CN111040117A - Preparation method of polyurethane slow-rebound memory foam - Google Patents

Preparation method of polyurethane slow-rebound memory foam Download PDF

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Publication number
CN111040117A
CN111040117A CN201911418160.7A CN201911418160A CN111040117A CN 111040117 A CN111040117 A CN 111040117A CN 201911418160 A CN201911418160 A CN 201911418160A CN 111040117 A CN111040117 A CN 111040117A
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Prior art keywords
component
memory foam
preparation
rebound memory
polyurethane slow
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CN201911418160.7A
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荆晓东
高立志
王帅
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • C08G18/667Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6681Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38
    • C08G18/6688Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38 with compounds of group C08G18/3271
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3271Hydroxyamines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • C08G18/4816Two or more polyethers of different physical or chemical nature mixtures of two or more polyetherpolyols having at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2110/00Foam properties
    • C08G2110/0083Foam properties prepared using water as the sole blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2280/00Compositions for creating shape memory

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The invention relates to a preparation method of polyurethane slow-rebound memory foam, which belongs to the field of polyurethane foaming and is prepared from a component A and a component B in parts by weight as follows: the component A comprises: polyether polyol DEP-330N 60-63 parts; polyether polyol DEP-505S 40-43 parts; 3-3.5 parts of water; 0.7-0.8 part of foam stabilizer; 0.5-0.6 part of a crosslinking agent; 0.15-0.2 part of tertiary amine catalyst; 0.07-0.08 part of amine catalyst; and B component: and 43-46 parts of modified TDI. The polyurethane foam has the advantages of good elasticity of the polyurethane open pore structure, high quality, softness, comfort, difficult wrinkling, air permeability, moisture retention, health, environmental protection, simple processing technology, high production efficiency and the like. The invention also provides a preparation method of the compound, and the preparation method is simple and easy to implement.

