CN111041740A - Processing technology of polyester air layer fabric - Google Patents
Processing technology of polyester air layer fabric Download PDFInfo
- Publication number
- CN111041740A CN111041740A CN201911371432.2A CN201911371432A CN111041740A CN 111041740 A CN111041740 A CN 111041740A CN 201911371432 A CN201911371432 A CN 201911371432A CN 111041740 A CN111041740 A CN 111041740A
- Authority
- CN
- China
- Prior art keywords
- fabric
- steam
- air layer
- sequentially
- moving speed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 116
- 238000012545 processing Methods 0.000 title claims abstract description 27
- 229920000728 polyester Polymers 0.000 title claims abstract description 23
- 238000005516 engineering process Methods 0.000 title claims abstract description 11
- 238000004043 dyeing Methods 0.000 claims abstract description 11
- 238000007493 shaping process Methods 0.000 claims abstract description 6
- 238000002791 soaking Methods 0.000 claims abstract description 6
- 239000004902 Softening Agent Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 18
- 238000007598 dipping method Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 2
- 238000005470 impregnation Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 230000000052 comparative effect Effects 0.000 description 17
- 238000007670 refining Methods 0.000 description 16
- 238000002474 experimental method Methods 0.000 description 14
- 239000010410 layer Substances 0.000 description 14
- 238000012360 testing method Methods 0.000 description 14
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 239000007788 liquid Substances 0.000 description 12
- 229920000742 Cotton Polymers 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 239000000243 solution Substances 0.000 description 8
- 239000003513 alkali Substances 0.000 description 7
- 239000002738 chelating agent Substances 0.000 description 7
- 239000000975 dye Substances 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 210000004243 sweat Anatomy 0.000 description 6
- 229920000297 Rayon Polymers 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 239000003814 drug Substances 0.000 description 4
- 239000008149 soap solution Substances 0.000 description 4
- 235000011121 sodium hydroxide Nutrition 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 239000010977 jade Substances 0.000 description 3
- 238000010186 staining Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000012085 test solution Substances 0.000 description 3
- 210000002268 wool Anatomy 0.000 description 3
- 241000208202 Linaceae Species 0.000 description 2
- 235000004431 Linum usitatissimum Nutrition 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 229920002334 Spandex Polymers 0.000 description 2
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 2
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 2
- 235000011130 ammonium sulphate Nutrition 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920002239 polyacrylonitrile Polymers 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 239000004759 spandex Substances 0.000 description 2
- 238000010561 standard procedure Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 241001481789 Rupicapra Species 0.000 description 1
- -1 WECT yellow brown Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000009837 dry grinding Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- HNDVDQJCIGZPNO-UHFFFAOYSA-N histidine Natural products OC(=O)C(N)CC1=CN=CN1 HNDVDQJCIGZPNO-UHFFFAOYSA-N 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000013441 quality evaluation Methods 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C17/00—Fulling
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Coloring (AREA)
Abstract
The invention discloses a processing technology of a polyester air layer fabric, and belongs to the field of processing of air layer fabrics. The processing technology of the full polyester air layer fabric sequentially comprises the following steps: s1: pretreatment: sequentially passing the fabric through 93-105 ℃ steam for 2-4 times, wherein the moving speed of the fabric is 38-45 m/min; s2: presetting: sequentially passing the fabric through steam at 165-200 ℃ for 8-10 times, wherein the moving speed of the fabric is 25-30 m/min; s3: dyeing: soaking the fabric in a dye solution for 35-42min at the temperature of 127-135 ℃ and under the pressure of 2.5-3.5 kg; s4: shaping of a finished product: the fabric is sequentially subjected to steam of 160-170 ℃ for 8-10 times, the fabric moving speed is 30-37m/min, and the softening agent accounts for 0.3 percent. The invention saves resources and reduces processing cost.
Description
Technical Field
The invention relates to the technical field of processing of air layer fabrics, in particular to a processing technology of a full polyester air layer fabric.
Background
The air layer fabric mainly plays a role in keeping warm, and an air interlayer is formed in the fabric by adopting the design of the fabric structure of the inner sheet, the middle sheet and the outer sheet, so that the warm-keeping effect is achieved, and the fabric cannot generate wrinkles.
The Chinese invention patent with publication number CN108729086A discloses a wrinkle printing treatment method of weft knitting air layer chamois leather matte material, which comprises the following steps according to the process sequence: weaving, unwinding, refining and preshrinking, presetting, alkali amount, dehydration/scutching, setting, sanding, dyeing, dehydration/scutching, open width washing, drying, sanding and finished product setting.
