE paper to the winding I-shaped wheel for winding, the swinging frame mechanism comprises a support, a swinging arm hinged on the support, and a transition wheel and a wire arranging wheel which are respectively arranged at two ends of the swinging arm, the transition wheel and the wire arranging wheel are matched to pull the PE paper to the winding I-shaped wheel, and the swinging arm is hinged on the support so as to be movable up and down.
The winding storage device comprises a belt front storage device and a belt traction rear storage device, and the belt traction rear storage device is arranged at the downstream of the belt front storage device;
the storage device before belting includes:
a frame;
the fixed pulley component is fixedly arranged above the frame and comprises a fixed pulley for winding the steel wire crown belt;
the movable pulley assembly is slidably mounted below the rack, vertically distributed with the fixed pulley assembly, and subjected to lifting reciprocating displacement along a third linear guide rail mounted on the rack through a second slider; the second laser ranging sensor is arranged on the rack, is positioned below the fixed pulley and above the linear guide rail; the second laser ranging induction plate is arranged on the sliding block, is positioned below the second laser ranging sensor and can do up-and-down reciprocating motion along the second sliding block along the third linear guide rail;
belted traction rear section storage device includes:
a storage rack;
the lapping roller is arranged on one side of the storage rack facing the belted front storage device, and the lapping roller driving motor is used for driving the lapping roller to rotate; after the steel wire crown band material is stored by the belt front storage device and finally passes through the belt front storage device, the steel wire crown band material enters the belt traction rear section storage process by the lapping roller;
the upper sliding table assembly is slidably arranged in the upper area of the storage rack and comprises an upper sliding table frame which is slidably connected above the storage rack and a plurality of upper sliding wheel sets which are distributed at intervals from left to right;
the lower sliding table assembly is slidably arranged in the lower area of the storage rack and comprises a lower sliding table frame connected above the storage rack in a sliding mode and a plurality of lower sliding wheel sets distributed at intervals from left to right;
the left guide wheel and the right guide wheel are arranged on the storage rack and are arranged in the area below the lower sliding table assembly, and the left guide wheel and the right guide wheel are distributed in a bilateral symmetry manner and are connected through a synchronous belt in a transmission manner;
the upper sliding table assembly and the lower sliding table assembly are lifted and displaced along the fourth linear guide rail;
the lifting driving cylinder is arranged on the storage rack, and a piston rod of the lifting driving cylinder is connected with the lower sliding platform frame and used for driving the lower sliding platform assembly to move up and down along the direction of the fourth linear guide rail;
the lower sliding table assembly is in transmission connection with the upper sliding table assembly through the synchronous assembly, so that when the lower sliding table frame moves up and down, the upper sliding table frame moves towards the direction opposite to the direction.
Preferably, a PE paper storage device is arranged between the steel wire crown belt unwinding device and the PE paper winding device;
PE paper storage device including fix on leading open the frame mount, sliding connection lead open on the frame and be located the removal frame of mount below, fix respectively on mount and removal frame the fixed roll subassembly and the movable roll subassembly and be used for detecting the mount and remove the interval test subassembly of the distance change between the frame.
The fixed roller assembly comprises at least two fixed rollers arranged on the fixed frame, the movable roller assembly comprises at least two movable rollers arranged on the movable frame, the fixed rollers and the movable rollers are staggered up and down, and the guided PE paper is wound on the PE paper winding device through the upper and lower staggered winding of the fixed rollers and the movable rollers.
Preferably, the PE paper winding device further comprises a cycloid mechanism, and the cycloid mechanism drives the swing frame mechanism to perform reciprocating translation along the axial direction of the winding I-shaped wheel.
Preferably, cycloid mechanism includes with rolling I-shaped wheel axial direction parallel arrangement's cycloid optical axis and second linear guide, sliding connection on cycloid optical axis winding displacement ware, sliding connection on second linear guide and with optical axis winding displacement ware fixed connection's slip table and drive optical axis winding displacement ware take place the cycloid drive assembly of the reciprocal translation of straight line along the cycloid optical axis, the slip table is used for being connected with rocker mechanism.
Preferably, the cycloid driving assembly comprises a cycloid driving wheel, a cycloid driven wheel and a synchronous belt C, the cycloid driving wheel is mounted on a winding driving shaft of the winding driving mechanism, and the cycloid driven wheel is in transmission connection with the cycloid driving wheel through the synchronous belt C.
Preferably, the distance testing assembly comprises a first laser distance measuring sensor and a first laser distance measuring induction plate, the first laser distance measuring sensor is located behind the fixed frame, and the first laser distance measuring induction plate is arranged on the movable frame and located under the first laser distance measuring sensor.
Preferably, the synchronous assembly comprises a synchronous belt D which is consistent with the extension direction of the linear guide rail, and an upper synchronous belt wheel D and a lower synchronous belt wheel D which are connected to the upper end and the lower end of the synchronous belt D, the upper synchronous belt wheel D and the lower synchronous belt wheel D are respectively arranged at the upper end and the lower end of the storage rack, the synchronous belt is provided with a left side and a right side which are opposite, and the upper sliding rack is connected with the upper end of the right side of the synchronous belt D through an upper synchronous belt clamping plate; the lower sliding rack is connected with the lower end of the left side of the synchronous belt through a lower synchronous belt clamping plate.
Preferably, the belt traction rear section storage device further comprises a third laser ranging sensor and a third laser ranging induction plate; the third laser ranging sensor is fixedly arranged on the top of the storage rack, and the third laser ranging induction plate is arranged on the uppermost part of the upper sliding rack.
Preferably, the steel wire crown band unwinding device and the winding storage device are transitionally provided with a buffer assembly, and the buffer assembly comprises an outer blocking roller, a first conveying roller, a second conveying roller, a third conveying roller and a fourth conveying roller.
Preferably, a PE guide wheel assembly is installed at the upper end of the support and arranged between the PE paper storage device and the transition wheel.
According to the invention, the steel wire crown belt can be continuously and uniformly conveyed to the belt drum, and the unwinding, winding and conveying speed of the PE paper and the steel wire crown belt can be adjusted in real time in the process, so that the overlarge or undersize tension is avoided; in addition, the PE paper peeled off at the same time is uniformly wound on an empty winding spool, so that the PE paper is recycled.
Drawings
FIG. 1 is a schematic view of a tire building machine according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a belt supply frame and a tread supply frame according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a belt drum, a belt drum moving mechanism and a zero-degree winding device according to an embodiment of the present invention;
FIG. 4 is a side view of a belt drum shifting mechanism provided by an embodiment of the present invention;
FIG. 5 is a schematic structural relationship diagram of a belt supply frame, a belt drum and a belt drum moving mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a zero-degree winding device according to an embodiment of the present invention;
fig. 7 is a front view and a side view of a crown tape guide device according to an embodiment of the present invention;
fig. 8 is a front view and a side view of a PE paper stocker according to an embodiment of the present invention;
fig. 9 is a schematic structural diagram of a cycloid device and a front view and a side view of a PE paper winding device according to an embodiment of the present invention;
FIG. 10 is a front and side view of a swing frame apparatus according to an embodiment of the present invention;
fig. 11 is a schematic structural diagram of a winding and storing device according to an embodiment of the present invention;
FIG. 12 is a front belt storage device provided by an embodiment of the present invention;
FIG. 13 is a belt traction rear magazine according to an embodiment of the present invention;
fig. 14 is a schematic structural view of a fixed pulley assembly and a movable pulley assembly provided by the present invention;
fig. 15 is a schematic structural view of a fixed pulley, a movable pulley and a guide pulley provided by the present invention.
Detailed Description
The present invention will be described in further detail below by way of examples with reference to the accompanying drawings.
In the description of the present invention, it is to be understood that the terms "inside", "bottom side", "top end", "front", "rear", "left", "right", and the like, which indicate positions or positional relationships, are based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the mechanism or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", "third" and "fourth" may indicate or implicitly include one or more of the described features.
