CN111036540B - Vinasse processing method - Google Patents
Vinasse processing method Download PDFInfo
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- CN111036540B CN111036540B CN201911206675.0A CN201911206675A CN111036540B CN 111036540 B CN111036540 B CN 111036540B CN 201911206675 A CN201911206675 A CN 201911206675A CN 111036540 B CN111036540 B CN 111036540B
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- vinasse
- steel ball
- magnet
- grain
- air pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
- B07B1/24—Revolving drums with fixed or moving interior agitators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/06—Jet mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/16—Mills provided with vibrators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/48—Solid fuels essentially based on materials of non-mineral origin on industrial residues and waste materials
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K1/00—Preparation of lump or pulverulent fuel in readiness for delivery to combustion apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K3/00—Feeding or distributing of lump or pulverulent fuel to combustion apparatus
- F23K3/02—Pneumatic feeding arrangements, i.e. by air blast
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/04—Multiple deck screening devices comprising one or more superimposed screens
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/54—Specific separation steps for separating fractions, components or impurities during preparation or upgrading of a fuel
- C10L2290/546—Sieving for separating fractions, components or impurities during preparation or upgrading of a fuel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention belongs to the technical field of vinasse processing, and particularly relates to a vinasse processing method, wherein a vinasse separator adopted by the processing method comprises a rack; a pair of cylindrical sliding seats is fixedly connected to the frame, an outer barrel is rotatably connected between the two sliding seats, a fine screen, a coarse screen and an air pipe are sequentially nested in the outer barrel, and the air pipe penetrates through the sliding seat on one side and then is communicated with the high-pressure fan; a group of air outlet holes are uniformly formed in the positions of the air pipes in the coarse sieve mesh, and the air outlet holes spirally extend outwards; a group of steel balls are uniformly suspended on the periphery of the air pipe; the air pipe is connected with the sliding seat in a sliding and sealing way; the air blown out from the air outlet hole of the invention generates recoil force to drive the air pipe to rotate, further drives the steel ball to continuously rotate and impact the vinasse, increases the screening efficiency of the grain slag, reduces the content of the grain slag in the vinasse, and further reduces the scale formation of the grain slag on the pipeline of the boiler.
Description
Technical Field
The invention belongs to the technical field of vinasse treatment, and particularly relates to a vinasse treatment method.
Background
The distiller's grains are made by fermenting several pure grains such as sorghum, corn, barley, etc., are light brown, have a predominant price in the same protein feed, can promote digestion and absorption, are suitable for livestock, can also be used for various feed yeasts, and are good carrier raw materials as additives in biological material factories; the vinasse has unknown growth promoting factors like fish meal, and the fermentation raw materials such as the vinasse have good effect when being used in aquatic products such as fish feed.
The distiller's grains can be used for feeding livestock, producing high-protein feed, making spice, making sodium acetate and cultivating edible fungi, and the residual alcohol in the distiller's grains is consumed by pigs with excessive internal heat and indigestion, so that part of alcohol can be removed by fermentation, and the influence on the pigs is reduced; the processing and feeding method of the white spirit vinasse, the vinegar residue and the like is that the rice vinasse has higher energy like porridge compared with beer and grain wine residue, and the vinasse contains various nutrient substances such as rich crude protein, crude fat, various amino acids and the like.
At present, in the prior art, although some vinasse treatment processes exist, the treatment efficiency is low, the time consumption is long, the process is not suitable for drying and treating vinasse on a large scale, the vinasse is combusted in an incinerator, the dust content of the generated smoke is large, and the load of a subsequent purification device is high; lees powder spouts combustion boiler can be scale deposit on the pipeline of boiler after using the certain time, and the accumulation of dirt can influence heat-conduction, after it piles up certain thickness, still can explode because the inequality of expend with heat and contract with cold, produces very big potential safety hazard.