In the prior art, the steps are complicated and many, and in the step of fabric refining and preshrinking, aqueous solution of liquid caustic soda, a refining agent and a chelating agent is generally needed, and liquid passing is carried out for 5-6 times by matching with six or even more preshrinking machines to realize preshrinking; and the mixed liquor in the tank needs to be heated and kept warm. From the view of the whole processing flow, the resource usage amount is large, and the processing cost is high.
Disclosure of Invention
The invention aims to provide a processing technology of a full polyester air layer fabric, which achieves the effects of saving resources and reducing processing cost.
In order to achieve the first object, the invention provides the following technical scheme:
the technical purpose of the invention is realized by the following technical scheme: a processing technology of a full polyester air layer fabric sequentially comprises the following steps:
s1: pretreatment: sequentially passing the fabric through 93-105 deg.C steam for 2-4 times, wherein the fabric moving speed is 38-45m/min, and each ton of fabric uses 0.49-0.52 ton of steam;
s2: presetting: sequentially passing the fabric through steam at 165-200 ℃ for 8-10 times, wherein the moving speed of the fabric is 25-30 m/min;
s3: dyeing: soaking the fabric in a dye solution for 35-42min at the temperature of 127-135 ℃ and under the air pressure of 2.5-3.5 kg;
s4: shaping of a finished product: the fabric is sequentially subjected to steam at the temperature of 165-170 ℃ for 8-10 times, the moving speed of the fabric is 30-37m/min, and the softening agent accounts for 0.3 percent.
By adopting the technical scheme, the refining amplitude reducing process is replaced by steam, the effect of reducing the amplitude is realized, the heat required by heating and heat preservation of the medicament, water and medicament aqueous solution required in the refining step is saved, and the resource saving and the cost reduction are realized. On the other hand, in the prior art, refining amplitude needs to pass through liquid for five times, processing a batch (14 pieces) needs at least half an hour, and the pretreatment step in the scheme is more time-saving, so that the processing efficiency can be improved. Meanwhile, the processing steps after refining and preshrinking in the prior art are simplified into four steps, the processing process is accelerated, and the overall cost is reduced.
More preferably: in the step S1, the fabric is sequentially subjected to steam of 100 ℃ for 2-4 times.
By adopting the technical scheme, the subsequent experiment shows that the steam at 100 ℃ can enable the fabric to achieve better dyeing effect subsequently.
More preferably: in the step S1, the fabric is sequentially subjected to 100 ℃ steam for 2 times, and 0.49-0.52 ton of steam is correspondingly used for each ton of cloth.
By adopting the technical scheme, the fabric can be pretreated by 2 times of steam, and compared with the prior art that the refining and preshrinking steps need 5-6 times of liquid passing, the processing procedure is simplified. Each ton of the fabric is used by corresponding to 0.5 ton of steam, so that a good pretreatment effect can be achieved, and subsequent experiments show that each performance of the processed fabric reaches a standard value. This step may result in reduced resource usage and cost reduction compared to the large amount of water used and electricity used for water heating in the prior art.
More preferably: in the step S2, the fabric is sequentially subjected to steam at 165-200 ℃ for 10 times, and the steam temperature at the head end and the tail end is lower than the steam temperature at the middle section.
By adopting the technical scheme, the better presetting effect of the fabric is realized.
More preferably: in the step S2, the moving speed of the fabric is 26 m/min.
By adopting the technical scheme, a better presetting effect can be achieved by matching steam at the temperature of 165-200 ℃ for 10 times at the speed of 26 m/min; according to subsequent experiments, the performances of the processed fabric can reach the standard.
More preferably: in the step S3, the fabric is impregnated at 130 ℃ under an air pressure of 3 kg.
By adopting the technical scheme, the dyeing is carried out under the conditions of high temperature and high pressure, the dyeing effect of the fabric is improved, and the performance of the processed fabric can reach the standard as can be known from subsequent experiments.
More preferably: in step S3, the dipping time was 40 min.
By adopting the technical scheme, the dyeing of the fabric is realized by matching with the dyeing conditions of high temperature and high pressure, and the performance of the processed fabric can reach the standard as can be known from subsequent experiments.
More preferably: in the step S4, the fabric is sequentially subjected to steam at 165-170 ℃ for 10 times, and the moving speed of the fabric is 35 m/min.
