CN207682057U - Get stuck warning device - Google Patents
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- Publication number
- CN207682057U CN207682057U CN201721809395.5U CN201721809395U CN207682057U CN 207682057 U CN207682057 U CN 207682057U CN 201721809395 U CN201721809395 U CN 201721809395U CN 207682057 U CN207682057 U CN 207682057U
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- Prior art keywords
- sensing unit
- warning device
- stuck
- alarm
- gets stuck
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- 239000000463 material Substances 0.000 claims abstract description 61
- 230000005540 biological transmission Effects 0.000 claims abstract description 36
- 238000004891 communication Methods 0.000 claims description 11
- 239000002699 waste material Substances 0.000 abstract description 5
- 239000000470 constituent Substances 0.000 description 11
- 230000006698 induction Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 230000001939 inductive effect Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 239000000523 sample Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000003989 dielectric material Substances 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 230000010287 polarization Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 210000000697 sensory organ Anatomy 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000003325 tomography Methods 0.000 description 1
Abstract
The warning device that gets stuck of the utility model includes controller, sensing unit and alarm unit, and controller is electrically connected with sensing unit and alarm unit respectively, and sensing unit is used to sense the position of material；When sensing unit is sensed less than material, controller control alarm unit sends out alarm.Get stuck warning device, for being monitored to the material processed or transmitted, and send out alarm in time when getting stuck, the processing and transmission of axial workpiece can be monitored and managed, be a kind of warning device that gets stuck optimizing processing, guarantee product processing quality and reduction waste.
Description
Technical field
The utility model is related to Machining of Shaft-type Parts apparatus fields, in particular to the warning device that gets stuck.
Background technology
Axial workpiece transmits and the failure common in Machining of Shaft-type Parts when getting stuck of cut-out, existing Machining of Shaft-type Parts
Equipment does not have closed-loop control, cannot be monitored and manages to getting stuck, cannot know in time when getting stuck, the equipment to get stuck
Continue to be transmitted material and process, so that defective products is mixed into non-defective unit, it cannot be guaranteed that processing quality or causing material
Waste.
Utility model content
In view of this, the purpose of this utility model is to overcome deficiency in the prior art, provide a kind of optimization processing,
Ensure product processing quality and reduces the warning device that gets stuck of waste.
The utility model provides the following technical solutions：
Get stuck warning device, including controller, sensing unit and alarm unit, and the controller is single with the induction respectively
The first and described alarm unit is electrically connected, and the sensing unit is used to sense the position of material；When the sensing unit senses not
When to material, the controller controls the alarm unit and sends out alarm.
In the exemplary embodiment, the sensing unit is set on a transmission track, and material is uploaded in the transmission track
It send.By detecting whether the material on transmission track continuously transmits, to judge whether to get stuck.
In the exemplary embodiment, the sensing unit is photoelectric sensor, the photosignal for obtaining material.Photoelectricity
Whether sensor accurately can have material to pass through to sense according to the reflection of light on transmission track.
In the exemplary embodiment, the sensing unit is to be sheathed on photoelectric sensor annular on the transmission track.
The detection of annular photoelectric sensor is more comprehensively, sensitiveer for the induction of the material on transmission track.
In the exemplary embodiment, the sensing unit is the pressure sensor set on the transmission track bottom, is used for
Obtain the pressure signal of material.Material can apply pressure when being transmitted on transmission track to pressure sensor, to more intuitive
Detect material.
In the exemplary embodiment, the sensing unit is set on a cutoff device, for sensing the cutoff device
Blank position, the cutoff device are cut off material by moving back and forth；When getting stuck, the cutoff device can not reset to and cut
Discharge position.When cutoff device can not reset, sensing units sense less than reset cutoff device, to judge blank station send out
Raw cut-out gets stuck.
In the exemplary embodiment, the cutoff device includes sliding rail and sliding block, and the position of the sliding rail is constant, the cunning
Block moves back and forth on the sliding rail, and the sensing unit is used to sense the position of the sliding block.When getting stuck, blank dress
The cutter set can not reset, and can not also be resetted with the sliding block of cutter linkage, sensing unit is sensed less than sliding block, to judge blank
Station occurs cut-out and gets stuck.
In the exemplary embodiment, the sensing unit is photoelectric sensor.Photoelectric sensor can be accurately according to light
The reflection of line is sensed whether sliding block resets on accurate station.
