CN111036761A - Numerical control door plate punching waste treatment device and use method thereof - Google Patents
Numerical control door plate punching waste treatment device and use method thereof Download PDFInfo
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- CN111036761A CN111036761A CN201911407081.6A CN201911407081A CN111036761A CN 111036761 A CN111036761 A CN 111036761A CN 201911407081 A CN201911407081 A CN 201911407081A CN 111036761 A CN111036761 A CN 111036761A
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- Prior art keywords
- plate
- side frame
- guide rail
- punching
- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/13—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by linearly moving tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention belongs to the technical field of door production and manufacturing, and particularly relates to a numerical control door plate punching waste treatment device which comprises a front side frame, a middle frame, a rear side frame, a material receiving box, a punching mechanism and a material pushing mechanism, wherein the front side frame is provided with a front side plate and a rear side plate; the front side frame, middle frame and rear side frame are the shape of falling the U-shaped, the top of front side frame is turned over perpendicularly backward and is formed preceding platform, rectangular shape through-hole has been seted up to the top surface of preceding platform from left to right level, the top of middle frame is turned over perpendicularly forward and is formed middle platform, the top surface of middle platform is seted up the rectangular shape spout isometric with rectangular shape through-hole from left to right level, the front side frame, both ends are all aligned about middle frame and rear side frame, preceding socket has been seted up to the antetheca middle part of front side frame from left to right level, the back socket the same with preceding socket has been seted up to the back wall middle part of. And to a method of using the device. The invention can punch and form the lockhole of the door panel at one time, has better positioning effect, is convenient for collecting and processing waste materials and has higher efficiency.
Description
Technical Field
The invention belongs to the technical field of door production and manufacturing, and particularly relates to a numerical control door plate punching waste treatment device and a use method thereof.
Background
The door refers to an entrance of a building or a mechanism which is installed at the entrance and can be opened and closed, and the door is an entity which divides a limited space and has the function of connecting and closing the entrance of two or more spaces.
Current door plant is when processing the lockhole, all is that the workman holds the drilling machine and directly drills to the door plant, and the waste material of production directly falls on connecing the flitch, and after the punching operation of accomplishing a batch of product, the waste material that falls on connecing the flitch again is cleaned manually and is collected together, handles again. This waste collection not only adds unnecessary labor costs, but also is very inefficient in collecting waste.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the numerical control door plate punching waste treatment device and the use method thereof, which can punch and form the lock hole of the door plate at one time, have good positioning effect, facilitate the collection and treatment of waste materials, have high efficiency and greatly reduce the production cost of enterprises.
In order to solve the technical problems, the invention adopts the following technical scheme:
a numerical control door panel punching waste treatment device comprises a front side frame, a middle frame, a rear side frame, a material receiving box, a punching mechanism and a material pushing mechanism;
the front side frame, the middle frame and the rear side frame are all in an inverted U shape, the top of the front side frame is folded backwards and vertically to form a front platform, the top surface of the front platform is horizontally provided with a long strip-shaped through hole from left to right, the top of the middle frame is folded forwards and vertically to form a middle platform, the top surface of the middle platform is horizontally provided with a long strip-shaped sliding groove with the same length as the long strip-shaped through hole from left to right, the left and right ends of the front side frame, the middle frame and the rear side frame are aligned, the middle part of the front wall of the front side frame is horizontally provided with a front socket from left to right, and the middle part of the rear wall of the middle;
the material receiving box is inserted into the front socket and the rear socket, the top of the material receiving box is open, a rear side plate of the material receiving box is provided with a long strip-shaped material pushing hole, the front end and the rear end of the material receiving box are exposed out of the outer side walls of the front side frame and the middle frame, the left end of the front wall of the front side frame is provided with a motor, a power output shaft of the motor vertically penetrates through the front side frame and is fixedly provided with a driving wheel, the right ends of the front side frame and the middle frame are opposite and are provided with a rotatable rotating shaft at the same height as the motor, the free end of the rotating shaft is fixedly provided with a driven wheel, the driving wheel and the driven wheel are wound with a conveyor belt, the highest surface of the conveyor belt is positioned in the long strip-shaped through hole, the front platform and the middle platform are detachably provided with a, the gear is meshed with the tooth part of the conveyor belt, the roller is slidably sleeved in the long-strip-shaped chute, so that the moving trolley moves left and right, clamping plates are integrally formed at the front end and the rear end of the top surface of the supporting plate, the clamping plates are integrally formed by a flat plate and a vertical plate to form a 7-shaped structure, a crack of a plate is formed between the top surface of the supporting plate and the inner wall of each clamping plate, and two mounting horizontal plates are integrally formed at the top of the middle platform;