Disclosure of Invention
In order to make up for the deficiency of the prior art, solve the problem that the vinasse treatment process in the prior art has low efficiency and long time consumption, is not suitable for drying and treating the vinasse in large batch, and the vinasse is burnt in an incinerator to generate smoke with high dust content, thereby causing high load of a subsequent purification device; the vinasse powder spray combustion boiler can form scale on a pipeline of the boiler after being used for a certain time, the accumulation of the scale can influence heat conduction, and after the scale is accumulated to a certain thickness, explosion can be caused due to uneven expansion and contraction, so that great potential safety hazards are generated.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a vinasse processing method, which comprises the following steps:
s1, putting water into a vessel containing a liquor tank, wherein the bottom of the vessel is provided with a wolf tooth-shaped stirring rod driven by a motor, the stirring rod is used for stirring to wash the liquor tank uniformly, and the liquor tank is precipitated to obtain a vinasse suspension liquid in which rice hulls and elution precipitates are suspended;
s2, putting the rice hulls obtained in the S1 into a boiler for combustion, collecting obtained boiler steam into a steam tank for later use, adding the vinasse suspension into an alcohol solution with the volume fraction of 60%, putting the mixture of alcohol and the vinasse suspension into a steam heating tank, heating and stirring for 30-50min by using the boiler steam, controlling the combustion temperature of the boiler at 650-700 ℃, and filtering to obtain filtrate and filter residues;
s3, carrying out acidolysis treatment on the filter residue obtained in the step S2: mixing water and filter residue at a weight ratio of 1:0.4-0.5, and fermenting in a tank to obtain filter residue fermented product; adding the filtrate into an anaerobic digestion tank, carrying out anaerobic fermentation to obtain fermentation liquor, treating the fermentation liquor to obtain biogas slurry and biogas, and processing the biogas slurry into liquid fertilizer;
s4, drying or airing the residue fermentation product in S3 to obtain a dried product, then putting the dried product into a distiller 'S grains separator, and separating bran shells, grain residues and ash powder to obtain distiller' S grains without grain residues;
the lees separator used in S4 includes a frame; the machine frame is fixedly connected with a pair of cylindrical sliding seats, an outer barrel is rotatably connected between the two sliding seats, a fine screen, a coarse screen and an air pipe are sequentially nested in the outer barrel, the fine screen and the coarse screen are fixedly connected with the outer barrel, the air pipe penetrates through the sliding seats on one side and then is communicated with a high-pressure fan, and the high-pressure fan is connected with a power supply through a controller; a group of air outlet holes are uniformly formed in the position, located in the coarse screen, of the air pipe, the air outlet holes spirally extend outwards, and gas blown out through the air outlet holes generates recoil force to drive the air pipe to rotate; a group of steel balls are uniformly suspended on the periphery of the air pipe; the air pipe is connected with the sliding seat in a sliding and sealing manner; a feed inlet is formed in the top of the sliding seat close to one side of the high-pressure fan, an air outlet pipe is formed in the top of the sliding seat far away from one side of the high-pressure fan, and chaff shell holes, grain slag holes and ash powder holes are sequentially formed in the bottom of the sliding seat below the air outlet pipe; a group of support seats are arranged on the rack, and rollers for supporting the outer barrel are rotatably connected to the support seats; the roller is driven by a motor, and the motor is connected with a power supply through a controller; the air pipe rotates to drive the steel ball to impact the vinasse in the coarse screen, so that the grain and slag separation efficiency of the vinasse is improved; when the device is used, the vinasse is placed into the feed hopper, the motor is started through the controller, the motor drives the roller to rotate, the outer barrel, the fine screen and the coarse screen are further driven to rotate, the vinasse entering the coarse screen is subjected to rolling screening, the high-pressure fan is started through the controller, the high-pressure fan generates a large amount of high-speed airflow, the airflow passes through the air pipe and is sprayed out of the air outlet hole, the quickly sprayed airflow pushes the vinasse to impact the coarse screen, the fluffiness of the vinasse is increased, and the separation speed of grain residues, ash and the vinasse is; because the tuber pipe rotates with the sliding seat to be connected, the cooperation exhaust vent, the gas that the exhaust vent that is the outside extension of spiral blew out produces the recoil force and drives the tuber pipe rotatory, and then drive the steel ball and constantly rotate and strike the leek in the coarse screen cloth, further increase the fluffy degree and the shake frequency of leek, increase the efficiency that grain cinder and ash sieved through coarse screen cloth and fine screen cloth, further increase the efficiency of grain cinder separation in the leek, reduce the content of grain cinder in the leek, and then reduce the scale deposit of grain cinder on the pipeline of boiler, guarantee leek branch and spout the safety of the in-process.
