CN111037677B - Assembly process and equipment for small-diameter wood - Google Patents

Assembly process and equipment for small-diameter wood Download PDF

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Publication number
CN111037677B
CN111037677B CN201911414541.8A CN201911414541A CN111037677B CN 111037677 B CN111037677 B CN 111037677B CN 201911414541 A CN201911414541 A CN 201911414541A CN 111037677 B CN111037677 B CN 111037677B
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tooth
wood
assembly
shaped polygonal
serrated surface
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CN111037677A (en
Inventor
方精忠
殷昌侦
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Jiangxi Changning Chemical Co ltd
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Jiangxi Xingchuang Wood Industry Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/10Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27FDOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F1/00Dovetailed work; Tenons; Making tongues or grooves; Groove- and- tongue jointed work; Finger- joints
    • B27F1/16Making finger joints, i.e. joints having tapers in the opposite direction to those of dovetail joints
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention discloses assembly equipment for small-diameter wood, which comprises a fixed cross beam, wherein a plurality of assembly frames are arranged on the fixed cross beam at intervals, each assembly frame comprises two assembly brackets with the same structure, each assembly bracket comprises a first fixed beam and a second fixed beam, and the first fixed beam and the second fixed beam are hinged; the end, away from the hinge, of the first fixed beam is provided with a clamping edge, the end, away from the hinge, of the second fixed beam is provided with an adjusting device, the adjusting device comprises a strip-shaped through groove, a screw rod and a positioning block in threaded connection with the screw rod, the positioning block is arranged in a matched mode with the through groove, the screw rod penetrates through the end portion of the second fixed beam, and the screw rod penetrates through the through groove; the invention also discloses a assembling process of the assembling equipment, and particularly the assembling process is applied to the assembling of small-diameter wood, and the method is novel and unique.

Description

Assembly process and equipment for small-diameter wood
Technical Field
The invention relates to the field of assembly, in particular to a small-diameter wood assembly process and equipment thereof.
Background
In the woodworking industry, short timber is generally difficult to use as timber, but in order to save timber resources, the seemingly useless short timber is fully utilized, and a timber lengthening process is generated.
The existing timber assembly process needs a assembly device. Therefore, the research on assembly process and equipment of small-diameter wood is urgent.
Disclosure of Invention
In order to solve the problems, the invention discloses assembly equipment for small-diameter wood, which comprises a fixed cross beam, wherein a plurality of assembly frames are arranged on the fixed cross beam at intervals, each assembly frame comprises two assembly brackets with the same structure, each assembly bracket comprises a first fixed beam and a second fixed beam, and the first fixed beam and the second fixed beam are hinged; the one end that articulated department was kept away from to first fixed beam is equipped with the card limit, the one end that articulated department was kept away from to the second fixed beam is equipped with adjusting device, adjusting device include long bar-shaped logical groove, screw rod that set up and with this screw rod threaded connection's locating piece, the locating piece with lead to the groove matching setting, the screw rod runs through the tip of second fixed beam, and this screw rod passes lead to the groove.
Preferably, a limiting hole is formed in one end, close to the through groove, of the second fixing beam, and the diameter of the limiting hole is smaller than that of the screw rod.
Preferably, the outer edge of the clamping edge is matched with the outer edge of the positioning block.
Preferably, each group of the assembly frames is spaced 50-100cm apart.