two connecting plates are fixedly arranged between the middle frame and the rear side frame;
the punching mechanism comprises a Y1 gantry, a Y2 gantry and a supporting beam plate which are oppositely arranged and parallel, the Y1 gantry comprises a first Y1 gantry base and a second Y1 gantry base, a first guide rail mounting strip is arranged between the first Y1 gantry base and the second Y1 gantry base, a first linear guide rail is arranged on the first guide rail mounting strip, at least two first guide rail sliding blocks are arranged on the first linear guide rail, a motor base is arranged on the first Y1 gantry base, a first servo motor is arranged on the motor base, a control input end of the first servo motor is electrically connected with a power supply and a control switch, a power output shaft of the first servo motor is connected with a first grinding ball screw, the free end of the first grinding ball screw is connected with the second Y1 gantry base, a first nut is arranged on the first grinding ball screw, a first nut is sleeved outside the first nut, the Y2 gantry comprises a first Y2 gantry seat and a second Y2 gantry seat, a second guide rail mounting strip is arranged between the first Y2 gantry seat and the second Y2 gantry seat, a second linear guide rail is mounted on the second guide rail mounting strip, at least two second guide rail sliding blocks are arranged on the second linear guide rail, and the first linear guide rail is parallel to the second linear guide rail;
the left end and the right end of the lower surface of the supporting beam plate are detachably connected with the first guide rail sliding block, the first nut connecting sleeve and the second guide rail sliding block respectively;
the support crossbeam plate is provided with a second servo motor and two parallel third linear guide rails, the control input end of the second servo motor is electrically connected with a power supply and a control switch, the third linear guide rail is provided with two third guide rail sliders, two ends of the two third linear guide rails are provided with supports, four third guide rail sliders are provided with L-shaped connecting plates, each L-shaped connecting plate comprises a horizontal bottom plate and a vertical plate, the bottom of each support is connected with the support crossbeam plate, each support is provided with a through hole, a second grinding ball screw is sleeved in each through hole and is in transmission connection with the power output end of the second servo motor, each second grinding ball screw is provided with a second nut, a second nut connecting sleeve is sleeved outside each second nut, and the bottom of each second nut connecting sleeve is connected with the horizontal bottom plate, the vertical plate is positioned right above the outer edge of the supporting cross beam plate, a punching assembly is detachably mounted on the front end face of the vertical plate and comprises a U-shaped frame, a punching cylinder is detachably mounted on the top of the U-shaped frame, a push plate is mounted at the lower end of a telescopic rod of the punching cylinder, a push rod is fixed on the bottom surface of the push plate, a positioning block is fixedly mounted at the bottom of the vertical plate of the U-shaped frame, a through hole is formed in the positioning block, the lower end of the push rod penetrates through the through hole and is fixedly mounted with a punch at the tail end, and a positioning hole is formed in the lower transverse plate;
the first Y1 gantry seat and the first Y2 gantry seat are fixed with the top of the rear side frame, and the second Y1 gantry seat and the second Y2 gantry seat are fixed with the two mounting horizontal plates;
the pushing mechanism comprises a supporting horizontal plate, a third servo motor and two parallel fourth linear guide rails are arranged on the supporting horizontal plate, the control input end of the third servo motor is electrically connected with a power supply and a control switch, two fourth guide rail sliders are arranged on the fourth linear guide rails, two ends of each fourth linear guide rail are provided with supports, four fourth guide rail sliders are provided with air cylinder connecting plates, the bottoms of the two supports are fixed with the two connecting plates, the supports are provided with through holes, third grinding ball screws are sleeved in the through holes and are in transmission connection with the power output ends of the third servo motor, third grinding ball screws are provided with third nuts, third nut connecting sleeves are sleeved with the third nuts, and the bottoms of the third nut connecting sleeves are fixed with the air cylinder connecting plates, the cylinder connecting plate is provided with a pushing cylinder, a telescopic rod of the pushing cylinder extends into the material receiving box through a strip-shaped pushing hole, and a pushing plate is detachably arranged at the tail end of the telescopic rod.
Furthermore, a plurality of guide strips are fixedly mounted between the front side frame and the middle frame below the front socket and the rear socket, and the guide strips are perpendicular to the front side frame and the middle frame, and the top surfaces of the guide strips are higher than the bottom surfaces of the front socket and the rear socket.
Furthermore, a guide groove matched with the guide strip is formed in the position, corresponding to the guide strip, of the bottom of the material receiving box.
Furthermore, a plurality of C-shaped handles are installed on the front end face of the material receiving box.
Further, the front socket and the guide bar are positioned inside the inner ring of the conveyor belt.