Preferably, a spring is fixedly connected between the steel ball and the air pipe, the shaking frequency of the steel ball is further increased through the spring, the impact frequency of the steel ball on the vinasse is increased, and therefore the grain and slag separation efficiency of the vinasse is further increased; when the tuber pipe rotated under the recoil force effect of exhaust vent air current, constantly rotated through the spring drive steel ball, made the steel ball constantly bounce-back after the collision lees rock through the effect of spring, and then increased the frequency of steel ball collision lees, increased the separating rate of grain slag and lees, and then increased coarse screen's screening efficiency, further increased the efficiency of grain slag separation in the lees.
Preferably, the spring is hollow and is communicated with the air pipe; a rotating cavity is formed in the steel ball and is communicated with the hollow part of the spring through an air inlet; a rotating wheel is rotatably connected in the rotating cavity, a group of fan blades are uniformly distributed on the periphery of the rotating wheel, and a fan-shaped eccentric hole is formed in the rotating wheel; one side of the rotating cavity is provided with an exhaust hole for exhausting; the runner is driven to rotate by airflow, and the steel ball is vibrated by matching with the eccentric hole, so that the grain and slag separation efficiency of the vinasse is further improved; through hollow spring, in introducing the inlet port with the partial high-speed air current in the tuber pipe, later the high-speed air current gets into and promotes flabellum and runner rotation in the rotation chamber, and later the air current is discharged through the exhaust hole, because set up sectorial eccentric orfice in the runner for the runner drives the steel ball vibration when rotating, further increases the striking effect of steel ball to the lees, increases the fluffy degree of lees, and then further increases the efficiency of grain sediment separation in the lees.
Preferably, a group of first magnets are arranged at the positions, corresponding to the steel balls, of the periphery of the coarse screen, and the magnets attract the steel balls intermittently in the rotating process, so that the impact force of the steel balls on the vinasse is further increased, and the grain and slag separation efficiency of the vinasse is further increased; through the magnet that the intermittent type set up, rotate the in-process at the steel ball around the tuber pipe and constantly attract the steel ball, further increase the efficiency of rocking of steel ball, increase the striking dynamics of steel ball to the lees simultaneously, and then further increase the efficiency of grain sediment separation in the lees.
Preferably, a second magnet is arranged on one side of the steel ball close to the coarse screen; a third magnet is arranged between the adjacent first magnets, and the magnetic pole of one side of the third magnet, which is close to the steel ball, is opposite to the heat conduction magnetic pole of the first magnet; through attraction and repulsion of the first magnet and the third magnet, the shaking amplitude of the steel ball is further increased, the impact and breaking effect of the steel ball on the vinasse is further increased, and the grain and slag separation efficiency of the vinasse is further increased; through magnet and No. three magnet at the interval arrangement of coarse screen cloth periphery, magnet No. two is cooperated for the steel ball rotates the in-process around the tuber pipe, receives the attraction and the repulsion of magnet and No. three magnet repeatedly, and then further increases the vibration range of spring and steel ball, and then further increases the efficiency of steel ball striking lees, further increases the efficiency of grain sediment separation in the lees.
Preferably, an elastic air bag is arranged on one side, away from the rotating cavity, of the second magnet, and is used for preventing the second magnet from being broken due to rigid collision, so that the service life of the second magnet is prolonged, and the grain and slag separation efficiency in the vinasse is further increased; prevent No. two magnet through elastic airbag and receive rigid collision and breakage, and then guarantee that No. two magnet constantly receives the attraction and the repulsion of a magnet and No. three magnet, increase the frequency of steel ball striking lees, elastic airbag is when steel ball striking lees and coarse screen cloth simultaneously, and the resilience force of deformation back reconversion in-process increase steel ball, and then increases the efficiency of rocking of steel ball, further increases the efficiency of grain sediment separation in the lees.
