CN111013918B - Artificial turf preparation device and preparation method thereof - Google Patents
Artificial turf preparation device and preparation method thereof Download PDFInfo
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- CN111013918B CN111013918B CN201911296182.0A CN201911296182A CN111013918B CN 111013918 B CN111013918 B CN 111013918B CN 201911296182 A CN201911296182 A CN 201911296182A CN 111013918 B CN111013918 B CN 111013918B
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- artificial turf
- support plate
- turf
- roller
- coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Road Paving Structures (AREA)
Abstract
The invention provides a preparation device and a preparation method of artificial turf, comprising an artificial turf backing, a fiber feeding conveyor, artificial turf fibers, a fiber inserter, a curing heater, a conveying wheel and a matched limit conveyor belt, wherein the artificial turf backing is arranged on a preparation platform; the preparation device further comprises a coating mechanism, the coating mechanism enables the artificial turf to be uniformly coated with the colloidal latex, the colloidal latex is uniformly coated through the coating mechanism, the artificial turf is ensured to be uniformly coated, and the service life of the artificial turf is prolonged.
Description
Technical Field
The invention relates to the technical field of artificial turf preparation, in particular to an artificial turf preparation device and a preparation method thereof.
Background
The artificial grass has wide application range, high velvet density and durability, and the performance advantage of the artificial grass is widely accepted. The turf adopts a grass cluster braiding structure, the bottom of the first layer is braided by polypropylene materials, and the bottom of the second layer is coated by professional glue, so that the strength and usability of the product are ensured. The artificial grass is the turf with the highest velvet density in the current market, is suitable for baseball, olive court, football court, hockey court, softball court, track court and other various sports fields, and is also an ideal turf for playgrounds, training ranges, gymnastics, military training and other indoor and outdoor activities. Artificial turf or artificial turf is a surface layer consisting of fibres used to replace the turf. The structure of the artificial turf is designed such that the artificial turf has a grass-like appearance. Moreover, artificial turf is frequently used in greening applications.
U.S. patent application publication US 20080050519 A1 discloses a latex formulation. The latex formulation comprises an aqueous emulsion of a natural or synthetic film-forming polymer, hydrogen peroxide, and an activator for the decomposition of the hydrogen peroxide. Methods of making the latex foam, methods of making the latex coated textile material, latex foam, and latex foam coated articles are also disclosed.
However, the artificial turf of the prior art, including the artificial turf formulation disclosed in US 20080050519 A1, has drawbacks. Firstly, when the turf is sealed by using the colloid latex, the situation of uneven sealing bottom exists, and when the upper surface of the artificial turf is rubbed, the sealing bottom has different thickness, so that uneven stress is caused, and the service life of the artificial turf is reduced; secondly, due to the characteristics of the artificial turf material, the artificial turf material has elasticity and certain elasticity, and in the prior art, when the plastic latex back cover is carried out, the elasticity of the plastic latex can not be grasped, and the plastic latex still can not be uniformly smeared.
For this purpose, an artificial turf preparation device and a preparation method thereof are proposed.
Disclosure of Invention
In order to solve the above problems, according to an aspect of the present invention, there is provided an artificial turf preparation apparatus, and the technical problem to be solved by the present invention is achieved by adopting the following technical scheme: the artificial turf preparation device comprises: the artificial turf backing, the fiber feeding conveyor, the artificial turf fibers, the fiber inserter, the curing heater, the conveying wheel and the matched limiting conveyor belt are arranged on the preparation platform, the artificial turf fibers and the artificial turf backing are combined with each other to form artificial turf, the limiting conveyor belt is used for the end part of the artificial turf and conveying the artificial turf, and the fiber inserter is a tufter or a fiber shuttle loom; wherein the preparation device further comprises a coating mechanism, and the coating mechanism enables the artificial turf to be uniformly coated with the colloidal latex.
Through the technical scheme, the coating mechanism is used for uniformly coating the colloidal latex, so that the artificial turf is ensured to be uniformly coated, and the service life of the artificial turf is prolonged.
