CN111035172B - Deformable escape emergency bed - Google Patents

Deformable escape emergency bed Download PDF

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Publication number
CN111035172B
CN111035172B CN201911334820.3A CN201911334820A CN111035172B CN 111035172 B CN111035172 B CN 111035172B CN 201911334820 A CN201911334820 A CN 201911334820A CN 111035172 B CN111035172 B CN 111035172B
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parts
bed
bed board
frame
board
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CN111035172A (en
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苏兴旺
张成光
钟耀灿
鞠昶
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Henan Modern Zhumei Home Furnishing Co ltd
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Zhaoqing Contemporary Beauty Creator Furnishing Co Ltd
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C17/00Sofas; Couches; Beds
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C17/00Sofas; Couches; Beds
    • A47C17/86Parts or details for beds, sofas or couches only not fully covered in a single one of the sub-groups A47C17/02, A47C17/04, A47C17/38, A47C17/52, A47C17/64, or A47C17/84; Drawers in or under beds
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C19/00Bedsteads
    • A47C19/02Parts or details of bedsteads not fully covered in a single one of the following subgroups, e.g. bed rails, post rails
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0014Use of organic additives
    • C08J9/0052Organo-metallic compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066Use of inorganic compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0085Use of fibrous compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0095Mixtures of at least two compounding ingredients belonging to different one-dot groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2397/00Characterised by the use of lignin-containing materials
    • C08J2397/02Lignocellulosic material, e.g. wood, straw or bagasse
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2409/00Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08J2409/02Copolymers with acrylonitrile
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2427/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2427/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2427/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2427/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2463/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2491/00Characterised by the use of oils, fats or waxes; Derivatives thereof

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Nursing (AREA)
  • Inorganic Chemistry (AREA)
  • Buildings Adapted To Withstand Abnormal External Influences (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a deformable escape emergency bed, which comprises a bed body and an electric device arranged below the bed body; the bed body comprises a first bed board, a second bed board which is positioned at the same horizontal position with the first bed board, bed frames which are respectively arranged below the first bed board and the second bed board, and a bottom plate which is arranged between the bed frames and is fixedly connected with the bed frames; the electric device comprises a bottom frame, a moving frame arranged on the bottom frame and a bearing box arranged above the moving frame, guide rails are arranged on two sides of the bottom frame, and a rack is arranged in the middle of the bottom frame; the movable frame is provided with a speed reducer, a shaft head of the speed reducer is provided with a gear meshed with the rack, and two sides of the movable frame are also provided with rollers matched with the guide rails; the bed can be used as an ordinary bed, a triangular protection frame can be formed among the second bed board, the bed frame and the bottom board when danger occurs, the bed is used as an emergency escape bed, the practicability is high, and the bed has a wide market prospect.

Description

Deformable escape emergency bed
Technical Field
The invention relates to a deformable escape emergency bed.
Background
The bed is generally used in places such as bedrooms, dormitories, wards, hotels and the like, and is generally used for meeting daily sleeping requirements of human beings, recording and monitoring weight and designing trend to intelligence. In old times, wood is generally used as a material, and stainless steel and metal can also be used as main materials. Typically consisting of tens of parts. The standard matching uses a bed head, a bed frame, a bed tail, bed legs, a bed board mattress, an electric push rod, a left safety guard, a right safety guard, an insulated silent caster, an integrated dining table and an equipment storage tray as components, and adopts the processes of punching, assembling, welding, press riveting, derusting, plastic spraying and the like. Has the characteristics of flame retardance, rat resistance, moth resistance, durability, practicality, simplicity, attractive appearance, easy cleaning, convenient movement, safe use and the like. One third of the time a person spends in bed. Through continuous evolution and improvement design for thousands of years, the multifunctional bed can meet the sleeping requirements of a common person, can be provided with a matched mattress, a weight monitor, an air cushion, medical rehabilitation equipment and a urine bag invisible hook, can also be added with other functions of dining, electrically lifting back, regularly turning over, moving and walking, standing, receiving urine under negative pressure, sitting and lying, heating and cooling and the like, can meet the sleeping requirements of the common person, and can also meet various requirements of children, severe patients, disabled people, old people, hospital patients, medical rehabilitation at home, study life, office emergency and the like. The bed can be a flat bed, a single bed, a bunk bed, a power bed, a double bed, a joint rehabilitation nursing bed, an electric back lifting bed, an intelligent turning nursing bed, a handicap bed, a four-column bed, a children bed, a patient bed, a treatment bed, a folding bed, a weight monitoring nursing bed, a massage bed, an electric standing bed, an air cushion bed, a day bed and the like.
However, the existing beds with the escape function in the market are rare, and the escape measures are not good for various natural disasters, particularly for earthquakes at night.
In view of the above, it is necessary to find an emergency escape bed with an escape function for various natural disasters, especially earthquake disasters at night.