Further, the top surface front end of locating piece is fixed with the guide block, guide block top fixed mounting have the guide bar, the guide bar overcoat is equipped with the spring, the both ends of spring are fixed with guide block and push pedal respectively, the push pedal can be passed on the top of guide bar, the push pedal can slide from top to bottom along the guide bar.
Further, the outside of first guide rail mounting bar, second guide rail mounting bar, support crossbeam board and support horizontal plate all is equipped with the draw-in groove, the embedded level bar that is equipped with of draw-in groove, the level bar is parallel with corresponding first linear guide, second linear guide, third linear guide, fourth linear guide.
Further, an arc-shaped notch is formed in the bottom of the front end face of the material pushing plate.
Furthermore, universal wheels with brakes are installed at the bottoms of the front side frame, the middle frame and the rear side frame.
The use method of the numerical control door panel punching waste treatment device comprises the following steps:
step one, mounting the two moving trolleys on a front platform and a middle platform, enabling the two moving trolleys to be close to the left end, and inserting and fixing a plate into a crack;
step two, the motor is started, a power output shaft of the motor drives a driving wheel to rotate, so that the conveying belt is driven to rotate, and the moving trolley can be driven to move rightwards in the rotating process of the conveying belt, so that the conveying of the plates is realized; after the conveying is in place, the motor is closed;
thirdly, controlling the rotation direction of the first servo motor through a control switch of the first servo motor, and driving the first grinding ball screw to rotate, so that the punching assembly moves back and forth;
fourthly, controlling the rotation direction of a second servo motor through a control switch of the second servo motor, driving the second grinding ball screw to rotate, and enabling the punching assembly to move left and right so as to enable the punch head to be opposite to the position of the lock hole;
step five, the punching cylinder is started, the lower end of a telescopic rod of the punching cylinder drives a push plate to move downwards, the push plate drives a push rod to move downwards, and the push rod drives a punch to move downwards, so that punching operation is realized;
after punching for four hours, controlling the rotation direction of a third servo motor through a control switch of the third servo motor, driving the third grinding ball screw to rotate, enabling the pushing cylinder to move left and right, starting the pushing cylinder, and enabling a telescopic rod of the pushing cylinder to extend forwards so as to drive the pushing plate to push forwards and enable waste materials to be collected in a centralized manner;
and seventhly, after the batch punching is finished, disassembling the material pushing plate, and then pulling the material receiving box forward to treat the waste materials.
Compared with the prior art, the two moving trolleys are arranged on the front platform and the middle platform, the two moving trolleys are close to the left end, and the plate is inserted into the crack and fixed; then the motor is started, a power output shaft of the motor drives a driving wheel to rotate so as to drive the conveyor belt to rotate, and the moving trolley can be driven to move rightwards in the rotating process of the conveyor belt so as to realize the conveying of the plates; after the conveying is in place, the motor is closed; then, the rotation direction of the first servo motor is controlled through a control switch of the first servo motor, and the first grinding ball screw is driven to rotate, so that the punching assembly moves back and forth; then, the rotation direction of a second servo motor is controlled through a control switch of the second servo motor, the second grinding ball screw is driven to rotate, the punching assembly is driven to move left and right, and the punch is opposite to the position of the lock hole; then starting the punching cylinder, wherein the lower end of a telescopic rod of the punching cylinder drives a push plate to move downwards, the push plate drives a push rod to move downwards, and the push rod drives a punch to move downwards, so that punching operation is realized; then, after punching for four hours, controlling the rotation direction of a third servo motor through a control switch of the third servo motor, driving the third grinding ball screw to rotate, enabling the pushing cylinder to move left and right, starting the pushing cylinder, and enabling a telescopic rod of the pushing cylinder to extend forwards so as to drive the pushing plate to push forwards and enable waste materials to be collected in a centralized manner; and finally, after batch punching is completed, disassembling the material pushing plate, and then pulling the material receiving box forward, so that the waste can be treated. The invention can punch and form the lockhole of the door plate at one time, has better positioning effect, is convenient for collecting and processing waste materials, has higher efficiency and greatly reduces the production cost of enterprises.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of a punching waste treatment apparatus for a numerical control door panel according to the present invention (in use);
FIG. 2 is a schematic perspective view of a second embodiment of a punching waste treatment apparatus for a numerical control door panel according to the present invention (in use);
FIG. 3 is a schematic three-dimensional view (in use) of the embodiment of the punching waste treatment device for a numerical control door panel according to the present invention;
FIG. 4 is a schematic perspective view of a punching waste treatment apparatus for a numerical control door panel according to an embodiment of the present invention;
FIG. 5 is a first schematic view of a front side frame and a middle frame of an embodiment of a punching waste treatment device for a numerical control door panel according to the present invention;
FIG. 6 is a schematic perspective view of a second embodiment of a punching waste treatment device for a door panel, showing a front side frame and a middle frame mounted thereon;
FIG. 7 is a first schematic view of a rear side frame of an embodiment of a punching waste treatment device for a numerical control door panel according to the present invention;
FIG. 8 is a schematic perspective view of a second embodiment of a punching waste treatment device for a door panel according to the present invention;
FIG. 9 is a schematic perspective view of the installation of a punching assembly in an embodiment of a punching waste treatment device for a door panel according to the present invention;
FIG. 10 is a schematic perspective view of the installation of a pushing mechanism in an embodiment of a punching waste treatment device for a numerical control door panel according to the present invention.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples.