The invention has the following beneficial effects:
1. according to the vinasse treatment method, the air pipe is rotationally connected with the sliding seat and matched with the air outlet hole, and gas blown out of the spirally and outwardly extending air outlet hole generates recoil force to drive the air pipe to rotate, so that the steel ball is driven to continuously rotate in the coarse screen and impact vinasse, the filling power and shaking frequency of the vinasse are further increased, the screening efficiency of grain residues and ash powder through the coarse screen and the fine screen is increased, the grain residue separation efficiency in the vinasse is further increased, the content of the grain residues in the vinasse is reduced, the scale formation of the grain residues on a pipeline of a boiler is further reduced, and the safety in the vinasse separate spraying process is ensured.
2. According to the vinasse processing method, the steel ball is enabled to rebound and rock continuously after colliding with the vinasse under the action of the spring, so that the frequency of the steel ball colliding with the vinasse is increased, the separation speed of grain residues and the vinasse is increased, the screening efficiency of the coarse screen is increased, and the grain residue separation efficiency of the vinasse is further increased.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a flow chart of a method of the present invention;
FIG. 2 is a perspective view of a stillage separator for use in the present invention;
FIG. 3 is a partial cross-sectional view of a stillage separator for use in the present invention;
3 FIG. 34 3 is 3 a 3 cross 3- 3 sectional 3 view 3 taken 3 at 3 A 3- 3 A 3 of 3 FIG. 33 3; 3
FIG. 5 is a cross-sectional view of a steel ball according to the present invention;
in the figure: the device comprises a frame 1, a sliding seat 11, an outer cylinder 12, a fine screen 13, a coarse screen 14, an air pipe 15, a high-pressure fan 16, an air outlet 17, a steel ball 18, a feed hopper 19, an air outlet pipe 20, bran shell holes 21, grain residue holes 22, ash holes 23, a support 24, a roller 25, a spring 27, a rotating cavity 28, an air inlet 29, a rotating wheel 30, fan blades 31, eccentric holes 32, an air outlet 33, a first magnet 34, a second magnet 35, a third magnet 36 and an elastic air bag 37.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 5, the method for processing distiller's grains according to the present invention comprises the following steps:
s1, putting water into a vessel containing a liquor tank, wherein the bottom of the vessel is provided with a wolf tooth-shaped stirring rod driven by a motor, the stirring rod is used for stirring to wash the liquor tank uniformly, and the liquor tank is precipitated to obtain a vinasse suspension liquid in which rice hulls and elution precipitates are suspended;
s2, putting the rice hulls obtained in the S1 into a boiler for combustion, collecting obtained boiler steam into a steam tank for later use, adding the vinasse suspension into an alcohol solution with the volume fraction of 60%, putting the mixture of alcohol and the vinasse suspension into a steam heating tank, heating and stirring for 30-50min by using the boiler steam, controlling the combustion temperature of the boiler at 650-700 ℃, and filtering to obtain filtrate and filter residues;
s3, carrying out acidolysis treatment on the filter residue obtained in the step S2: mixing water and filter residue at a weight ratio of 1:0.4-0.5, and fermenting in a tank to obtain filter residue fermented product; adding the filtrate into an anaerobic digestion tank, carrying out anaerobic fermentation to obtain fermentation liquor, treating the fermentation liquor to obtain biogas slurry and biogas, and processing the biogas slurry into liquid fertilizer;
s4, drying or airing the residue fermentation product in S3 to obtain a dried product, then putting the dried product into a distiller 'S grains separator, and separating bran shells, grain residues and ash powder to obtain distiller' S grains without grain residues;
the lees separator adopted in S4 comprises a frame 1; the machine frame 1 is fixedly connected with a pair of cylindrical sliding seats 11, an outer barrel 12 is rotatably connected between the two sliding seats 11, a fine screen 13, a coarse screen 14 and an air pipe 15 are sequentially nested in the outer barrel 12, wherein the fine screen 13 and the coarse screen 14 are fixedly connected with the outer barrel 12, the air pipe 15 penetrates through the sliding seats 11 on one side and then is communicated with a high-pressure fan 16, and the high-pressure fan 16 is connected with a power supply through a controller; a group of air outlet holes 17 are uniformly formed in the part, located in the coarse screen 14, of the air pipe 15, the air outlet holes 17 extend outwards in