Disclosure of Invention
In view of the above, the present invention aims to provide a deformable emergency bed with an escape function, which can be used as a common bed and face various natural disasters, especially earthquake disasters at night.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a deformable escape emergency bed comprises a bed body and an electric device arranged below the bed body; the bed body comprises a first bed board, a second bed board which is positioned at the same horizontal position with the first bed board, bed frames which are respectively arranged below the first bed board and the second bed board, and a bottom plate which is arranged between the bed frames and is fixedly connected with the bed frames; the electric device comprises a bottom frame, a moving frame arranged on the bottom frame and a bearing box arranged above the moving frame, guide rails are arranged on two sides of the bottom frame, and a rack is arranged in the middle of the bottom frame; the movable rack is provided with a speed reducer, a shaft head of the speed reducer is provided with a gear meshed with the rack, and two sides of the movable rack are also provided with idler wheels matched with the guide rails.
Preferably, the length of the second bed board is 2 times of the length of the first bed board, and the height of the bed frame is smaller than the length of the second bed board.
Preferably, the first bed board, the second bed board and the bed frame are hinged through hinges and can be movably turned over.
Preferably, the bottom plate is provided with air holes for allowing air to enter.
Preferably, a cushion block is further arranged below the bottom plate, and the cushion block and the bottom plate are fixed through expansion screws, so that ventilation of the bottom plate is facilitated.
Preferably, the guide rail is a triangular guide rail, and a triangular ring groove corresponding to the triangular guide rail is arranged on the outer peripheral surface of the roller, so that the roller cannot deviate during rolling.
Preferably, the middle of the moving frame is provided with two cross beams, the cross beams are welded with motor plates, and the speed reducer is mounted on the motor plates and is convenient to mount.
Preferably, the number of the rollers is two, and the rollers are respectively arranged on two sides of the movable frame.
Preferably, the bearing box is in an inverted U shape, and the bearing box is welded on two sides of the movable frame.
Preferably, the first bed board and the second bed board are prepared from the following raw materials in parts by weight: 20-30 parts of straw, 20-30 parts of China fir powder, 10-15 parts of nitrile rubber, 10-15 parts of cement, 10-12 parts of polyvinyl chloride, 5-7 parts of epoxy resin, 6-8 parts of glass fiber, 3-5 parts of perlite, 1-3 parts of sodium silicate, 1-3 parts of basalt fiber, 4-6 parts of dibutyltin maleate, 1-3 parts of antimony trioxide, 2-4 parts of ceramsite, 1-2 parts of neodymium oxide, 2-3 parts of tea tree essential oil, 3-5 parts of a high-efficiency water reducing agent, 3-5 parts of borax and 60-80 parts of water.
Another technical problem to be solved by the present invention is to provide a method for preparing a first bed board and a second bed board, comprising the following steps:
1) taking 20-30 parts of straw, 20-30 parts of fir powder, 3-5 parts of perlite and 2-4 parts of ceramsite, putting into a jet mill, jet milling for 10-15 minutes at the speed of 800 plus materials and 1000r/min, and then drying by 400 plus materials and 500 meshes to obtain mixed powder for later use;
2) respectively putting the mixed powder obtained in the step 1), 10-15 parts of cement, 10-12 parts of polyvinyl chloride, 5-7 parts of epoxy resin, 6-8 parts of glass fiber and 1-3 parts of basalt fiber into a dryer, and drying for 20-30 minutes at the temperature of 60-80 ℃ for later use;
3) putting the dried mixed powder obtained in the step 2), 10-15 parts of cement, 10-12 parts of polyvinyl chloride and 5-7 parts of epoxy resin into a high-speed mixer, mixing at a high speed of 1400r/min for 15-20 minutes at 1200-;
4) adding the mixture prepared in the step 3) into a parallel double-screw extruder for melting at the melting temperature of 250-280 ℃, then extruding and granulating to obtain particles with the particle size of 3-5 microns, feeding 6-8 parts of the glass fiber and 1-3 parts of the basalt fiber dried in the step 2) from three zones of the extruder, and extruding and granulating to obtain particles with the particle size of 2-4 microns for later use;
5) carrying out water cooling treatment on the particles prepared in the step 4), wherein the water cooling temperature is 30-40 ℃, and the water cooling treatment time is 20-30 minutes, so as to obtain a cooled material for later use;
6) injecting the cooling material obtained in the step 5) into a plate mold, and performing hot-pressing molding at the hot-pressing temperature of 60-80 ℃, the hot-pressing strength of 1.5-3MPa and the hot-pressing time of 20-30 minutes to obtain a molded plate;
7) and (4) cutting edges, polishing and painting the formed plate prepared in the step 6).