In the exemplary embodiment, the controller goes back control card while the control alarm unit sends out alarm
The main shut-down system that material warning device is applied.When detecting that the when of getting stuck controls main shut-down system in time, prevents material from running material, cause wave
Take, or prevent from continuing feeding, prevents bad generation.
In the exemplary embodiment, the controller is equipped with wireless communication module, is communicated for being established with mobile terminal
Connection also controls the wireless communication module to the movement while controller, which controls the alarm unit, sends out alarm
Terminal signal an alert.By the way that wireless communication module is arranged on the controller so that the warning device that gets stuck can be sent out remotely
Alarm sends out warning to the operator of distal end, operator is prompted to be repaired in time to equipment.
The utility model compared with prior art, has the following advantages that：
Get stuck warning device, for being monitored to the material processed or transmitted, and sends out report in time when getting stuck
It is alert.Controller, sensing unit and alarm unit constitute closed loop measure loop, sensing unit be used to monitor material machining state and
Transmission state thinks material when the working condition abnormality of the processing unit (plant) for the material that can't detect material or detect
Transmission or processing are broken down, and to control alarm unit alarm, are warned to operator, operator is urged to make sound in time
It answers, the processing and transmission of axial workpiece can be monitored and managed, be a kind of optimization processing, ensure product processing quality
And reduce the warning device that gets stuck of waste.
For enable the above objects, features, and advantages of the utility model become apparent from understandable, preferred embodiment cited below particularly,
And coordinate appended attached drawing, it is described below in detail.
Description of the drawings
It, below will be to required use in embodiment in order to illustrate more clearly of the technical solution of the utility model embodiment
Attached drawing be briefly described, it should be understood that the following drawings illustrates only some embodiments of the utility model, therefore should not be by
Regard the restriction to range as, for those of ordinary skill in the art, without creative efforts, may be used also
To obtain other relevant attached drawings according to these attached drawings.
Fig. 1 shows the structural schematic diagram for the warning device that gets stuck that the utility model embodiment 1 provides；
Fig. 2 shows the structural schematic diagrams for the warning device that gets stuck that the utility model embodiment 2 provides；
Fig. 3 shows the structural schematic diagram for the warning device that gets stuck that the utility model embodiment 3 provides.
Icon：1- gets stuck warning device；11- controllers；12- sensing units；13- alarm units；2- transmission tracks；31-
Sliding rail；32- sliding blocks.
Specific implementation mode
Hereinafter, the various embodiments of the utility model will be described more fully in conjunction with attached drawing.The utility model can have
There are various embodiments, and can adjust and change wherein.Therefore, specific embodiment reference being shown in the accompanying drawings is more
Describe the utility model in detail.It should be understood, however, that：It is practical new herein there is no the various embodiments of the utility model are limited to
The intention of the specific embodiment of type, but the utility model should be interpreted as covering the various embodiments for falling into the utility model
All adjustment, equivalent and/or alternative in spirit and scope.Description taken together with the accompanying drawings, same reference numerals
Same element.
Hereinafter, the term " comprising " that can be used in the various embodiments of the utility model or " may include " indicate institute
Function, operation or the presence of element of utility model, and the increase of one or more functions, operation or element is not limited.
In addition, as used in the various embodiments of the utility model, term " comprising ", " having " and its cognate are meant only to indicate
Special characteristic, number, step, operation, the combination of element, component or aforementioned item, and be understood not to exclude one first
Or more other feature, number, step, operation, the combination of element, component or aforementioned item presence or increase it is one or more
A feature, number, step, the possibility of operation, the combination of element, component or aforementioned item.
In the various embodiments of the utility model, states "or" or " at least one of A or/and B " includes while arranging
Any combinations of the word gone out or all combinations.For example, statement " A or B " or " at least one of A or/and B " may include A, can
Including B or it may include A and B both.
The statement (" first ", " second " etc.) used in the various embodiments of the utility model can be modified various
Various constituent element in embodiment, but respective sets can not be limited into element.For example, presented above be not intended to limit the element
Sequence and/or importance.The purpose presented above for being only used for differentiating an element and other elements.For example, first uses
Family device and second user device indicate different user device, although the two is all user apparatus.For example, not departing from this practicality
In the case of the range of novel various embodiments, first element is referred to alternatively as second element, and similarly, second element also can quilt
Referred to as first element.