According to the requirements of tire manufacturing process, the tire building machine is a special tire production device which combines semi-finished parts (including tread, carcass, belted layer and the like) of previous processes to form a tire blank; as shown in fig. 1 and 2, an embodiment of the present invention provides a three-drum type all-steel wide-base tire building machine, including:
the device comprises a machine body mechanism 1, wherein installation areas are formed in the front and the rear of the machine body mechanism and used for installing functional parts of a forming machine, so that each process is performed orderly; specifically, the lathe bed mechanism comprises a lathe bed guide rail, and a tire body fitting drum chassis 2, a tire body fitting drum 16, a tire body transfer ring 17, a tread transfer ring 18, a forming drum 20 and a forming drum chassis 21 which are sequentially arranged along the lathe bed guide rail from left to right;
the carcass laminating drum chassis 2 is coaxially arranged outside the carcass laminating drum 16 and is used for driving the carcass laminating drum 16 to rotate and move;
the tire body fitting drum 16 finishes fitting of an inner liner, a tire side, a steel ladle, a tire body and cushion rubber;
the building drum 20 completes the process of forming the carcass composite (applied on the carcass application drum 16) and the tread composite (applied on the belt application drum 19) on the building drum 20;
the forming drum chassis 21 is coaxially arranged outside the forming drum 20 and used for driving the forming drum 20 to rotate;
the carcass transfer ring 17 is coaxially arranged between the forming drum 20 and the carcass laminating drum 16, axially moves along the machine body guide rail and is used for conveying the carcass composite on the carcass laminating drum 16 to the forming drum 20;
the tread transfer ring 18 is coaxially arranged between the forming drum 20 and the tire body fitting drum 16, axially moves along the machine bed guide rail, and is used for conveying the tread compound on the belt layer drum 19 to the forming drum 20 and conveying the prepared tire blank to the tire unloader 4;
the main feeding frame 14, the belted layer feeding frame 12 and the zero-degree winding device 8 are sequentially arranged from left to right and are all arranged in front of the guide rail of the lathe bed; the main feeding frame 14 and the belt layer feeding frame 12 are arranged perpendicular to a guide rail of the machine body;
the main feeding frame 14 is provided with a tire body cord fabric station, an inner liner station, a tire side station and a steel ladle station, and the main feeding frame 14 is used for conveying the inner liner, the tire side, the tire body cord fabric and the steel ladle to the tire body fitting drum 16 to complete the fitting of the tire body composite part;
the belt ply supply frame 12 is provided with 1#, 2#, 3#, and 4# belt ply stations, and the belt ply supply frame 12 is used for conveying 1#, 2#, 3#, and 4# to the belt ply drum 19 to complete the lamination of the belt ply composite member; the belt ply feeding frame comprises a first group of belt ply feeding frames and a second group of belt ply feeding frames which are distributed left and right, and a 1# belt ply conveying template 1201 and a 2# belt ply conveying template 1202 are distributed above and below the first group of belt ply feeding frames; 3# belt layer conveying templates 1203 and 4# belt layer conveying templates 1204 are distributed above and below the second group of belt layer feeding frames;
the zero-degree winding device 8 is used for conveying a zero-degree strip onto the belt drum 19 and winding the zero-degree strip;
the rubber padding feeding frame 3, the tire unloading device 4 and the automatic tire tread picking device 5 are sequentially arranged from left to right and are all arranged behind the guide rail of the lathe bed;
the cushion rubber feeding frame 3 is used for conveying cushion rubber to the tire body laminating drum 16 for laminating
The automatic tread picking device 5 is arranged perpendicular to the direction of the bed guide rail and is used for automatically grabbing the tread from a tread blind trolley and placing the tread on a tread feeding frame 23 to be conveyed to the belt drum 19 for jointing, and the automatic tread picking device 5 can refer to patent document CN 108790229A;
the tire unloader 4 is arranged between the tire body laminating drum 16 and the forming drum 20 and is used for unloading the formed tire blank to a tire blank trolley
The tread rolling mechanism 15 is arranged between the main feeding frame 14 and the tire body attaching drum 16, and specifically, the tread rolling mechanism 15 is arranged behind the main feeding frame 14 and in front of the tire body attaching drum 16 and is used for rolling the tire body attached to the tire body attaching drum 16; referring to fig. 3, the tread rolling mechanism 15 includes tread press rollers 1501 and a tread press roller telescopic cylinder 1502 for movement of the tread press rollers;
a belt layer attaching drum 19 which is arranged behind the belt layer feeding frame 12 and is arranged perpendicular to the machine bed guide rail, wherein the belt layer drum 19 completes attaching of a 1# belt layer, a 2# belt layer, a 3# belt layer, a 4# or zero-degree belt layer and a tire surface;
the rear pressing mechanism 7 is arranged in front of the forming drum 20 and is used for rolling the green tire on the forming drum 20 in the vertical direction of the bed body mechanism 1;
the forming machine is specially used for producing wide base tires and producing high-performance wide-section tires with specifications of 385/65R22.5, 425/65R22.5, 435/50R22.5, 445/50R22.5, 445/65R22.5, 495/45R22.5 and the like.
The zero-degree winding technology is adopted for the first time in the industry, the ground pressure distribution of the tire is well improved by using the tire formed by the technology, the dynamic balance, the uniformity and the retreadability of the tire are well improved, and the production cost of the tire is reduced;
the belted layer realizes automatic length fixing and automatic fitting, improves the production efficiency and ensures the process quality.
Illustratively, the molding machine of the present invention operates in four steps:
the first step is as follows: preparing a carcass composite; the main feeding frame 14 sequentially conveys a steel ladle, an inner liner, a tire side and a tire cord to the tire body fitting drum 16, the tire body rolling mechanism 15 rolls the steel ladle, the inner liner, the tire side and the tire cord into a tire body cylinder, and the cushion rubber feeding frame 3 conveys cushion rubber to the tire body fitting drum 16 for fitting.
The second step is that: preparing a belt compound piece; as shown in fig. 2, the belt supply frame 12 supplies the 1# belt, the 2# belt, the 3# belt, and the 4# belt to the belt drum 19; or the zero-degree winding device 8 conveys the zero-degree crown band strip to a belted layer drum 19 for zero-degree winding to complete the lamination of the 1# belted layer, the 2# belted layer, the 3# belted layer, the 4# belted layer and the zero-degree belted layer; finally, the tread supply stand 23 delivers the tread onto the belt drum 19 for application.
The third step: the tire body transfer ring 17 clamps and conveys the tire body composite part (attached on the tire body attaching drum 16) to the forming drum 20, then the tire tread transfer ring conveys the tire tread composite part (attached on the belt layer attaching drum 19) to the forming drum 20, the forming drum 20 performs forming and reverse wrapping on the tire body composite part and the tire tread composite part, and the rear vehicle pressing mechanism 7 performs rolling on the formed tire blank.
The first and second steps described above may be performed simultaneously.
The fourth step: after the tire blank is rolled, the tread transfer ring 18 moves to the forming drum 20, the tire blank is clamped and conveyed to the tire unloader 4, the tire unloader 4 places the tire blank on the tire blank trolley, and finally the preparation process of the wide base tire is completed.
Considering the belt drums of the prior art machines, there are generally three modes of operation: the belt drum moving mechanism 22 can drive the belt laminating drum 19 to move in the longitudinal direction and the transverse direction, and the functions of front-back, left-right movement and positioning of the belt drum are realized, so that the full-automatic operation functions of automatic belt laminating, zero-degree automatic winding, automatic tire tread laminating and the like on the belt drum can be realized, and the labor intensity of workers is reduced; referring to fig. 2, when the belt drum 19 moves to the winding position (during the zero-degree automatic winding process), the normal movement (tire unloading) of the tread and the tire body transfer ring is not affected, and the zero-degree winding time coincides with the action of the molding embryo of the molding drum, and the winding time is not counted in the whole molding cycle of the tire, so that the production efficiency is improved;
in some embodiments of the present invention, as shown in fig. 3 and 4, the belt drum moving mechanism 22 includes a moving frame 2200, a front-back moving driving mechanism disposed on the moving frame 2200, and a left-right moving driving mechanism slidably connected to the front-back moving driving mechanism, the belt drum 19 is pivoted on the moving frame 2200 and rotated by a belt drum rotating servo motor 1901, and the front-back moving driving mechanism drives the belt drum 19 to perform front-back reciprocating translation; the left-right moving driving mechanism drives the belt ply drum 19 to perform left-right reciprocating translation through the front-back moving driving mechanism; in this embodiment, the front-back movement driving mechanism includes a front-back movement linear guide rail 2202 and a first lead screw 2201 which are perpendicular to the extension direction of the length of the bed guide rail and arranged in parallel, and a first lead screw driving assembly for driving the first lead screw 2201 to rotate, the moving rack 2200 is connected to the front-back movement linear guide rail 2202 in a sliding manner through a front-back movement slider 2203 and is in threaded connection with the first lead screw 2201 through a first lead screw nut 2205, the first lead screw driving assembly drives the first lead screw nut 2205 to perform front-back reciprocating displacement along the first lead screw 2201 by driving the first lead screw 2201 to enable the moving rack 2200 to perform reciprocating movement on the front-back movement linear guide rail through the front-back movement slider in a sliding manner;
in some preferred embodiments, the first lead screw driving assembly includes a back-and-forth movement servo motor 2206, a synchronous belt a 2207, two synchronous belt pulleys a2208 and a first lead screw bearing seat 2209, the back-and-forth movement servo motor 2206 drives one of the synchronous belt pulleys a to rotate, so that the transmission action of the synchronous belt a is used for realizing the rotation of the other synchronous belt pulley a, and the synchronous belt pulley a is rotatably connected with the first lead screw 2201 through the first lead screw bearing seat 2209, so that the back-and-forth movement servo motor 2206 drives the first lead screw 2201 to rotate through the transmission action of the synchronous belt 2206, and further drives the moving rack 2200 to move along the back-and-forth movement linear guide rail 2202 through the back-and-forth movement 220slider 3 through the first; in this embodiment, the front-back moving linear guide rail and the front-back moving slider are provided with two groups, which are respectively arranged on the left side and the right side of the first screw rod 2201 in parallel, so that the operation is stable in the working process;
