CN111040221A - 一种抗菌自清洁膜及其制备方法和应用 - Google Patents

一种抗菌自清洁膜及其制备方法和应用 Download PDF

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CN111040221A
CN111040221A CN201910126016.XA CN201910126016A CN111040221A CN 111040221 A CN111040221 A CN 111040221A CN 201910126016 A CN201910126016 A CN 201910126016A CN 111040221 A CN111040221 A CN 111040221A
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titanium dioxide
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王荣
徐婷
付俊
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Ningbo Institute of Material Technology and Engineering of CAS
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Abstract

本发明公开了一种含多层涂层结构的自清洁抗菌膜,其包括基材、二氧化钛交联层和氟化层。本发明公开的制备方法包括:对光学薄膜表面进行活化处理,在薄膜表面引入二氧化钛纳米颗粒,并对表面进行微纳米结构处理,最后对表面进行氟化处理,获得兼具光催化杀菌与超疏水防污性能的功能性涂层,可抑制细菌黏附生长,降低污染物吸附,同时具有良好的透光性能,可应用于各类电子设备触摸屏。

Description

一种抗菌自清洁膜及其制备方法和应用
技术领域
本发明涉及功能性薄膜技术领域,具体来讲,涉及一种抗菌自清洁膜、其制备方法和应用。
背景技术
随着国民经济的快速发展,触屏式电子设备被广泛地用于人们日常生活和医疗卫生系统中。但是,触摸屏表面易沾染细菌,成为细菌繁殖滋生的场所,各类致病菌极易通过触摸屏传播疾病。近年来,多项国内外研究表明,包括医院电子设备屏幕、智能手机屏幕、餐厅自助点餐屏等表面含有大量细菌,其中包括多种耐药细菌。公共场所特别是医院、高铁站、餐厅等处电子触摸屏的细菌污染对公众健康安全构成了极大的威胁,受到人们越来越多的重视。日常的清洁处理措施往往难以实施到位,无法有效地杀死细菌。
因此,需要一种应用于触摸屏的抗菌薄膜,保护其表面免受细菌黏附与增殖,降低感染性病菌通过电子屏幕传播的可能性。
现有的抗菌透明薄膜通常负载银、铜等金属离子,通过杀菌剂的释放杀死细菌。例如,中国专利CN105348756A公开了一种抗菌聚酯薄膜及其制备方法。其通过纳米银单质粉体与变色抑制剂、偶联分散剂、乙醇等混合,并将其与聚酯切片混合后通过熔融挤出后获得纳米银抗菌母粒,再将其与聚酯切片混合熔融挤出并拉伸得到抗菌薄膜。中国专利CN105176342A公开了一种纳米抗菌防指纹药液材料的制备方法及应用。其将甲基九氟丁醚、乙基全氟丁基醚、乙基九氟代丁基醚、全氟硅油、全氟聚醚烷氧基硅烷等含氟有机物与纳米银离子颗粒混合获得纳米抗菌防指纹药液,涂覆于手机盖板上形成薄膜。中国专利CN106397961A公开了一种抗菌超透明EVA膜及制备方法。其将EVA粒子、银系无机抗菌剂、纳米二氧化硅等混合后制备母粒,通过挤出延流、冷却定型获得抗菌超透明EVA膜。中国专利CN106317726A公开了一种用于触摸屏表面的抗菌水凝胶的制备方法。其是将纳米氧化亚铜负载至卡波姆中获得抗菌水凝胶,将其涂敷在触摸屏表面干燥后形成抗菌薄膜。上述方法所用的金属纳米颗粒或者金属离子具有一定的毒性,对人体健康以及环境安全构成潜在威胁。并且,其杀菌性能随着金属离子的释放损耗而逐渐降低。