By adopting the technical scheme, the final shaping of the fabric can be realized through 10 times of steam, and the performance of the processed fabric can reach the standard as can be known from subsequent experiments.
In conclusion, the invention has the following beneficial effects:
1. by replacing the refining preshrinking step of the prior art with step S1, resource usage is reduced, cost output is reduced, and processing time is saved, which may result in reduced resource usage and cost reduction compared to the large amount of water used and electricity used for heating water in the prior art.
2. The fabric is subjected to steam of 100 ℃ for 2 times in sequence, and 0.49-0.52 ton of steam is correspondingly used for each ton of cloth, so that the processing procedure is simplified, a good pretreatment effect can be achieved, and all performances of the processed fabric reach standard values.
Detailed Description
Examples 1 to 9: a processing technology of a full polyester air layer fabric is used for processing 420kg of full polyester air layer (95% of polyester and 5% of spandex), and comprises the following steps, wherein specific process parameters and medicament concentration corresponding to the steps are shown in a table 1.
S1: pretreatment: feeding the fabric into a steam pre-shrinking machine with 2-4 steam chambers, sequentially passing the fabric through 93-105 ℃ steam for 2-4 times, wherein the equipment speed is 38-45m/min, and each ton of cloth correspondingly uses 0.49-0.52 ton of steam;
s2: presetting: feeding the fabric into a steam pre-compressor with 8-10 steam chambers, sequentially passing the fabric through steam at the temperature of 165-200 ℃ for 8-10 times, wherein the equipment speed is 25-30 m/min;
s3: dyeing: adding 4.2 tons of water into a dye vat, adding WECT black, WECT red jade, WECT yellow brown, acetic acid, ammonium sulfate and a leveling agent NL to form a dye solution, soaking the fabric into the dye solution for 35-42min at the temperature of 127 plus material 135 ℃ and the air pressure of 2.5-3.5 kg; then carrying out reduction cleaning and neutralization;
s4: shaping of a finished product: sending the fabric into a steam setting machine with 8-10 steam chambers, sequentially passing the fabric through steam at 170 ℃ for 8-10 times, wherein the speed of the equipment is 30-37m/min, the steam setting machine comprises a U-shaped groove, preparing a solution with the mass concentration of 0.3% for a softening agent, filling the solution into the U-shaped groove, and realizing setting through one-step soaking and one-step rolling.
TABLE 1 Process parameters and drug concentrations for each of the steps of examples 1-9
In the above embodiment, WECT black, WECT red jade and WECT yellow brown are all from Zhejiang Longsheng group GmbH; the addition amount of WECT black is 5.6% owf, the addition amount of WECT red jade is 0.68% owf, and the addition amount of WECT yellow-brown is 1.25% owf; the concentration of acetic acid in the dye solution was 2g/L, the concentration of ammonium sulfate in the dye solution was 1.5g/L, and the concentration of leveling agent NL in the dye solution was 0.7 g/L. The softener is 477 fine softener manufactured by Naipai chemical company Limited.
Comparative example 1: a processing technology of a full polyester air layer fabric comprises the following steps:
z1: refining and preshrinking: preparing fabric processing equipment comprising six liquid storage tanks, enabling the fabric to sequentially pass through the six liquid storage tanks, respectively adding 1.1 ton, 1 ton, 0.55 ton and 0.55 ton of water into the liquid storage tanks from feeding to discharging, sequentially respectively heating at 50 ℃, 65 ℃, 80 ℃, 90 ℃, 70 ℃ and 40 ℃, wherein the water in the six liquid storage tanks comprises 2g/L of liquid alkali, 2g/L of chelating agent and 2g/L of refining agent, and the speed of the process is 40 m/min.
Z2: presetting: the same as step S2 in the embodiment;
z3: dyeing: the same as step S3 in the embodiment;
z4: shaping of a finished product: the same as step S3 in the embodiment;
in the comparative example, the baume degree of the liquid caustic soda is 36 ° baume, the chelating agent is a HASSGEN-ZBO dispersed chelating agent produced by hang zhou qida chemical company ltd, and the refining agent is a HASSKAL-ZFW refining oil removal agent produced by hang zhou qida chemical company ltd.
Characterization experiment:
1. cost comparison experiment
Subject: examples 1-9 and comparative example 1, for a total of 10 experimental samples, 420kg of polyester air layer fabric was processed for parameter setting.
The experimental method comprises the following steps: statistical differences between the use of resources and agents in step S1 of the example and step Z1 of the comparative example.
The experimental results are as follows: the results of the cost comparison experiments are reported in table 2.