As shown in fig. 1-10, the numerical control door panel punching waste treatment device of the invention comprises a front side frame 1, a middle frame 2, a rear side frame 3, a material receiving box 4, a punching mechanism and a material pushing mechanism;
the front side frame 1, the middle frame 2 and the rear side frame 3 are all in an inverted U shape, the top of the front side frame 1 is turned backwards and vertically to form a front platform, a long strip-shaped through hole is horizontally formed in the top surface of the front platform from left to right, the top of the middle frame 2 is turned forwards and vertically to form a middle platform, a long strip-shaped sliding groove with the same length as the long strip-shaped through hole is horizontally formed in the top surface of the middle platform from left to right, the left end and the right end of the front side frame 1, the left end and the right end of the middle frame 2 and the right end of the rear side frame 3 are aligned, a front socket is horizontally formed in the middle of the;
the material receiving box 4 is inserted into the front socket and the rear socket, the top of the material receiving box 4 is open, a rear side plate of the material receiving box 4 is provided with a long strip-shaped material pushing hole 400, the front end and the rear end of the material receiving box 4 are exposed out of the outer side walls of the front side frame 1 and the middle frame 2, the left end of the front wall of the front side frame 1 is provided with the motor 100, a power output shaft of the motor 100 vertically penetrates through the front side frame 1 and is fixedly provided with a driving wheel, the right ends of the front side frame 1 and the middle frame 2 are opposite and are provided with a rotatable rotating shaft at the same height as the motor 100, the free end of the rotating shaft is fixedly provided with a driven wheel, the driving wheel and the driven wheel are provided with the conveyor belt 101 in a winding manner, the highest surface of the conveyor belt 101 is positioned in the long strip-shaped through hole, the front platform and the, the roller can be slidably sleeved in the long strip-shaped sliding groove, so that the moving trolley 500 can move left and right, the front end and the rear end of the top surface of the supporting plate are integrally formed with clamping plates, the clamping plates are integrally formed by flat plates and vertical plates to form a 7-shaped structure, a crack of a plate 5 is formed between the top surface of the supporting plate and the inner wall of each clamping plate, and two mounting horizontal plates are integrally formed at the top of the middle platform;
two connecting plates 32 are fixedly arranged between the middle frame 2 and the rear side frame 3;
the punching mechanism comprises a Y1 gantry 30 and a Y2 gantry 31 which are arranged oppositely and parallel, and further comprises a supporting beam plate, the Y1 gantry 30 comprises a first Y1 gantry seat and a second Y1 gantry seat, a first guide rail mounting strip is arranged between the first Y1 gantry seat and the second Y1 gantry seat, a first linear guide rail is arranged on the first guide rail mounting strip, at least two first guide rail sliding blocks are arranged on the first linear guide rail, a motor seat is arranged on the first Y1 gantry seat, a first servo motor 300 is arranged on the motor seat, a control input end of the first servo motor 300 is electrically connected with a power supply and a control switch, a power output shaft of the first servo motor 300 is connected with a first grinding ball screw, a free end of the first grinding ball screw is connected with the second Y1 gantry seat, a first nut is arranged on the first grinding ball screw, a first nut connecting sleeve is sleeved outside the first nut, and the Y2 gantry 31 comprises a first Y2 gantry seat, A second guide rail mounting strip is arranged between the second Y2 gantry seat, the first Y2 gantry seat and the second Y2 gantry seat, a second linear guide rail is mounted on the second guide rail mounting strip, at least two second guide rail sliding blocks are arranged on the second linear guide rail, and the first linear guide rail is parallel to the second linear guide rail;
the left end and the right end of the lower surface of the supporting beam plate are respectively detachably connected with the first guide rail sliding block, the first nut connecting sleeve and the second guide rail sliding block;