The invention also discloses a small-diameter wood assembly process, which comprises the following steps:
s1: preparing a wood section: firstly cutting a small wood diameter into wood sections with the length of 50-100cm, and then drying the wood sections to obtain standby wood sections;
s2: processing of tooth-shaped polygonal columns;
processing the standby wood section by special alloy cutter cutting and sawing equipment to obtain tooth-shaped polygonal columns;
s3: processing of a half-tooth type polygonal column;
symmetrically sawing vertical planes of two opposite side planes of the tooth-shaped polygonal column to obtain a half-tooth-shaped polygonal column;
s4: gluing the side planes and the saw tooth surfaces of the tooth-shaped polygonal columns and the half-tooth-shaped polygonal columns, assembling in the assembling frame, firstly adjusting the angles of a first fixed beam (301) and a second fixed beam (302) on the assembling frame, simultaneously placing positioning blocks (307) of the first fixed beam (301) and the second fixed beam (302) in a through groove (304), then enabling a screw (303) to penetrate through the positioning blocks (307) and continuously penetrate through the through groove (304), screwing the screw, driving the positioning blocks (307) to be clamped with the clamping edges by the screw (303), and maintaining the pressure for 10-20min;
wherein, the assembly mode is: splicing the tooth-shaped polygonal columns and the half-tooth-shaped polygonal columns end to form a large-width panel, staggering the splicing parts of the adjacent tooth-shaped polygonal columns and/or half-tooth-shaped polygonal columns on the large-width panel, and then starting to perform a multi-layer staggered stacking mode on the vertical surface of the large-width panel to obtain large-section laminated wood, wherein the splicing parts of the tooth-shaped polygonal columns on the adjacent large-width panel are stagger;
and after the assembly is finished, sending the assembly into a cold press for pressing, and obtaining the initial integrated wood after the glue is solidified.
Preferably, the splice of the tooth-shaped polygon columns on the large-width panel of each non-adjacent layer is positioned on the same vertical line.
Preferably, the tooth-shaped polygon prism comprises an opposite side plane and a serrated surface which are parallel to each other and have equal diameter length, the serrated surface comprises an upper serrated surface and a lower serrated surface which are oppositely arranged, the upper serrated surface consists of a first serrated surface and a second serrated surface, the lower serrated surface consists of a third serrated surface and a fourth serrated surface, and the first serrated surface and the third serrated surface are consistent in structure and orientation; the second serrated surface and the fourth serrated surface are consistent in structure and orientation.
Preferably, at least three odd number of saw teeth are arranged on the upper saw tooth surface and/or the lower saw tooth surface.
Preferably, the serrated surface comprises a vertex angle of 30-120 ° and an intersection angle of 30-120 °.
Preferably, the apex of the apex angle is located on the same circumference as the apex on the side plane section.
Preferably, the water content of the spare wood segments of step S1 is 10-15%.
The invention has the beneficial effects that: (1) The screw rod, the through groove and the clamping edge are arranged, the positioning block is connected to the screw rod in a threaded manner, and the positioning block is matched with the clamping edge, so that the assembly frame is good in fixing effect; (2) Simultaneously, the first fixed beam and the second fixed beam are hinged, and the shape of the assembly can be adjusted according to the requirement; (3) The lengthening process in the assembly process does not need additional processing, only small-diameter wood is reasonably stacked in a staggered way, and the mechanical strength is higher due to the mutual engagement between the saw teeth; (4) According to the invention, a tenon joint process is not needed when the large-section integrated wood is prepared subsequently, so that the procedure is simplified, and equipment is saved; (5) the large-section integrated wood prepared by the method; (6) The small-diameter wood is processed into symmetrical tooth-shaped polygonal columns, so that the contact area is increased and the mechanical strength is enhanced when the small-diameter wood is glued; (7) The small-diameter wood is processed into the symmetrical tooth-shaped polygonal prism, only one-way pressurization is needed during pressurization, the working procedure is simplified, and the operation is simple; (8) The small-diameter wood is processed into symmetrical tooth-shaped polygonal columns, the sawtooth-shaped lines formed after lamination are formed, and the stress release path is prolonged, so that the integrated wood is not easy to crack, the mechanical strength is greatly enhanced, the stability of the laminated wood is good, and the yield is high.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a side view of the structure of the present invention;
FIG. 3 is an exploded view of the structure of the present invention;
FIG. 4 is a cross-sectional view of a tooth-shaped multi-prism of the present invention;
FIG. 5 is a second cross-sectional view of a tooth-shaped polygonal column of the present invention;
FIG. 6 is a flow chart of the present invention assembly;
in the figure, 100-standby wood sections, 1-tooth type polygonal columns, 101-side planes, 102-serrated surfaces, 1021-first serrated surfaces, 1022-second serrated surfaces, 1023-third serrated surfaces, 1024-fourth serrated surfaces, 1025-vertex angles, 1026-intersecting angles, 2-half tooth type polygonal columns, 3-assembly frames, 31-assembly frames, 301-first fixed beams, 302-second fixed beams, 303-screws, 304-through grooves, 305-limiting holes, 306-fixed beams and 307-positioning blocks.
