CN111017488A

CN111017488A - Chain transmission bottle washing machine

Info

Publication number: CN111017488A
Application number: CN201911408268.8A
Authority: CN
Inventors: 王小芳; 张铭
Original assignee: Henan Hengtuo Electronic Technology Co Ltd
Current assignee: Henan Hengtuo Electronic Technology Co Ltd
Priority date: 2019-12-31
Filing date: 2019-12-31
Publication date: 2020-04-17

Abstract

The invention relates to a chain transmission bottle washing machine, which comprises a water tank, a ring chain mechanism, a spraying mechanism and a limit control mechanism, wherein the ring chain mechanism comprises a fixed chain wheel and a plurality of layers of ring chains, a plurality of single fixed chain wheels are connected in series through a same shaft and can synchronously rotate, an outer ring chain is wound on the outer side of the single fixed chain wheel which is close to an outer layer correspondingly in the front and the back, and a ring chain wheel group is wound in a middle ring chain; a limiting baffle is fixed on all or part of the movable connecting plates, a limiting control mechanism is arranged on the side support, and the spraying mechanism is positioned at the upper part of the limiting control mechanism.

Description

Chain transmission bottle washing machine

Technical Field

The invention belongs to the technical field of bottle waste recycling equipment, and particularly relates to a chain transmission bottle washing machine.

Background

The traditional manual bottle washing machine cannot guarantee cleanliness, has sanitary dead angles, is low in cleaning efficiency, easily causes occupational diseases when workers soak hands in water for a long time, and provides similar products of the full-automatic bottle washing machine for the same, but the product is heavy and complex in structure, and the interior of a bottle is difficult to clean. A bottle washing machine, for example of the publication CN 110340094 a, has a first transport device for transporting bottles in a flow stream in an unordered and upright manner to an inlet area of the bottle washing machine, wherein the bottles are transferred from the first transport device to a second transport device in the inlet area, which can transport the bottles from the inlet area through the machine, wherein an identification device for identifying jammed or damaged bottles in the inlet area is arranged in or before the inlet area, and a robot arm is provided in the inlet area, which machines usually comprise an inlet area to which a plurality of bottles are transported in a mostly slow-moving flow stream, and are then dispersed and transported through the machine, during which the bottles are cleaned in the machine. This technique cleaning efficiency is low, pays attention to the transmission and the cleaning performance is not good, needs the operator to participate in moreover, because of the operator must often transform its occupy-place can lead to bottle cleaning machine long time to be interrupted, when the operator must intervene the bottle and wash the flow, can bring the considerable injury risk to the operator. On the other hand, the existing bottle washing machine does not consider the problem of energy conservation, and has the problems of electric energy waste or incomplete cleaning. Even if the existing bottle washing machine is applied to the pharmaceutical field, the bottle washing machine with a specific model can only be applied to the fixed bottle model for cleaning, but has poor cleaning effect on bottles with different models and different volumes, and the reason is that the spraying amount and the transmission speed are not easy to control, and the universality is not strong.

Disclosure of Invention

The invention provides a chain transmission bottle washing machine, aiming at the problems and the defects of the existing bottle washing machine, which can control the bottle washing machine to rotate in situ, spray and scrape when the bottle washing machine stops, and advance in sequence when the bottle washing machine does not stop, thereby improving the bottle washing efficiency.

The technical scheme is as follows: a chain transmission bottle washing machine comprises a water tank, a ring chain mechanism, a spraying mechanism and a limit control mechanism, wherein the ring chain mechanism comprises fixed chain wheels and a plurality of layers of ring chains, a front fixed chain wheel group and a rear fixed chain wheel group are respectively arranged on supports at two ends of the water tank, each fixed chain wheel group respectively comprises two monomer fixed chain wheels at two sides, a plurality of monomer fixed chain wheels at the front side are connected in series through a same front shaft and can synchronously rotate, a plurality of monomer fixed chain wheels at the rear side are connected in series through a same rear shaft and can synchronously rotate, outer ring chains are wound on the outer sides of the monomer fixed chain wheels corresponding to the outer layers in the front and the rear, inner ring chains are wound on the outer sides of the monomer fixed chain wheels corresponding to the inner layers in the front and the rear, the chain shafts of the outer ring chains and the inner ring chains are coaxial, and a middle; one of the front shaft or the rear shaft is in transmission connection with a driving mechanism; the chain wheel assembly comprises a plurality of pairs of chain wheels, connecting shafts of the chain wheels are sequentially connected through movable connecting plates, each pair of chain wheels are fixed into a whole through a shaft sleeve, the chain wheels and the shaft sleeves can rotate on the connecting shafts on the inner sides of the chain wheels, and the annular chain wheel assembly is assembled in the middle ring chain in a surrounding mode; a limit baffle is fixed on all or part of the movable connecting plates, and a limit control mechanism is arranged on the side bracket and comprises a fixed rotating shaft, a swing rod is hinged on the fixed rotating shaft, one end of the swing rod can stop the limit baffle after swinging inwards, and the other end of the swing rod is hinged with a push head of the turnover driving push rod, so that the swing rod can be driven to swing when the turnover driving push rod stretches; the spraying mechanism is positioned at the upper part of the limiting control mechanism, and when the limiting control mechanism prevents the limiting baffle from moving forward, the spraying mechanism is synchronously opened to provide high-pressure water spraying downwards.