a second servo motor 301 and two parallel third linear guide rails are arranged on the supporting cross beam plate, the control input end of the second servo motor 301 is electrically connected with a power supply and a control switch, two third guide rail sliders are arranged on the third linear guide rails, two ends of the two third linear guide rails are provided with supports, an L-shaped connecting plate is arranged on the four third guide rail sliders and comprises a horizontal bottom plate and a vertical plate, the bottom of each support is connected with the supporting cross beam plate, a through hole is arranged on each support, a second grinding ball screw is sleeved in each through hole and is in transmission connection with the power output end of the second servo motor 301, a second nut is arranged on each second grinding ball screw, a second nut connecting sleeve is sleeved outside each second nut, the bottom of each second nut connecting sleeve is connected with the horizontal bottom plate, each vertical plate is positioned right above the outer edge of the supporting cross beam plate, and a punching assembly is detachably arranged on the front end face of each vertical plate, the punching assembly comprises a U-shaped frame, a punching cylinder 302 is detachably mounted at the top of the U-shaped frame, a push plate is mounted at the lower end of a telescopic rod of the punching cylinder 302, a push rod is fixed on the bottom surface of the push plate, a positioning block is fixedly mounted at the bottom of a vertical plate of the U-shaped frame, a through hole is formed in the positioning block, the lower end of the push rod penetrates through the through hole and is fixedly mounted with a punch at the tail end, and a positioning hole is formed in a transverse;
the first Y1 gantry seat and the first Y2 gantry seat are fixed with the top of the rear side frame 3, and the second Y1 gantry seat and the second Y2 gantry seat are fixed with the two mounting horizontal plates;
the pushing mechanism comprises a supporting horizontal plate, a third servo motor 320 and two parallel fourth linear guide rails are arranged on the supporting horizontal plate, a control input end of the third servo motor 320 is electrically connected with a power supply and a control switch, two fourth guide rail sliders are arranged on the fourth linear guide rails, two ends of the two fourth linear guide rails are provided with supports, air cylinder connecting plates are mounted on the four fourth guide rail sliders, the bottoms of the two supports are fixed with the two connecting plates 32, through holes are formed in the supports, a third grinding ball screw is sleeved in each through hole and is in transmission connection with a power output end of the third servo motor 320, a third nut is arranged on each third grinding ball screw, a third nut connecting sleeve is sleeved outside each third nut, the bottom of each third nut connecting sleeve is fixed with the corresponding air cylinder connecting plate, a pushing air cylinder 321 is mounted on each air cylinder connecting plate, a telescopic rod of the pushing air cylinder 321 extends into the material receiving box 4 through a strip-shaped material pushing hole 400, and a pushing .
Preferably, a plurality of guide strips are fixedly arranged between the front side frame 1 and the middle frame 2 below the front insertion opening and the rear insertion opening, the guide strips are perpendicular to the front side frame 1 and the middle frame 2, and the top surfaces of the guide strips are higher than the bottom surfaces of the front insertion opening and the rear insertion opening. Such structural design not only can provide good supporting effect to the material receiving box 4, but also is convenient for inserting and extracting the material receiving box 4, and is convenient for waste treatment.
Preferably, the bottom of the material receiving box 4 is provided with a guide groove matched with the guide strip at a position corresponding to the guide strip. Such structural design, the convenient insertion and the extraction of connecing workbin 4, the waste material of being convenient for is handled.
Preferably, a plurality of C-shaped handles are arranged on the front end surface of the material receiving box 4. Such structural design, the convenient insertion and the extraction of connecing workbin 4, the waste material of being convenient for is handled.
Preferably, the front pockets and guide bars are located within the inner circumference of the conveyor belt 101. Such structural design, the convenient insertion and the extraction of connecing workbin 4, the waste material of being convenient for is handled.
As the preferred scheme, the top surface front end of locating piece is fixed with the guide block, and guide block top fixed mounting has the guide bar, and the guide bar overcoat is equipped with the spring, and the both ends of spring are fixed with guide block and push pedal respectively, and the push pedal can be passed on the top of guide bar, and the push pedal can slide from top to bottom along the guide bar. Such structural design can provide good guide effect for the drift, makes things convenient for the operation of punching a hole, ensures the quality of punching a hole.
As preferred scheme, the outside of first guide rail mounting bar, second guide rail mounting bar, support crossbeam board and support horizontal plate all is equipped with the draw-in groove, and the embedded level bar that is equipped with of draw-in groove, level bar and corresponding first linear guide, second linear guide, third linear guide, fourth linear guide are parallel. Due to the structural design, the positioning effect is better.