It should be noted that：It, can be by the first composition member if a constituent element ' attach ' to another constituent element by description
Part is directly connected to the second constituent element, and " connection " third can be formed between the first constituent element and the second constituent element
Element.On the contrary, when a constituent element " being directly connected to " is arrived another constituent element, it will be appreciated that in the first constituent element
And second third constituent element is not present between constituent element.
The term used in the various embodiments of the utility model is used only for the purpose of describing specific embodiments and simultaneously
It is not intended to the various embodiments of limitation the utility model.As used herein, singulative is intended to also include plural form, unless
Context is expressly otherwise indicated.Unless otherwise defined, otherwise all terms used herein (including technical term and science
Term) there is contain identical with the various normally understood meanings of embodiment one skilled in the art of the utility model
Justice.The term (term such as limited in the dictionary generally used) be to be interpreted as have in the related technical field
The identical meaning of situational meaning and the meaning of Utopian meaning or too formal will be interpreted as having, unless at this
It is clearly defined in the various embodiments of utility model.
As shown in Figure 1, the warning device 1 that gets stuck includes controller 11, sensing unit 12 and alarm unit 13.Controller 11 divides
It is not electrically connected with sensing unit 12 and alarm unit 13, sensing unit 12 is used to sense the position of material.When sensing unit 12
When sensing is less than material, controller 11 controls alarm unit 13 and sends out alarm.
Get stuck warning device 1, for being monitored to the material processed or transmitted, and sends out report in time when getting stuck
It is alert.Controller 11, sensing unit 12 and alarm unit 13 constitute closed loop measure loop, and sensing unit 12 is used to monitor adding for material
Work state and transmission state are recognized when the working condition abnormality of the processing unit (plant) for the material that can't detect material or detect
It breaks down for the transmission or processing of material, alarms to control alarm unit 13, operator is warned, operator is urged
It promptly responds.
It is appreciated that alarm unit 13 can be the warning light of hardware, that is, detects and directly lighted when failure and with hair
The sound for going out alarm prompts operator to break down by the double sense organ of acousto-optic.Alarm unit 13 can also be display
Software prompt unit on device, when sensing unit 12 detects failure, controller 11 controls corresponding showing on display
Failure, while can be sent out certain sound and being prompted, the alarm unit 13 of this software type can be applied in operative employee
People is commonly used on the numerical control device that numerical control console is operated.
Embodiment 1
The warning device 1 that gets stuck of the present embodiment is applied to get stuck to the transmission of material to be monitored.Sensing unit 12 is set to
On one transmission track 2, material transmits on transmission track 2.Material can be axial workpiece.Transmission track 2 and process equipment
Feed opening is connected to, and axial workpiece is continuously fallen from the feed opening.Inclined bucket-shaped of transmission track 2, drops into transmission track 2
In axial workpiece, utilize the inertia and the gravity slide downward of its own of whereabouts.Sensing unit 12 can sense transmission
The axial workpiece continuously transmitted on track 2.
By detecting whether the material on transmission track 2 continuously transmits, to judge whether to get stuck.When under process equipment
When the blanking of material mouth is broken down, material on transmission track 2 sends back generation tomography, the induction of sensing unit 12 at this time less than
Material, controller 11 control alarm unit 13 and send out alarm.
It should be noted that since the material on transmission track 2 is not end to end, thus sensing unit 12 is felt
The material answered does not detect material there are one time A flu spacer, thus should the certain delay of setting in controller 11, i.e., be not
The induction of sensing unit 12 controls alarm unit 13 less than material and sends out alarm at once, but sensing unit 12 is in regular hour B
After sensing is less than material, controller 11 controls alarm unit 13 and sends out alarm, and time B is longer than time A.
In the present embodiment, the induction length of sensing unit 12 is lengthened, i.e. the induction length of sensing unit 12 is more than two axis
The spacing of class part passes through external structure so that 12 moment of sensing unit is able to detect that one or two axial workpiece
The gap between two axial workpieces is solved the problems, such as, without adjusting control program so that the control of the whole warning device 1 that gets stuck
System more simplifies.
In the present embodiment, sensing unit 12 is photoelectric sensor, the photosignal for obtaining material.Photoelectric sensor is
Sensor using photoelectric cell as detecting element is first converted into measured variation the variation of optical signal, then borrows
Photoelectric cell is helped further to convert optical signals into electric signal, to judge the presence or absence of material by the variation of electric signal.Light
Electric transducer has many advantages, such as that precision is high, reaction is fast, non-contact, and can survey that parameter is more, and the structure of sensor is simple, form spirit
Work is various, and therefore, whether photoelectric sensor accurately can have material logical to sense according to the reflection of light on transmission track 2
It crosses.