The technical effects of the invention are mainly reflected in the following aspects: because the first bed board, the second bed board and the bed frame are movably connected and are matched with the electric device, a triangular protective frame can be formed among the second bed board, the bed frame and the bottom board when danger occurs; because the bottom plate is provided with the air holes, air can flow into the triangular protection frame, and personal safety is ensured; because the guide rail is arranged to be triangular, the rollers are arranged to be triangular ring grooves, and the electric device moves linearly by the matching of the four rollers and the triangular guide rail and the weight of the moving frame and the bearing box, so that the electric device cannot deviate, and a triangular protection frame can be formed immediately when danger occurs; in addition, the invention takes straw, fir powder, nitrile rubber and cement as main raw materials, glass fiber, perlite, basalt fiber and ceramsite which can increase the strength of the board are used as fillers, coupling agents of polyvinyl chloride and epoxy resin, flame retardants of neodymium oxide and 1-3 parts of antimonous oxide, stabilizers of dibutyltin maleate, foaming agent of sodium silicate, insect-proof agents of borax and tea tree essential oil and high-efficiency water reducing agents are added, and the first bed board and the second bed board which are prepared by the manufacturing processes of crushing, drying, mixing, melting, granulating, water cooling, hot pressing and the like have very high strength, can bear larger acting force, have flame retardant property, greatly prolong the service life of the first bed board and the second bed board, have excellent comprehensive performance and have a wider market.
Drawings
FIG. 1 is an overall structure view of a deformable escape emergency bed according to the present invention when no danger occurs;
FIG. 2 is an overall structure view of a deformable escape emergency bed according to the present invention in case of danger;
FIG. 3 is a schematic view of an electric device of a deformable emergency escape bed according to the present invention moving in a direction of a second bed plate;
FIG. 4 is a side view of an electric device in a transformable emergency escape bed according to the present invention;
fig. 5 is a top view of an electric device in a deformable escape emergency bed according to the present invention.
Detailed Description
The following detailed description of the present invention, taken in conjunction with the accompanying fig. 1-5, is provided to facilitate the understanding and appreciation of the present invention.
In the present embodiment, it should be understood that the terms "middle", "upper", "lower", "top", "right", "left", "above", "back", "middle", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present embodiment, if the connection or fixing manner between the components is not specifically described, the connection or fixing manner may be a bolt fixing manner, a pin connecting manner, or the like, which is commonly used in the prior art, and therefore, details thereof are not described in the present embodiment.
Example 1
A deformable escape emergency bed comprises a bed body 1 and an electric device 2 arranged below the bed body 1; as shown in fig. 1-3, the bed body 1 comprises a first bed board 11, a second bed board 12 located at the same horizontal position as the first bed board 11, bed frames 13 respectively disposed below the first bed board 11 and the second bed board 12, and a bottom plate 14 disposed between the bed frames 13 and fixedly connected to the bed frames 13; the length of the second bed board 12 is 2 times of the length of the first bed board 11, and the height of the bed frame 13 is less than the length of the second bed board 12. The first bed board 11, the second bed board 12 and the bed frame 13 are hinged through hinges and can be movably turned over. The bottom plate 14 is provided with air holes 15 for allowing air to enter. A cushion block 16 is further arranged below the bottom plate 14, so that the bottom plate 14 can be ventilated conveniently, and the cushion block 16 and the bottom plate 14 are fixed through expansion screws.
As shown in fig. 4-5, the electric device 2 includes a bottom frame 21, a moving frame 22 disposed on the bottom frame 21, and a bearing box 23 disposed above the moving frame 22, wherein guide rails 211 are disposed on two sides of the bottom frame 21, and a rack 212 is mounted in the middle of the bottom frame 21; a speed reducer 221 is arranged on the moving frame 22, a shaft head of the speed reducer 221 is provided with a gear 222 meshed with the rack 212, and two sides of the moving frame 22 are also provided with rollers 223 matched with the guide rails 211. The guide rail 211 is a triangular guide rail, and the outer peripheral surface of the roller 223 is provided with a triangular ring groove corresponding to the triangular guide rail, so that the roller cannot deviate during rolling. The middle of the moving frame 22 is provided with two beams 225, the beam 225 is welded with a motor plate 224, the speed reducer 221 is installed on the motor plate 224, so that the speed reducer 221 is convenient to install, and in this embodiment, the speed reducer 221 is a horizontal gear speed reduction motor type 18. The number of the rollers 223 is 4, and the number of the rollers is 2 on each side of the movable frame 22. The bearing box 23 is in an inverted U shape, and the bearing box 23 is welded on two sides of the movable frame 22. The speed reducer 221 is adopted to drive the meshed rack 212 and the meshed gear 222, so that the roller 223 of the moving frame 22 moves back and forth on the guide rail 211, the guide rail 211 is triangular, the roller 223 is also provided with a triangular ring groove, and the moving frame 22 can move linearly through the matching of the four rollers 223 and the triangular guide rail 211 and the weight of the moving frame 22. When the frame 22 to be moved moves forward to a predetermined position, the switch 224 is turned off, the speed reducer 221 stops working, the speed reducer 221 is a self-locking motor and cannot move backward, and automatic positioning is performed, and in the process of backward movement, the frame 22 to be moved backward to a predetermined position is also automatically locked.