二氧化钛是一种光触媒,其在一定波长范围内的光量子照射下,其价带电子被激发,跃迁到导带形成自由电子,而在价带形成一个带正电的空穴,形成电子-空穴对。空穴的氧化能力与自由电子的还原能力可使与其接触的H2O、O2等反应形成活性自由基。这些自由基团与细菌作用,破坏其结构,具有强烈的杀菌能力。其光催化杀菌的特性使其在光照条件下可持续产生杀菌活性物质,本身不发生损耗,从而具有长效抗菌能力。并且光催化产生的自由基在环境中半衰期较短,对人体与环境安全无害。因此,二氧化钛是一种极具潜力的新型杀菌剂。中国专利CN102898875A公开了一种纳米自清洁抗菌涂层液。其将含有粒径小于50nm的二氧化钛颗粒以及V、Cr等元素的乙醇溶液,涂覆于基材表面,通过高温处理形成薄膜,在有无光线情况下均可工作,具有抗菌、除臭、抗氧化等功能。然而,上述涂层通过物理吸附基材表面,稳定性和长效性难以得到保证。中国专利CN108299663A公开了一种防指纹抗菌膜。其包括基材层与硬化层,硬化层中含有氮掺杂的二氧化钛光催化剂,硬化层通过紫外光固化树脂固定在基材层表面。其创新性在于使用氮原子修饰二氧化钛,拓展了二氧化钛的可见光响应范围,具有良好的防指纹抗菌效果。但其表面水接触角在100°-110°之间,仍易被细菌黏附,可见光照射24小时后杀菌率仅为60%左右,效果有限。
构建双层或多重结构涂层可将抗菌、自清洁、高透光、高稳定性等几个重要特性整合至涂层中。例如,中国专利CN104845544A公开了一种双结构的抗菌抗眩抗刮保护膜及制备方法。其主要包括含有光固化清漆的抗菌抗刮花层与含有微米级硫酸钡与碳酸钡晶须胶体的抗眩处理层,以及附属粘接层、保护层与剥离层等。然而,由于抗菌抗刮花层并不直接暴露在表面,也无法释放杀菌剂,限制了其抗菌效果。
发明内容
本发明针对现有技术中各种抗菌薄膜的问题与不足,提供一种含多层涂层结构的抗菌薄膜,其整合光催化杀菌与超疏水自清洁功能,且具有良好的透光性与高度稳定性,可应用于各类电子设备触摸屏,降低设备接触表面的染菌率,防止病菌通过电子触摸屏传播引起交叉感染。本发明所涉及方法包括:对光学薄膜表面进行活化处理,在薄膜表面引入二氧化钛纳米颗粒,并对表面进行微纳米结构处理,最后对表面进行氟化处理,获得兼具光催化杀菌与超疏水防污性能的功能性涂层,可抑制细菌黏附生长,降低污染物吸附,同时具有良好的透光性能。
本发明的一方面提供了一种抗菌自清洁膜,所述抗菌自清洁膜包括:
薄膜基材;
二氧化钛交联层,位于在所述薄膜基材上;
氟化层,位于所述二氧化钛交联层上。
本领域技术人员可根据实际需要,选择薄膜基材的种类,所述薄膜基材选自光学薄膜中的至少一种。优选地,所述薄膜基材选自聚对苯二甲酸乙二醇酯(PET)薄膜、聚乙烯(PE)薄膜、聚丙烯(PP)薄膜、聚乙烯醇(PVA)薄膜、聚氟乙烯(PVF)薄膜、聚氯乙烯(PVC)薄膜、玻璃薄膜中的至少一种。
本领域技术人员可根据实际需要,可在0.01mm~0.5mm的范围内,选择薄膜基材的具体厚度。
在优选的实施方式中,所述二氧化钛交联层包括二氧化钛纳米颗粒。
优选地,所述抗菌自清洁膜在波长400~800nm可见光范围内的透光率>90%。
优选地,所述抗菌自清洁膜的水接触角≥149°。进一步优选地,所述抗菌自清洁膜的水接触角为149°~155°。
优选地,所述抗菌自清洁膜在光照条件下对革兰氏阳性菌和革兰氏阴性菌的杀菌率>90%。
本发明的另一方面提供了一种抗菌自清洁膜的制备方法,其特征在于,所述方法至少包括以下步骤:
1)将薄膜基材进行活化处理,得到表面含有羟基的薄膜基材;
2)在所述表面含有羟基的薄膜基材上形成二氧化钛交联层;
3)在所述二氧化钛交联层上形成氟化层。
在优选的实施方式中,所述步骤1)中的活化处理包括含氧气气氛下等离子处理、臭氧处理和酸处理中的至少一种。
在优选的实施方式中,所述步骤2)包括将含有纳米二氧化钛颗粒和硅酸酯的混合物A涂布于所述表面含有羟基的薄膜基材上并干燥;
在优选的实施方式中,所述硅酸酯选自具有式I所示化学式的化合物中的至少一种:
Figure BDA0001973610140000041
R1、R2、R3、R4独立地选自甲基、乙基、丙基或丁基;
所述纳米二氧化钛颗粒直径为10nm-100nm。
在优选的实施方式中,所述含有纳米二氧化钛颗粒和硅酸酯的混合物A中含,所述纳米二氧化钛颗粒与硅酸酯的重量比为0.1~200;
在优选的实施方式中,混合物A在薄膜基材上形成的二氧化钛交联层厚度为0.1-10μm。
在优选的实施方式中,所述步骤3)包括将含有氟硅烷的溶液B涂布于所述二氧化钛交联层上并干燥。
在优选的实施方式中,所述氟硅烷包括三甲氧基-1H,1H,2H,2H-十三氟正辛基硅烷、三甲氧基-1H,1H,2H,2H-十七氟癸基硅烷、三乙氧基氟硅烷、三乙氧基-1H,1H,2H,2H-十三氟正辛基硅烷、三乙氧基-1H,1H,2H,2H-十七氟癸基硅烷、三氯-1H,1H,2H,2H-十七氟癸基硅烷和三氯-1H,1H,2H,2H-十三氟正辛基硅烷中的至少一种。
混合物B在二氧化钛交联层上形成的氟硅烷层厚度为10-500nm。