Still include linkage brush body subassembly, this linkage brush body subassembly includes connecting rod and hydraulic cylinder, and the middle part of connecting rod is connected with hydraulic cylinder's pusher head perpendicularly, and the bilateral symmetry of connecting rod is connected with the guide bar, and the guide bar matching suit in the fixed slip cap that corresponds, connecting rod opposite side vertical fixation have a plurality of vertical poles, and the end of each vertical pole is fixed with the steel wire brush strip respectively.

The spraying mechanism comprises a water storage cavity and a spraying head, a water supply pipe is communicated with the upper part of the water storage cavity, and the lower part of the water storage cavity is provided with a plurality of through holes and is respectively provided with the spraying head.

Inner supporting plates are respectively arranged below the two side ring chains, and the inner supporting plates are supported below the two side ring chains.

The pond middle part is transversely fixed with the filter screen for prevent that the label from getting into the pond lower floor, install the water pump in the pond lower floor, the water pump is taken out pond lower floor water and is not impressed and spray the mechanism and include the retaining intracavity.

The bottom of the water pool is provided with a silt collecting hopper, and a drain valve is installed on the hopper.

Has the advantages that: the bottle body driving device drives the multilayer annular chain to rotate, and simultaneously drives the annular chain wheel set to rotate by the middle annular chain, and the annular chain wheel set can drive each bottle body to move forwards by rotating. When the bottle body is stopped, each single chain wheel of the annular chain wheel set independently rotates respectively, and then each shaft sleeve is driven to rotate. Because the bottle body is supported at the upper sides of any two shaft sleeves, when each shaft sleeve rotates, the bottle body can be driven to rotate along one direction.

After the linkage brush body assembly is configured, the invention is started according to the transmission stopping condition of the limit control mechanism. When the turnover driving push rod drives the swing rod to stop the limiting baffle, the linkage brush body assembly works together with the spraying mechanism, the linkage brush body assembly is lifted upwards to enable each steel wire brush strip to contact the side face of the bottle body, and when the bottle body rolls, the steel wire brush strips scrape the bottle body until the labels and dust are removed.

The invention can adjust the water pump to generate different spraying quantities or adjust the power machine of the transmission mechanism to change the transmission speed, so as to meet the requirement of filling water in bottles with different volumes. By arranging the adjusting knob on the control panel, any bottle body entering the bottle washing machine can be just filled with water at the outlet. The optimal energy configuration effect can be achieved. Simple operation, good effect, low cost and high efficiency, and is very beneficial to popularization and implementation.

Drawings

FIG. 1 is a schematic view of the driving state of the bottle washing machine of the present invention.

FIG. 2 is a schematic view of the movable sprocket in a bottle conveying relationship.

FIG. 3 is a schematic view of a multilayer link chain.

Fig. 4 is a schematic view of a limit control mechanism.

Fig. 5 is a schematic view of a painting state.

Fig. 6 is a schematic view of a conveyance state.

Reference numbers in the figures: the water tank comprises a water tank 1, a fixed chain wheel 2, an outer ring chain 31, an inner ring chain 32, a middle ring chain 33, a movable chain wheel 4, a movable connecting plate 5, a limit baffle 6, a movable wheel shaft 7, a shaft sleeve 8, a water storage cavity 9, a spray header 10, a water supply pipe 11, an inner supporting plate 12, a fixed rotating shaft 13, a swing rod 14, a turnover driving push rod 15, a connecting rod 16, a lifting hydraulic cylinder 17, a guide rod 18, a fixed sliding sleeve 19, a longitudinal rod 20, a steel wire brush strip 21 and a bottle body 22.

Detailed Description

Example 1: as shown in fig. 1, a chain transmission bottle washer is provided with a chain mechanism, a spraying mechanism, a limit control mechanism and other structural components above a water pool 1.