Description

Preparation method of polyurethane slow-rebound memory foam
Technical Field
The invention relates to a preparation method of polyurethane slow-rebound memory foam, and belongs to the field of polyurethane foaming.
Background
At present, people have higher and higher requirements on living level, various aspects of clothes, food and housing are reflected, the sleep is the most critical, and the fatigue in one day can be relieved by good sleep. Therefore, the emphasis on sleep quality is greatly helpful to the improvement of our life quality. The selection of the pillow becomes particularly critical because the pillow ensuring good sleep and use is dense and inseparable. The pillow with the best effect on the market is made of polyurethane slow-rebound memory foam, the function of the pillow can adapt to the shape of the head and neck of a human body, and the pillow can provide all-around support for the neck, so that the cervical vertebra fatigue caused by work is relieved, the sleep is effectively improved, and the occurrence of cervical spondylosis is prevented.
The polyurethane slow rebound memory foam provided by the invention has the advantages of good rebound resilience, comfort, light weight and the like.
Disclosure of Invention
According to the defects of the prior art, the technical problems to be solved by the invention are as follows: the preparation method of the polyurethane slow-resilience memory foam has the advantages of good elasticity of the polyurethane open pore structure, high quality, softness, comfort, difficult wrinkling, air permeability, moisture retention, health, environmental protection, simple processing technology, high production efficiency and the like.
The technical scheme adopted by the invention for solving the technical problems is as follows: the preparation method of the polyurethane slow rebound memory foam is provided, and the polyurethane slow rebound memory foam is prepared from a component A and a component B according to the following parts by weight:
the component A comprises:
Figure BDA0002351705530000011
and B component:
43-46 parts of modified TDI.
The polyether polyol DEP-330N is polyether polyol with functionality of 3 and molecular weight of 4800, which is produced by Zibode Federal chemical industry Limited.
The polyether polyol DEP-505S is polyether polyol with functionality of 3 and molecular weight of 3500 produced by Zibode Federal chemical industry Limited.
The foam stabilizer is foam stabilizer Y-10366 produced by American Mediterranean chart.
The cross-linking agent is dimethylaminoethanol.
The tertiary amine catalyst is amine catalyst A-33.
The amine catalyst is amine catalyst A-1.
The modified TDI is Wanhua modified isocyanate 8019.
The preparation method of the polyurethane slow rebound memory foam comprises the following steps:
adding the raw materials of the component A into a stirrer, uniformly mixing, adjusting the constant material temperature to be 20 +/-5 ℃, adjusting the rotating speed of the stirrer to be 4000 + 4500r/min, pouring the component B preheated to be 20 +/-5 ℃ into the component A, stirring for 4-5s, pouring the mixed material into a mold, demoulding after 10min at the temperature of 50 +/-5 ℃, and curing for 24 hours to obtain the product.
The invention has the beneficial effects that:
(1) the polyurethane foam has the advantages of good elasticity of the polyurethane open pore structure, high quality, softness, comfort, difficult wrinkling, air permeability, moisture retention, health, environmental protection, simple processing technology, high production efficiency and the like.
(2) The invention also provides a preparation method of the compound, and the preparation method is simple and easy to implement.
Detailed Description
The following further describes embodiments of the present invention:
example 1
A preparation method of polyurethane slow rebound memory foam is prepared from a component A and a component B according to the following parts by weight:
the component A comprises:
Figure BDA0002351705530000021
and B component:
43 parts of modified TDI.
The polyether polyol DEP-330N is polyether polyol with functionality of 3 and molecular weight of 4800, which is produced by Zibode Federal chemical industry Limited.
The polyether polyol DEP-505S is polyether polyol with functionality of 3 and molecular weight of 3500 produced by Zibode Federal chemical industry Limited.
The foam stabilizer is foam stabilizer Y-10366 produced by American Mediterranean chart.
The cross-linking agent is dimethylaminoethanol.
The tertiary amine catalyst is amine catalyst A-33.
The amine catalyst is amine catalyst A-1.
The modified TDI is specially Wanhua modified isocyanate 8019.
The preparation method of the polyurethane slow rebound memory foam comprises the following steps:
adding the raw materials of the component A into a stirrer, uniformly mixing, adjusting the constant material temperature to be 20 +/-5 ℃, adjusting the rotating speed of the stirrer to be 4000r/min, pouring the component B preheated to be 20 +/-5 ℃ into the component A, stirring for 4-5s, pouring the mixed material into a mould, demoulding after 10min at the mould temperature of 50 +/-5 ℃, and curing for 24 hours to obtain the product.
Density Kg/m3 25% indentation 40% indentation 65% indentation Ratio of indentation
7.6 12.5 20.0 44.0 3.52
Example 2
A preparation method of polyurethane slow rebound memory foam is prepared from a component A and a component B according to the following parts by weight:
the component A comprises:
Figure BDA0002351705530000031
and B component:
and 46 parts of modified TDI.
The polyether polyol DEP-330N is polyether polyol with functionality of 3 and molecular weight of 4800, which is produced by Zibode Federal chemical industry Limited.
The polyether polyol DEP-505S is polyether polyol with functionality of 3 and molecular weight of 3500 produced by Zibode Federal chemical industry Limited.
The foam stabilizer is foam stabilizer Y-10366 produced by American Mediterranean chart.
The cross-linking agent is dimethylaminoethanol.
The tertiary amine catalyst is amine catalyst A-33.
The amine catalyst is amine catalyst A-1.
The modified TDI is specially Wanhua modified isocyanate 8019.
The preparation method of the polyurethane slow rebound memory foam comprises the following steps:
adding the raw materials of the component A into a stirrer, uniformly mixing, adjusting the constant material temperature to be 20 +/-5 ℃, adjusting the rotating speed of the stirrer to be 4500r/min, pouring the component B preheated to be 20 +/-5 ℃ into the component A, stirring for 4-5s, pouring the mixed material into a mold, demoulding after 10min at the mold temperature of 50 +/-5 ℃, and curing for 24 hours to obtain the product.
Density Kg/m3 25% indentation 40% indentation 65% indentation Ratio of indentation
8.0 13.0 21.0 46.0 3.54
Example 3
A preparation method of polyurethane slow rebound memory foam is prepared from a component A and a component B according to the following parts by weight:
the component A comprises:
Figure BDA0002351705530000041
and B component:
45 parts of modified TDI.
The polyether polyol DEP-330N is polyether polyol with functionality of 3 and molecular weight of 4800, which is produced by Zibode Federal chemical industry Limited.
The polyether polyol DEP-505S is polyether polyol with functionality of 3 and molecular weight of 3500 produced by Zibode Federal chemical industry Limited.
The foam stabilizer is foam stabilizer Y-10366 produced by American Mediterranean chart.
The cross-linking agent is dimethylaminoethanol.
The tertiary amine catalyst is amine catalyst A-33.
The amine catalyst is amine catalyst A-1.
The modified TDI is specially Wanhua modified isocyanate 8019.
The preparation method of the polyurethane slow rebound memory foam comprises the following steps:
adding the raw materials of the component A into a stirrer, uniformly mixing, adjusting the constant material temperature to be 20 +/-5 ℃, adjusting the rotating speed of the stirrer to be 4200r/min, pouring the component B preheated to be 20 +/-5 ℃ into the component A, stirring for 4-5s, pouring the mixed material into a mould, demoulding after 10min at the temperature of 50 +/-5 ℃, and curing for 24 hours to obtain the product.
Density Kg/m3 25% indentation 40% indentation 65% indentation Ratio of indentation
7.2 11.5 18.5 40.5 3.52

