CN111026040A - Ring rolling intelligent forging control system - Google Patents
Ring rolling intelligent forging control system Download PDFInfo
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- CN111026040A CN111026040A CN201911386735.1A CN201911386735A CN111026040A CN 111026040 A CN111026040 A CN 111026040A CN 201911386735 A CN201911386735 A CN 201911386735A CN 111026040 A CN111026040 A CN 111026040A
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- Prior art keywords
- module
- data
- sub
- ring rolling
- control system
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/414—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H1/00—Making articles shaped as bodies of revolution
- B21H1/06—Making articles shaped as bodies of revolution rings of restricted axial length
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/34—Director, elements to supervisory
- G05B2219/34013—Servocontroller
Abstract
The invention discloses a ring rolling intelligent forging control system, which comprises a data acquisition module, a data transmission module, a data processing module, a monitoring and diagnosis module, a control module, an execution module and the like which are electrically connected with each other, can realize the functions of online self diagnosis, automatic alarm, tracing and the like, improves the operation precision and reliability, is beneficial to improving the quality of products and the service life of equipment, and ensures the production safety.
Description
Technical Field
The invention relates to the technical field of forging equipment, in particular to an intelligent forging control system for a ring rolling machine.
Background
The ring rolling machine is a plastic processing technology which makes a ring piece generate continuous local plastic deformation by means of a ring rolling machine so as to realize wall thickness reduction, diameter expansion and section profile forming, and has wide application fields.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides an intelligent forging control system for a ring rolling.
In order to solve the technical problems, the invention is realized by the following technical scheme: the intelligent forging control system for the ring rolling comprises a data acquisition module, a data transmission module, a data processing module, a monitoring and diagnosing module, a control module and an execution module which are electrically connected with one another, wherein the execution module comprises a plurality of sub-modules which are a feeding sub-module, an operation sub-module, a rotation sub-module, a hole expanding sub-module, a limiting sub-module, a discharging sub-module and a cooling sub-module in sequence, and a safety interlocking sub-module and a tracing module are electrically connected with one another;
the data acquisition module acquires feeding data, rotation speed data, reaming size data and discharging data of the ring rolling forging machine and transmits the acquired data to the data processing module through the data transmission module, wherein the data comprises instantaneous value, alarm and event type data;
the data transmission module transmits data among the modules, the control module and the data processing module;
the data processing module receives the acquired data transmitted by the data transmission module, converts the analog signal data acquired by the data acquisition module into digital signal data, and compares, analyzes and processes the digital signal data;
the monitoring and diagnosing module is used for remote monitoring and setting and is provided with a human-computer interface touch screen; the monitoring and diagnosing module also comprises an index monitoring module which utilizes a monitoring standard and a statistical algorithm to carry out comprehensive operation on the index and is used for online self-diagnosis, fault alarm and error-free switching;
the control module receives the analysis data of the data processing module and sends out a control instruction;
the execution sub-module executes specific actions according to the control instruction of the control module: after the blank is positioned by the feeding sub-module, the reaming requirement of the reaming sub-module is finished by operating the sub-module and rotating the sub-module at the same time, and after the size requirement is ensured by the limiting sub-module, the finished product discharging is finished by the discharging sub-module;
in the whole operation process of the execution submodule, the cooling submodule ensures cooling during forging, and the safety interlocking submodule ensures the safety requirement of fault shutdown;
the tracing module is used for counting and recording data of each module, and the data of each module is stored in the real-time database according to the principle of first-in first-out.
Preferably, the system further comprises a power-on self-test module electrically connected with other modules and provided with an automatic alarm buzzer.
Preferably, the data acquisition module acquires rotational speed data using an encoder.
Preferably, the data acquisition module acquires reaming size data using a travel switch.
Preferably, the data acquisition module acquires the operation data using a displacement sensor.
Preferably, the displacement sensor uses a sine wave input signal.
The invention has the beneficial effects that: the size of the ring rolling is accurately controlled, the product quality is improved, the ring rolling device has the functions of self-checking and alarming, safety and reliability are realized, the service life of equipment is prolonged, the production safety is guaranteed, the production process can be traced, and the ring rolling device is used for analysis and research and plays an active role in innovating control technology and improving product quality.