The chain mechanism comprises a fixed chain wheel 2 and a multilayer annular chain, and particularly, front and rear fixed chain wheel sets are respectively arranged on supports at two ends of the water pool, and each fixed chain wheel set respectively comprises two single fixed chain wheels at two sides. A plurality of single fixed chain wheels at the front side are connected in series through the same front shaft and can synchronously rotate, and a plurality of single fixed chain wheels at the rear side are connected in series through the same rear shaft and can synchronously rotate. An outer ring chain 31 is encircled outside the monomer fixed chain wheel corresponding to the outer layer in the front and the back, an inner ring chain 32 is encircled outside the monomer fixed chain wheel corresponding to the inner layer in the front and the back, and the chain shafts of the outer ring chain 31 and the inner ring chain 32 are coaxial. Thus, as shown in fig. 3, an intermediate link chain 33 is formed between the outer link chain 31 and the inner link chain 32. One of the front shaft or the rear shaft is in transmission connection with the driving mechanism. Thereby utilizing the driving mechanism to drive each ring chain to rotate.

The ring-shaped chain wheel set shown in fig. 1 and 3 comprises a plurality of pairs of chain wheels, connecting shafts of the chain wheels of each pair are sequentially connected through a movable connecting plate 5, each pair of chain wheels is fixed into a whole through a shaft sleeve, the chain wheels and the shaft sleeves can rotate on the connecting shafts on the inner sides of the chain wheels, and the ring-shaped chain wheel set is assembled in the middle ring chain 33 in a surrounding mode. Meanwhile, a limit baffle 6 is fixed on all or part of the movable connecting plates 5, as shown in figure 2. In order to improve the supporting strength of the ring chains to the bottle body, inner supporting plates 12 can be respectively arranged below the ring chains on the two sides, and the inner supporting plates 12 are supported below the ring chains on the two sides. When the multilayer annular chains are driven to rotate, the annular chain wheel set is driven to rotate by the middle-ring chain, and the annular chain wheel set can drive the bottles to walk forwards by rotating.

As shown in fig. 4, a limit control mechanism is arranged on the side bracket, the limit control mechanism includes a fixed rotating shaft 13, a swing rod 14 is hinged on the fixed rotating shaft 13, one end of the swing rod 14 can stop the limit baffle 6 after swinging inwards, and the other end of the swing rod 14 is hinged on a push head of the turnover driving push rod 15, so that the swing rod 14 can be driven to swing when the turnover driving push rod 15 stretches.

The spraying mechanism shown in figure 1 is positioned at the upper part of the limit control mechanism, and when the limit control mechanism prevents the limit baffle 6 from advancing, the spraying mechanism is synchronously opened to provide high-pressure water spraying downwards. Specifically, the spraying mechanism comprises a water storage cavity 9 and a spraying head 10, a water supply pipe 11 is communicated with the upper part of the water storage cavity 9, and the lower part of the water storage cavity 9 is provided with a plurality of through holes and is respectively provided with the spraying head 10. When the bottle body moves to the position under the spraying mechanism, the limiting baffle is prevented through the turnover driving push rod, then the bottle body is prevented from moving forward, and after the bottle body is prevented, each single chain wheel of the annular chain wheel set independently rotates respectively, and then each shaft sleeve is driven to rotate. Because the bottle body is supported at the upper sides of any two shaft sleeves, when each shaft sleeve rotates, the bottle body can be driven to rotate along one direction.

Example 2: on the basis of the embodiment 1, the combined brush body assembly further comprises a linkage brush body assembly. As shown in fig. 5 and 6, the linkage brush body assembly comprises a connecting rod 16 and a lifting hydraulic cylinder 17, wherein the middle part of the connecting rod 16 is vertically connected with a push head of the lifting hydraulic cylinder 17, two sides of the connecting rod 16 are symmetrically connected with guide rods 18, the guide rods 18 at two sides are sleeved in corresponding fixed sliding sleeves 19 in a matching manner, a plurality of longitudinal rods 20 are vertically fixed at the other side of the connecting rod 16, and the tail ends of the longitudinal rods 20 are respectively fixed with a steel wire brush strip 21. Starting according to the condition that the limit control mechanism stops transmission. When the turnover driving push rod drives the swing rod to stop the limiting baffle, the linkage brush body assembly works together with the spraying mechanism, the linkage brush body assembly is lifted upwards to enable each steel wire brush strip to contact the side face of the bottle body, and when the bottle body rolls, the steel wire brush strips scrape the bottle body until the labels and dust are removed.

As shown in FIG. 1, there are guide channels at the front and rear ends of the endless chain drive for transferring vials to the machine for bottle washing and cleaning and then for removal. The bottle body is usually required to be soaked in advance, and the operation process usually requires that a part of water is contained in the bottle body to enhance the self weight.

Example 3: on the basis of embodiment 1, the filter screen is transversely fixed at the middle part of the pool again for preventing the label from entering the lower layer of the pool, a water pump is installed at the lower layer of the pool, and the water pump pumps out the water at the lower layer of the pool and does not press the water in the spraying mechanism, including the water storage cavity 9. The bottom of the water pool is provided with a silt collecting hopper, and a drain valve is installed on the hopper.