Claims (9)

1. A preparation method of polyurethane slow rebound memory foam is characterized by comprising the following components in parts by weight:
the component A comprises:
Figure FDA0002351705520000011
and B component:
43-46 parts of modified TDI.
2. The method for preparing polyurethane slow rebound memory foam as set forth in claim 1, wherein the polyether polyol DEP-330N is a 3-functionality 4800 molecular weight polyether polyol produced by Zibodner Federal chemical industries, Ltd.
3. The method for preparing polyurethane slow rebound memory foam as recited in claim 1, wherein the polyether polyol DEP-505S is polyether polyol with functionality of 3 and molecular weight of 3500 produced by Zibode Federal chemical industries, Ltd.
4. The method for preparing the polyurethane slow rebound memory foam as claimed in claim 1, wherein the foam stabilizer is foam stabilizer Y-10366 produced by American Meyer diagram.
5. The method for preparing the polyurethane slow rebound memory foam as claimed in claim 1, wherein the cross-linking agent is dimethylaminoethanol.
6. The method for preparing the polyurethane slow rebound memory foam as claimed in claim 1, wherein the tertiary amine catalyst is amine catalyst A-33.
7. The method for preparing the polyurethane slow rebound memory foam as claimed in claim 1, wherein the amine catalyst is amine catalyst A-1.
8. The preparation method of the polyurethane slow rebound memory foam as claimed in claim 1, wherein the modified TDI is Wanhua modified isocyanate 8019.
9. The preparation method of the polyurethane slow rebound memory foam as claimed in claim 1, which is characterized by comprising the following steps: adding the raw materials of the component A into a stirrer, uniformly mixing, adjusting the constant material temperature to be 20 +/-5 ℃, adjusting the rotating speed of the stirrer to be 4000 + 4500r/min, pouring the component B preheated to be 20 +/-5 ℃ into the component A, stirring for 4-5s, pouring the mixed material into a mold, demoulding after 10min at the temperature of 50 +/-5 ℃, and curing for 24 hours to obtain the product.
CN201911418160.7A 2019-12-31 2019-12-31 Preparation method of polyurethane slow-rebound memory foam Withdrawn CN111040117A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114524915A (en) * 2021-12-31 2022-05-24 嘉兴市维斯科海绵有限公司 Flash chip ion gel memory material and memory pillow

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114524915A (en) * 2021-12-31 2022-05-24 嘉兴市维斯科海绵有限公司 Flash chip ion gel memory material and memory pillow

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Application publication date: 20200421