本发明的又一方面,提供了抗菌自清洁膜或者根据上述任一方法制备的抗菌自清洁膜在电子显示屏、电子设备触摸屏以及具有触摸界面的设备中的至少一种应用。
本申请能产生的有益效果包括:
1)本发明通过光触媒催化杀菌,利用触摸屏工作时的光照持续产生杀菌物质,不因杀菌剂损耗而使杀菌效率下降;
2)本发明抗菌薄膜整合光催化杀菌与超疏水防污自清洁双重抗菌机制。光催化杀菌利用屏幕产生的光线,触发二氧化钛产生自由基,杀灭细菌;同时薄膜表面的超疏水特性降低表面污染,双重机制互补作用极大地提升薄膜的抗菌能力;
3)本发明的抗菌薄膜中含有二氧化钛,可吸收屏幕中的有害光线(主要为紫外线与短波蓝光),保护使用者眼睛。
附图说明
图1为本发明提供的抗菌自清洁膜的构示意图。
附图标记说明:
101:基材;
201:二氧化钛纳米颗粒;
202:二氧化硅交联层;
203:氟化层。
具体实施方式
下面结合实施例详述本申请,但本申请并不局限于这些实施例。
实施例1:抗菌自清洁膜的制备
(1)将厚度为0.1mm的聚酯(PET)薄膜表面通过氧气等离子体处理1-10分钟;
(2)配制涂层溶液A:依次将纳米二氧化钛颗粒、正硅酸四乙酯、25%氨水、乙醇、水等在室温下搅拌混合;
涂层溶液A各物质组分如下:
Figure BDA0001973610140000061
(3)将步骤(2)所得涂层溶液A均匀涂布在步骤(1)所得表面活化的PET薄膜上,60℃烘烤30分钟;
(4)配制涂层溶液B:依次将全氟硅氧烷偶联剂、乙醇、水在室温下搅拌混合;
涂层溶液B各物质组分如下:
Figure BDA0001973610140000062
(5)将步骤(4)所得涂层溶液B均匀涂布在步骤(3)所得表面修饰的PET薄膜上,60℃烘烤30分钟。
按照上述方法制备抗菌自清洁薄膜,所得抗菌自清洁薄膜的水接触角为152°±3°,在400nm-800nm的可见光范围内透光率>90%。
实施例1制得的抗菌自清洁膜样品的结构示意图如图1所示。接下来将对其杀菌性能、抗细菌黏附性能和涂层稳定性等方面进行测试。
实施例2:光照条件下薄膜杀菌性能测定
将实施例1中所得样品裁剪至1cm×1cm大小,放入24孔板中,对照组为未经表面修饰的同规格PET薄膜。将培养过夜的金黄色葡萄球菌(ATCC 25923,革兰氏阳性菌)用新鲜胰蛋白胨大豆肉汤培养基稀释至105CFU/ml,或将培养过夜的大肠杆菌(ATCC 25922,革兰氏阴性菌)用营养肉汤培养基稀释至105CFU/ml。取100μl上述菌液滴加至样品表面。将样品置于功率为5W的LED灯下方10cm处,室温条件下光照1小时。将样品放入5ml无菌PBS缓冲液中,超声清洗7分钟并振荡30s后,进行梯度稀释,用稀释液涂布琼脂平板进行细菌计数。杀菌率为实验样品的菌落总数与对照样品的菌落总数的比值(以百分数计)。对比对照组,实验样品对金黄色葡萄球菌和大肠杆菌的杀菌率分别为≥99.95%和≥95.00%。
对比例1:无光照条件下薄膜杀菌性能测定
测试方法参照实施例2,不同之处在于,将菌液加至样品表面后,样品用不透光的纸盒覆盖,室温放置1小时,再进行细菌计数。对比对照组,实验样品对金黄色葡萄球菌和大肠杆菌的杀菌率分别为15%和12%。
实施例3:涂层抗细菌黏附性能测定
将实施例1中所得样品裁剪至1cm×1cm大小,放入24孔板中,对照组为未经表面修饰的同规格PET薄膜。将培养过夜的金黄色葡萄球菌(ATCC 25923)菌液离心(2700rpm,10min)获得菌块,用无菌PBS缓冲液稀释至108CFU/ml,取1ml菌液加至各个放置样品的孔中。将样品置于功率为5W的LED灯下方10cm处,室温条件下光照4小时。样品用无菌PBS缓冲液清洗去除未黏附细菌,将样品放入5ml无菌PBS缓冲液中,超声清洗7分钟并振荡30s后,进行梯度稀释,用稀释液涂布琼脂平板进行细菌计数。对比对照组,实验样品表面的细菌黏附数减少率≥97%。
实施例4:涂层稳定性能测定
将实施例1中所得样品裁剪至1cm×10cm的长条,放置于玻璃板上,一端用夹子固定。使用消毒湿巾在薄膜表面向同一方向连续擦拭60次,结束后用去离子水冲洗,按照实施例2所述步骤用金黄色葡萄球菌(ATCC25923)进行杀菌性能测定实验。对比对照组,实验样品的杀菌率≥95%。
以上所述,仅是本申请的几个实施例,并非对本申请做任何形式的限制,虽然本申请以较佳实施例揭示如上,然而并非用以限制本申请,任何熟悉本专业的技术人员,在不脱离本申请技术方案的范围内,利用上述揭示的技术内容做出些许的变动或修饰均等同于等效实施案例,均属于技术方案范围内。