Detailed Description
Example (b):
a ring rolling intelligent forging control system comprises a data acquisition module, a data transmission module, a data processing module, a monitoring and diagnosis module, a control module and an execution module which are electrically connected with each other, wherein the execution module comprises a plurality of sub-modules which are a feeding sub-module, an operation sub-module, a rotation sub-module, a hole expanding sub-module, a limiting sub-module, a discharging sub-module and a cooling sub-module in sequence, and a safety interlocking sub-module and a tracing module are electrically connected with each other;
the data acquisition module acquires feeding data, rotation speed data, reaming size data and discharging data of the ring rolling forging machine and transmits the acquired data to the data processing module through the data transmission module, wherein the data comprises instantaneous value, alarm and event type data;
the data transmission module transmits data among the modules, the control module and the data processing module;
the data processing module receives the acquired data transmitted by the data transmission module, converts the analog signal data acquired by the data acquisition module into digital signal data, and compares, analyzes and processes the digital signal data;
the monitoring and diagnosing module is used for remote monitoring and setting and is provided with a human-computer interface touch screen; the monitoring and diagnosing module also comprises an index monitoring module which utilizes a monitoring standard and a statistical algorithm to carry out comprehensive operation on the index and is used for online self-diagnosis, fault alarm and error-free switching;
the control module receives the analysis data of the data processing module and sends out a control instruction;
the execution sub-module executes specific actions according to the control instruction of the control module: after the blank is positioned by the feeding sub-module, the reaming requirement of the reaming sub-module is finished by operating the sub-module and rotating the sub-module at the same time, and after the size requirement is ensured by the limiting sub-module, the finished product discharging is finished by the discharging sub-module;
in the whole operation process of the execution submodule, the cooling submodule ensures cooling during forging, and the safety interlocking submodule ensures the safety requirement of fault shutdown;
the tracing module is used for counting and recording data of each module, and the data of each module is stored in the real-time database according to the principle of first-in first-out.
In this embodiment, the system further includes a power-on self-test module electrically connected to the other modules, and an automatic alarm buzzer is provided.
In this embodiment, the data acquisition module acquires the rotational speed data using an encoder.
In this embodiment, the data acquisition module acquires reaming size data by using a travel switch.
In this embodiment, the data acquisition module acquires the operating data by using the displacement sensor.
In this embodiment, the displacement sensor uses a sine wave input signal.
Claims (6)
1. The intelligent forging control system for the ring rolling is characterized by comprising a data acquisition module, a data transmission module, a data processing module, a monitoring and diagnosing module, a control module and an execution module which are electrically connected with one another, wherein the execution module comprises a plurality of sub-modules which are a feeding sub-module, an operation sub-module, a rotation sub-module, a reaming sub-module, a limiting sub-module, a discharging sub-module and a cooling sub-module in sequence, and a safety interlocking sub-module and a tracing module are electrically connected with one another;
the data acquisition module acquires feeding data, rotation speed data, reaming size data and discharging data of the ring rolling forging machine and transmits the acquired data to the data processing module through the data transmission module, wherein the data comprises instantaneous value, alarm and event type data;
the data transmission module transmits data among the modules, the control module and the data processing module;
the data processing module receives the acquired data transmitted by the data transmission module, converts the analog signal data acquired by the data acquisition module into digital signal data, and compares, analyzes and processes the digital signal data;
the monitoring and diagnosing module is used for remote monitoring and setting and is provided with a human-computer interface touch screen; the monitoring and diagnosing module also comprises an index monitoring module which utilizes a monitoring standard and a statistical algorithm to carry out comprehensive operation on the index and is used for online self-diagnosis, fault alarm and error-free switching;
the control module receives the analysis data of the data processing module and sends out a control instruction;
the execution sub-module executes specific actions according to the control instruction of the control module: after the blank is positioned by the feeding sub-module, the reaming requirement of the reaming sub-module is finished by operating the sub-module and rotating the sub-module at the same time, and after the size requirement is ensured by the limiting sub-module, the finished product discharging is finished by the discharging sub-module;
in the whole operation process of the execution submodule, the cooling submodule ensures cooling during forging, and the safety interlocking submodule ensures the safety requirement of fault shutdown;
the tracing module is used for counting and recording data of each module, and the data of each module is stored in the real-time database according to the principle of first-in first-out.