a spiral shape, and gas blown out through the air outlet holes 17 generates recoil force to drive the air pipe 15 to rotate; a group of steel balls 18 are uniformly suspended on the periphery of the air pipe 15; the air pipe 15 is connected with the sliding seat 11 in a sliding and sealing manner; a feed hopper 19 is arranged at the top of the sliding seat 11 close to one side of the high-pressure fan 16, an air outlet pipe 20 is arranged at the top of the sliding seat 11 far away from one side of the high-pressure fan 16, and a chaff shell hole 21, a grain residue hole 22 and a dust hole 23 are sequentially formed at the bottom of the sliding seat 11 below the air outlet pipe 20; a group of support seats 24 are arranged on the frame 1, and rollers 25 for supporting the outer cylinder 12 are rotatably connected on the support seats 24; the roller 25 is driven by a motor, and the motor is connected with a power supply through a controller; the air pipe 15 rotates to drive the steel ball 18 to impact the vinasse in the coarse screen 14, so that the efficiency of separating grain and slag in the vinasse is improved; when the device is used, the vinasse is placed into the feed hopper 19, then the motor is started through the controller, the motor drives the roller 25 to rotate, further the outer barrel 12, the fine screen 13 and the coarse screen 14 are driven to rotate, the vinasse entering the coarse screen 14 is subjected to rolling screening, meanwhile, the high-pressure fan 16 is started through the controller, a large amount of high-speed air generated by the high-pressure fan 16 flows through the air pipe 15 and is sprayed out from the air outlet 17, the quickly sprayed air pushes the vinasse to impact the coarse screen 14, the looseness of the vinasse is increased, and further the separation speed of grain residues, ash powder and the vinasse; because tuber pipe 15 and sliding seat 11 rotate to be connected, cooperation exhaust vent 17, the gas that the exhaust vent 17 that is the outside extension of spiral blew out produces recoil force and drives tuber pipe 15 rotatory, and then drive steel ball 18 and constantly rotate and strike the lees in coarse screen 14, further increase the fluffy degree and the shake frequency of lees, increase the efficiency that coarse screen 14 and fine screen 13 sieve were sieved to grain sediment and ash powder, further increase the efficiency of grain sediment separation in the lees, reduce the content of grain sediment in the lees, and then reduce the scale deposit of grain sediment on the pipeline of boiler, guarantee lees branch and spout the safety of in-process.
As an embodiment of the invention, a spring 27 is fixedly connected between the steel ball 18 and the air pipe 15, the shaking frequency of the steel ball 18 is further increased through the spring 27, the impact frequency of the steel ball 18 on the vinasse is increased, and thus the grain and slag separation efficiency in the vinasse is further increased; when tuber pipe 15 rotated under the recoil force effect of exhaust vent 17 air current, constantly rotated through spring 27 drive steel ball 18, made steel ball 18 constantly bounce-back after colliding the lees rock through the effect of spring 27, and then increased the frequency that steel ball 18 collided the lees, increased the separating rate of grain slag and lees, and then increased coarse screen 14's screening efficiency, further increased the efficiency of grain slag separation in the lees.
In one embodiment of the present invention, the spring 27 is hollow and is communicated with the air pipe 15; a rotating cavity 28 is formed in the steel ball 18, and the rotating cavity 28 is communicated with the hollow part of the spring 27 through an air inlet hole 29; a rotating wheel 30 is rotatably connected in the rotating cavity 28, a group of fan blades 31 are uniformly distributed on the periphery of the rotating wheel 30, and a fan-shaped eccentric hole 32 is formed in the rotating wheel 30; one side of the rotating cavity 28 is provided with an exhaust hole 33 for exhausting air; the runner 30 is driven to rotate by airflow, and the steel ball 18 is vibrated by matching with the eccentric hole 32, so that the grain and slag separation efficiency of the vinasse is further improved; through hollow spring 27, introduce the inlet port 29 with the partial high-speed air current in the tuber pipe 15 in, later high-speed air current gets into and promotes flabellum 31 and runner 30 rotation in rotating the chamber 28, later the air current discharges through exhaust hole 33, owing to set up sectorial eccentric orfice 32 in the runner 30 for runner 30 drives steel ball 18 vibration when rotating, further increases the striking effect of steel ball 18 to the lees, increases the fluffy degree of lees, and then further increases the efficiency of grain sediment separation in the lees.