Detailed Description
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Example 1
As shown in fig. 1-6, a small-diameter wood assembling process and equipment thereof comprise a fixed cross beam 306, wherein a plurality of assembling frames 3 are arranged on the fixed cross beam 306 at intervals, each assembling frame 3 comprises two assembling brackets 31 with the same structure, each assembling bracket 31 comprises a first fixed beam 301 and a second fixed beam 302, and the first fixed beam 301 and the second fixed beam 302 are hinged; the one end that articulated department was kept away from to first fixed beam 301 is equipped with card limit 3011, the one end that articulated department was kept away from to second fixed beam 302 is equipped with adjusting device, adjusting device includes long bar-shaped logical groove 304, screw 303 and with this screw 303 threaded connection's locating piece 307, locating piece 307 with logical groove 304 matches and sets up, screw 303 runs through the tip of second fixed beam 302, and this screw 303 pole passes logical groove 304.
Example 2
In this embodiment, further optimization is performed on the basis of embodiment 1, specifically, a limiting hole 305 is provided at one end of the second fixing beam 302 near the through groove 304, and the diameter of the limiting hole 305 is smaller than that of the screw 303.
Example 3
The present embodiment is further optimized based on embodiment 2, specifically, the outer edge of the clamping edge 3011 is matched with the outer edge of the positioning block 307. The said each group of shelves 3 is spaced 50-100cm, preferably 60cm.
EXAMPLE 4
A small-diameter wood assembly process comprises the following steps:
s1: preparing a wood section: firstly cutting a small wood diameter into wood sections with the length of 50-100cm, and then drying the wood sections to obtain standby wood sections 100;
s2: processing of tooth-shaped polygonal columns 1;
processing the standby wood section by special alloy knife cutting and sawing equipment to obtain a tooth-shaped polygonal column 1;
s3: processing of a half-tooth type polygonal column 2;
symmetrically sawing vertical planes of two opposite side planes of the tooth-shaped polygonal column 1 to obtain a half-tooth-shaped polygonal column 2;
s4: starting gluing on the side planes and the sawtoothed surfaces of the tooth-shaped polygonal columns 1 and the half-tooth-shaped polygonal columns 2, assembling in the assembling frame, firstly adjusting the angles of a first fixed beam (301) and a second fixed beam (302) on the assembling frame, simultaneously placing a positioning block (307) of the first fixed beam (301) and the second fixed beam (302) in a through groove (304), then penetrating a screw (303) through the positioning block (307) to continuously penetrate through the through groove (304), screwing the screw, driving the positioning block (307) to be clamped with the clamping edge by the screw (303), and maintaining the pressure for 10-20min;
wherein, the assembly mode is: splicing the tooth-shaped polygonal columns 1 and the half-tooth-shaped polygonal columns 2 end to form a large-width panel, staggering the splicing parts of adjacent tooth-shaped polygonal columns and/or half-tooth-shaped polygonal columns on the large-width panel, and then starting to perform a multi-layer staggered stacking mode on the vertical surface of the large-width panel to obtain a large-section laminated wood 200, wherein the splicing parts of the tooth-shaped polygonal columns on the adjacent large-width panel are staggered;
and after the assembly is finished, sending the assembly into a cold press for pressing, and obtaining the initial integrated wood after the glue is solidified.
EXAMPLE 5
This example is a further optimization made on the basis of example 4, in particular where the splice of the tooth-shaped polygon prisms on the large-width panel of each non-adjacent layer is located on the same vertical line.
The tooth-shaped polygonal column 1 comprises an opposite side plane 101 and a serrated surface 102 which are parallel to each other and have the same radial length, the serrated surface 102 comprises an upper serrated surface and a lower serrated surface which are oppositely arranged, the upper serrated surface consists of a first serrated surface 1021 and a second serrated surface 1022, the lower serrated surface consists of a third serrated surface 1023 and a fourth serrated surface 1024, and the first serrated surface 1021 and the third serrated surface 1023 are consistent in structure and orientation; the second serrated surface 1022 is identical to the fourth serrated surface 1024 in structure and orientation.