Preferably, the bottom of the front end surface of the material pushing plate 322 is provided with an arc-shaped notch. The structure design is convenient for the collection and treatment of waste materials, and the efficiency is higher.
Preferably, universal wheels with brakes are mounted at the bottoms of the front side frame 1, the middle frame 2 and the rear side frame 3. The structure design is convenient for the invention to be moved freely and fixed according to requirements, and the use is very convenient.
The use method of the numerical control door panel punching waste treatment device comprises the following steps:
step one, mounting two moving trolleys 500 on a front platform and a middle platform, enabling the two moving trolleys 500 to be close to the left end, and inserting and fixing a plate 5 into a crack;
step two, the motor 100 is started, the power output shaft of the motor 100 drives the driving wheel to rotate, so that the conveyor belt 101 is driven to rotate, and the movable trolley 500 can be driven to move rightwards in the rotating process of the conveyor belt 101, so that the conveying of the plate 5 is realized; after the conveying is in place, the motor 100 is turned off;
step three, controlling the rotation direction of the first servo motor 300 through a control switch of the first servo motor, and driving the first grinding ball screw to rotate, so that the punching assembly moves back and forth;
fourthly, controlling the rotation direction of a second servo motor 301 through a control switch of the second servo motor, driving a second grinding ball screw to rotate, and enabling the punching assembly to move left and right so as to enable the punch to be opposite to the lock hole;
step five, the punching cylinder 302 is started, the lower end of the telescopic rod of the punching cylinder 302 drives the push plate to move downwards, the push plate drives the push rod to move downwards, and the push rod drives the punch to move downwards, so that punching operation is realized;
after punching for four hours, controlling the rotating direction of a third servo motor 320 through a control switch of the third servo motor, driving a third grinding ball screw to rotate, enabling a material pushing cylinder 321 to move left and right, starting the material pushing cylinder 321, and enabling a telescopic rod of the material pushing cylinder 321 to extend forwards, so as to drive a material pushing plate 322 to push forwards, and enabling waste materials to be collected in a centralized manner;
and seventhly, after the batch punching is finished, detaching the material pushing plate 322, and then pulling the material receiving box 4 forwards to treat the waste materials.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
Claims (10)
1. The utility model provides a numerical control door plant waste processing apparatus that punches a hole which characterized in that: comprises a front side frame (1), a middle frame (2), a rear side frame (3), a material receiving box (4), a punching mechanism and a material pushing mechanism;
the front side frame (1), the middle frame (2) and the rear side frame (3) are all in an inverted U shape, the top of the front side frame (1) is vertically turned backwards to form a front platform, the top surface of the front platform is horizontally provided with a long strip-shaped through hole from left to right, the top of the middle frame (2) is vertically turned forwards to form a middle platform, the top surface of the middle platform is horizontally provided with a long strip-shaped sliding groove with the same length as the long strip-shaped through hole from left to right, the left ends and the right ends of the front side frame (1), the middle frame (2) and the rear side frame (3) are all aligned, the middle part of the front wall of the front side frame (1) is horizontally provided with a front socket from left to right, and the middle part of the rear wall of the middle frame (;
the material receiving box (4) is inserted into the front socket and the rear socket, the top of the material receiving box (4) is open, a long strip-shaped material pushing hole (400) is formed in a rear side plate of the material receiving box (4), the front end and the rear end of the material receiving box (4) are exposed out of the outer side walls of the front side frame (1) and the middle frame (2), a motor (100) is installed at the left end of the front wall of the front side frame (1), a power output shaft of the motor (100) vertically penetrates through the front side frame (1) and is fixedly provided with a driving wheel, a rotatable rotating shaft is installed at the position, equal to the motor (100), of the right end of the front side frame (1) and the right end of the middle frame (2), a driven wheel is fixedly installed at the free end of the rotating shaft, a conveying belt (101) is wound on the driving wheel and the driven wheel, the highest surface of the conveying belt (101) is located in the long, the movable trolley (500) comprises a supporting plate, the front end and the rear end of the bottom surface of the supporting plate are respectively provided with a rotatable gear and a rotatable roller, the gear is meshed with a tooth part of the conveyor belt (101), the roller is slidably sleeved in the long strip-shaped sliding groove, so that the movable trolley (500) can move left and right, the front end and the rear end of the top surface of the supporting plate are uniformly and integrally formed with clamping plates, each clamping plate is integrally formed by a flat plate and a vertical plate to form a 7-shaped structure, a crack of a plate (5) is formed between the top surface of the supporting plate and the inner wall of each clamping plate, and the top of the middle platform;