As a further illustration of an artificial turf making apparatus according to the present invention, preferably, the coating mechanism comprises a coating-purpose roller and a colloidal latex tank, the colloidal latex tank being located below the coating-purpose roller, the coating-purpose roller being located below the spacing conveyor; the special roller shaft for the coating comprises a first support plate and a second support plate which are fixedly arranged on the preparation platform, a first motor is arranged on one side of the first support plate, the rotating end of the first motor is fixedly connected with the center of one side of the main roller of the coating, and the center of the other side of the main roller of the coating is rotationally connected with the second support plate through a first bearing; the side wall of the paint main roller is fixedly connected with a plurality of connecting baffles, a paint roller surface is connected between two adjacent connecting baffles through a first spring, the paint roller surface comprises a steel wire supporting net a, the steel wire supporting net a is connected with the connecting baffles, and the steel wire supporting net a is embedded in a sponge layer b; the steel wire supporting net a is far away from the side wall of the motor I, the extruding block is fixedly provided with a hemispheroidal extruding block, the extruding block comprises a moving block a and a fixed block b, the moving block a is fixedly connected with the steel wire supporting net a, and the fixed block b is fixedly connected with the support plate II.
According to the technical scheme, the first motor is started to enable the paint main roller to rotate, the lower part of the paint main roller is positioned in the colloid emulsion tank, and the colloid emulsion tank is filled with colloid emulsion; absorbing the colloid latex through the sponge layer b, and extruding the colloid latex from the sponge layer b when the sponge layer b is rotationally connected below the limit conveyor belt and is extruded by the artificial turf, so that smearing is realized; in order to make the artificial turf more uniform, when the artificial turf is contacted with the sponge layer b, the moving block a and the fixed block b are mutually extruded, so that the steel wire supporting net a can be kept to move in parallel with the shaft of the paint main roller under the action of the first spring, and the artificial turf is fully rubbed, so that the artificial turf is coated more uniformly without dead angles.
As a further illustration of an artificial turf preparation device according to the invention, the coating means preferably comprises turf compression means and a glue tank, the turf compression means being located above the limit conveyor; the turf compression mechanism comprises two compression rollers and a connecting rod I connected between the compression rollers, the lower side of the connecting rod I is fixedly connected with a connecting rod II, the connecting rod II is fixedly connected with one end of an inserting rod, the other end of the inserting rod is inserted into the sleeve in a sliding manner and is connected to the bottom of the sleeve through a spring II, the side wall of the inserting rod is fixedly connected with one end of a sliding rod, and the other end of the sliding rod penetrates through a strip-shaped through hole formed in the side wall of the sleeve in a sliding manner; the outer side wall of the sleeve is fixedly connected with a screw cap, the screw cap is inserted into the screw cap through internal threads, and one end of the screw rod is in contact with the side wall of the sliding rod.
By the technical scheme, the artificial turf has different elasticity due to different thickness and height of the turf required by different occasions, and tension is required to be ensured when the colloidal latex is smeared; through rotatory screw rod, let the inserted bar in the sleeve, the effect of spring two is spacing slide suitable position down, oppression artificial turf makes it be paintd the colloidal latex under the circumstances that has certain tension, and then lets to paint more evenly, accords with product standard, increase of service life.
As a further illustration of an artificial turf preparation device according to the invention, it is preferred that the preparation device further comprises a number of anti-foaming applicators located above the limit conveyor; the anti-foaming applicator comprises a third support plate and a fourth support plate which are arranged on the preparation platform; a motor second fixed end is arranged on one side of the support plate III, the rotating end of the motor second is fixedly connected with one side of the constant speed rotary drum, and the other side of the constant speed rotary drum is rotationally connected to the support plate IV through a bearing II; the uniform rotary drum comprises a roller b, and an annular chute a is formed in the side wall of the roller b; one end of the sliding block is connected in a sliding way in the annular sliding groove a, a colloid emulsion sprayer is arranged at the lower end of the sliding block, the sliding block is sleeved on the first fixing rod in a sliding way, and the first fixing rod is fixedly arranged between the third support plate and the fourth support plate; the colloidal latex sprayer comprises a colloidal latex tank a arranged on a support plate IV, wherein the colloidal latex tank a is connected with a spray head d in a penetrating way through a corrugated hose b, and the spray head d is connected with a sliding block through a spring III; one end of the corrugated hose b positioned in the colloid emulsion tank a is connected with a pump.