further, in order to realize the left-right reciprocating displacement of the moving frame 2200, in some preferred embodiments of the present invention, the left-right moving driving mechanism includes a left-right moving linear guide 2210 and a second lead screw 2212 which are parallel to the extending direction of the length of the bed guide rail and arranged in parallel, and a second lead screw driving assembly for driving the second lead screw 2212 to rotate, the front-back moving guide 2210 is screwed with the second lead screw through a second lead screw nut 2211, and the front-back moving guide 2210 is slidably connected with the left-right moving linear guide 2210 through a left-right moving slider 2213, the second lead screw driving assembly may adopt the same structure as the first lead screw driving assembly, specifically including a left-right moving servo motor 2215, a synchronous belt B, two synchronous belt pulleys B, and a second lead screw bearing block 2216, the left-right moving servo motor 2215 drives one of the synchronous belt B to rotate, so as to realize the rotation of the, the synchronous pulley B is rotatably connected with a second lead screw 2212 through a second lead screw bearing block 2216, so that a left-right moving servo motor 2215 drives the second lead screw 2212 to rotate through the transmission effect of a synchronous belt, and further drives a front-back moving linear guide 2210 to perform left-right reciprocating translation along the left-right moving linear guide 2210 through a left-right moving slider 2213 through a second lead screw nut 2211, so that the left-right translation of the moving rack 2200 and the belt drum 19 is realized; in this embodiment, the left and right linear guide 2210 and the left and right slider 2213 have two sets, which are respectively arranged in parallel on the left and right sides of the second lead screw 2212, so that the operation process is stable;
further preferably, in this embodiment, in order to limit the front-back and left-right translation of the belt drum, limit baffles 2217, 2218 are mounted on both sides of the left-right moving linear guide 2210 and the front-back moving linear guide 2202; and more preferably, in order to ensure that the rotation of the belt drum and the feeding stations on the tread feeding frame and the belt feeding frame operate synchronously, the front end and the rear end of the front and rear moving linear guide rail are respectively provided with an attaching position proximity switch 2221 and a waiting position proximity switch 2222; when the moving limit proximity switch monitors that the belt ply drum moves forward to the 1# belt ply attaching position and the 2# belt ply attaching position under the driving of the front and rear moving servo motor from the waiting position, the 1# belt ply conveying template extends out to the attaching position, and then the 1# belt ply conveying template starts to convey while the belt ply drum starts to rotate so as to automatically attach the 1# belt ply;
in this embodiment, the tank chain 2219 is sleeved on the first lead screw and the second lead screw; the front-back movement driving mechanism is connected to the left-right movement linear guide rail in a sliding manner through the left-right movement rack 2220;
proximity switches 1206 are arranged at the 1# belt ply attaching positions and the 2# belt ply attaching positions, and proximity switches 1207 are arranged at the 3# belt ply attaching positions and the 4# belt ply attaching positions;
as shown in fig. 2, 3, 4 and 5, the present embodiment exemplarily provides the working operation process of the belt drum and belt drum moving mechanism 22 as described above:
1. when the belt drum starts to move forwards to the 1# belt layer attaching position and the 2# belt layer attaching position under the driving of the front and back movement servo motor from the waiting position, the 1# belt layer conveying template 1201 extends out to the attaching position, and then the 1# belt layer conveying template 1201 starts to convey while the belt drum starts to rotate so as to achieve automatic attaching of the 1# belt layer;
2. after the 1# belt ply is completely laminated, the 1# belt ply conveying template 1201 retracts to a waiting position, and after the 2# belt ply conveying template 1202 extends to a laminating position, a belt ply drum and a 2# belt ply conveying template 1202 conveying belt are started simultaneously, so that the 2# belt ply is automatically laminated;
3. after the 2# belt ply is completely attached, the 2# belt ply conveying template retracts to a waiting position, then the belt ply drum moves rightwards under the driving of a left servo motor and a right servo motor to reach 3# and 4# belt ply attaching positions, meanwhile, the 3# belt ply conveying template extends to the attaching positions, the belt ply drum and a 1203 conveying belt of the 3# belt ply conveying template are started simultaneously, and the 3# belt ply is automatically attached;
4. after the 3# belt ply is completely jointed, the 3# belt ply conveying template retracts to a waiting position, then the belt ply drum moves leftwards and backwards to a zero-degree winding jointing position simultaneously under the driving of a left servo motor, a right servo motor, a front servo motor and a rear servo motor, referring to fig. 3, after the zero-degree winding machine head 805 moves forwards to the winding jointing position under the driving of a winding driving cylinder 806, the belt ply drum and the winding machine head simultaneously operate to realize zero-degree automatic winding; the belt drum retreats to the end when the zero-degree winding is carried out, so that the running of the tire body transfer ring and the tire tread transfer ring is not influenced, and the zero-degree winding time can not be calculated in the cycle period of the embryo.
5. After the zero-degree winding is finished, the zero-degree winding machine head 805 retreats backwards to a waiting position under the driving of the air cylinder, the belt layer drum 19 moves forwards and rightwards to a 3# belt layer attaching position and a 4# belt layer attaching position simultaneously under the driving of a left servo motor, a right servo motor, a front servo motor, a rear servo motor, a;
6. after the 4# belted layer is attached, the 4# belted layer conveying template retracts to a waiting position, the tread feeding frame is driven by the cylinder to move forwards to an attaching position, and the belted layer drum and the tread feeding conveying are started simultaneously to realize automatic attaching of the tread;
7. after the automatic tread laminating is completed, the tread feeding frame 23 returns to a waiting position under the driving of the air cylinder, then the tread pressing roller 1501 (tread rolling component) moves forwards to a tread rolling position under the driving of the tread pressing roller driving air cylinder 1502 (the tread pressing roller is a free roller and pushes the tread with certain pressure), the belt drum 19 starts to rotate to realize tread rolling, and after the rolling is completed, the tread pressing roller 1501 returns to the waiting position under the driving of the air cylinder;
8. and then the tread transfer ring takes out the belt layer and the tread from the left side of the belt layer drum 19 under the action of the moving servo motor, and finally the belt layer drum is driven by the servo motor to retreat backwards and leftwards to an initial waiting position to wait for the beginning of the next belt layer attaching period.
After the belt layers based on No. 1, No. 2, No. 3 and No. 4 are laminated and formed into a cylindrical object through a belt layer drum, the steel wire crown belt is gradually wound from one side of the cylindrical object formed in the previous step to the other side; because the diameter of the belt cylinder is larger and the length of the belt cylinder is longer, a large amount of steel wire crown belt materials are needed for the steel wire crown belt to be wound and formed on the cylinder once; in the actual production, in order to protect the steel wire crown band, the steel wire crown band material is covered with a layer of PE paper and then wound on a material I-shaped wheel; at present, a steel wire belt is wound on a belt ply drum through a creel after being led off from an I-shaped wheel, and PE paper led off is wound and placed along with the steel wire belt, so that the PE paper is recycled, the cost is saved, the environment is protected, in addition, a material storage wheel is arranged between a leading-off device and the creel of the steel wire belt, the simple and rough design often causes the situations that the led-off steel wire belt is arched after being wound and is wound loosely, and the existing PE winding device often has the defects that the wound PE paper is wound and is not uniformly wound.
In view of the above problems, the zero-degree winding device 8 provided in the embodiment of the present invention is disposed behind the belt feeding frame 12, and as shown in fig. 6, the zero-degree winding device includes a steel wire crown tape unwinding device 11, a PE paper winding device 10, a winding storage device 9, and a belt winding device 13 in sequence from upstream to downstream; the steel wire crown band unwinding device 11 unwinds the zero-degree belt band and the PE paper, the unwound zero-degree belt band is conveyed to a belt band drum 19 through a belt band winding device 13 after passing through a winding storage device 9, the rotating belt band drum 19 finishes the automatic winding of the zero-degree belt band, and the peeled PE paper is automatically wound by a PE paper winding device 10;
the belt winding device 13 may be a zero-degree winding device disclosed in CN 109911678A.
In some embodiments of the present invention, as shown in fig. 7, the crown tape unwinding device 11 includes a mounting frame, a first lifting mechanism 111, a first chuck 112, a first unwinding driving mechanism 113:
the mounting frame comprises a mounting bottom plate, a guide opening frame 1101 arranged on the mounting bottom plate, a left guide opening frame side plate 1102 and a right guide opening frame side plate 1103, wherein the left guide opening frame side plate 1102 and the right guide opening frame side plate 1103 are respectively arranged on two sides of the mounting bottom plate so as to form a placing space for placing a material spool 1100 wound with zero-degree belt materials, and the placing space is provided with an inlet for introducing the material spool; in this embodiment, the left opening frame side plate 1102 and the right opening frame side plate 1103 are connected to the opening frame 1101;
the first lifting mechanism 111 is arranged on the mounting base plate and used for driving the material spool to lift and move; in this embodiment, the first lifting mechanism includes a flap frame 1105 for placing a material spool, a flap center shaft 1106 installed on the guide frame, and a first lifting cylinder 1107 and a second lifting cylinder 1108 installed on two sides of the flap frame 1105 respectively, the flap frame 1105 is installed on the flap center shaft 1106 in a vertically movable manner, and the first lifting cylinder 1107 and the second lifting cylinder 1108 drive the flap frame 1105 to move relative to the flap center shaft 1106; specifically, the first lifting cylinder 1107 and the second lifting cylinder 1108 are respectively arranged on two sides of the turning plate frame 1105 through a connecting plate, and when the first lifting cylinder 1107 and the second lifting cylinder 1108 move upwards, the first lifting cylinder 1107 and the second lifting cylinder 1108 simultaneously drive the turning plate frame to move upwards around the turning central shaft through the connecting plate; when the first lifting cylinder 1107 and the second lifting cylinder 1108 move downwards, the first lifting cylinder 1107 and the second lifting cylinder 1108 simultaneously drive the turning plate frame 1105 to move downwards around the turning central shaft 1106 through the connecting plate;
the first clamping mechanism 112 is arranged on the left side of the mounting frame and arranged above the first lifting mechanism 111, and is used for driving the material spool 1100 to translate left and right; in some embodiments, the first clamping mechanism is disposed on the right opening frame side plate, and includes a clamping support 1109, a clamping ejector 1110 disposed on the clamping support 1109 and facing the material spool direction, and a clamping cylinder for driving the clamping support 1109 to move toward the material spool 1100; in this embodiment, the clamping cylinder has a first clamping cylinder 1111 and a second clamping cylinder 1112; one end of each of the first clamping cylinder 1111 and the second clamping cylinder 112 is fixedly arranged on the right opening frame side plate 1103, a piston rod of the other end of each of the first clamping cylinder 1111 and the second clamping cylinder 112 is connected to the clamping bracket, and the first clamping cylinder 1111 and the second clamping cylinder 112 can drive the clamping bracket 1109 to move; the clamping ejector rod 1110 is arranged on the clamping support 1109, and the clamping support 1109 can drive the clamping ejector rod 1110 to move.