two connecting plates (32) are fixedly arranged between the middle frame (2) and the rear side frame (3);
the punching mechanism comprises a Y1 gantry (30) and a Y2 gantry (31) which are oppositely arranged and parallel, and further comprises a supporting beam plate, the Y1 gantry (30) comprises a first Y1 gantry base and a second Y1 gantry base, a first guide rail mounting strip is arranged between the first Y1 gantry base and the second Y1 gantry base, a first linear guide rail is arranged on the first guide rail mounting strip, at least two first guide rail sliding blocks are arranged on the first linear guide rail, a motor base is arranged on the first Y1 gantry base, a first servo motor (300) is arranged on the motor base, a control input end of the first servo motor (300) is electrically connected with a power supply and a control switch, a power output shaft of the first servo motor (300) is connected with a first grinding ball screw, a free end of the first grinding ball screw is connected with the second Y1 gantry base, the first grinding ball screw is provided with a first nut, a first nut connecting sleeve is sleeved outside the first nut, the Y2 gantry (31) comprises a first Y2 gantry seat and a second Y2 gantry seat, a second guide rail mounting strip is arranged between the first Y2 gantry seat and the second Y2 gantry seat, a second linear guide rail is mounted on the second guide rail mounting strip, at least two second guide rail sliding blocks are arranged on the second linear guide rail, and the first linear guide rail is parallel to the second linear guide rail;
the left end and the right end of the lower surface of the supporting beam plate are detachably connected with the first guide rail sliding block, the first nut connecting sleeve and the second guide rail sliding block respectively;
the support crossbeam plate is provided with a second servo motor (301) and two parallel third linear guide rails, the control input end of the second servo motor (301) is electrically connected with a power supply and a control switch, the third linear guide rails are provided with two third guide rail sliders, two ends of the two third linear guide rails are provided with supports, four third guide rail sliders are provided with L-shaped connecting plates, each L-shaped connecting plate comprises a horizontal bottom plate and a vertical plate, the bottom of each support is connected with the support crossbeam plate, each support is provided with a through hole, a second grinding ball screw is sleeved in each through hole and is in transmission connection with the power output end of the second servo motor (301), each second grinding ball screw is provided with a second nut, a second nut connecting sleeve is sleeved outside each second nut, and the bottom of each second nut connecting sleeve is connected with the horizontal bottom plate, the vertical plate is positioned right above the outer edge of the supporting cross beam plate, a punching assembly is detachably mounted on the front end face of the vertical plate and comprises a U-shaped frame, a punching cylinder (302) is detachably mounted on the top of the U-shaped frame, a push plate is mounted at the lower end of a telescopic rod of the punching cylinder (302), a push rod is fixed on the bottom surface of the push plate, a positioning block is fixedly mounted at the bottom of the vertical plate of the U-shaped frame, a through hole is formed in the positioning block, the lower end of the push rod penetrates through the through hole and is fixedly mounted with a punch at the tail end, and a positioning hole is formed in the lower transverse plate;
the first Y1 gantry seat and the first Y2 gantry seat are fixed with the top of the rear side frame (3), and the second Y1 gantry seat and the second Y2 gantry seat are fixed with the two mounting horizontal plates;
the pushing mechanism comprises a supporting horizontal plate, a third servo motor (320) and two parallel fourth linear guide rails are arranged on the supporting horizontal plate, a control input end of the third servo motor (320) is electrically connected with a power supply and a control switch, two fourth guide rail sliders are arranged on the fourth linear guide rails, supports are arranged at two ends of the two fourth linear guide rails, cylinder connecting plates are mounted on the four fourth guide rail sliders, the bottoms of the two supports are fixed with the two connecting plates (32), through holes are formed in the supports, third grinding ball screws are sleeved in the through holes and are in transmission connection with power output ends of the third servo motor (320), third grinding ball screws are provided with third nuts, third nut sleeves are provided with third nut connecting sleeves, and the bottoms of the third nut connecting sleeves are fixed with the cylinder connecting plates, the cylinder connecting plate on install and push away material cylinder (321), the telescopic link that pushes away material cylinder (321) stretches into through rectangular shape material pushing hole (400) and connects in workbin (4) and at the terminal demountable installation have scraping wings (322).
2. A numerically controlled door panel punching waste disposal device according to claim 1, wherein: preceding side frame (1) and intermediate frame (2) have many gibs in the below fixed mounting of preceding socket and back socket between, the gib block is higher than the bottom surface of preceding socket and back socket with preceding side frame (1) and intermediate frame (2) perpendicular and gib block's top surface.
3. A numerically controlled door panel punching waste disposal device according to claim 2, wherein: the bottom of the material receiving box (4) is provided with a guide groove corresponding to the guide strip, and the guide groove can be matched with the guide strip.