As an embodiment of the invention, a group of first magnets 34 are arranged at the positions, corresponding to the steel balls 18, on the periphery of the coarse screen 14, and the magnets intermittently attract the steel balls 18 in the rotating process, so that the impact strength of the steel balls 18 on the vinasse is further increased, and the grain-residue separation efficiency of the vinasse is further increased; through the magnet 34 of the intermittent type setting, constantly attract steel ball 18 in steel ball 18 rotates the in-process around tuber pipe 15, further increase the efficiency of rocking of steel ball 18, increase the striking dynamics of steel ball 18 to the lees simultaneously, and then further increase the efficiency of grain sediment separation in the lees.
In one embodiment of the present invention, a second magnet 35 is disposed on one side of the steel ball 18 close to the coarse screen 14; a third magnet 36 is arranged between the adjacent first magnets 34, and the magnetic pole of one side of the third magnet 36 close to the steel ball 18 is opposite to the heat conduction magnetic pole of the first magnet 34; through attraction and repulsion of the first magnet 34 and the third magnet 36, the shaking amplitude of the steel ball 18 is further increased, the impact and breaking effect of the steel ball 18 on the vinasse is further increased, and the grain and slag separation efficiency of the vinasse is further increased; through the interval arrangement of a magnet 34 and No. three magnet 36 in coarse screen 14 periphery, cooperate No. two magnet 35 for steel ball 18 rotates the in-process around tuber pipe 15, receives attraction and repulsion of a magnet 34 and No. three magnet 36 repeatedly, and then further increases spring 27 and the vibration range of steel ball 18, and then further increases the efficiency of steel ball 18 striking lees, further increases the efficiency of grain sediment separation in the lees.
As an embodiment of the invention, an elastic air bag 37 is arranged on one side of the second magnet 35 away from the rotating cavity 28, and the elastic air bag 37 is used for preventing the second magnet 35 from being broken due to rigid collision, so that the service life of the second magnet 35 is prolonged, and the grain and slag separation efficiency in the distiller's grains is further increased; prevent No. two magnet 35 through elasticity gasbag 37 and receive rigid collision and breakage, and then guarantee that No. two magnet 35 constantly receives the attraction and the repulsion of a magnet 34 and No. three magnet 36, increase the frequency of steel ball 18 striking lees, elasticity gasbag 37 is when steel ball 18 striking lees and coarse screen 14 simultaneously, the resilience force of steel ball 18 is increased to the resilient course after the deformation, and then increase steel ball 18's the efficiency of rocking, further increase the efficiency of grain sediment separation in the lees.
When the device is used, the vinasse is placed into the feed hopper 19, then the motor is started through the controller, the motor drives the roller 25 to rotate, further the outer barrel 12, the fine screen 13 and the coarse screen 14 are driven to rotate, the vinasse entering the coarse screen 14 is subjected to rolling screening, meanwhile, the high-pressure fan 16 is started through the controller, a large amount of high-speed air generated by the high-pressure fan 16 flows through the air pipe 15 and is sprayed out from the air outlet 17, the quickly sprayed air pushes the vinasse to impact the coarse screen 14, the looseness of the vinasse is increased, and further the separation speed of grain residues, ash powder and the vinasse; because the air pipe 15 is rotatably connected with the sliding seat 11 and is matched with the air outlet 17, the air blown out from the air outlet 17 which extends outwards spirally generates a recoil force to drive the air pipe 15 to rotate, and further drives the steel ball 18 to continuously rotate in the coarse screen 14 and impact the vinasse, so that the filling power and the shaking frequency of the vinasse are further increased, the screening efficiency of the grain slag and the ash powder through the coarse screen 14 and the fine screen 13 is increased, the grain slag separation efficiency in the vinasse is further increased, the content of the grain slag in the vinasse is reduced, the scale formation of the grain slag on a pipeline of a boiler is further reduced, and the safety in the vinasse separate spraying process is ensured; when the air pipe 15 rotates under the action of the recoil force of the air flow of the air outlet 17, the spring 27 drives the steel ball 18 to rotate continuously, the steel ball 18 is enabled to bounce and rock continuously after colliding