The first opening driving mechanism 113 is arranged on the right side of the mounting frame and used for driving the material spool to rotate to realize opening movement; in some embodiments, the first opening driving mechanism 113 and the first clamping mechanism 112 are respectively installed on the left side and the right side of the mounting frame; the material loading and unloading mechanism comprises a driving shaft and a guide opening motor 1113 for driving the driving shaft to rotate, so that the first clamping mechanism 112 drives the material I-shaped wheel 1100 to move towards the driving shaft and is in driving connection with the driving shaft; in this embodiment, the first opening driving mechanism 113 is disposed on the left opening frame side plate 1102 and includes: the guide-opening motor speed reducer set 1113, the guide-opening power shaft 1115, the driving ejector pin A1116 and the driving ejector pin B1117; the opening motor speed reducer set 1113 is fixedly arranged on the left opening frame side plate 1102, the opening motor power shaft 1115 is arranged on the opening motor speed reducer set 1113, and the driving ejector pin A1116 and the driving ejector pin B1117 are connected to the opening motor power shaft 1115 through flanges; the first clamping mechanism 112 drives the material spool 1100 to move towards the driving ejector pin A1116 and the driving ejector pin B1117 and is in driving connection with the driving shaft; when the unwinding motor speed reducer 1113 outputs power, the unwinding power shaft 1115 rotates, and the unwinding power shaft 1115 drives the first driving ejector pin A1116 and the first driving ejector pin B1117 through the flange; thereby driving the material I-shaped wheel to rotate;
the first lifting mechanism 111 drives the material spool 1100 to ascend to the first clamping mechanism 112, and the first clamping mechanism 112 pushes the material spool 1100 to move horizontally towards the first opening driving mechanism 113 so as to be in driving connection with the first opening driving mechanism 111.
In order to avoid the phenomenon that PE paper led out from the unwinding device is wound on the PE paper winding device to be arched or wound too tightly, and also to avoid the phenomenon that the winding action of the winding wheel is inconsistent with the unwinding action of the unwinding device and the running process is failed, the PE paper storage device 115 is preferably arranged between the unwinding device 11 and the PE paper winding device 10;
the PE paper stock device 115 is arranged above the unwinding frame 1101, and the unwound PE paper is drawn to the PE paper stock device 115, which is used for adjusting the speed of unwinding operation; specifically, in the embodiment of the present invention, as shown in fig. 8, the PE paper storing device 115 includes a fixed frame 1151 fixed on the unwinding frame 1101, a moving frame 1152 slidably connected to the unwinding frame and located below the fixed frame, a fixed roller assembly 1153 and a moving roller assembly 1155 respectively fixed on the fixed frame 1151 and the moving frame 1152, and a distance testing assembly for detecting a distance change between the fixed frame 1151 and the moving frame 1152, where the fixed roller assembly 1153 includes at least two fixed rollers mounted on the fixed frame 1151, the moving roller assembly 1155 includes at least two moving rollers mounted on the moving frame 1152, the fixed rollers and the moving rollers are arranged in a vertically staggered manner, and the unwound PE paper is wound on the PE paper winding device in a vertically staggered manner through the fixed rollers and the moving rollers; optionally, in some embodiments of the invention, the distance testing assembly includes a first laser distance measuring sensor 1156 and a first laser distance measuring induction plate 1157, the first laser distance measuring sensor 1156 is disposed on the unwinding frame 1101 and located behind the fixed frame 1151, the first laser distance measuring induction plate 1157 is disposed on the moving frame 1152 and located right below the first laser distance measuring sensor 1156; in this embodiment, the opening frame 1101 is provided with a first linear guide 1158, and the moving frame 1152 is provided on the first linear guide 1158 through a first slider;
in this embodiment, referring to fig. 8, the fixed roller assembly 1153 is disposed on the fixed frame 1151, and includes a first fixed roller 11531, a second fixed roller 11532, a third fixed roller 11533, a fourth fixed roller 11534, a fifth fixed roller 11535, and a sixth fixed roller 11536; the roller assembly 1155 comprises a first roller 11551, a second roller 11552, and a third roller 11553; two first linear guide rails 1158 are vertically arranged on the opening guide frame 1101 and are positioned right in front of the opening guide frame, the moving frame 1152 is slidably mounted on the two first linear guide rails 1158, the moving frame 1152 can do up-and-down reciprocating motion along the linear guide rails 1158, and the moving roller assembly 1155 can do up-and-down reciprocating motion along the first linear guide rails 1158 under the driving of the moving frame; the first laser ranging sensor 1156 is arranged on the unwinding frame 1101 and behind the fixing frame 1151; the first laser ranging sensor plate 1157 is disposed on the moving frame 1152, is located right below the first laser ranging sensor 1156, and can reciprocate up and down along the moving frame 1152 along the first linear guide rail 1158;
in addition, a buffer assembly is transitionally arranged between the steel wire crown band unwinding device 11 and the winding storage device, the buffer assembly comprises an outer stop roller 1162, a first conveying roller 1163, a second conveying roller 1164, a third conveying roller 1165 and a fourth conveying roller 1166, after the zero-degree belt and the PE paper are stripped from the spool, the rubber directly passes over the transition guide rollers 1 and 2, then passes through the outer stop roller 1162, and is sequentially wound on the first conveying roller 1163, the second conveying roller 1164, the third conveying roller 1165 and the fourth conveying roller 1166;
preferably, a first transition guide roller 1160 and a second transition guide roller 1161 are further arranged on the unwinding frame 1101; the peeled PE paper is sequentially wound by a first transition guide roller 1160, a second transition guide roller 1161, a fixed roller 11531, a fixed roller 11532, a movable roller 11551, a fixed roller 11533, a movable roller 11552, a fixed roller 11534, a movable roller 11553, a fixed roller 11535 and a fixed roller 11536;
in this embodiment, it is further preferable that the opening guide frame 1101 is vertically provided with two lower mechanical limit positions a1159 respectively located at the bottoms of the two linear guide rails 1158; when the first laser ranging sensor fails, the moving frame 1152 moves downwards to cross a lower mechanical limit A arranged on the first laser ranging sensor, the moving frame touches the lower mechanical limit A, the moving frame reaches a lower limit position, and the steel wire crown band unwinding device stops unwinding;
the invention also provides a method for controlling the unwinding and winding speed of the zero-degree belt bundle, which is realized by the PE paper storage device, and the unwinding and winding speed is adjusted in real time according to the numerical value detected by the spacing test component; in this embodiment, the method specifically includes the following steps:
1) a reasonable interval numerical value interval between the fixed frame 1151 and the movable frame 1152 is preset in the first laser ranging sensor 1156;
2) when the moving frame 1152 drives the moving roller assembly 1155 to move away from the fixed frame 1151 or move towards the fixed roller assembly 1153 along the first linear guide rail 1158, the distance between the moving frame 1152 and the fixed frame 1151 is fed back to the first laser ranging sensor 1156 through the first laser ranging sensing plate 1157; when the numerical value exceeds the preset numerical value of the first laser ranging sensor, the unwinding speed and/or the winding speed of the material I-shaped wheel are proved to be too fast, and the unwinding speed and the winding speed are adjusted to be matched so that the distance between the unwinding speed and the winding speed is in a reasonable interval; when the value exceeds the preset value, the movable frame 1152 stops or slows down the downward movement speed, and the first unwinding driving mechanism 113 stops unwinding or increases the winding speed; or when the moving frame 1152 is close to the fixed frame 1151 upwards along the first linear guide rail 1158, when the distance between the moving frame 1152 and the fixed frame 1151 is smaller and smaller, and when the distance is smaller than the value set by the first laser ranging sensor 1156, the unwinding speed and the winding speed are adjusted to be matched so that the distance between the two is in a reasonable interval; for example, the moving rack stops moving upward, and the first opening drive mechanism 113 accelerates opening;
by the method, the unwinding and winding rates can be adjusted in real time, and the risk of arching caused by mismatching of the unwinding and winding rates is avoided;
exemplarily, the invention provides a working process of a steel wire crown strip unwinding device and a PE paper storing device, which comprises the following steps:
1. when an operator places the steel wire crown strip material spool 1100 at the inlet of the steel wire crown strip unwinding device 11, the steel wire crown strip material spool 1100 is pushed into the turning plate frame 1105 of the first lifting mechanism 111 after the position is roughly adjusted, the lifting control valve is opened, the first lifting cylinder 1107 and the second lifting cylinder 1108 extend out simultaneously, the first lifting cylinder 1107 and the second lifting cylinder 1108 move to drive the turning plate frame 1105 to move upwards around the turning central shaft 1106 through the connecting plate, and at the moment, the material spool 1100 is lifted upwards by the turning plate frame 1105 to a position concentric with the first clamping mechanism 112 and then stops; then piston rods of the first clamping cylinder 1111 and the second clamping cylinder 112 contract simultaneously to drive the clamping support 1109 to move leftwards, the clamping support 1109 drives the clamping ejector rod 1110 to move leftwards, and the clamping ejector rod 1110 pushes the material I-shaped wheel 1100 to move leftwards and is sleeved on the first driving ejector pin A1116 and the first driving ejector pin B1117; under the drive of the opening motor speed reducer 1113, the first driving ejector pin A1116 and the first driving ejector pin B1117 drive the material I-shaped wheel 1100 to rotate, and the steel wire crown belt material is output for subsequent use;
2 when the distance between the movable frame 1152 in the PE paper storing device 115 and the fixed frame 1151 exceeds a certain value, the movable frame 1152 stops moving downward, and the steel wire crown tape unwinding device 11 stops unwinding the supplied material; when the distance between the movable frame 1152 and the fixed frame 1151 is less than a predetermined value, the movable frame 1152 stops moving upward, and the wire crown band unwinding device 11 accelerates unwinding.