2. The intelligent ring rolling forging control system according to claim 1, further comprising a power-on self-test module electrically connected with other modules and provided with an automatic alarm buzzer.
3. The intelligent ring rolling forging control system of claim 1, wherein the data acquisition module acquires rotational speed data using an encoder.
4. The intelligent ring rolling forging control system of claim 1, wherein the data acquisition module acquires reaming size data using a travel switch.
5. The intelligent ring rolling forging control system of claim 1, wherein the data acquisition module acquires operating data using a displacement sensor.
6. The intelligent ring rolling forging control system of claim 5, wherein the displacement sensor uses a sine wave input signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911386735.1A CN111026040A (en) | 2019-12-29 | 2019-12-29 | Ring rolling intelligent forging control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911386735.1A CN111026040A (en) | 2019-12-29 | 2019-12-29 | Ring rolling intelligent forging control system |
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| Publication Number | Publication Date |
|---|---|
| CN111026040A true CN111026040A (en) | 2020-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911386735.1A Pending CN111026040A (en) | 2019-12-29 | 2019-12-29 | Ring rolling intelligent forging control system |
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Citations (7)
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| CN101524717A (en) * | 2009-04-17 | 2009-09-09 | 济南巨能液压机电工程有限公司 | Large-scale ring rolling machine proportion servo-control system |
| JP2009263715A (en) * | 2008-04-24 | 2009-11-12 | Nippon Steel Corp | Hot-rolled steel plate superior in hole expandability and manufacturing method therefor |
| CN202377448U (en) * | 2011-11-21 | 2012-08-15 | 江绍成 | Multifunctional horizontal ring rolling machine |
| CN106873523A (en) * | 2015-12-13 | 2017-06-20 | 魏莹 | A kind of vertical numerical control Ring Rolling Machine control system |
| CN106919199A (en) * | 2017-04-13 | 2017-07-04 | 江阴振宏重型锻造有限公司 | Gas heating forging control system and its control method of a kind of wind power principal axis |
| CN106933208A (en) * | 2015-10-09 | 2017-07-07 | 费希尔-罗斯蒙特系统公司 | Distributed industrial performance monitoring and analysis |
| CN108480532A (en) * | 2018-03-02 | 2018-09-04 | 江苏保捷精锻有限公司 | A kind of full-automatic cold roll broaching equipment and its working method for bearing race part |
-
2019
- 2019-12-29 CN CN201911386735.1A patent/CN111026040A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009263715A (en) * | 2008-04-24 | 2009-11-12 | Nippon Steel Corp | Hot-rolled steel plate superior in hole expandability and manufacturing method therefor |
| CN101524717A (en) * | 2009-04-17 | 2009-09-09 | 济南巨能液压机电工程有限公司 | Large-scale ring rolling machine proportion servo-control system |
| CN202377448U (en) * | 2011-11-21 | 2012-08-15 | 江绍成 | Multifunctional horizontal ring rolling machine |
| CN106933208A (en) * | 2015-10-09 | 2017-07-07 | 费希尔-罗斯蒙特系统公司 | Distributed industrial performance monitoring and analysis |
| CN106873523A (en) * | 2015-12-13 | 2017-06-20 | 魏莹 | A kind of vertical numerical control Ring Rolling Machine control system |
| CN106919199A (en) * | 2017-04-13 | 2017-07-04 | 江阴振宏重型锻造有限公司 | Gas heating forging control system and its control method of a kind of wind power principal axis |
| CN108480532A (en) * | 2018-03-02 | 2018-09-04 | 江苏保捷精锻有限公司 | A kind of full-automatic cold roll broaching equipment and its working method for bearing race part |
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Application publication date: 20200417 |