By the technical scheme, the preparation process of the artificial turf is more critical in that whether the air bubble preventing agent is added uniformly and comprehensively. The anti-bubble agent in the prior art is added by spraying, but cannot be fully covered. According to the technical scheme, the second motor is started to enable the uniform rotating drum to rotate, the sliding block slides in the annular sliding groove a due to the annular sliding groove a, the sliding block moves back and forth under the action of the first fixed rod, the limiting conveyor belt is fully sprayed, and the foaming inhibitor is added to the adhesive emulsion smearing position of the artificial turf to prevent dead angle conditions.
As a further explanation of the artificial turf preparation device according to the present invention, preferably, the preparation device further includes a permanent magnet matched with the spray head, the permanent magnet matched with the spray head includes a permanent magnet a and a plurality of permanent magnets b, a fixing rod second is fixedly connected between the support plate three and the support plate four, the permanent magnet b is fixedly connected with the fixing rod second, and the permanent magnet a is fixedly connected with the spray head d.
According to the technical scheme, in the process that the spray head d moves along with the sliding block, the first permanent magnet a is attracted or repelled by the second permanent magnets b distributed on the second fixed rod, so that the spray head d shakes under the third spring c, the spray head d sprays at multiple angles, and the anti-foaming agent is added more comprehensively without dead angles; the bellows b can accommodate the movement of the spray head d.
As a further illustration of an artificial turf preparation device according to the invention, it is preferred that the preparation device further comprises a levelling blade for levelling the surface of the artificial turf.
By the technical scheme, the leveling scraper is used for guaranteeing the leveling of the surface of the artificial turf and unifying the thickness required by the process.
According to another aspect of the present invention, there is provided a method of preparing an artificial turf, the method comprising the steps of:
s1: adjusting the screw rod according to the heights of the artificial turf backing and the artificial turf fibers with the actual size, and controlling the height of the compression roller to compress the tension for forming the artificial turf;
s2: starting a motor I and a paint main roller; starting a motor II and a rolling shaft b; a pump machine;
s3: starting a limit conveyor belt and a fiber feeding conveyor;
s4: the artificial turf backing enters the fiber inserter under the action of the limit conveyor, and the artificial turf is formed under the condition of the artificial turf fibers fed by the fiber feeding conveyor;
s5: the artificial turf is stretched under the action of the turf compression mechanism to ensure the stretching state, and the coating glue emulsion is uniformly coated under the action of the coating special roll shaft; then the paint enters an anti-foaming applicator to be sprayed and added with an acidic anti-foaming agent, and the paint is fully coated, so that the full coverage of the coating area is ensured; under the action of the leveling scraper, the uniform thickness of the artificial turf is ensured, and finally the artificial turf enters a curing heater to form a finished product.
Compared with the prior art, the invention has the following beneficial effects:
1. the first motor is started to enable the paint main roller to rotate, the lower part of the paint main roller is positioned in the colloid emulsion tank, and the colloid emulsion tank is filled with colloid emulsion; the sponge layer absorbs the colloid latex, and when the sponge layer is rotationally connected below the limit conveyor belt, the colloid latex is extruded from the sponge layer by the extrusion of the artificial turf, so that the smearing is realized; in order to make the artificial turf more uniform, when the artificial turf is contacted with the sponge layer, the moving block and the fixed block are mutually extruded, so that the steel wire supporting net can keep parallel movement with the shaft of the main paint roller under the action of the first spring, and the artificial turf is fully rubbed, so that the artificial turf is coated more uniformly without dead angles.
2. Because the thickness and the height of the turf required by different occasions are different, the elasticity of the artificial turf is also different, and the tension of the artificial turf needs to be ensured when the colloidal latex is smeared; through rotatory screw rod, let the inserted bar in the sleeve, the effect of spring two is spacing slide suitable position down, oppression artificial turf makes it be paintd the colloidal latex under the circumstances that has certain tension, and then lets to paint more evenly, accords with product standard, increase of service life.