Example 6
This embodiment is a further optimization made on the basis of embodiment 5, in particular in that the upper and/or lower serrated surfaces are provided with an odd number of at least three serrations.
The serrated surface 102 includes a vertex angle 1025 and an intersection angle 1026, the vertex angle 1025 being 30-120 °, preferably 60 °, and the intersection angle 1026 being 30-120 °, preferably 60 °.
The vertex of the vertex angle 1025 is located on the same circumference as the vertex of the cross section of the side plane 101.
The water content of the standby wood section of the step S1 is 10-15%, preferably 12%.
The above embodiments only describe the optimal use of the existing apparatus, but similar common mechanical means are used to replace the elements in the present embodiment, which all fall within the scope of protection.

Claims (10)

1. The utility model provides a group base equipment of path wood which characterized in that: the assembly frame comprises a fixed cross beam (306), a plurality of assembly frames (3) are arranged on the fixed cross beam (306) at intervals, each assembly frame (3) comprises two assembly brackets (31) with the same structure, each assembly bracket (31) comprises a first fixed beam (301) and a second fixed beam (302), and the first fixed beams (301) and the second fixed beams (302) are hinged; the device is characterized in that a clamping edge (3011) is arranged at one end, away from the hinge, of the first fixed beam (301), an adjusting device is arranged at one end, away from the hinge, of the second fixed beam (302), the adjusting device comprises a strip-shaped through groove (304), a screw (303) and a positioning block (307) in threaded connection with the screw (303), the positioning block (307) is arranged in a matched mode with the through groove (304), the screw (303) penetrates through the end portion of the second fixed beam (302), and the screw (303) penetrates through the through groove (304);
the assembly process of the small-diameter wood also comprises the following steps: s1: preparing a wood section: firstly cutting a small wood diameter into wood sections with the length of 50-100cm, and then drying the wood sections to obtain standby wood sections (100);
s2: processing of tooth-shaped polygonal columns (1);
processing the standby wood section by special alloy knife cutting saw equipment to obtain a tooth-shaped polygonal column (1);
s3: processing of a half-tooth type polygonal column (2);
symmetrically sawing vertical planes of two opposite side planes of the tooth-shaped polygonal column (1) to obtain a half-tooth-shaped polygonal column (2);
s4: the side planes and the saw tooth surfaces of the tooth-shaped polygonal columns (1) and the half-tooth-shaped polygonal columns (2) start to be coated with glue, assembly is carried out in the assembly frame, firstly, the angles of a first fixing beam (301) and a second fixing beam (302) on the assembly frame are adjusted, meanwhile, a positioning block (307) of the first fixing beam (301) and the second fixing beam (302) is placed in a through groove (304), then a screw (303) passes through the positioning block (307) to continuously pass through the through groove (304), then the screw is screwed, the screw (303) drives the positioning block (307) to be clamped with the clamping edge, and the pressure is maintained for 10-20min;
wherein, the assembly mode is: the method comprises the steps of splicing tooth-shaped polygonal columns (1) and half-tooth-shaped polygonal columns (2) end to form a large-width panel, staggering the splicing parts of adjacent tooth-shaped polygonal columns and/or half-tooth-shaped polygonal columns on the large-width panel, and then starting to perform a multi-layer staggered stacking mode on the vertical surface of the large-width panel to obtain a large-section laminated wood (200), wherein the splicing parts of the tooth-shaped polygonal columns on the adjacent large-width panel are staggered;
and after the assembly is finished, sending the assembly into a cold press for pressing, and obtaining the initial integrated wood after the glue is solidified.
2. The small diameter wood assembly device according to claim 1, wherein: and a limiting hole (305) is formed in one end, close to the through groove (304), of the second fixing beam (302), and the diameter of the limiting hole (305) is smaller than that of the screw (303).
3. The small diameter wood assembly device according to claim 1, wherein: the outer edge of the clamping edge (3011) is matched with the outer edge of the positioning block (307).