Claims (10)

1.一种抗菌自清洁膜,其特征在于,所述抗菌自清洁膜包括:
薄膜基材;
二氧化钛交联层,位于在所述薄膜基材上;
氟化层,位于所述二氧化钛交联层上。
2.根据权利要求1所述的抗菌自清洁膜,其特征在于,所述抗菌自清洁膜在波长400~800nm可见光范围内的透光率>90%;
所述抗菌自清洁膜的水接触角≥149°。
3.根据权利要求1所述的抗菌自清洁膜,其特征在于,所述抗菌自清洁膜在光照条件下对革兰氏阳性菌和革兰氏阴性菌的杀菌率>90%。
4.一种抗菌自清洁膜的制备方法,其特征在于,所述方法至少包括以下步骤:
1)将薄膜基材进行活化处理,得到表面含有羟基的薄膜基材;
2)在所述表面含有羟基的薄膜基材上形成二氧化钛交联层;
3)在所述二氧化钛交联层上形成氟化层。
5.根据权利要求4所述的制备方法,其特征在于,所述步骤1)中的活化处理包括含氧气气氛下等离子处理、臭氧处理和酸处理中的至少一种。
6.根据权利要求4所述的制备方法,其特征在于,所述步骤2)包括将含有纳米二氧化钛颗粒和硅酸酯的混合物A涂布于所述表面含有羟基的薄膜基材上并干燥;
所述硅酸酯选自具有式I所示化学式的化合物中的至少一种:
Figure FDA0001973610130000021
R1、R2、R3、R4独立地选自甲基、乙基、丙基或丁基;
所述纳米二氧化钛颗粒直径为10nm-100nm。
7.根据权利要求6所述的制备方法,其特征在于,所述含有纳米二氧化钛颗粒和硅酸酯的混合物A中含,所述纳米二氧化钛颗粒与硅酸酯的重量比为0.1~200;
混合物A在薄膜基材上形成的二氧化钛交联层厚度为0.1~10μm。
8.根据权利要求4所述的制备方法,其特征在于,所述步骤3)包括将含有氟硅烷的溶液B涂布于所述二氧化钛交联层上并干燥。
9.根据权利要求8所述的制备方法,其特征在于,所述氟硅烷包括三甲氧基-1H,1H,2H,2H-十三氟正辛基硅烷、三甲氧基-1H,1H,2H,2H-十七氟癸基硅烷、三乙氧基氟硅烷、三乙氧基-1H,1H,2H,2H-十三氟正辛基硅烷、三乙氧基-1H,1H,2H,2H-十七氟癸基硅烷、三氯-1H,1H,2H,2H-十七氟癸基硅烷和三氯-1H,1H,2H,2H-十三氟正辛基硅烷中的至少一种;
混合物B在二氧化钛交联层上形成的氟硅烷层厚度为10-500nm。
10.根据权利要求1至3所述的抗菌自清洁膜或者根据权利要求4至9中任一项方法制备的抗菌自清洁膜在电子显示屏、电子设备触摸屏以及具有触摸界面的设备中的至少一种应用。
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