3. The more critical step in the artificial turf preparation process is whether the addition of the air-bubble preventing agent is uniform and comprehensive. The anti-bubble agent in the prior art is added by spraying, but cannot be fully covered. According to the technical scheme, the second motor is started to enable the uniform-speed rotary drum to rotate, the sliding block slides in the annular sliding groove due to the annular sliding groove, the sliding block moves back and forth under the action of the first fixed rod, the limiting conveying belt is fully sprayed, and the foaming-preventing agent is added to the glue emulsion smearing position of the artificial turf to prevent dead angle conditions. In the process that the spray head moves along with the sliding block, the first permanent magnet is attracted or repelled by the second permanent magnets distributed on the second fixed rod, so that the spray head shakes under the third spring, the spray head sprays at multiple angles, and the anti-foaming agent is added more comprehensively without dead angles; the corrugated hose can cooperate with the movement of the spray head.
4. The preparation device further comprises a leveling blade for leveling the surface of the artificial turf.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a special roller shaft for coating according to an embodiment of the present invention;
FIG. 3 is a side view of a main roller of the coating material according to an embodiment of the present invention;
FIG. 4 is a top view of FIG. 3;
FIG. 5 is a schematic diagram showing the relationship between the positions of the turf compressing mechanisms according to the embodiment of the present invention;
FIG. 6 is a schematic view of a turf compression mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic illustration of a bubbling-resistant applicator according to an embodiment of the present invention;
fig. 8 is a schematic plan view of an annular chute according to an embodiment of the present invention on a roller.
In the figure: an artificial turf backing 1, a fibre feed conveyor 2, artificial turf fibres 3, a fibre inserter 4, artificial turf 5, a limit conveyor 6, a conveyor wheel 7, a coating mechanism 8, a curing heater 9, a levelling blade 10, an anti-foaming applicator 11; a paint tailoring roller 810, a turf compression mechanism 820, a gum emulsion tank 830; a paint main roller 811, a paint roller surface 812, a steel wire supporting net 812a, a sponge layer 812b, a first spring 813, a connecting baffle 814, a first support plate 815, a first motor 816, a second support plate 817, an extrusion block 818, a moving block 818a and a fixed block 818b; compression roller 821, link one 822, link two 823, plunger 824, sleeve 825, spring two 826, slide bar 827, nut 828, screw 829; the device comprises a third support plate 111, a second motor 112, a uniform speed rotary drum 113, an annular chute 113a, a roller 113b, a fourth support plate 114, a colloid latex sprayer 115, a colloid latex tank 115a, a corrugated hose 115b, a third spring 115c, a spray head 115d, a first fixing rod 116, a second fixing rod 117, a spray head matched permanent magnet 118, a first permanent magnet 118a, a second permanent magnet 118b and a sliding block 119.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and intended to illustrate the present invention and should not be construed as limiting the invention.
The invention provides an artificial turf preparation device, please refer to fig. 1, comprising an artificial turf backing 1, a fiber feeding conveyor 2, artificial turf fibers 3, a fiber inserter 4, a curing heater 9, a conveying wheel 7 and a matched limit conveyor belt 6, wherein the artificial turf backing 1 is arranged on a preparation platform, the artificial turf fibers 3 and the artificial turf backing 1 are combined to form an artificial turf 5, the limit conveyor belt 6 is used for the end part of the artificial turf 5 and conveying the artificial turf 5, and the fiber inserter 4 is a tufter or a fiber shuttle loom; wherein, the preparation facilities still includes coating mechanism 8, and coating mechanism 8 is in order to make artificial turf 5 can evenly be smeared the colloidal latex, evenly smears the colloidal latex through coating mechanism 8, guarantees that artificial turf 5 smears evenly, improves artificial turf 5's life.
As shown in fig. 2, as an embodiment of the present invention, the coating mechanism 8 includes a coating-purpose-made roller 810 and a colloid-type latex tank 830, the colloid-type latex tank 830 being located below the coating-purpose-made roller 810, the coating-purpose-made roller 810 being located below the limit conveyer 6; the special roller 810 for coating comprises a first support plate 815 and a second support plate 817 which are fixedly arranged on the preparation platform, wherein a first motor 816 is arranged on one side of the first support plate 815, the rotating end of the first motor 816 is fixedly connected with the center of one side of the main roller 811, and the center of the other side of the main roller 811 is rotatably connected with the second support plate 817 through a first bearing.