The using method comprises the following steps: the invention is used as a bed when there is no danger (as shown in figure 1), when there is earthquake or danger, the running speed reducer 221 is started through the electric control switch of the electric control part, the speed reducer 221 drives the engaged rack 212 and the gear 222, the roller 223 on the moving frame 22 moves back and forth on the guide rail 211, thereby driving the bearing box 23 to be in the advancing state, the roller 223 rolls on the guide rail 211 towards the first bed board 11, when the moving frame 22 drives the bearing box 23 to advance to a certain position (namely the second bed board 12 is not supported by the bearing box 23 and falls to the ground, as shown in figure 2), the electric control switch of the speed reducer 221 is closed, the speed reducer 221 stops working, the moving frame 22 and the bearing box 23 stop moving, at this time, a triangle protection frame is formed between the second bed board 12 and the bed frame 13, the bottom board 14, people can enter the triangle protection frame to avoid the danger, because the vent hole 15 is opened on the bottom board 14, fresh air can be breathed, and personal safety is guaranteed.
The first bed board 11 and the second bed board 12 are made of the following raw materials in parts by weight: 30 parts of straw, 30 parts of China fir powder, 15 parts of nitrile rubber, 15 parts of cement, 12 parts of polyvinyl chloride, 7 parts of epoxy resin, 8 parts of glass fiber, 5 parts of perlite, 3 parts of sodium silicate, 3 parts of basalt fiber, 6 parts of dibutyltin maleate, 3 parts of antimonous oxide, 4 parts of ceramsite, 2 parts of neodymium oxide, 3 parts of tea tree essential oil, 5 parts of high-efficiency water reducing agent, 5 parts of borax and 80 parts of water.
The preparation method of the first bed board 11 and the second bed board 12 comprises the following steps:
1) putting 30 parts of straws, 30 parts of China fir powder, 5 parts of perlite and 4 parts of ceramsite into a jet mill, jet milling for 15 minutes at the speed of 1000r/min, and then screening by a 500-mesh screen and drying in the sun to obtain mixed powder for later use;
2) respectively putting the mixed powder obtained in the step 1), 15 parts of cement, 12 parts of polyvinyl chloride, 7 parts of epoxy resin, 8 parts of glass fiber and 3 parts of basalt fiber into a dryer, and drying for 30 minutes at the temperature of 80 ℃ for later use;
3) putting the dried mixed powder obtained in the step 2), cement, polyvinyl chloride 1 and epoxy resin into a high-speed mixer, mixing at a high speed of 1400r/min for 20 minutes, then sequentially adding 15 parts of nitrile rubber, 3 parts of sodium silicate, 6 parts of dibutyltin maleate, 3 parts of antimony trioxide, 2 parts of neodymium oxide, 3 parts of tea tree essential oil, 5 parts of a high-efficiency water reducing agent, 5 parts of borax and 80 parts of water, and continuously mixing for 2 hours to obtain a mixture for later use;
4) adding the mixture prepared in the step 3) into a parallel double-screw extruder for melting at the melting temperature of 280 ℃, then extruding and granulating to obtain particles with the particle size of 5um, feeding the glass fibers and the basalt fibers dried in the step 2) from three zones of the extruder, and extruding and granulating to obtain particles with the particle size of 4um for later use;
5) carrying out water cooling treatment on the particles prepared in the step 4), wherein the water cooling temperature is 40 ℃, and the water cooling treatment time is 30 minutes, so as to obtain a cooled material for later use;
6) injecting the cooling material obtained in the step 5) into a plate mold, and performing hot-pressing molding at the hot-pressing temperature of 80 ℃, the hot-pressing strength of 3MPa and the hot-pressing time of 30 minutes to obtain a molded plate;
7) and (4) cutting edges, polishing and painting the formed plate prepared in the step 6).
Example 2
A deformable escape emergency bed comprises a bed body 1 and an electric device 2 arranged below the bed body 1; as shown in fig. 1-3, the bed body 1 comprises a first bed board 11, a second bed board 12 located at the same horizontal position as the first bed board 11, bed frames 13 respectively disposed below the first bed board 11 and the second bed board 12, and a bottom plate 14 disposed between the bed frames 13 and fixedly connected to the bed frames 13; the length of the second bed board 12 is 2 times of the length of the first bed board 11, and the height of the bed frame 13 is less than the length of the second bed board 12. The first bed board 11, the second bed board 12 and the bed frame 13 are hinged through hinges and can be movably turned over. The bottom plate 14 is provided with air holes 15 for allowing air to enter. A cushion block 16 is further arranged below the bottom plate 14, so that the bottom plate 14 can be ventilated conveniently, and the cushion block 16 and the bottom plate 14 are fixed through expansion screws.
