CN111014348A - Solder strip correcting device for photovoltaic module laminator - Google Patents
Solder strip correcting device for photovoltaic module laminator Download PDFInfo
- Publication number
- CN111014348A CN111014348A CN201911420461.3A CN201911420461A CN111014348A CN 111014348 A CN111014348 A CN 111014348A CN 201911420461 A CN201911420461 A CN 201911420461A CN 111014348 A CN111014348 A CN 111014348A
- Authority
- CN
- China
- Prior art keywords
- wall
- frame
- sides
- connecting block
- photovoltaic module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000679 solder Inorganic materials 0.000 title claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000003466 welding Methods 0.000 abstract description 17
- 239000000463 material Substances 0.000 description 5
- 238000010030 laminating Methods 0.000 description 4
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a solder strip correcting device for a photovoltaic module laminator, which comprises a connecting frame and a mounting frame, wherein a rectangular groove is formed in the top end of the mounting frame, the connecting block is connected in the rectangular groove in a sliding manner, a plurality of upper roller bodies are fixed on the outer wall of one side of the connecting block through bearings, a plurality of lower roller bodies are fixed on the outer wall of one side of the mounting frame through bearings, and the upper roller bodies and the lower roller bodies are distributed in a staggered manner; the top end of the connecting block is provided with a lifting component; the both sides of link one side outer wall all are provided with the alignment jig, and open on the top of alignment jig has the spout, and the slider has all been welded to the both sides of mounting bracket bottom outer wall. According to the invention, the lifting assembly is arranged for lifting the connecting block, so that the distance between the upper roller body and the lower roller body is adjusted according to the thickness of the welding strip, the height of the connecting block can be adjusted according to the screwing-out length of the threaded rod, the threaded rod can be adjusted simultaneously by rotating the hand wheel rod, the consistent lifting heights of two sides of the connecting block are ensured, and the adjusting stability is improved.
Description
Technical Field
The invention relates to the technical field of photovoltaic solder strips, in particular to a solder strip correcting device for a photovoltaic module laminator.
Background
The photovoltaic module laminating machine is generally a mechanical device for laminating glass, EVA (ethylene vinyl acetate), a connected binary cell and a back plate together, a photovoltaic welding strip and a cell piece need to be welded before materials are laminated, and the problems of bending and deviation of the welding strip often occur after the welding strip is released from an automatic series welding machine in the welding process of the photovoltaic welding strip and the cell piece, and the problems are mainly represented by the phenomena of twisting and camber of the welding strip. Therefore, when the battery pieces are processed on the production line, the phenomenon that the welding strips are not parallel to the grid lines can occur, and the overall yield of the battery pieces is seriously influenced.
In order to overcome the phenomena of distortion and camber, the distortion and camber on the material is mainly detected in a manual detection mode or a machine detection mode at present while the material is discharged, and the material is stopped and continuously discharged after being adjusted if the material is detected.
Chinese patent application No. 201620798450.4 discloses a photovoltaic solder strip orthotic devices, and it includes: a first mounting bracket; the second mounting frames are arranged and fixedly mounted on the first mounting frame in a clearance mode, the second mounting frames are also perpendicular to the first mounting frame to be mounted, and a plurality of roller bodies are arranged on the same side faces of the second mounting frames respectively. A photovoltaic solder strip orthotic devices in above-mentioned patent exists following not enough: the device is when using, and the interval between the second mounting bracket is unadjustable, can not adjust the position of welding the area according to the demand, and the use limitation is higher.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a solder strip correction device for a photovoltaic module laminating machine.
In order to achieve the purpose, the invention adopts the following technical scheme:
the welding strip correcting device for the photovoltaic module laminating machine comprises a connecting frame and a mounting frame, wherein a rectangular groove is formed in the top end of the mounting frame, a connecting block is connected in the rectangular groove in a sliding mode, a plurality of upper roller bodies are fixed on the outer wall of one side of the connecting block through bearings, a plurality of lower roller bodies are fixed on the outer wall of one side of the mounting frame through bearings, and the upper roller bodies and the lower roller bodies are distributed in a staggered mode; the top end of the connecting block is provided with a lifting component; the both sides of link one side outer wall all are provided with the alignment jig, and open on the top of alignment jig has the spout, and the slider has all been welded to the both sides of mounting bracket bottom outer wall, slider sliding connection in the spout.