TABLE 2 cost comparison test results
And (3) data analysis: from the above data, it can be seen that the examples omit the use of liquid caustic soda, chelating agent, and refining agent as compared to the comparative examples, while the amount of steam and heating temperature in step S2 of the examples are much less than the amount of water and total heating temperature in step Z1 of the comparative examples. Taking example 9 as an example: saving auxiliary agents: 20kg of caustic soda liquid, 0.8 yuan/kg of 16 yuan, 10.6kg of chelating agent, 6.4 yuan/kg of chelating agent, 67.84 yuan, 10.6kg of refining agent, 12.5 yuan/kg of refining agent, 132.5 yuan; power saving: 60 degrees 0.766 yuan/46 yuan; water saving: 40 tons 10 yuan/ton 40 yuan; saving steam: 2.1 ton 176 yuan/ton 370 yuan (steam heating and heat preservation are needed in step Z3), 672.34 yuan can be saved for each 420kg of pure polyester air layer fabric.
2. Evaluation experiment of cloth quality
Subject: examples 1-9 and comparative example 1, for a total of 10 experimental samples, the reactive dye used was red.
The experimental method comprises the following steps: taking the same batch of prepared factory-leaving polyester air layer fabric (95% of polyester and 5% of spandex), cutting 10 fabric sections of 300m, and removing the head and tail ends of 50m from each roll of the polyester air layer fabric. 10 cloth sections correspond to examples 1-9 and comparative example 1 respectively to obtain processed working samples 1-9 and comparative example 1, cloth at two ends and in the middle of the working samples 1-9 and the comparative example 1 is cut out to carry out quality evaluation experiments, and the average value of the three samples is taken as a test value to be recorded.
Gram weight: both ends and middle part of each of examples 1 to 9 and comparative example 1 were cut out by 100cm using a cloth sampler2The weight of the cloth is weighed by a balance with the precision of 0.01g, and then the weight is multiplied by 100 to obtain the gram weight, and the gram weight standard is 260 +/-3 g/m2。
Breadth: the width of the cloth was measured with a tape measure to a standard of 152. + -.2 cm. The results of the width and grammage tests are shown in table 3.
Fastness to soaping: the standard determination method of the color fastness to washing can be seen in GB3921-83 method standard. Pieces of 100mm by 40mm gauge cloth were cut at both ends and in the middle of the cloth of examples 1-9 and comparative example 1, each sandwiched between two 100mm by 40mm single fiber lay-on fabrics. Each of examples 1-9 and comparative example 1 corresponds to six panels and is respectively lined between cotton and viscose, flax and viscose, polyamide and cotton, polyester and cotton, polyacrylonitrile and cotton.
Preparing soap solution, heating the soap solution to 60 ℃, respectively putting ten cloth pieces into ten parts of the soap solution, soaking for 30min at 60 ℃, taking out, squeezing out excessive water by hands, and hanging in air at 40 ℃ for drying; and comparing the original samples, respectively judging the staining grade of each attached lining fabric and recording. Preparing a soap solution: adding 5g soap and 2g sodium carbonate into per liter distilled water, and dissolving soap in (25 + -5) deg.C distilled water with a stirrer for 10 min. The results of the soaping fastness test are shown in Table 4. The fastness to soaping standard is grade 3.
Color fastness to rubbing: the standard determination method of the rubbing fastness can be seen in GBT 29865-2013. Dry and wet milling needs to be tested, with dry and wet rub resistance standards on a scale of 3-4. The results of the dry and wet crocking fastness tests are shown in Table 5.
Water stain resistance color fastness: standard methods for measuring water stain fastness are described in detail in GBT 5713-1997. Pieces of 100mm by 40mm gauge cloth were cut at both ends and in the middle of the cloth of examples 1-9 and comparative example 1, each sandwiched between two 100mm by 40mm single fiber lay-on fabrics. Each of examples 1-9 and comparative example 1 corresponds to six panels and is respectively lined between cotton and viscose, flax and viscose, polyamide and cotton, polyester and cotton, polyacrylonitrile and cotton. The sample and the contrast sample are attached to the lining fabric, immersed in water to remove water, and placed between two flat plates of an experimental device to bear specified pressure. The test specimens and the lining fabric were dried, and the discoloration of the test specimens and the comparative specimens and the staining of the lining fabric were judged by a gray sample card. The results of the water fastness test are shown in Table 6. The water stain resistance color fastness standard is 3 grades.