As shown in fig. 3, a plurality of connecting baffles 814 are fixedly connected to the side wall of the main paint roller 811, a paint roller surface 812 is connected between two adjacent connecting baffles 814 through a first spring 813, the paint roller surface 812 comprises a steel wire supporting net 812a, the steel wire supporting net 812a is connected with the connecting baffles 814, and the steel wire supporting net 812a is embedded in a sponge layer 812 b; the side wall of the wire support net 812a far away from the motor one 816 is fixedly provided with a hemispherical extrusion block 818, as shown in fig. 4, the extrusion block 818 comprises a moving block 818a and a fixed block 818b, the moving block 818a is fixedly connected with the wire support net 812a, and the fixed block 818b is fixedly connected with the support plate two 817.
By starting the first motor 816, the paint main roller 811 is rotated, the lower part of the paint main roller 811 is positioned in the colloid emulsion tank 830, and the colloid emulsion tank 830 is filled with colloid emulsion; absorbing the colloidal latex through the sponge layer 812b, and extruding the colloidal latex from the sponge layer 812b when the sponge layer 812b is rotationally connected below the limit conveyor belt 6 and is extruded by the artificial turf 5, so as to realize smearing; in order to make the artificial turf 5 more uniform, when the artificial turf 5 is in contact with the sponge layer 812b, the moving block 818a and the fixed block 818b are pressed against each other, so that the wire supporting net 812a can be kept parallel to the axis of the paint main roller 811 under the action of the first spring 813, thereby sufficiently rubbing the artificial turf 5 to make it more uniform and free from dead angle.
As shown in fig. 5 and 6, as an embodiment of the present invention, the coating mechanism 8 includes a turf compression mechanism 820 and a glue canister 830, the turf compression mechanism 820 being located above the limit conveyer 6; the turf compression mechanism 820 comprises two compression rollers 821 and a connecting rod I822 connected between the compression rollers, a connecting rod II 823 is fixedly connected to the lower side of the connecting rod I822, one end of a plug rod 824 is fixedly connected to the connecting rod II 823, the other end of the plug rod 824 is slidably inserted into a sleeve 825 and is connected to the bottom of the sleeve 825 through a spring II 826, the side wall of the plug rod 824 is fixedly connected with one end of a sliding rod 827, and the other end of the sliding rod 827 slidably penetrates through a strip-shaped through hole formed in the side wall of the sleeve 825; the outer side wall of the sleeve 825 is fixedly connected with a nut 828, a screw 829 is inserted into the nut 828 in a threaded manner, and one end of the screw 829 is in contact with the side wall of the sliding rod 827. The artificial turf 5 has different elasticity due to different thickness and height of the turf required by different occasions, and the tension of the artificial turf 5 needs to be ensured when the adhesive latex is smeared; through rotatory screw rod 829, let insert rod 824 limit slip to suitable position under the effect of sleeve 825, spring two 826, oppress artificial turf 5, make it to be smeared the colloidal latex under the circumstances that has certain tension, and then let smear more evenly, accord with the product standard, increase of service life.
As shown in fig. 7, as an embodiment of the present invention, the preparation device further includes a plurality of anti-foaming applicators 11, and the anti-foaming applicators 11 are located above the limit conveyer belt 6; the anti-foaming applicator 11 comprises a third support plate 111 and a fourth support plate 114 which are arranged on the preparation platform; one side of the support plate III 111 is provided with a fixed end of a motor II 112, the rotating end of the motor II 112 is fixedly connected with one side of a uniform speed rotary drum 113, and the other side of the uniform speed rotary drum 113 is rotationally connected with a support plate IV 114 through a bearing II; the uniform speed drum 113 includes a roller 113b, and an annular chute 113a is provided on a side wall of the roller 113 b.
One end of a sliding block 119 is connected in a sliding manner in the annular sliding groove 113a, a colloid emulsion sprayer 115 is installed at the lower end of the sliding block 119, the sliding block 119 is sleeved on a first fixing rod 116 in a sliding manner, and the first fixing rod 116 is fixedly installed between a third support plate 111 and a fourth support plate 114.