Furthermore, the lifting assembly comprises a top frame welded at the top end of the connecting block, threaded rods are rotatably connected to two sides of the bottom end of the top frame, and the threaded rods are fixed to the top end of the mounting frame through threads; the inner walls of the two sides of the top frame are rotatably connected with the same transmission shaft, the two ends of the transmission shaft are in transmission fit with the threaded rod through the bevel gears, the top end of the top frame is rotatably connected with the hand wheel rod, and the bottom end of the hand wheel rod is in transmission fit with the transmission shaft through the bevel gears; the hand wheel rod is of a Z-shaped structure.
Further, No. two stationary blades are all welded to the both sides outer wall of mounting bracket, and No. two stationary blade inner walls have the pilot pin through threaded connection, and open the lateral wall of alignment jig has a plurality of locating hole, and No. two stationary blades are fixed in the locating hole through the pilot pin.
Furthermore, the lateral wall of roof-rack is opened there is spacing spout, and sliding connection has the scale in the spacing spout, and the top welding of scale has the strip arch.
Furthermore, the lateral wall welding of link has a stationary blade, and the both sides of a stationary blade top outer wall have seted up fixed slotted hole.
Furthermore, the length of spout is the same with the length of alignment jig, and the constant head tank has all been opened to the both sides of alignment jig one end, and the both sides of link one side outer wall all weld the location arch, and it has the connection fixed orifices to open in the location arch.
Furthermore, a fixing strip is fixed at one end of the adjusting frame through a screw.
The invention has the beneficial effects that:
1. through setting up lifting unit for the connecting block goes up and down to adjust the interval between the roll body and the lower roll body according to the thickness of welding the area, can adjust the height of connecting block according to the length of unscrewing of threaded rod, can adjust the threaded rod simultaneously under the effect through rotating the hand wheel pole, ensure the lift highly uniform of connecting block both sides, improved regulation stability.
2. Through setting up No. two stationary blades, be fixed in the locating hole through the pilot pin, can be according to the gliding position of mounting bracket, fixed with the mounting bracket, the phenomenon that appears rocking takes place in avoiding equipment use.
3. The adjusting precision can be guaranteed by arranging the scale, and the strip-shaped bulges are welded at the top end of the scale, so that the phenomenon that the scale slides out from the side surface is avoided; the length of the sliding chute is the same as that of the adjusting frame; different numbers of adjusting frames can be installed and fixed through the fixing strips; thereby can install the mounting bracket of different quantity as required, improve the application scope of equipment.
Drawings
Fig. 1 is a schematic structural view of a solder ribbon correction apparatus for a photovoltaic module laminator, according to example 1;
fig. 2 is a right side schematic structural view of the solder strip correction device for the photovoltaic module laminator provided in example 1;
fig. 3 is a partial structural schematic view of a solder ribbon correction apparatus for a photovoltaic module laminator according to embodiment 2.
In the figure: the roller comprises a connecting frame 1, a first fixing piece 2, an adjusting frame 3, a mounting frame 4, a top frame 5, a transmission shaft 6, a handwheel rod 7, a scale 8, a second fixing piece 9, a positioning bolt 10, a positioning hole 11, a sliding groove 12, a lower roller body 13, an upper roller body 14, a sliding block 15, a connecting block 16, a threaded rod 17 and a positioning groove 18.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1
Referring to fig. 1-2, the solder strip correction device for a photovoltaic module laminator comprises a connecting frame 1 and a mounting frame 4; a rectangular groove is formed in the top end of the mounting frame 4, a connecting block 16 is connected in the rectangular groove in a sliding mode, a plurality of upper roller bodies 14 are fixed on the outer wall of one side of the connecting block 16 through bearings, a plurality of lower roller bodies 13 are fixed on the outer wall of one side of the mounting frame 4 through bearings, and the upper roller bodies 14 and the lower roller bodies 13 are distributed in a staggered mode; the top end of the connecting block 16 is provided with a lifting assembly for lifting the connecting block 16, so that the distance between the upper roller body 14 and the lower roller body 13 is adjusted according to the thickness of the welding strip; both sides of 1 one side outer wall of link all are provided with alignment jig 3, and open on the top of alignment jig 3 has spout 12, and slider 15 has all been welded to the both sides of mounting bracket 4 bottom outer wall, and slider 15 sliding connection can slide adjusting mounting bracket 4's position as required in spout 12 to adjust as required and weld the interval between the area, increased the flexibility of equipment use.