Color fastness to acid perspiration and alkali perspiration: standard methods for measuring the color fastness to perspiration are described in GBT 3922-7995. Pieces of 100mm by 40mm gauge cloth were cut at both ends and in the middle of the cloth of examples 1-9 and comparative example 1, each sandwiched between two 100mm by 40mm single fiber lay-on fabrics. Twelve cloth pieces are respectively corresponding to each sample 1-9 and the comparison sample 1, two cloth pieces are arranged in parallel in each combination and are respectively attached and lined between cotton and wool, silk and cotton, hemp and wool, viscose and wool, and the results of the acid sweat resistance and alkali sweat resistance color fastness tests are shown in table 7. The color fastness to acid sweat and alkali sweat is 3 grade.
The implementation sample, the comparison sample and the lining fabric are attached together, the implementation sample, the comparison sample and the lining fabric are placed in two different test solutions containing histidine, after the two different test solutions are respectively treated, the test solutions are taken out and placed between two plates with specified pressure in a test device, then the implementation sample, the comparison sample and the lining fabric are respectively dried, and the discoloration of the implementation sample and the comparison sample and the staining of the lining fabric are judged by using a gray sample card. The results of color fastness to perspiration are shown in Table 7.
TABLE 3 breadth and gram weight test results
TABLE 4 record of results of color fastness to soaping experiments
TABLE 5 record of Dry and Wet crocking fastness test results
TABLE 6 record of color fastness to water stain test results
TABLE 7 record of color fastness to acid and alkali perspiration test results
And (3) data analysis: as can be seen from the data in the table, the soaping fastness, the dry and wet rubbing color fastness, the water stain fastness, the acid sweat fastness and the alkali sweat fastness of the implementation sample and the comparison sample all reach the standard, which indicates that the process corresponding to the embodiment can obtain the cloth reaching the standard, and simultaneously, the cost input can be reduced to a great extent.
The above-mentioned embodiments are merely illustrative and not restrictive, and those skilled in the art can modify the embodiments without inventive contribution as required after reading this specification, but only fall within the scope of the claims of the present invention.
Claims (8)
1. The processing technology of the full polyester air layer fabric is characterized in that the processing technology of the 400-plus-430 kg fabric sequentially comprises the following steps:
s1: pretreatment: sequentially passing the fabric through 93-105 deg.C steam for 2-4 times, wherein the fabric moving speed is 38-45m/min, and each ton of fabric uses 0.49-0.52 ton of steam;
s2: presetting: sequentially passing the fabric through steam at 165-200 ℃ for 8-10 times, wherein the moving speed of the fabric is 25-30 m/min;
s3: dyeing: soaking the fabric in a dye solution for 35-42min at the temperature of 127-135 ℃ and under the air pressure of 2.5-3.5 kg;
s4: shaping of a finished product: the fabric is sequentially subjected to steam with the temperature of 170 ℃ for 8-10 times at 165-
0-37m/min, 0.3% of softening agent.
2. The process of claim 1, wherein the fabric is sequentially subjected to steam of 100 ℃ for 2-4 times in the step S1.
3. The process of claim 2, wherein in step S1, the fabric is sequentially steamed at 100 ℃ 2 times, and each ton of cloth uses 0.5 ton of steam.
4. The process of claim 1 or 3, wherein in step S2, the fabric is sequentially passed through steam of 165-200 ℃, and the steam temperature at the head and tail ends is lower than the steam temperature at the middle section.
5. The process for preparing a polyester air layer fabric according to claim 4, wherein in the step S2, the moving speed of the fabric is 26 m/min.
6. The process of claim 5, wherein the impregnation of the polyester air layer fabric is performed at 130 ℃ under 3kg of air pressure in step S3.
7. The process for preparing a polyester air layer fabric according to claim 6, wherein the dipping time in the step S3 is 40 min.