with vinasse under the action of the spring 27, the frequency of the steel ball 18 colliding with the vinasse is increased, the separation speed of grain residues and the vinasse is increased, the screening efficiency of the coarse screen 14 is increased, and the grain and residue separation efficiency of the vinasse is further increased; part of high-speed airflow in the air pipe 15 is introduced into the air inlet 29 through the hollow spring 27, then the high-speed airflow enters the rotating cavity 28 to push the fan blades 31 and the rotating wheel 30 to rotate, then the airflow is discharged through the exhaust hole 33, and the rotating wheel 30 is provided with the fan-shaped eccentric hole 32, so that the rotating wheel 30 drives the steel ball 18 to vibrate when rotating, the impact effect of the steel ball 18 on the vinasse is further increased, the fluffiness of the vinasse is increased, and the grain-residue separation efficiency in the vinasse is further increased; the first magnet 34 arranged intermittently continuously attracts the steel ball 18 in the process that the steel ball 18 rotates around the air pipe 15, so that the shaking efficiency of the steel ball 18 is further increased, and meanwhile, the impact force of the steel ball 18 on the vinasse is increased, and the grain and slag separation efficiency of the vinasse is further increased; the first magnet 34 and the third magnet 36 are arranged at the periphery of the coarse screen 14 at intervals and are matched with the second magnet 35, so that the steel ball 18 is repeatedly attracted and repelled by the first magnet 34 and the third magnet 36 in the process of rotating around the air pipe 15, the vibration amplitude of the spring 27 and the steel ball 18 is further increased, the efficiency of the steel ball 18 impacting vinasse is further increased, and the efficiency of separating grain from slag in the vinasse is further increased; prevent No. two magnet 35 through elasticity gasbag 37 and receive rigid collision and breakage, and then guarantee that No. two magnet 35 constantly receives the attraction and the repulsion of a magnet 34 and No. three magnet 36, increase the frequency of steel ball 18 striking lees, elasticity gasbag 37 is when steel ball 18 striking lees and coarse screen 14 simultaneously, the resilience force of steel ball 18 is increased to the resilient course after the deformation, and then increase steel ball 18's the efficiency of rocking, further increase the efficiency of grain sediment separation in the lees.
The front, the back, the left, the right, the upper and the lower are all based on the figure 2 in the attached drawings of the specification, according to the standard of the observation angle of a person, the side of the device facing an observer is defined as the front, the left side of the observer is defined as the left, and the like.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. A vinasse processing method is characterized by comprising the following steps: the method comprises the following steps:
s1, putting water into a vessel containing a liquor tank, wherein the bottom of the vessel is provided with a wolf tooth-shaped stirring rod driven by a motor, the stirring rod is used for stirring to wash the liquor tank uniformly, and the liquor tank is precipitated to obtain a vinasse suspension liquid in which rice hulls and elution precipitates are suspended;
s2, putting the rice hulls obtained in the S1 into a boiler for combustion, collecting obtained boiler steam into a steam tank for later use, adding the vinasse suspension into an alcohol solution with the volume fraction of 60%, putting the mixture of alcohol and the vinasse suspension into a steam heating tank, heating and stirring for 30-50min by using the boiler steam, controlling the combustion temperature of the boiler at 650-700 ℃, and filtering to obtain filtrate and filter residues;
s3, carrying out acidolysis treatment on the filter residue obtained in the step S2: mixing water and filter residue at a weight ratio of 1:0.4-0.5, and fermenting in a tank to obtain filter residue fermented product; adding the filtrate into an anaerobic digestion tank, carrying out anaerobic fermentation to obtain fermentation liquor, treating the fermentation liquor to obtain biogas slurry and biogas, and processing the biogas slurry into liquid fertilizer;
s4, drying or airing the residue fermentation product in S3 to obtain a dried product, then putting the dried product into a distiller 'S grains separator, and separating bran shells, grain residues and ash powder to obtain distiller' S grains without grain residues;