The lifting assembly comprises a top frame 5 welded at the top end of a connecting block 16, threaded rods 17 are rotatably connected to two sides of the bottom end of the top frame 5, the threaded rods 17 are fixed to the top end of the mounting frame 4 through threads, and the height of the connecting block 16 can be adjusted according to the screwing-out length of the threaded rods 17; the inner walls of the two sides of the top frame 5 are rotatably connected with the same transmission shaft 6, the two ends of the transmission shaft 6 are in transmission fit with the threaded rod 17 through helical gears, the top end of the top frame 5 is rotatably connected with a hand wheel rod 7, and the bottom end of the hand wheel rod 7 is in transmission fit with the transmission shaft 6 through helical gears; therefore, the threaded rod can be adjusted simultaneously by rotating the hand wheel rod 7, the consistent lifting heights of the two sides of the connecting block 16 are guaranteed, and the adjusting stability is improved; in this embodiment, preferably, the hand wheel rod 7 has a Z-shaped structure; the operation is convenient.
Wherein, No. two stationary blades 9 have all been welded to the both sides outer wall of mounting bracket 4, and No. two stationary blades 9 inner walls have a locating pin 10 through threaded connection, and open the lateral wall of alignment jig 3 has a plurality of locating hole 11, and No. two stationary blades 9 are fixed in locating hole 11 through locating pin 10, can be according to the gliding position of mounting bracket 4, fixed mounting bracket 4, and the phenomenon that appears rocking in avoiding the equipment use takes place.
Wherein, the lateral wall of roof-rack 5 is opened there is spacing spout, and sliding connection has scale 8 in the spacing spout, and the top welding of scale 8 has the strip protruding, avoids the phenomenon of scale 8 edgewise roll-off to take place.
Wherein, the lateral wall welding of link 1 has a stationary blade 2, and the both sides of a stationary blade 2 top outer wall have seted up fixed slotted hole for with equipment fixing.
The working principle is as follows: the fixing piece 2 is fixed at a proper position, and the sliding blocks 15 adjust the space among a plurality of groups of mounting frames 4; through 8 measurement of scale, improve the installation accuracy, after the measurement is adjusted and is accomplished, cooperation through pilot pin 10 and locating hole 11 is fixed with mounting bracket 4, afterwards, rotates hand wheel pole 7, drives transmission shaft 6 through gear drive and rotates to it can to drive the interval between two threaded rods 17.
Example 2
Referring to fig. 3, in order to increase the applicable range of the device, the present embodiment makes the following improvements on the basis of embodiment 1: the length of the sliding chute 12 is the same as that of the adjusting frame 3, positioning grooves 18 are formed in both sides of one end of the adjusting frame 3, positioning protrusions are welded to both sides of the outer wall of one side of the connecting frame 1, and connecting fixing holes are formed in the positioning protrusions; the fixing piece 2 can be fixed in the positioning groove 18; one end of the adjusting frame 3 is fixed with a fixing strip through a screw, so that adjusting frames 3 with different numbers can be installed and fixed through the fixing strip; therefore, different numbers of mounting frames 4 can be mounted according to requirements, and the application range of the equipment is widened.
The working principle is as follows: the number of the adjusting frames 3 is selected according to the number of the mounting frames 4 to be connected, then the adjusting frames 3 are fixed through the fixing strips, and then the fixed connecting frames 1 are installed to complete the assembly.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The solder strip correcting device for the photovoltaic module laminator comprises a connecting frame (1) and a mounting frame (4), and is characterized in that a rectangular groove is formed in the top end of the mounting frame (4), a connecting block (16) is connected in the rectangular groove in a sliding mode, a plurality of upper roller bodies (14) are fixed on the outer wall of one side of the connecting block (16) through bearings, a plurality of lower roller bodies (13) are fixed on the outer wall of one side of the mounting frame (4) through bearings, and the upper roller bodies (14) and the lower roller bodies (13) are distributed in a staggered mode; the top end of the connecting block (16) is provided with a lifting component; both sides of link (1) one side outer wall all are provided with alignment jig (3), and open on the top of alignment jig (3) has spout (12), and slider (15) have all been welded to the both sides of mounting bracket (4) bottom outer wall, and slider (15) sliding connection is in spout (12).