8. The process for processing a polyester air layer fabric as claimed in claim 7, wherein in step S4, the fabric is sequentially subjected to steam of 165-170 ℃ for 10 times, the steam temperature at the head and tail ends is lower than the steam temperature at the middle section, and the moving speed of the fabric is 35 m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911371432.2A CN111041740A (en) | 2019-12-26 | 2019-12-26 | Processing technology of polyester air layer fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911371432.2A CN111041740A (en) | 2019-12-26 | 2019-12-26 | Processing technology of polyester air layer fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111041740A true CN111041740A (en) | 2020-04-21 |
Family
ID=70239099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911371432.2A Pending CN111041740A (en) | 2019-12-26 | 2019-12-26 | Processing technology of polyester air layer fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111041740A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114134667A (en) * | 2021-11-29 | 2022-03-04 | 上海嘉麟杰纺织科技有限公司 | Processing method of short-process polyester spandex and tencel knitted color stripe fabric |
| CN115233414A (en) * | 2022-08-12 | 2022-10-25 | 无锡恒隆纺织品有限公司 | Air layer cloth cover wrinkling solution method with polyester sandwich yarns |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205635977U (en) * | 2016-05-23 | 2016-10-12 | 福建省向兴纺织科技有限公司 | Air bed matte cloth is knitted to shuttle |
| CN107488928A (en) * | 2016-05-23 | 2017-12-19 | 福建省向兴纺织科技有限公司 | A kind of velvet tatting air layer pile face fabric |
| CN108754817A (en) * | 2018-06-05 | 2018-11-06 | 无锡恒隆纺织品有限公司 | A kind of air layer face fabric and its colouring method |
-
2019
- 2019-12-26 CN CN201911371432.2A patent/CN111041740A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205635977U (en) * | 2016-05-23 | 2016-10-12 | 福建省向兴纺织科技有限公司 | Air bed matte cloth is knitted to shuttle |
| CN107488928A (en) * | 2016-05-23 | 2017-12-19 | 福建省向兴纺织科技有限公司 | A kind of velvet tatting air layer pile face fabric |
| CN108754817A (en) * | 2018-06-05 | 2018-11-06 | 无锡恒隆纺织品有限公司 | A kind of air layer face fabric and its colouring method |
Non-Patent Citations (1)
| Title |
|---|
| 刘蕊等: "咖啡碳纤维针织面料的染整工艺研究", 《针织工业》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114134667A (en) * | 2021-11-29 | 2022-03-04 | 上海嘉麟杰纺织科技有限公司 | Processing method of short-process polyester spandex and tencel knitted color stripe fabric |
| CN115233414A (en) * | 2022-08-12 | 2022-10-25 | 无锡恒隆纺织品有限公司 | Air layer cloth cover wrinkling solution method with polyester sandwich yarns |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104233866B (en) | A kind of cellulose base fiber fabric is cation-modified and the method for salt-free dyeing | |
| CN101864676A (en) | Cation modified dyeing method of ceiba fiber textiles | |
| CN108049011B (en) | Preparation method of Roman cloth | |
| CN101858020B (en) | Grey cloth cold batch mercerizing process method for cotton and cotton blended fabric | |
| JP2017523314A (en) | Textile material dyeing and finishing method and corresponding apparatus | |
| Wedin et al. | Preparation of viscose fibres stripped of reactive dyes and wrinkle-free crosslinked cotton textile finish | |
| CN111041740A (en) | Processing technology of polyester air layer fabric | |
| CN109594337A (en) | A kind of fabric-modifying working solution, method of modifying and ink-jet printed fabric and its method | |
| CN102146635B (en) | Production method for continuously coating, condensing and dyeing cellulose fiber yarns | |
| CN206538619U (en) | Reactive dye continuous cold rolling steams dyeing installation | |
| CN105154997A (en) | Preparing method for mulberry fibers | |
| CN107190498A (en) | A kind of cotton and its blending or the Cold pad-batch pretreatment of union | |
| CN102505532A (en) | Method for promoting pigment dyeing by using cellulase | |
| CN103498214B (en) | A kind of carrier dyeing method of para-aramid fiber | |
| CN105507031A (en) | Paste for digital printing as well as preparation method and application thereof | |
| CN111395013B (en) | Rapid dyeing process of denim fabric | |
| Lin et al. | Sustainable and eco-friendly dyeing of traditional grass cloth with a reactive dye in palm oil medium | |
| CN111705374B (en) | Modified regenerated cellulose fiber, knitted fabric processed by using same and dyeing process | |
| CN105507035A (en) | Linen printing and dyeing method with high dye-uptake rate, as well as linen product printed and dyed by method | |
| CN113136731A (en) | Cotton fabric printing and dyeing process | |
| CN108625206B (en) | Printing process of cloth | |
| CN111705510A (en) | Modified cellulose fiber and dyeing pretreatment method of knitted fabric woven by using same | |
| CN111041810A (en) | Processing technology of all-cotton fabric | |
| CN108611846B (en) | Tencel active salt-free dyed fabric and dyeing and finishing method | |
| CN109235018A (en) | A kind of grey cloth is singed cold dome treatment process |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200421 |