In the invention, the PE paper winding device for the steel wire crown band material is used for separating the PE paper layer covering the sizing material of the steel wire crown band, so that the consumption of the PE paper in the production process is eliminated, the raw materials can be repeatedly used, the environment is protected, the production cost is greatly reduced, and the working efficiency is improved; based on the defects that the existing PE paper winding device is not uniformly wound and the unwinding speed of the PE paper winding device is not matched with that of a steel wire crown belt unwinding device easily; referring to fig. 9, in accordance with some preferred embodiments of the present invention, a PE paper winding device 10 with uniform winding and adjustable winding speed is provided, the PE paper winding device 10 includes a winding frame, a second lifting mechanism 101, a second clamping mechanism 102, a winding driving mechanism 103, a cycloid mechanism 105, and a pendulum mechanism 106;
the winding rack comprises a winding installation bottom plate, a winding rack installed on the winding installation bottom plate, and a left winding rack side plate 1001 and a right winding rack side plate 1002 which are installed on the left side and the right side of the winding installation bottom plate, wherein the left winding rack side plate 1001 and the right winding rack side plate 1002 are respectively arranged on the two sides of the winding installation bottom plate so as to form a placing space for placing a winding spool 100 for winding PE paper, and the placing space is provided with an inlet for guiding the winding spool;
the second lifting mechanism 101 is arranged on the winding installation bottom plate and is used for driving the winding spool 100 to move up and down; in this embodiment, the second lifting mechanism 101 includes a winding flap bracket 1011 mounted on the winding mounting base plate, a winding flap central axis 1012 mounted on the winding bracket, and a third lifting cylinder 1013 and a fourth lifting cylinder 1014 respectively mounted on two sides of the winding flap bracket, the winding flap bracket 1011 is mounted on the flap central axis 1012 in a vertically movable manner, and the third lifting cylinder 1013 and the fourth lifting cylinder 1014 drive the flap bracket 1011 to move relative to the winding flap central axis 1012; specifically, the third lifting cylinder 1013 and the fourth lifting cylinder 1014 are respectively arranged on two sides of the rolling and overturning plate frame 1011 through the rolling and connecting plates, and when the third lifting cylinder 1013 and the fourth lifting cylinder 1014 move upwards, the third lifting cylinder 1013 and the fourth lifting cylinder 1014 simultaneously drive the rolling and overturning plate frame to move upwards around the rolling and overturning central shaft through the rolling and connecting plates; when the third lifting cylinder 1013 and the fourth lifting cylinder 1014 move downwards, the third lifting cylinder 1013 and the fourth lifting cylinder 1014 simultaneously drive the rolling and overturning plate frame 1011 to move downwards around the rolling and overturning central shaft 1012 through the rolling and connecting plate;
the second clamping mechanism 102 is arranged on the left side of the winding rack and arranged above the second lifting mechanism and used for driving the winding spool to horizontally move left and right; in some embodiments, the second clamping mechanism is disposed on the right winding frame side plate, and includes a winding clamping support 1021, a winding clamping ejector rod 1022 disposed on the winding clamping support 1021 and facing the winding spool 100 direction, and a winding clamping cylinder for driving the winding clamping support 1021 to move toward the winding spool 100; in this embodiment, the winding clamping cylinder has a third clamping cylinder 1023 and a fourth clamping cylinder 1024; the third clamping cylinder 1023 and the fourth clamping cylinder 1024 are fixedly arranged on the right winding frame side plate 1001, a piston rod of the other end cylinder is connected to the clamping support 1021, and the third clamping cylinder 1023 and the fourth clamping cylinder 1024 can drive the winding clamping support 1021 to move; the winding clamping ejector rod 1022 is arranged on the winding clamping support 1021, and the winding clamping support 1021 moves to drive the winding clamping ejector rod 1022 to move;
the winding driving mechanism 103 is arranged on the right side of the winding rack and used for driving the winding spool 100 to rotate to realize winding action; in some embodiments, the winding driving mechanism 103 is disposed opposite to the second chuck 102, and includes a winding driving shaft and a winding motor 1031 for driving the winding driving shaft to rotate, so that the second chuck drives the winding spool to move toward and be in driving connection with the winding driving shaft; in this embodiment, the winding driving mechanism is disposed on the left winding frame side plate 1002, and includes: a winding motor speed reducer unit 1031, a winding power shaft 1032, a winding driving ejector pin A1033 and a winding driving ejector pin B1034; the winding motor speed reducer set is fixedly arranged on the left winding frame side plate 1002, the winding power shaft is arranged on the winding motor speed reducer set, and the winding driving ejector pin A1033 and the winding driving ejector pin B1034 are connected to the winding power shaft 1032 through flanges; when the winding motor speed reducer unit 1031 outputs power, the winding power shaft 1032 rotates, and the winding power shaft 1032 drives the winding and winding driving ejector pin A1033 and the winding driving ejector pin B1034 to rotate through the flanges;
a cradle mechanism 106, please refer to fig. 10, which is installed downstream of the PE paper storage device 115 and is configured to pull the peeled PE paper to the winding i-shaped wheel 100 for winding, the cradle mechanism includes a support 1061, a swing arm 1062 hinged to the support, and a transition wheel 1063 and a wire arranging wheel 1065 respectively disposed at two ends of the swing arm 1062, the transition wheel 1063 cooperates with the wire arranging wheel 1065 to pull the PE paper to the winding i-shaped wheel 100, and the swing arm is hinged to the support so as to be movable up and down, so that the swing arm 1062 drives the transition wheel 1063 and the wire arranging wheel 1065 to gradually increase the thickness of the PE paper wound by the winding i-shaped wheel 100, and the wire arranging wheel 1065 collides or nearly collides with the PE paper on the winding i-shaped wheel 100, so that the peeled PE paper is pulled to the winding i-shaped wheel 100 through the transition wheel and the wire arranging wheel after passing through the PE paper storage device;
in some embodiments of the present invention, as shown in fig. 6, a counterweight arm 1066 for balancing the swing arm is hinged to the support 1061, so that the action of the lever principle causes the swing arm 1062 and the counterweight arm 1066 to be balanced on both sides of the hinge point, and the height of the swing arm 1062 can be preferably adjusted; in this embodiment, the support 1061 is provided with a hinge shaft, the hinge shaft has two ends, one end of the hinge shaft is hinged to the swing arm 1062 toward the winding spool 100, and the other end of the hinge shaft is hinged to the counterweight wall 1066 toward the direction opposite to the extending direction of the swing arm 1062, wherein the counterweight arm 1066 is provided with a counterweight 1067;
optionally, a PE guide wheel assembly is mounted at the upper end of the support 1061, and the guide wheel assembly is disposed between the PE paper storage device and the transition wheel, specifically, the PE guide wheel assembly is disposed on the support, and includes a guide wheel base 1068 mounted on the support, and a first PE guide wheel 1069, a second PE guide wheel 1170, and a third PE guide wheel 1171 mounted on the guide wheel base 1068, where the first PE guide wheel 1069, the second PE guide wheel 1170, and the third PE guide wheel 1171 are sequentially disposed on the guide wheel base 1068 from upstream to downstream, so that the PE paper on the PE storage device 115 is guided onto the transition wheel 1063 by the PE guide wheel;
because of the width of the PE paper, if the PE paper is intensively wound in a certain circumferential direction of the winding spool according to the winding mode, the spool needs to be replaced quickly, if the winding spool with the axial width far greater than that of the PE paper is used according to the conventional requirements of a production workshop, the winding spool still needs to be replaced frequently, the paper cannot be uniformly wound on the winding spool, and the production efficiency is influenced; based on this, the winding device provided by the embodiment of the present invention further includes a cycloid mechanism 105, the cycloid mechanism 105 drives the swing frame mechanism 106 to perform reciprocating translation along the axial direction of the winding spool 100, so that the PE paper is uniformly wound on the winding spool 100;
in some embodiments, referring to fig. 9, the cycloid mechanism 105 includes a cycloid optical axis 1051 and a second linear guide 1052 arranged in parallel with the axial direction of the winding spool 100, an optical axis winding displacement 1053 slidably connected to the cycloid optical axis 1051, a sliding table 1055 slidably connected to the second linear guide 1052 and fixedly connected to the optical axis winding displacement 1053, and a cycloid driving assembly for driving the optical axis winding displacement 1053 to linearly reciprocate along the cycloid optical axis 1051, where the sliding table a1055 is used for connecting with the swing frame mechanism 106; optionally, the sliding table a1055 is fixedly connected with the support 1061, and when the optical axis winding displacement device performs reciprocating translation along the cycloid optical axis, the sliding table also performs linear reciprocating movement along the second linear guide rail 1052, so as to drive the entire swing frame mechanism to perform linear reciprocating translation, so that the PE paper is driven by the reciprocating translation of the swing frame mechanism to be uniformly wound on the winding spool, thereby avoiding frequent replacement of the winding spool and preventing winding failure from easily occurring; in this embodiment, in order to control the cradle mechanism to automatically reciprocate, stoppers are installed at both ends of the cycloid optical axis 1051, and the optical axis traverse 1053 reciprocates along the cycloid optical axis 1051 until touching the stopper a, and optionally, the stopper includes a stopper shaft a 1056 and stopper wheels a 1057,1058 installed at both ends of the stopper shaft;
optionally, as shown in fig. 9, the cycloid driving assembly includes a cycloid driving wheel 1059, a cycloid driven wheel 1060 and a synchronous belt C, the cycloid driving wheel 1059 is mounted on a winding driving shaft 1031 of the winding driving mechanism, and the cycloid driven wheel 1060 is in transmission connection with the cycloid driving wheel 1059 through the synchronous belt C, so that the winding driving shaft 1031 drives the cycloid optical axis 1051 to rotate at the same time when the winding operation of the winding spool 100 is started, and by means of the rotation of the cycloid optical axis 1051, the optical axis traverse 1053 is linearly and reciprocally displaced along the cycloid optical axis 1051, the two processes are performed synchronously, so that the winding rate is prevented from being inconsistent with the traverse speed of the PE paper of the cradle mechanism, and the PE paper is uniformly wound on the winding spool.