The colloidal latex sprayer 115 comprises a colloidal latex tank 115a arranged on a support plate IV 114, the colloidal latex tank 115a is connected with a spray head 115d in a penetrating way through a corrugated hose 115b, and the spray head 115d is connected with a sliding block 119 through a spring III 115 c; the pump is connected to the end of the bellows 115b located within the latex tank 115 a.
The more critical step in the artificial turf preparation process is whether the addition of the air-bubble preventing agent is uniform and comprehensive. The anti-bubble agent in the prior art is added by spraying, but cannot be fully covered. According to the technical scheme, the second motor 112 is started to enable the uniform speed rotary drum 113 to rotate, the sliding block 119 slides in the annular sliding groove 113a due to the annular sliding groove 113a, the sliding block 119 moves back and forth left and right under the action of the first fixing rod 116, the limit conveyor belt 6 is fully sprayed, and an anti-foaming agent is added to the glue emulsion smearing position of the artificial turf 5 to prevent dead angle conditions.
As shown in fig. 8, as an embodiment of the present invention, the preparation apparatus further includes a nozzle-matched permanent magnet 118, where the nozzle-matched permanent magnet 118 includes a first permanent magnet 118a and a plurality of second permanent magnets 118b, a second fixing rod 117 is fixedly connected between the third support plate 111 and the fourth support plate 114, the second permanent magnet 118b is fixedly connected with the second fixing rod 117, and the first permanent magnet 118a is fixedly connected with the nozzle 115 d.
Through the technical scheme, in the process that the spray head 115d moves along with the sliding block 119, the first permanent magnet 118a is attracted or repelled by the second permanent magnets 118b distributed on the second fixed rod 117, so that the spray head 115d shakes under the third spring 115c, the spray head 115d sprays at multiple angles, and the anti-foaming agent is added more comprehensively without dead angles; the bellows 115b can accommodate movement of the spray head 115 d.
As an embodiment of the invention, the preparation device further comprises a levelling blade 10 for levelling the surface of the artificial turf 5.
By means of the above-described solution, the levelling blade 10 is used to ensure a smooth surface of the artificial turf 5 and a uniform process-required thickness.
As an embodiment of the present invention, the present invention provides a method of preparing artificial turf, the method comprising the steps of:
s1: adjusting the screw 829 according to the height of the artificial turf backing 1 and the artificial turf fibers 3 of the actual size, controlling the height of the compressing roller 821 to give compression tension to the formed artificial turf 5;
s2: starting the first motor 816 and the paint main roller 811; starting a second motor 112 and a roller 113b; a pump machine;
s3: starting the limit conveyor belt 6 and the fiber feeding conveyor 2;
s4: the artificial turf backing 1 enters the fibre inserter 4 under the influence of the limit conveyor 6, forming artificial turf 5 with the artificial turf fibres 3 fed in by the fibre feed conveyor 2;
s5: the artificial turf 5 is stretched under the action of the turf compression mechanism 820 to ensure a stretched state, and the coating gum emulsion is uniformly coated under the action of the coating special roll shaft 810; then the paint enters an anti-foaming applicator 11 to be sprayed and added with an acidic anti-foaming agent, and the paint is fully coated, so that the full coverage of the coating area is ensured; under the action of the leveling blade 10, the uniform thickness of the artificial turf 5 is ensured, and finally the artificial turf enters a curing heater 9 to form a finished product.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.