2. The solder strip correction device for the photovoltaic module laminator according to claim 1, wherein the lifting assembly includes a top frame (5) welded to the top end of the connecting block (16), and two sides of the bottom end of the top frame (5) are rotatably connected with a threaded rod (17), and the threaded rod (17) is fixed to the top end of the mounting frame (4) through threads; the inner walls of two sides of the top frame (5) are rotatably connected with the same transmission shaft (6), two ends of the transmission shaft (6) are in transmission fit with the threaded rod (17) through the helical gear, the top end of the top frame (5) is rotatably connected with the hand wheel rod (7), and the bottom end of the hand wheel rod (7) is in transmission fit with the transmission shaft (6) through the helical gear; the hand wheel rod (7) is of a Z-shaped structure.
3. The solder strip correction device for the photovoltaic module laminator according to claim 2, wherein a second fixing piece (9) is welded on the outer wall of each of two sides of the mounting frame (4), a positioning bolt (10) is connected to the inner wall of the second fixing piece (9) through a thread, a plurality of positioning holes (11) are formed in the side wall of the adjusting frame (3), and the second fixing piece (9) is fixed in the positioning holes (11) through the positioning bolts (10).
4. The solder strip correction device for the photovoltaic module laminator according to claim 2, wherein the side wall of the top frame (5) is provided with a limiting sliding groove, a scale (8) is connected in the limiting sliding groove in a sliding manner, and a strip-shaped protrusion is welded at the top end of the scale (8).
5. The solder strip correction device for the photovoltaic module laminator according to claim 1, wherein the first fixing piece (2) is welded to the side wall of the connecting frame (1), and fixing slots are formed in two sides of the outer wall of the top end of the first fixing piece (2).
6. The solder strip correcting device for the photovoltaic module laminator according to claim 1, wherein the length of the sliding groove (12) is the same as that of the adjusting frame (3), positioning grooves (18) are formed in both sides of one end of the adjusting frame (3), positioning protrusions are welded to both sides of the outer wall of one side of the connecting frame (1), and connecting fixing holes are formed in the positioning protrusions.
7. The solder strip correction device for a photovoltaic module laminator according to claim 6, wherein a fixing strip is fixed to one end of the adjusting bracket (3) by a screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911420461.3A CN111014348A (en) | 2019-12-31 | 2019-12-31 | Solder strip correcting device for photovoltaic module laminator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911420461.3A CN111014348A (en) | 2019-12-31 | 2019-12-31 | Solder strip correcting device for photovoltaic module laminator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111014348A true CN111014348A (en) | 2020-04-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911420461.3A Pending CN111014348A (en) | 2019-12-31 | 2019-12-31 | Solder strip correcting device for photovoltaic module laminator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111014348A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116460173A (en) * | 2023-05-03 | 2023-07-21 | 江苏久日机床科技有限公司 | Steel pipe straightener with protective structure and use method |
-
2019
- 2019-12-31 CN CN201911420461.3A patent/CN111014348A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116460173A (en) * | 2023-05-03 | 2023-07-21 | 江苏久日机床科技有限公司 | Steel pipe straightener with protective structure and use method |
| CN116460173B (en) * | 2023-05-03 | 2024-01-09 | 江苏久日机床科技有限公司 | Steel pipe straightener with protective structure and use method |
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Effective date of registration: 20211125 Address after: 332000 near De'an Avenue, West District, De'an Industrial Park, Jiujiang City, Jiangxi Province Applicant after: Yingli Energy (Jiangxi) Co.,Ltd. Address before: 212200 No. 1, Huantai Road, new energy industrial park, Youfang Town, Yangzhong City, Zhenjiang City, Jiangsu Province Applicant before: Yingli energy (Zhenjiang) Co.,Ltd. |