4. The small diameter wood assembly device according to claim 1, wherein: each group of assembly frames (3) is 50-100cm apart.
5. A process for assembling small-diameter wood by using the assembling equipment as claimed in claim 1, which is characterized in that: comprises the following steps:
s1: preparing a wood section: firstly cutting a small wood diameter into wood sections with the length of 50-100cm, and then drying the wood sections to obtain standby wood sections (100);
s2: processing of tooth-shaped polygonal columns (1);
processing the standby wood section by special alloy knife cutting saw equipment to obtain a tooth-shaped polygonal column (1);
s3: processing of a half-tooth type polygonal column (2);
symmetrically sawing vertical planes of two opposite side planes of the tooth-shaped polygonal column (1) to obtain a half-tooth-shaped polygonal column (2);
s4: the side planes and the saw tooth surfaces of the tooth-shaped polygonal columns (1) and the half-tooth-shaped polygonal columns (2) start to be coated with glue, assembly is carried out in the assembly frame, firstly, the angles of a first fixing beam (301) and a second fixing beam (302) on the assembly frame are adjusted, meanwhile, a positioning block (307) of the first fixing beam (301) and the second fixing beam (302) is placed in a through groove (304), then a screw (303) passes through the positioning block (307) to continuously pass through the through groove (304), then the screw is screwed, the screw (303) drives the positioning block (307) to be clamped with the clamping edge, and the pressure is maintained for 10-20min;
wherein, the assembly mode is: the method comprises the steps of splicing tooth-shaped polygonal columns (1) and half-tooth-shaped polygonal columns (2) end to form a large-width panel, staggering the splicing parts of adjacent tooth-shaped polygonal columns and/or half-tooth-shaped polygonal columns on the large-width panel, and then starting to perform a multi-layer staggered stacking mode on the vertical surface of the large-width panel to obtain a large-section laminated wood (200), wherein the splicing parts of the tooth-shaped polygonal columns on the adjacent large-width panel are staggered;
and after the assembly is finished, sending the assembly into a cold press for pressing, and obtaining the initial integrated wood after the glue is solidified.
6. The assembly process of small-diameter wood according to claim 5, wherein: and the splice parts of the tooth-shaped polygon prisms on the large-width panel of each non-adjacent layer are positioned on the same vertical line.
7. The assembly process of small-diameter wood according to claim 5, wherein: the tooth-shaped polygonal column (1) comprises an opposite side plane (101) and a serrated surface (102) which are parallel to each other and have the same diameter length, the serrated surface (102) comprises an upper serrated surface and a lower serrated surface which are oppositely arranged, the upper serrated surface consists of a first serrated surface (1021) and a second serrated surface (1022), the lower serrated surface consists of a third serrated surface (1023) and a fourth serrated surface (1024), and the first serrated surface (1021) is consistent with the third serrated surface (1023); the second serrated surface (1022) and the fourth serrated surface (1024) are identical in structure;
and at least three odd number of sawteeth are arranged on the upper sawteeth surface and/or the lower sawteeth surface.
8. The assembly process of small-diameter wood according to claim 7, wherein: the serrated surface (102) comprises a vertex angle (1025) and an intersection angle (1026), wherein the vertex angle (1025) is 30-120 degrees, and the intersection angle (1026) is 30-120 degrees.
9. The assembly process of small-diameter wood according to claim 8, wherein: the vertex of the vertex angle (1025) is located on the same circumference as the vertex on the cross section of the side plane (101).
10. The assembly process of small-diameter wood according to claim 5, wherein: the water content of the standby wood section in the step S1 is 10-15%.
CN201911414541.8A 2019-12-31 2019-12-31 Assembly process and equipment for small-diameter wood Active CN111037677B (en)

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CN111890509A (en) * 2020-08-05 2020-11-06 徐州亮辉家具有限公司 Manufacturing process of double-layer bed
CN112776102A (en) * 2021-01-13 2021-05-11 江西兴创木业有限责任公司 Wood core assembly mould pressing method
CN112873467A (en) * 2021-01-13 2021-06-01 江西兴创木业有限责任公司 Wood core assembly block press

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