the lees separator adopted in S4 comprises a frame (1); the machine frame (1) is fixedly connected with a pair of cylindrical sliding seats (11), an outer cylinder (12) is rotatably connected between the two sliding seats (11), a fine screen (13), a coarse screen (14) and an air pipe (15) are sequentially nested in the outer cylinder (12), the fine screen (13) and the coarse screen (14) are fixedly connected with the outer cylinder (12), the air pipe (15) penetrates through the sliding seats (11) on one side and then is communicated with a high-pressure fan (16), and the high-pressure fan (16) is connected with a power supply through a controller; a group of air outlet holes (17) are uniformly formed in the position, located in the coarse screen (14), of the air pipe (15), the air outlet holes (17) extend outwards in a spiral shape, and gas blown out through the air outlet holes (17) generates recoil force to drive the air pipe (15) to rotate; a group of steel balls (18) are uniformly suspended on the periphery of the air pipe (15); the air pipe (15) is connected with the sliding seat (11) in a sliding and sealing manner; a feed hopper (19) is arranged at the top of the sliding seat (11) close to one side of the high-pressure fan (16), an air outlet pipe (20) is arranged at the top of the sliding seat (11) far away from one side of the high-pressure fan (16), and a chaff shell hole (21), a grain and slag hole (22) and a dust hole (23) are sequentially formed at the bottom of the sliding seat (11) below the air outlet pipe (20); a group of supporting seats (24) are arranged on the rack (1), and rollers (25) for supporting the outer cylinder (12) are rotatably connected to the supporting seats (24); the roller (25) is driven by a motor, and the motor is connected with a power supply through a controller; the air pipe (15) rotates to drive the steel ball (18) to impact the vinasse in the coarse screen (14), so that the efficiency of separating grain and slag in the vinasse is improved;
a spring (27) is fixedly connected between the steel ball (18) and the air pipe (15), the shaking frequency of the steel ball (18) is further increased through the spring (27), the impact frequency of the steel ball (18) on the vinasse is increased, and the grain and slag separation efficiency of the vinasse is further increased;
the spring (27) is hollow and is communicated with the air pipe (15); a rotating cavity (28) is arranged in the steel ball (18), and the rotating cavity (28) is communicated with the hollow part of the spring (27) through an air inlet hole (29); a rotating wheel (30) is rotatably connected in the rotating cavity (28), a group of fan blades (31) are uniformly distributed on the periphery of the rotating wheel (30), and a fan-shaped eccentric hole (32) is formed in the rotating wheel (30); an exhaust hole (33) for exhausting air is formed in one side of the rotating cavity (28); the rotating wheel (30) is driven to rotate through air flow, and then the steel ball (18) is vibrated by matching with the eccentric hole (32), so that the efficiency of separating grains from residues in the vinasse is further increased.
2. The method for processing the distiller's grains according to claim 1, wherein: the coarse screen (14) periphery is equipped with a set of magnet (34) No. one with steel ball (18) corresponding position, through magnet at rotation in-process intermittent type attraction steel ball (18), further increases the striking dynamics of steel ball (18) to the lees, and then further increases the efficiency of grain sediment separation in the lees.
3. The method for processing the distiller's grains according to claim 2, wherein: a second magnet (35) is arranged on one side of the steel ball (18) close to the coarse screen (14); a third magnet (36) is arranged between the adjacent first magnets (34), and the magnetic pole of one side, close to the steel ball (18), of the third magnet (36) is opposite to the heat conduction magnetic pole of the first magnet (34); through attraction and repulsion of the first magnet (34) and the third magnet (36), the shaking amplitude of the steel ball (18) is further increased, the impact and smashing effect of the steel ball (18) on the vinasse is further increased, and the grain and residue separation efficiency of the vinasse is further increased.
4. The method for processing the distiller's grains according to claim 3, wherein: no. two magnet (35) keep away from one side of rotating chamber (28) and be equipped with elasticity gasbag (37), elasticity gasbag (37) are used for preventing that No. two magnet (35) from receiving the rigidity collision and the breakage, increase the life of No. two magnet (35), and then further increase the efficiency of grain sediment separation in the lees.
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CN114346565B (en) * | 2021-12-30 | 2023-04-07 | 无锡富灵达铝合金制品有限公司 | Splicing device for aluminum alloy frame |
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