In this embodiment, when the winding motor speed reducer unit 1031 outputs power, the winding power shaft 1032 rotates, the cycloid driving wheel 1059 rotates, and the cycloid driving wheel 1059 drives the cycloid driven wheel 1060 to rotate through a synchronous belt C (not shown); the cycloid driven wheel 1060 rotates to drive the optical axis winding displacement device 1053 to do left-right reciprocating motion along the cycloid optical axis, and the optical axis winding displacement device 1053 drives the sliding table a1055 to do left-right reciprocating motion along the second linear guide rail 1052; when the optical axis traverse unit 1053 moves leftwards and touches the left limiting wheel A1057, the movement direction can be automatically changed, and then the optical axis traverse unit moves rightwards; similarly, when the optical axis traverse unit 1053 moves rightwards and touches the right limit wheel 1058, the movement direction can be automatically changed, and then the optical axis traverse unit moves leftwards;
when an operator places an empty winding and winding spool 100 for winding PE paper at an inlet of a PE paper winding device 10, the empty winding and winding spool is pushed into a winding and turning plate frame of a second lifting mechanism 101 after the position is roughly adjusted, a lifting manual valve is manually opened, a third lifting cylinder 1013 and a fourth lifting cylinder 1014 simultaneously extend out of the third lifting cylinder 1013 and the fourth lifting cylinder 1014 through a connecting plate to drive the winding and turning plate frame to move upwards around a winding and turning central shaft, and the winding spool is lifted upwards by the winding and turning plate frame to a position concentric with a second clamping mechanism and then stops; then, the clamping manual valve is manually opened, the piston rods of the third clamping cylinder and the fourth clamping cylinder are simultaneously contracted to drive the winding clamping support to move rightwards, the winding clamping support drives the winding clamping ejector rod to move rightwards, and the winding clamping ejector rod pushes the winding spool 100 to move rightwards and is sleeved on the winding driving ejector pin A, B; driven by a winding motor, a winding driving ejector pin A1033 and a winding driving ejector pin B1034 drive a PE paper winding spool to rotate so as to wind PE paper peeled from a front material onto the winding spool; PE paper on the steel wire crown belt is stripped by a PE storage device on the front steel wire crown belt unwinding device, finally the PE paper is conveyed to a PE paper winding device through a fixed roller assembly on the steel wire crown belt unwinding device, and the PE paper is sequentially wound on a fixed roller, a first PE guide wheel, a second PE guide wheel, a third PE guide wheel, a transition wheel and a wire arranging wheel.
In order to uniformly arrange and wind the narrow PE paper on the winding spool, after an empty spool is loaded on a PE winding device by an operator, the PE spool rotates under a winding driving mechanism; when the winding motor speed reducer set outputs power, the winding power shaft rotates, the cycloid driving wheel rotates, and the cycloid driving wheel rotates to drive the driven wheel to rotate; the cycloid driven wheel rotates to drive the optical axis winding displacement device to move, the optical axis winding displacement device firstly moves leftwards from the rightmost side of the spool, the optical axis winding displacement device drives the swing frame mechanism to move leftwards from the rightmost side through the connection of the sliding table, and PE paper is wound on the winding spool from the rightmost side to the leftmost side; when the optical axis winding displacement ware moves left and touches behind the left stopper automatic change direction of motion, then moves right, and PE paper twines on the I-shaped wheel from leftmost right side in step. Similarly, when the optical axis traverse unit moves rightwards and touches the right stopper, the movement direction can be automatically changed, and then the optical axis traverse unit moves leftwards;
because a large amount of steel wire crown belt materials are needed for one-time winding and forming of the steel wire crown belt on the cylindrical object, and the steel wire crown belt feeding device cannot match the winding speed of the steel wire crown belt materials on the belt ply drum during winding, the steel wire crown belt winding and storing device is needed to store the steel wire crown belt in advance, so that the steel wire crown belt is matched with winding and forming of the steel wire crown belt;
as shown in fig. 11, the embodiment of the present invention provides a steel wire crown band winding storage device 9, which is used for storing a large amount of steel wire crown band materials for subsequent bonding, so as to improve the stability of the equipment and improve the production efficiency; specifically, the winding stocker includes a belt front stocker 91 and a belt traction rear stocker 92, the belt traction rear stocker 92 being disposed downstream of the belt front stocker 91;
as shown in fig. 12, the belt magazine 91 includes a frame 910, a fixed pulley assembly 911, a movable pulley assembly 912, a second slider 913, a third linear guide 914, an upper mechanical limit B915, a lower mechanical limit B916, a second laser ranging sensor 917, and a second laser ranging photosensitive plate 918;
a fixed pulley assembly 911 is fixedly installed above the frame 910, and includes a fixed pulley on which a steel wire crown belt can be wound, and optionally, the fixed pulley assembly 911 is installed above the frame through a mounting plate;
the movable pulley assembly 912 is slidably mounted below the frame 910, and the movable pulley assembly 912 and the fixed pulley assembly 911 are vertically distributed and comprise movable pulleys for winding a steel wire crown belt; specifically, in this embodiment, a third linear guide rail 914 is disposed on the frame 910, and the movable pulley assembly 912 is linearly displaced along the third linear guide rail 914 through the second slider 913, so that the movable pulley assembly 912 moves towards or away from the fixed pulley assembly 911;
the second laser ranging sensor 917 is arranged on the frame 910 and is positioned below the fixed pulley and above the third linear guide rail; the second laser ranging sensing plate 918 is disposed on the second slider 913, is located below the second laser ranging sensor 917, and can reciprocate up and down along the linear guide rail with the second slider 913;
when the movable pulley is far away from the fixed pulley downwards along the linear guide rail, when the distance between the movable pulley and the fixed pulley is larger and larger, the distance between the movable pulley and the fixed pulley is fed back to the sensor through the second laser ranging sensing plate, when the distance exceeds a preset numerical value of the second laser ranging sensor, the movable pulley stops moving downwards, and the steel wire crown belt unwinding device temporarily supplies materials; when the movable pulley is close to the fixed pulley downwards and upwards along the third linear guide rail, when the distance between the movable pulley and the fixed pulley is smaller and smaller, the distance between the movable pulley and the fixed pulley is fed back to the sensor through the second laser ranging sensing plate, when the distance is smaller than the value set by the second laser ranging sensor, the movable pulley stops moving upwards, and the steel wire crown belt unwinding device accelerates feeding;
in some embodiments, the rack is vertically provided with an upper mechanical stop B915, which is arranged on top of the third linear guide; when the second laser ranging sensor fails and the movable pulley moves upwards to pass through an upper limit arranged on the second laser ranging sensor, the movable pulley touches an upper mechanical limit B, the movable pulley reaches an upper limit position, and the steel wire crown band unwinding device stops feeding;
a lower mechanical limit B916 is vertically arranged on the rack and is arranged at the bottom of the third linear guide rail; when the second laser ranging sensor fails and the movable pulley moves downwards to pass through a lower limit arranged on the second laser ranging sensor, the movable pulley touches a lower mechanical limit, the movable pulley reaches a lower limit position, and the steel wire crown belt unwinding device stops feeding;
optionally, the fixed pulley assembly 911 comprises: an inner support 9110, an outer support 9111, a fixed axle 9112, a fixed pulley 19113, a fixed pulley 29114, a fixed pulley 39115, a fixed pulley 49116 and a fixed pulley 59117; the inner and outer seats 9110,9111 are fixedly arranged on the frame 910, and the fixed axle 9112 is arranged on the inner and outer seats 9110,9111, wherein the fixed pulley 5, the fixed pulley 4, the fixed pulley 3, the fixed pulley 2 and the fixed pulley 1 are sequentially stacked and sleeved on the fixed axle 9112;
further optionally, the movable pulley assembly comprises: an inner support 9120, an outer support 9121, a fixed axle 9122, a movable pulley 19123, a movable pulley 29124, a movable pulley 39125 and a movable pulley 49126; the inner and outer seats 9120,9121 are fixedly arranged on the frame 910, the fixed axle 9122 is arranged on the inner and outer seats, and the movable pulley 19123, the movable pulley 29124, the movable pulley 39125 and the movable pulley 49126 are sequentially stacked and sleeved on the fixed axle 9122; after being guided out by the steel wire crown belt unwinding device, the steel wire crown belt material is wound on the fixed pulley 59117 after passing through the pre-guiding conveying mechanism, and after passing through the fixed pulley 59117 as transition lap joint, the material is sequentially wound on the movable pulley 4, the fixed pulley 4, the movable pulley 3, the fixed pulley 3, the movable pulley 2, the fixed pulley 2, the movable pulley 1 and the fixed pulley 1, and finally the material is wound on the fixed pulley 1, so that the whole belt-belted front storage process is finished, and then the material enters the traction rear section for storage.