As shown in fig. 4-5, the electric device 2 includes a bottom frame 21, a moving frame 22 disposed on the bottom frame 21, and a bearing box 23 disposed above the moving frame 22, wherein guide rails 211 are disposed on two sides of the bottom frame 21, and a rack 212 is mounted in the middle of the bottom frame 21; a speed reducer 221 is arranged on the moving frame 22, a shaft head of the speed reducer 221 is provided with a gear 222 meshed with the rack 212, and two sides of the moving frame 22 are also provided with rollers 223 matched with the guide rails 211. The guide rail 211 is a triangular guide rail, and the outer peripheral surface of the roller 223 is provided with a triangular ring groove corresponding to the triangular guide rail, so that the roller cannot deviate during rolling. The middle of the moving frame 22 is provided with two beams 225, the beam 225 is welded with a motor plate 224, the speed reducer 221 is installed on the motor plate 224, so that the speed reducer 221 is convenient to install, and in this embodiment, the speed reducer 221 is a horizontal gear speed reduction motor type 18. The number of the rollers 223 is 4, and the number of the rollers is 2 on each side of the movable frame 22. The bearing box 23 is in an inverted U shape, and the bearing box 23 is welded on two sides of the movable frame 22. The speed reducer 221 is adopted to drive the meshed rack 212 and the meshed gear 222, so that the roller 223 of the moving frame 22 moves back and forth on the guide rail 211, the guide rail 211 is triangular, the roller 223 is also provided with a triangular ring groove, and the moving frame 22 can move linearly through the matching of the four rollers 223 and the triangular guide rail 211 and the weight of the moving frame 22. When the frame 22 to be moved moves forward to a predetermined position, the switch 224 is turned off, the speed reducer 221 stops working, the speed reducer 221 is a self-locking motor and cannot move backward, and automatic positioning is performed, and in the process of backward movement, the frame 22 to be moved backward to a predetermined position is also automatically locked.
The using method comprises the following steps: the invention is used as a bed when there is no danger (as shown in figure 1), when there is earthquake or danger, the running speed reducer 221 is started through the electric control switch of the electric control part, the speed reducer 221 drives the engaged rack 212 and the gear 222, the roller 223 on the moving frame 22 moves back and forth on the guide rail 211, thereby driving the bearing box 23 to be in the advancing state, the roller 223 rolls on the guide rail 211 towards the first bed board 11, when the moving frame 22 drives the bearing box 23 to advance to a certain position (namely the second bed board 12 is not supported by the bearing box 23 and falls to the ground, as shown in figure 2), the electric control switch of the speed reducer 221 is closed, the speed reducer 221 stops working, the moving frame 22 and the bearing box 23 stop moving, at this time, a triangle protection frame is formed between the second bed board 12 and the bed frame 13, the bottom board 14, people can enter the triangle protection frame to avoid the danger, because the vent hole 15 is opened on the bottom board 14, fresh air can be breathed, and personal safety is guaranteed.
The first bed board 11 and the second bed board 12 are made of the following raw materials in parts by weight: 20 parts of straw, 20 parts of China fir powder, 10 parts of nitrile rubber, 10 parts of cement, 10 parts of polyvinyl chloride, 5 parts of epoxy resin, 6 parts of glass fiber, 3 parts of perlite, 1 part of sodium silicate, 1 part of basalt fiber, 4 parts of dibutyltin maleate, 1 part of antimonous oxide, 2 parts of ceramsite, 1 part of neodymium oxide, 2 parts of tea tree essential oil, 3 parts of high-efficiency water reducing agent, 3 parts of borax and 60 parts of water.
The preparation method of the first bed board 11 and the second bed board 12 comprises the following steps:
1) putting 20 parts of straw, 20 parts of Chinese fir powder, 3 parts of perlite and 2 parts of ceramsite into a jet mill, jet milling for 10 minutes at the speed of 800r/min, and then drying by 400 meshes to obtain mixed powder for later use;
2) respectively putting the mixed powder obtained in the step 1), 10 parts of cement, 10 parts of polyvinyl chloride, 5 parts of epoxy resin, 6 parts of glass fiber and 1 part of basalt fiber into a dryer, and drying for 20 minutes at the temperature of 60 ℃ for later use;
3) putting the dried mixed powder obtained in the step 2), cement, polyvinyl chloride and epoxy resin into a high-speed mixer, mixing at a high speed of 1200r/min for 15 minutes, then sequentially adding 10 parts of nitrile rubber, 1 part of sodium silicate, 4 parts of dibutyltin maleate, 1 part of antimony trioxide, 1 part of neodymium oxide, 2 parts of tea tree essential oil, 3 parts of a high-efficiency water reducing agent, 3 parts of borax and 60 parts of water, and continuously mixing for 1 hour to obtain a mixture for later use;
4) adding the mixture prepared in the step 3) into a parallel double-screw extruder for melting at the melting temperature of 250 ℃, then extruding and granulating to obtain particles with the particle size of 3um, feeding the glass fibers and the basalt fibers dried in the step 2) from three zones of the extruder, and extruding and granulating to obtain particles with the particle size of 2um for later use;
5) carrying out water cooling treatment on the particles prepared in the step 4), wherein the water cooling temperature is 30 ℃, and the water cooling treatment time is 20 minutes, so as to obtain a cooled material for later use;
6) injecting the cooling material obtained in the step 5) into a plate die, and carrying out hot press molding at the hot press temperature of 60 ℃, the hot press strength of 1.5MPa and the hot press time of 20 minutes to obtain a molded plate;
7) and (4) cutting edges, polishing and painting the formed plate prepared in the step 6).