Sensing unit 12 is to be sheathed on photoelectric sensor annular on transmission track 2.The photoelectric sensor of annular has ring
The inductive probe of shape distribution, be actually opposite with transmission track 2 annular photoelectric sensor on several inductions spies are distributed with
Head.Multiple inductive probes can more comprehensively sense the material on transmission track 2, for the induction of material it is more accurate and
It is sensitive.Simultaneously when an inductive probe damages, also remaining inductive probe works, and false alarm will not occur, cause to operate
The fear of worker, and cause unnecessary shutdown, reduce processing efficiency.
In the present embodiment, controller 11 also controls the warning device 1 that gets stuck while control alarm unit 13 sends out alarm
The main shut-down system applied.Since controller 11 is when control alarm unit 13 sends out alarm, illustrate that the blanking of process equipment goes out
Now get stuck failure, thus control process equipment is shut down while alarm, can effectively be prevented process equipment from working on and be made
At material race material and process it is bad, waste material.It is in the failure that gets stuck thus to shut down in time and send out alarm in time
When, preferable solution.
It is also provided with wireless communication module on controller 11, for establishing communication connection with mobile terminal, works as controller
While 11 control alarm units 13 send out alarm, wireless communication module is also controlled to mobile terminal signal an alert.Wirelessly
The setting of communication module to get stuck warning device 1 while with alarm function on the spot, additionally it is possible to carry out remote alarms, add
Work site space is big and a riot of sound.By the way that wireless communication module is arranged on controller 11 so that getting stuck warning device 1 can
Remote alarm is sent out, warning is sent out to the operator of distal end, prompts operator to be repaired in time to equipment, reduces as far as possible
Processing because caused by getting stuck is lost caused by shutting down.
Embodiment 2
As shown in Fig. 2, the present embodiment is with embodiment 1, difference lies in sensing unit 12 is set on 2 bottom of transmission track
Pressure sensor, the pressure signal for obtaining material.
Pressure sensor (Pressure Transducer) is to experience pressure signal, and can be incited somebody to action according to certain rule
Pressure signal is converted into the device or device of the electric signal of available output.Piezoelectric pressure indicator principle is imitated based on piezoelectricity
Answer, certain dielectrics when being deformed by the effect of external force in a certain direction, inside will produce polarization phenomena, while
There is positive and negative opposite charge on its two apparent surfaces.After external force is removed, it can be restored to uncharged state again, this
Kind phenomenon is known as direct piezoelectric effect.When the direction of active force changes, the polarity of charge also changes correspondingly.On the contrary, being situated between when in electricity
Apply electric field in the polarization direction of matter, these dielectrics can also deform, and after electric field removes, dielectric deformation disappears therewith
It loses, this phenomenon is known as inverse piezoelectric effect.Piezoelectric element is supported on ontology, and tested pressure transmission is given to piezoelectricity member by diaphragm
Part, then exported and by measuring pressure at the electric signal of certain relationship by piezoelectric element, to incude the presence or absence of material.Sensor itself
There should be higher signal-to-noise ratio, reduce the field introduced from the external world to the greatest extent and disturb signal.The characteristics of pressure sensor is small, dynamic
Characteristic is good, can accurately induce the presence or absence of material.
In the present embodiment, the induction length of sensing unit 12 is more than the spacing of two axial workpieces, so that induction is single
First 12 moment are able to detect that one or two axial workpiece, and the gap between two axial workpieces is solved by external structure
Problem, without adjusting control program so that the control system of the whole warning device 1 that gets stuck more simplifies.It can also be in transmission rail
Two or more sensing units 12 are set on road 2, to further promote the precision to the sensing of material.
Embodiment 3
As shown in figure 3, the warning device 1 that gets stuck of the present embodiment is applied to be monitored getting stuck for cutoff device.Induction
Unit 12 is set on a cutoff device, the blank position for sensing cutoff device, and cutoff device is by moving back and forth material
Cut-out.When getting stuck, cutoff device can not reset to blank position.When cutoff device can not reset, sensing unit 12 incudes
Less than the cutoff device of reset, get stuck to judge that cut-out occurs for blank station.