As shown in fig. 13, the belt-pulling rear section stocker 92 includes: storage frame 921, overlap joint roller 922, overlap joint roller driving motor 923, go up sliding stand subassembly 924, gliding stand subassembly 925, cylinder lifting cylinder 926, synchronous subassembly 927, left guide pulley 6928, right guide pulley 7929, third laser rangefinder sensor 930, third laser rangefinder tablet 931, switching-over roller 933, switching-over roller 934.
The lapping roller 922 is arranged on one side, facing the belt front storage device 91, of the storage rack 921, and the lapping roller driving motor 923 is used for driving the lapping roller to rotate; after the steel wire crown band material is stored by the belt front storage device 91 and finally passes through the fixed pulley 19113 on the belt front storage device, the steel wire crown band material enters the belt traction rear section storage process through the lapping roller 922;
the upper sliding table assembly 924 is slidably disposed above the storage rack 921, and as shown in fig. 14, includes an upper sliding table frame 9241 slidably connected above the storage rack 921, and a plurality of upper sliding wheel sets spaced from left to right, and the upper sliding wheel sets are used for winding the steel wire crown belt; in this embodiment, the upper pulley set specifically includes a first upper pulley set 9242, a second upper pulley set 9243, and a third upper pulley set 9243;
the lower sliding table assembly 925 is slidably arranged in the lower area of the storage rack 921, and comprises a lower sliding table frame 9251 slidably connected above the storage rack 921 and a plurality of lower sliding wheel sets distributed at intervals from left to right, and the lower sliding wheel sets can be used for winding steel wire crown tapes; in this embodiment, the lower pulley set specifically includes a first lower pulley set 9152 and a second lower pulley set 9153; the first upper pulley block, the first lower pulley block, the second upper pulley block, the second lower pulley block and the third upper pulley block are integrally arranged in a W shape, and the integral upper and lower pulley blocks are distributed in a staggered manner;
the left guide wheel 928 and the right guide wheel 929 are arranged on the storage rack 921 and are arranged in the area below the lower sliding table assembly 925, and the left guide wheel and the right guide wheel are distributed in a bilateral symmetry manner and are connected through a synchronous belt in a transmission manner;
the fourth linear guide rail 935 is installed on the storage rack 921, and the upper sliding table assembly 924 and the lower sliding table assembly 925 are lifted and displaced along the fourth linear guide rail 935;
a lifting driving cylinder 926 installed on the storage rack 921, wherein a piston rod of the lifting driving cylinder 926 is connected with the lower sliding platform, and is used for driving the lower sliding platform assembly to perform lifting displacement along the direction of the fourth linear guide rail;
a synchronous assembly 927, wherein the synchronous assembly 927 comprises a synchronous belt D9271 extending in the same direction as the fourth linear guide 926, and an upper synchronous pulley D9272 and a lower synchronous pulley D9273 connected to the upper end and the lower end of the synchronous belt D9271, the upper synchronous pulley D9272 and the lower synchronous pulley D9273 are respectively mounted at the upper end and the lower end of the storage rack 921, the synchronous belt D9271 has opposite left and right sides, the upper sliding rack 9241 is connected to the upper end of the right side of the synchronous belt 9271 through an upper synchronous belt clamping plate 9274, the lower sliding rack 9251 is connected to the lower end of the left side of the synchronous belt 9271 through a lower synchronous belt clamping plate 9275, such that when the lower sliding rack 9251 is driven to move up and down by the lifting driving cylinder 926, the upper sliding rack D9271 is driven to move up and down in the opposite direction, for example, when the lower synchronous belt on the lower sliding rack is driven to move down along the linear guide by the lifting driving cylinder, the lower synchronous clamping plate drives the left half synchronous belt to move downwards, and the lower synchronous pulley D rotates anticlockwise; at the moment, the right half part of the belt is driven to move upwards, the upper synchronous belt clamping plate is driven to move upwards, and the upper sliding rack moves upwards synchronously along with the upper synchronous belt clamping plate.
The third laser ranging sensor 917 is fixedly disposed at the uppermost portion of the storage rack 921, and the third laser ranging sensing plate 918 is disposed at the uppermost portion of the upper sliding rack 9241 and below the third laser ranging sensor 917; the laser ranging sensing plate can reciprocate up and down along the linear guide rail 935 along the upper sliding stand 9241;
based on the device, the invention also provides a method for adjusting the unwinding speed and the storage speed in real time; the method comprises the following steps: 1) the third laser ranging sensor is preset with a reasonable interval numerical value interval between the upper sliding rack and the lower sliding rack; 2) the distance between the upper sliding rack and the lower sliding rack is fed back to the third laser ranging sensor through the third laser ranging induction plate; when the numerical value exceeds the numerical value preset by the third laser ranging sensor, the storage rate and the unwinding rate are adjusted to be matched, so that the distance between the storage rate and the unwinding rate is in a reasonable interval; in this embodiment, the third laser ranging sensor 917 monitors the position of the upper sliding stage 9241 in real time; when the lower sliding rack 9241 moves downwards along the linear guide rail 935, the upper sliding rack moves upwards, the distance between the third laser ranging sensor and the upper sliding rack becomes smaller and smaller, and when the distance is smaller than the value set by the third laser ranging sensor, the upper sliding rack stops moving upwards, the belt front storage device stops storing materials, and therefore the steel wire crown belt unwinding device supplies materials temporarily; when the lower sliding table frame moves upwards along the linear guide rail, the upper sliding table frame moves downwards, the distance between the third laser ranging sensor and the upper sliding table frame is larger and larger, when the distance is larger than the set numerical value of the third laser ranging sensor, the upper sliding table frame stops moving downwards, and the steel wire crown belt unwinding device accelerates feeding;
two mechanical limit C9321 and 9322 are vertically arranged on a cross beam at the lowest part of the storage rack, when the third laser ranging sensor fails, the lower sliding rack moves downwards to cross the limit arranged by the laser ranging sensor, the lower sliding rack touches the mechanical limit and reaches an upper limit position, and the steel wire crown band unwinding device stops feeding;
a reversing roller 1933 and a reversing roller 2934 for changing the guiding direction of the steel wire crown strip to lead the steel wire crown strip to the direction of the zero-degree winding device 13, because the zero-degree winding device and the winding storage device have corners and are not distributed on a straight line as shown in fig. 1, so that the reversing roller is required to be used as a transition;
in the present embodiment, as shown in fig. 15, the upper sheave block 1, the upper sheave block 3, the upper sheave block 5, the lower sheave block 2, the lower sheave block 4, the left guide wheel 6, and the right guide wheel 7 are identical in structure; optionally, the upper pulley group is provided with an upper pulley 1-1, an upper pulley 1-2 and an upper pulley 1-3; see the attached drawings for details;
after passing through the lapping roller, the steel wire crown band material is sequentially wound on an upper pulley 1-1, a lower pulley 2-1, an upper pulley 3-1, a lower pulley 4-1, an upper pulley 5-1, a left guide wheel 6-1, a right guide wheel 7-1, an upper pulley 1-2, a lower pulley 2-2, an upper pulley 3-2, a lower pulley 4-2, an upper pulley 5-2, a left guide wheel 6-2, a right guide wheel 7-2, an upper pulley 1-3, a lower pulley 2-3, an upper pulley 3-3, a lower pulley 4-3, an upper pulley 5-3, a reversing roller 1 and a reversing roller 2, and finally is wound by the reversing roller 2, the material storage process of the rear section of the whole belt is finished, and then the material enters the steel wire crown band laminating stage.