4. A numerically controlled door panel punching waste disposal device according to claim 3, wherein: the front end face of the material receiving box (4) is provided with a plurality of C-shaped handles.
5. A numerical control door panel punching waste treatment device according to claim 4, characterized in that: the front socket and the guide bar are positioned inside the inner ring of the conveyor belt (101).
6. A numerical control door panel punching waste treatment device according to claim 5, characterized in that: the top surface front end of locating piece is fixed with the guide block, guide block top fixed mounting have the guide bar, the guide bar overcoat is equipped with the spring, the both ends of spring are fixed with guide block and push pedal respectively, the push pedal can be passed on the top of guide bar, the push pedal can slide from top to bottom along the guide bar.
7. A numerical control door panel punching waste treatment device according to claim 6, characterized in that: the outside of first guide rail mounting bar, second guide rail mounting bar, support crossbeam board and support horizontal plate all is equipped with the draw-in groove, the embedded level bar that is equipped with of draw-in groove, the level bar is parallel with corresponding first linear guide, second linear guide, third linear guide, fourth linear guide.
8. A numerically controlled door panel punching waste disposal device according to claim 7, wherein: an arc-shaped notch is formed in the bottom of the front end face of the material pushing plate (322).
9. A numerically controlled door panel punching waste disposal device according to claim 8, wherein: the bottom of the front side frame (1), the middle frame (2) and the rear side frame (3) is provided with a universal wheel with a brake.
10. The method of using a numerically controlled door panel punch waste disposer as recited in claim 9, comprising the steps of:
step one, mounting two moving trolleys (500) on a front platform and a middle platform, enabling the two moving trolleys (500) to be close to the left end, and inserting and fixing a plate (5) into a crack;
step two, the motor (100) is started, a power output shaft of the motor (100) drives a driving wheel to rotate, so that the conveyor belt (101) is driven to rotate, and the moving trolley (500) can be driven to move rightwards in the rotating process of the conveyor belt (101), so that the conveying of the plates (5) is realized; after the conveyor is conveyed to the right position, the motor (100) is switched off;
thirdly, controlling the rotation direction of a first servo motor (300) through a control switch of the first servo motor to drive the first grinding ball screw to rotate, so that the punching assembly moves back and forth;
fourthly, the rotation direction of a second servo motor (301) is controlled through a control switch of the second servo motor, the second grinding ball screw is driven to rotate, the punching assembly is driven to move left and right, and the punch is opposite to the position of the lock hole;
step five, the punching cylinder (302) is started, the lower end of a telescopic rod of the punching cylinder (302) drives a push plate to move downwards, the push plate drives a push rod to move downwards, and the push rod drives a punch to move downwards, so that punching operation is realized;
after punching for four hours, controlling the rotating direction of a third servo motor (320) through a control switch of the third servo motor, driving the third grinding ball screw to rotate, enabling the pushing cylinder (321) to move left and right, starting the pushing cylinder (321), and enabling a telescopic rod of the pushing cylinder (321) to extend forwards so as to drive the pushing plate (322) to push forwards and enable waste materials to be collected in a centralized manner;
and seventhly, after the batch punching is finished, disassembling the material pushing plate (322), and then pulling the material receiving box (4) forwards, so that the waste material can be treated.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911407081.6A CN111036761A (en) | 2019-12-31 | 2019-12-31 | Numerical control door plate punching waste treatment device and use method thereof |
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| CN201911407081.6A CN111036761A (en) | 2019-12-31 | 2019-12-31 | Numerical control door plate punching waste treatment device and use method thereof |
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Cited By (4)
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| CN111570604A (en) * | 2020-05-20 | 2020-08-25 | 刘兆根 | Continuous punching device for surface of automobile sheet metal part |
| CN112676438A (en) * | 2020-12-04 | 2021-04-20 | 安徽江淮汽车集团股份有限公司 | Numerical control trimming positioning device for crossbeam |
| CN113182418A (en) * | 2021-04-27 | 2021-07-30 | 重庆延锋安道拓汽车部件系统有限公司 | Notching die with material sheet size adaptability |
| CN117583460A (en) * | 2024-01-18 | 2024-02-23 | 济南瑞那斯门窗幕墙有限公司 | Material punching device for metal door and window production |
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| CN117583460A (en) * | 2024-01-18 | 2024-02-23 | 济南瑞那斯门窗幕墙有限公司 | Material punching device for metal door and window production |
| CN117583460B (en) * | 2024-01-18 | 2024-03-26 | 济南瑞那斯门窗幕墙有限公司 | Material punching device for metal door and window production |
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Application publication date: 20200421 |