Cutoff device includes sliding rail 31 and sliding block 32, and the position of sliding rail 31 is constant, and sliding block 32 moves back and forth on sliding rail 31,
Sensing unit 12 is used to sense the position of sliding block 32.Cutter driving sliding block 32 moves back and forth on sliding rail 31, when getting stuck,
The cutter of cutoff device can not reset, and can not also be resetted with the sliding block 32 of cutter linkage, and sensing unit 12 is sensed less than sliding block 32,
It gets stuck to judge that cut-out occurs for blank station.
In the present embodiment, sensing unit 12 is photoelectric sensor.Photoelectric sensor can be accurately according to the reflection of light
To sense whether sliding block 32 resets on accurate station.
In all examples being illustrated and described herein, any occurrence should be construed as merely illustrative, without
It is as limitation, therefore, other examples of exemplary embodiment can have different values.
It should be noted that：Similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent attached drawing in a attached drawing.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But therefore it can not be interpreted as the limitation to the scope of the utility model.It should be pointed out that for the ordinary skill of this field
For personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these belong to this
The protection domain of utility model.
Claims (10)
1. get stuck warning device, which is characterized in that including controller, sensing unit and alarm unit, the controller respectively with
The sensing unit and the alarm unit are electrically connected, and the sensing unit is used to sense the position of material；
When the sensing unit is sensed less than material, the controller controls the alarm unit and sends out alarm.
2. the warning device according to claim 1 that gets stuck, which is characterized in that the sensing unit is set to a transmission track
On, material transmits on the transmission track.
3. the warning device according to claim 2 that gets stuck, which is characterized in that the sensing unit is photoelectric sensor, is used
In the photosignal for obtaining material.
4. the warning device according to claim 3 that gets stuck, which is characterized in that the sensing unit is to be sheathed on the transmission
Annular photoelectric sensor on track.
5. the warning device according to claim 2 that gets stuck, which is characterized in that the sensing unit is set on the transmission rail
The pressure sensor of road bottom, the pressure signal for obtaining material.
6. the warning device according to claim 1 that gets stuck, which is characterized in that the sensing unit is set to a cutoff device
On, the blank position for sensing the cutoff device, the cutoff device is cut off material by moving back and forth；
When getting stuck, the cutoff device can not reset to blank position.
7. the warning device according to claim 6 that gets stuck, which is characterized in that the cutoff device includes sliding rail and sliding block,
The position of the sliding rail is constant, and the sliding block moves back and forth on the sliding rail, and the sensing unit is for sensing the sliding block
Position.
8. the warning device according to claim 7 that gets stuck, which is characterized in that the sensing unit is photoelectric sensor.
9. the warning device that gets stuck according to any one of claim 1-8, which is characterized in that the controller is in control institute
While stating alarm unit and send out alarm, also control gets stuck the main shut-down system that warning device is applied.
10. being got stuck warning device according to claim 1-8 any one of them, which is characterized in that the controller is equipped with nothing
Line communication module, for establishing communication connection with mobile terminal, while controller, which controls the alarm unit, sends out alarm,
The wireless communication module is also controlled to the mobile terminal signal an alert.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721809395.5U CN207682057U (en) | 2017-12-21 | 2017-12-21 | Get stuck warning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721809395.5U CN207682057U (en) | 2017-12-21 | 2017-12-21 | Get stuck warning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207682057U true CN207682057U (en) | 2018-08-03 |
Family
ID=62994769
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721809395.5U Expired - Fee Related CN207682057U (en) | 2017-12-21 | 2017-12-21 | Get stuck warning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207682057U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109607102A (en) * | 2018-12-10 | 2019-04-12 | 君泰创新（北京）科技有限公司 | One kind gets stuck detection method, detection device and PVD equipment |
| WO2023284564A1 (en) * | 2021-07-12 | 2023-01-19 | 佛山市隆信激光科技有限公司 | Material cutting and machining process |
-
2017
- 2017-12-21 CN CN201721809395.5U patent/CN207682057U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109607102A (en) * | 2018-12-10 | 2019-04-12 | 君泰创新（北京）科技有限公司 | One kind gets stuck detection method, detection device and PVD equipment |
| CN109607102B (en) * | 2018-12-10 | 2023-09-29 | 德运创鑫(北京)科技有限公司 | Clamping detection method, detection device and PVD equipment |
| WO2023284564A1 (en) * | 2021-07-12 | 2023-01-19 | 佛山市隆信激光科技有限公司 | Material cutting and machining process |
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