In the description herein, references to the description of the terms "some embodiments," "examples," or the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (10)

1. A zero-degree winding feeding device is characterized by comprising a steel wire crown tape unwinding device, a PE paper winding device and a winding and storing device from upstream to downstream in sequence; the steel wire crown belt unwinding device unwinds the zero-degree belt and the PE paper, the unwound zero-degree belt is conveyed to a belt layer drum through a belt winding device after passing through a winding storage device, the rotating belt layer drum finishes the automatic winding of the zero-degree belt, and the peeled PE paper is automatically wound by a PE paper winding device;
the steel wire crown band unwinding device comprises:
the mounting frame comprises a guide opening frame, a left guide opening frame side plate and a right guide opening frame side plate, and the left guide opening frame side plate and the right guide opening frame side plate are connected with the guide opening frame;
the first lifting mechanism is used for driving the material spool to lift and move, and comprises a turning plate frame for placing the material spool, a turning plate central shaft arranged on the unwinding frame, and a first lifting cylinder and a second lifting cylinder which are respectively arranged on two sides of the turning plate frame, wherein the first lifting cylinder and the second lifting cylinder 1108 drive the turning plate frame to move relative to the turning plate central shaft;
the first clamping mechanism is arranged on the left side of the mounting frame, arranged above the first lifting mechanism and used for driving the material I-shaped wheel to horizontally move left and right;
the first opening driving mechanism is arranged on the right side of the mounting frame and used for driving the material I-shaped wheel to rotate so as to realize opening action;
PE paper coiling mechanism includes:
the winding rack comprises a winding rack, a left winding rack side plate and a right winding rack side plate, wherein the left winding rack side plate and the right winding rack side plate are arranged on the left side and the right side of the winding installation bottom plate;
the second lifting mechanism is used for driving the winding spool to lift and move; the second lifting mechanism comprises a rolling turning plate frame, a rolling turning plate central shaft arranged on the rolling frame, and a third lifting cylinder and a fourth lifting cylinder which are respectively arranged on two sides of the rolling turning plate frame, wherein the third lifting cylinder and the fourth lifting cylinder drive the turning plate frame 1011 to move relative to the rolling turning plate central shaft;
the second clamping mechanism is arranged on the left side of the winding rack, arranged above the second lifting mechanism and used for driving the winding spool to horizontally move left and right;
the winding driving mechanism is arranged on the right side of the winding rack and used for driving the winding spool to rotate to realize winding action;
the swinging frame mechanism is arranged at the downstream of the PE paper storage device and used for pulling the peeled PE paper to the winding I-shaped wheel for winding, the swinging frame mechanism comprises a support, a swinging arm hinged on the support, and a transition wheel and a wire arranging wheel which are respectively arranged at two ends of the swinging arm, the transition wheel and the wire arranging wheel are matched to pull the PE paper to the winding I-shaped wheel, and the swinging arm is hinged on the support so as to be movable up and down.
The winding storage device comprises a belt front storage device and a belt traction rear storage device, and the belt traction rear storage device is arranged at the downstream of the belt front storage device;
the storage device before belting includes:
a frame;
the fixed pulley component is fixedly arranged above the frame and comprises a fixed pulley for winding the steel wire crown belt;
the movable pulley assembly is slidably mounted below the rack, vertically distributed with the fixed pulley assembly, and subjected to lifting reciprocating displacement along a third linear guide rail mounted on the rack through a second slider; the second laser ranging sensor is arranged on the rack, is positioned below the fixed pulley and above the linear guide rail; the second laser ranging induction plate is arranged on the sliding block, is positioned below the second laser ranging sensor and can do up-and-down reciprocating motion along the second sliding block along the third linear guide rail;
belted traction rear section storage device includes:
a storage rack;
the lapping roller is arranged on one side of the storage rack facing the belted front storage device, and the lapping roller driving motor is used for driving the lapping roller to rotate; after the steel wire crown band material is stored by the belt front storage device and finally passes through the belt front storage device, the steel wire crown band material enters the belt traction rear section storage process by the lapping roller;
the upper sliding table assembly is slidably arranged in the upper area of the storage rack and comprises an upper sliding table frame which is slidably connected above the storage rack and a plurality of upper sliding wheel sets which are distributed at intervals from left to right;
the lower sliding table assembly is slidably arranged in the lower area of the storage rack and comprises a lower sliding table frame connected above the storage rack in a sliding mode and a plurality of lower sliding wheel sets distributed at intervals from left to right;
the left guide wheel and the right guide wheel are arranged on the storage rack and are arranged in the area below the lower sliding table assembly, and the left guide wheel and the right guide wheel are distributed in a bilateral symmetry manner and are connected through a synchronous belt in a transmission manner;
the upper sliding table assembly and the lower sliding table assembly are lifted and displaced along the fourth linear guide rail;
the lifting driving cylinder is arranged on the storage rack, and a piston rod of the lifting driving cylinder is connected with the lower sliding platform frame and used for driving the lower sliding platform assembly to move up and down along the direction of the fourth linear guide rail;
the lower sliding table assembly is in transmission connection with the upper sliding table assembly through the synchronous assembly, so that when the lower sliding table frame moves up and down, the upper sliding table frame moves towards the direction opposite to the direction.
2. The zero-degree winding feeding device according to claim 1, wherein a PE paper storing device is provided between the wire crown tape unwinding device and the PE paper winding device;
PE paper storage device including fix on leading open the frame mount, sliding connection lead open on the frame and be located the removal frame of mount below, fix respectively on mount and removal frame the fixed roll subassembly and the movable roll subassembly and be used for detecting the mount and remove the interval test subassembly of the distance change between the frame.
The fixed roller assembly comprises at least two fixed rollers arranged on the fixed frame, the movable roller assembly comprises at least two movable rollers arranged on the movable frame, the fixed rollers and the movable rollers are staggered up and down, and the guided PE paper is wound on the PE paper winding device through the upper and lower staggered winding of the fixed rollers and the movable rollers.
3. The zero-degree winding feeding device according to claim 1, wherein the PE paper winding device further comprises a cycloid mechanism, and the cycloid mechanism drives the swing frame mechanism to perform reciprocating translation along the axial direction of the winding spool.
4. The zero-degree winding feeding device according to claim 3, wherein the cycloid mechanism comprises a cycloid optical axis and a second linear guide rail which are arranged in parallel with the axial direction of the winding spool, an optical axis winding displacement device which is connected to the cycloid optical axis in a sliding mode, a sliding table which is connected to the second linear guide rail in a sliding mode and is fixedly connected with the optical axis winding displacement device, and a cycloid driving assembly which drives the optical axis winding displacement device to linearly and reciprocally translate along the cycloid optical axis, and the sliding table is used for being connected with the swing frame mechanism.
5. The zero-degree winding feeding device as claimed in claim 7, wherein the cycloid driving assembly comprises a cycloid driving wheel, a cycloid driven wheel and a synchronous belt C, the cycloid driving wheel is mounted on a winding driving shaft of the winding driving mechanism, and the cycloid driven wheel is in transmission connection with the cycloid driving wheel through the synchronous belt C.
6. The zero-degree winding feeding device as claimed in claim 2, wherein the distance measuring assembly comprises a first laser distance measuring sensor and a first laser distance measuring induction plate, the first laser distance measuring sensor is located behind the fixed frame, and the first laser distance measuring induction plate is arranged on the movable frame and located right below the first laser distance measuring sensor.
7. The zero-degree winding feeding device according to claim 1, wherein the synchronizing assembly comprises a synchronizing belt D aligned with the extension direction of the linear guide rail and an upper synchronizing pulley D and a lower synchronizing pulley D connected to the upper end and the lower end of the synchronizing belt D, the upper synchronizing pulley D and the lower synchronizing pulley D are respectively installed at the upper end and the lower end of the storage rack, the synchronizing belt has opposite left and right sides, and the upper sliding rack is connected to the upper end of the right side of the synchronizing belt D through an upper synchronizing belt clamping plate; the lower sliding rack is connected with the lower end of the left side of the synchronous belt through a lower synchronous belt clamping plate.
8. The zero-degree winding feeding device according to claim 7, wherein the belt traction rear section storing device further comprises a third laser ranging sensor and a third laser ranging induction plate; the third laser ranging sensor is fixedly arranged on the top of the storage rack, and the third laser ranging induction plate is arranged on the uppermost part of the upper sliding rack.
9. The zero-degree winding feeding device according to claim 1, wherein a buffer assembly is transitionally arranged between the steel wire crown strip unwinding device and the winding storage device, and the buffer assembly comprises an outer baffle roller, a first conveying roller, a second conveying roller, a third conveying roller and a fourth conveying roller.
10. The zero-degree winding feeding device according to claim 1, wherein a PE guide wheel assembly is mounted at the upper end of the support, and the guide wheel assembly is arranged between the PE paper storing device and the transition wheel.
CN201911340120.5A 2019-12-23 2019-12-23 Zero-degree winding feeding device Active CN111055522B (en)

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