Example 3
A deformable escape emergency bed comprises a bed body 1 and an electric device 2 arranged below the bed body 1; as shown in fig. 1-3, the bed body 1 comprises a first bed board 11, a second bed board 12 located at the same horizontal position as the first bed board 11, bed frames 13 respectively disposed below the first bed board 11 and the second bed board 12, and a bottom plate 14 disposed between the bed frames 13 and fixedly connected to the bed frames 13; the length of the second bed board 12 is 2 times of the length of the first bed board 11, and the height of the bed frame 13 is less than the length of the second bed board 12. The first bed board 11, the second bed board 12 and the bed frame 13 are hinged through hinges and can be movably turned over. The bottom plate 14 is provided with air holes 15 for allowing air to enter. A cushion block 16 is arranged below the bottom plate 14 to facilitate ventilation of the bottom plate, and the cushion block 16 and the bottom plate 14 are fixed through expansion screws.
As shown in fig. 4-5, the electric device 2 includes a bottom frame 21, a moving frame 22 disposed on the bottom frame 21, and a bearing box 23 disposed above the moving frame 22, wherein guide rails 211 are disposed on two sides of the bottom frame 21, and a rack 212 is mounted in the middle of the bottom frame 21; a speed reducer 221 is arranged on the moving frame 22, a shaft head of the speed reducer 221 is provided with a gear 222 meshed with the rack 212, and two sides of the moving frame 22 are also provided with rollers 223 matched with the guide rails 211. The guide rail 211 is a triangular guide rail, and the outer peripheral surface of the roller 223 is provided with a triangular ring groove corresponding to the triangular guide rail, so that the roller cannot deviate during rolling. The middle of the moving frame 22 is provided with two beams 225, the beam 225 is welded with a motor plate 224, the speed reducer 221 is installed on the motor plate 224, so that the speed reducer 221 is convenient to install, and in this embodiment, the speed reducer 221 is a horizontal gear speed reduction motor type 18. The number of the rollers 223 is 4, and the number of the rollers is 2 on each side of the movable frame 22. The bearing box 23 is in an inverted U shape, and the bearing box 23 is welded on two sides of the movable frame 22. The speed reducer 221 is adopted to drive the meshed rack 212 and the meshed gear 222, so that the roller 223 of the moving frame 22 moves back and forth on the guide rail 211, the guide rail 211 is triangular, the roller 223 is also provided with a triangular ring groove, and the moving frame 22 can move linearly through the matching of the four rollers 223 and the triangular guide rail 211 and the weight of the moving frame 22. When the frame 22 to be moved moves forward to a predetermined position, the switch 224 is turned off, the speed reducer 221 stops working, the speed reducer 221 is a self-locking motor and cannot move backward, and automatic positioning is performed, and in the process of backward movement, the frame 22 to be moved backward to a predetermined position is also automatically locked.
The using method comprises the following steps: the invention is used as a bed when there is no danger (as shown in figure 1), when there is earthquake or danger, the running speed reducer 221 is started through the electric control switch of the electric control part, the speed reducer 221 drives the engaged rack 212 and the gear 222, the roller 223 on the moving frame 22 moves back and forth on the guide rail 211, thereby driving the bearing box 23 to be in the advancing state, the roller 223 rolls on the guide rail 211 towards the first bed board 11, when the moving frame 22 drives the bearing box 23 to advance to a certain position (namely the second bed board 12 is not supported by the bearing box 23 and falls to the ground, as shown in figure 2), the electric control switch of the speed reducer 221 is closed, the speed reducer 221 stops working, the moving frame 22 and the bearing box 23 stop moving, at this time, a triangle protection frame is formed between the second bed board 12 and the bed frame 13, the bottom board 14, people can enter the triangle protection frame to avoid the danger, because the vent hole 15 is opened on the bottom board 14, fresh air can be breathed, and personal safety is guaranteed.