Example 4: on the basis of the embodiment 1, a photoelectric sensing probe is arranged on a frame near a limit control mechanism, when the photoelectric sensing probe detects that a bottle body passes through or labels or dust is too large, the limit control mechanism is started to prevent the corresponding bottle body from advancing, and at the moment, a spraying mechanism is started to flush and a linkage brush body assembly is started to scrape.

According to the embodiments, in the operation process, only after the corresponding bottle body is stopped, the spraying mechanism starts to wash, and the linkage brush body assembly extends out to scrape the surface of the bottle body, so that the effects of spraying and scraping are achieved as required, and water and energy consumption can be obviously saved.

Claims

1. A chain transmission bottle washing machine, which comprises a water tank (1), a ring chain mechanism, a spraying mechanism and a limit control mechanism, it is characterized in that the chain mechanism comprises a fixed chain wheel (2) and a plurality of layers of annular chains, a front fixed chain wheel set and a rear fixed chain wheel set are respectively arranged on brackets at two ends of the water tank, each fixed chain wheel set comprises two single fixed chain wheels at two sides respectively, a plurality of single fixed chain wheels at the front side are connected in series through a same front shaft and can synchronously rotate, a plurality of single fixed chain wheels at the rear side are connected in series through a same rear shaft and can synchronously rotate, an outer ring chain (31) is encircled outside the monomer fixed chain wheel which is close to the outer layer correspondingly in the front and the back, an inner ring chain (32) is encircled outside the monomer fixed chain wheel which is close to the inner layer correspondingly in the front and the back, the chain axes of the outer ring chain (31) and the inner ring chain (32) are coaxial, and a middle ring chain 33 is formed between the outer ring chain (31) and the inner ring chain (32); one of the front shaft or the rear shaft is in transmission connection with a driving mechanism; the chain wheel assembly comprises a plurality of pairs of chain wheels, connecting shafts of the chain wheels are sequentially connected through a movable connecting plate (5), each pair of chain wheels are fixed into a whole through a shaft sleeve, the chain wheels and the shaft sleeves can rotate on the connecting shafts on the inner sides of the chain wheels, and the annular chain wheel assembly is assembled in the middle ring chain 33 in a surrounding mode; a limiting baffle (6) is fixed on all or part of the movable connecting plate (5), a limiting control mechanism is arranged on the side bracket, the limiting control mechanism comprises a fixed rotating shaft (13), a swing rod (14) is hinged on the fixed rotating shaft (13), one end of the swing rod (14) swings inwards to stop the limiting baffle (6), and the other end of the swing rod (14) is hinged to a pushing head of a turnover driving push rod (15), so that the swing rod (14) can be driven to swing when the turnover driving push rod (15) stretches out and draws back; the spraying mechanism is positioned at the upper part of the limiting control mechanism, and when the limiting control mechanism prevents the limiting baffle (6) from moving forward, the spraying mechanism is synchronously opened to provide high-pressure water spraying downwards.

2. The chain transmission bottle washing machine as claimed in claim 1, further comprising a linkage brush body assembly, wherein the linkage brush body assembly comprises a connecting rod (16) and a lifting hydraulic cylinder (17), the middle part of the connecting rod (16) is vertically connected with a pushing head of the lifting hydraulic cylinder (17), two sides of the connecting rod (16) are symmetrically connected with guide rods (18), the guide rods (18) at two sides are sleeved in corresponding fixed sliding sleeves (19) in a matching manner, the other side of the connecting rod (16) is vertically fixed with a plurality of longitudinal rods (20), and the tail ends of the longitudinal rods (20) are respectively fixed with a steel wire brush strip (21).

3. The chain conveying bottle washing machine as claimed in claim 1, wherein the spraying mechanism comprises a water storage cavity (9) and a spray head (10), a water supply pipe (11) is communicated with the upper part of the water storage cavity (9), and the lower part of the water storage cavity (9) is provided with a plurality of through holes and is respectively provided with the spray head (10).

4. The chain conveying bottle washing machine as claimed in claim 1, wherein inner support plates (12) are respectively disposed below the two side endless chains, and the inner support plates (12) are supported below the two side endless chains.

5. The chain-conveying bottle washing machine as claimed in claim 1, wherein a filter screen is transversely fixed in the middle of the water tank to prevent the labels from entering the lower layer of the water tank, and a water pump is mounted on the lower layer of the water tank to pump water out of the lower layer of the water tank and not press the water out of the water tank into a water storage cavity (9) of the spraying mechanism.

6. The chain-conveying bottle washer according to claim 5, wherein a silt collecting hopper is provided at the bottom of the water tank, and a drain valve is installed at the bottom of the hopper.