The first bed board 11 and the second bed board 12 are made of the following raw materials in parts by weight: 25 parts of straw, 25 parts of fir wood powder, 13 parts of nitrile rubber, 13 parts of cement, 11 parts of polyvinyl chloride, 6 parts of epoxy resin, 7 parts of glass fiber, 4 parts of perlite, 2 parts of sodium silicate, 2 parts of basalt fiber, 5 parts of dibutyltin maleate, 2 parts of antimony trioxide, 3 parts of ceramsite, 1.5 parts of neodymium oxide, 2.5 parts of tea tree essential oil, 4 parts of high-efficiency water reducing agent, 4 parts of borax and 70 parts of water.
The preparation method of the first bed board 11 and the second bed board 12 comprises the following steps:
1) putting 25 parts of straw, 25 parts of fir powder, 4 parts of perlite and 3 parts of ceramsite into a jet mill, jet milling for 12 minutes at the speed of 900r/min, and then screening by 450 meshes and drying in the sun to obtain mixed powder for later use;
2) respectively putting the mixed powder obtained in the step 1), 13 parts of cement, 11 parts of polyvinyl chloride, 6 parts of epoxy resin, 7 parts of glass fiber and 2 parts of basalt fiber into a dryer, and drying for 25 minutes at the temperature of 70 ℃ for later use;
3) putting the dried mixed powder obtained in the step 2), cement, polyvinyl chloride and epoxy resin into a high-speed mixer, mixing at a high speed of 1300r/min for 18 minutes, then sequentially adding 13 parts of nitrile rubber, 2 parts of sodium silicate, 5 parts of dibutyltin maleate, 2 parts of antimony trioxide, 1.5 parts of neodymium oxide, 2.5 parts of tea tree essential oil, 4 parts of high-efficiency water reducing agent, 4 parts of borax and 70 parts of water, and continuously mixing for 1.5 hours to obtain a mixture for later use;
4) adding the mixture prepared in the step 3) into a parallel double-screw extruder for melting at the melting temperature of 260 ℃, then extruding and granulating to obtain particles with the particle size of 4um, feeding the glass fibers and the basalt fibers dried in the step 2) from three zones of the extruder, and extruding and granulating to obtain particles with the particle size of 3um for later use;
5) carrying out water cooling treatment on the particles prepared in the step 4), wherein the water cooling temperature is 35 ℃, and the water cooling treatment time is 25 minutes, so as to obtain a cooled material for later use;
6) injecting the cooling material obtained in the step 5) into a plate mold, and performing hot-pressing molding at the hot-pressing temperature of 70 ℃, the hot-pressing strength of 2MPa and the hot-pressing time of 25 minutes to obtain a molded plate;
7) and (4) cutting edges, polishing and painting the formed plate prepared in the step 6).
Examples of the experiments
Subject: the board manufactured in the embodiment 2 of the invention is used as an experimental group, the board manufactured by common straws in the market is used as a first contrast group, and the board manufactured by high-quality fir wood materials in the market is used as a second contrast group.
The experimental requirements are as follows: the thickness of the plate is consistent, and the area of the plate is consistent.
The experimental method comprises the following steps: and respectively detecting the density, the internal bonding strength, the static bending strength, the heat shrinkage rate and the flame retardant rating of the three groups of plates, and recording the conditions.
The specific results are shown in the following table:
Figure BDA0002328970320000091
in combination with the above table, compared with the board made of the embodiment 2 of the present invention, the board made of common straws in the market and the board made of high-quality fir wood in the market, the test data of the board of the present invention are all in obvious advantages, and the board made of the present invention has the advantages of large density, high internal bonding strength and static bending strength, small heat shrinkage rate and good flame retardant effect, can bear large acting force when used as a bed board, and the emergency bed for escaping can be made of the board with good damage resistance.
The technical effects of the invention are mainly reflected in the following aspects: because the first bed board, the second bed board and the bed frame are movably connected and are matched with the electric device, a triangular protective frame can be formed among the second bed board, the bed frame and the bottom board when danger occurs; because the bottom plate is provided with the air holes, air can flow into the triangular protection frame, and personal safety is ensured; because the guide rail is arranged to be triangular, the rollers are arranged to be triangular ring grooves, and the electric device moves linearly by the matching of the four rollers and the triangular guide rail and the weight of the moving frame and the bearing box, so that the electric device cannot deviate, and a triangular protection frame can be formed immediately when danger occurs; in addition, the invention takes straw, fir powder, nitrile rubber and cement as main raw materials, glass fiber, perlite, basalt fiber and ceramsite which can increase the strength of the board are used as fillers, coupling agents of polyvinyl chloride and epoxy resin, flame retardants of neodymium oxide and 1-3 parts of antimonous oxide, stabilizers of dibutyltin maleate, foaming agent of sodium silicate, insect-proof agents of borax and tea tree essential oil and high-efficiency water reducing agents are added, and the first bed board and the second bed board which are prepared by the manufacturing processes of crushing, drying, mixing, melting, granulating, water cooling, hot pressing and the like have very high strength, can bear larger acting force, have flame retardant property, greatly prolong the service life of the first bed board and the second bed board, have excellent comprehensive performance and have a wider market.
The above are only typical examples of the present invention, and besides, the present invention may have other embodiments, and all the technical solutions formed by equivalent substitutions or equivalent changes are within the scope of the present invention as claimed.

Claims (4)

1. A deformable escape emergency bed comprises a bed body and an electric device arranged below the bed body; the method is characterized in that: the bed body comprises a first bed board, a second bed board which is positioned at the same horizontal position with the first bed board, bed frames which are respectively arranged below the first bed board and the second bed board, and a bottom plate which is arranged between the bed frames and is fixedly connected with the bed frames; the electric device comprises a bottom frame, a moving frame arranged on the bottom frame and a bearing box arranged above the moving frame, guide rails are arranged on two sides of the bottom frame, and a rack is arranged in the middle of the bottom frame; the movable rack is provided with a speed reducer, a shaft head of the speed reducer is provided with a gear meshed with a rack, two sides of the movable rack are also provided with idler wheels matched with guide rails, a bottom plate is provided with air holes, the guide rails are triangular guide rails, the outer peripheral surfaces of the idler wheels are provided with triangular ring grooves corresponding to the triangular guide rails, the middle part of the movable rack is provided with two cross beams, motor plates are welded on the cross beams, the speed reducer is installed on the motor plates, the idler wheels are provided with 4, the idler wheels are respectively arranged on two sides of the movable rack, the bearing box is in an inverted U shape, and the bearing box is welded on two sides of the movable rack; the first bed board and the second bed board are prepared from the following raw materials in parts by weight: 20-30 parts of straw, 20-30 parts of China fir powder, 10-15 parts of nitrile rubber, 10-15 parts of cement, 10-12 parts of polyvinyl chloride, 5-7 parts of epoxy resin, 6-8 parts of glass fiber, 3-5 parts of perlite, 1-3 parts of sodium silicate, 1-3 parts of basalt fiber, 4-6 parts of dibutyltin maleate, 1-3 parts of antimony trioxide, 2-4 parts of ceramsite, 1-2 parts of neodymium oxide, 2-3 parts of tea tree essential oil, 3-5 parts of a high-efficiency water reducing agent, 3-5 parts of borax and 60-80 parts of water; the preparation method of the first bed board and the second bed board comprises the following steps:
1) taking 20-30 parts of straw, 20-30 parts of fir powder, 3-5 parts of perlite and 2-4 parts of ceramsite, putting into a jet mill, jet milling for 10-15 minutes at the speed of 800 plus materials and 1000r/min, and then drying by 400 plus materials and 500 meshes to obtain mixed powder for later use;
2) respectively putting the mixed powder obtained in the step 1), 10-15 parts of cement, 10-12 parts of polyvinyl chloride, 5-7 parts of epoxy resin, 6-8 parts of glass fiber and 1-3 parts of basalt fiber into a dryer, and drying for 20-30 minutes at the temperature of 60-80 ℃ for later use;
3) putting the dried mixed powder obtained in the step 2), 10-15 parts of cement, 10-12 parts of polyvinyl chloride and 5-7 parts of epoxy resin into a high-speed mixer, mixing at a high speed of 1400r/min for 15-20 minutes at 1200-;
4) adding the mixture prepared in the step 3) into a parallel double-screw extruder for melting at the melting temperature of 250-280 ℃, then extruding and granulating to obtain particles with the particle size of 3-5 microns, feeding 6-8 parts of the glass fiber and 1-3 parts of the basalt fiber dried in the step 2) from three zones of the extruder, and extruding and granulating to obtain particles with the particle size of 2-4 microns for later use;
5) carrying out water cooling treatment on the particles prepared in the step 4), wherein the water cooling temperature is 30-40 ℃, and the water cooling treatment time is 20-30 minutes, so as to obtain a cooled material for later use;
6) injecting the cooling material obtained in the step 5) into a plate mold, and performing hot-pressing molding at the hot-pressing temperature of 60-80 ℃, the hot-pressing strength of 1.5-3MPa and the hot-pressing time of 20-30 minutes to obtain a molded plate;
7) and (4) cutting edges, polishing and painting the formed plate prepared in the step 6).
2. A transformable emergency escape bed as defined in claim 1, wherein: the length of the second bed board is 2 times of the length of the first bed board, and the height of the bed frame is smaller than the length of the second bed board.
3. A transformable emergency escape bed as defined in claim 2, wherein: the first bed board, the second bed board and the bed frame are hinged through hinges.
4. A transformable emergency escape bed as claimed in claim 3, wherein: and a cushion block is also arranged below the bottom plate, and the cushion block and the bottom plate are fixed through expansion screws.
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