Claims (6)
1. An artificial turf preparation device, including installing artificial turf backing (1) on the preparation platform, fibre pay-off conveyer (2), artificial turf fibre (3), fibre inserter (4), solidification heater (9), transfer wheel (7) and supporting spacing conveyer belt (6) thereof, artificial turf fibre (3) and artificial turf backing (1) combine each other to form artificial turf (5), spacing conveyer belt (6) are used for the tip of artificial turf (5) to transport artificial turf (5), its characterized in that: the fiber inserter (4) is a tufter or a fiber shuttle loom; wherein the preparation device further comprises a coating mechanism (8), the coating mechanism (8) enabling the artificial turf (5) to be uniformly coated with the colloidal latex;
the coating mechanism (8) comprises a coating special roller shaft (810) and a colloid emulsion tank (830), the colloid emulsion tank (830) is positioned below the coating special roller shaft (810), and the coating special roller shaft (810) is positioned below the limit conveyor belt (6); the special roller shaft (810) for the coating comprises a first support plate (815) and a second support plate (817) which are fixedly arranged on the preparation platform, one side of the first support plate (815) is provided with a first motor (816), the rotating end of the first motor (816) is fixedly connected with the center of one side of a main roller (811) for the coating, and the center of the other side of the main roller (811) for the coating is rotationally connected with the second support plate (817) through a first bearing;
the side wall of the paint main roller (811) is fixedly connected with a plurality of connecting baffles (814), a paint roller surface (812) is connected between two adjacent connecting baffles (814) through a first spring (813), the paint roller surface (812) comprises a steel wire supporting net (812 a), the steel wire supporting net (812 a) is connected with the connecting baffles (814), and the steel wire supporting net (812 a) is embedded in a sponge layer (812 b); wherein, the lateral wall that steel wire support net (812 a) kept away from motor one (816) is fixed mounting has hemisphere extrusion piece (818), extrusion piece (818) include movable block (818 a) and fixed block (818 b), and movable block (818 a) and steel wire support net (812 a) fixed connection, fixed block (818 b) and extension board two (817) fixed connection.
2. The artificial turf preparation device according to claim 1, wherein: the coating mechanism (8) comprises a turf compression mechanism (820) and a colloid emulsion tank (830), and the turf compression mechanism (820) is positioned above the limit conveyor belt (6); the turf compression mechanism (820) comprises two compression rollers (821) and a connecting rod I (822) connected between the compression rollers, a connecting rod II (823) is fixedly connected to the lower side of the connecting rod I (822), one end of a plug rod (824) is fixedly connected to the connecting rod II (823), the other end of the plug rod (824) is slidably inserted into a sleeve (825) and is connected to the bottom of the sleeve (825) through a spring II (826), the side wall of the plug rod (824) is fixedly connected with one end of a sliding rod (827), and the other end of the sliding rod (827) is slidably penetrated through a strip-shaped through hole formed in the side wall of the sleeve (825); the outer side wall of the sleeve (825) is fixedly connected with a nut (828), a screw rod (829) is inserted into the nut (828) in a threaded manner, and one end of the screw rod (829) is in contact with the side wall of the sliding rod (827) in a abutting mode.
3. The artificial turf preparation device according to claim 1, wherein: the preparation device further comprises a plurality of anti-foaming applicators (11), and the anti-foaming applicators (11) are positioned above the limit conveyor belt (6); the anti-foaming applicator (11) comprises a third support plate (111) and a fourth support plate (114) which are arranged on the preparation platform; one side of the support plate III (111) is provided with a fixed end of a motor II (112), the rotating end of the motor II (112) is fixedly connected with one side of a constant speed rotary drum (113), and the other side of the constant speed rotary drum (113) is rotationally connected with a support plate IV (114) through a bearing II; the uniform speed rotary drum (113) comprises a roller (113 b), and an annular chute (113 a) is formed in the side wall of the roller (113 b);
one end of a sliding block (119) is connected in a sliding manner in the annular sliding groove (113 a), a colloid emulsion sprayer (115) is arranged at the lower end of the sliding block (119), the sliding block (119) is sleeved on a first fixing rod (116) in a sliding manner, and the first fixing rod (116) is fixedly arranged between a third supporting plate (111) and a fourth supporting plate (114);
the colloid latex sprayer (115) comprises a colloid latex tank (115 a) arranged on a support plate IV (114), the colloid latex tank (115 a) is connected with a spray head (115 d) in a penetrating way through a corrugated hose (115 b), and the spray head (115 d) is connected with a sliding block (119) through a spring III (115 c); one end of the corrugated hose (115 b) positioned in the colloid emulsion tank (115 a) is connected with a pump.
4. A synthetic turf preparation device according to claim 3, characterised in that: the preparation device further comprises a nozzle matched permanent magnet (118), the nozzle matched permanent magnet (118) comprises a first permanent magnet (118 a) and a plurality of second permanent magnets (118 b), a second fixing rod (117) is fixedly connected between the third support plate (111) and the fourth support plate (114), the second permanent magnet (118 b) is fixedly connected with the second fixing rod (117), and the first permanent magnet (118 a) is fixedly connected with the nozzle (115 d).
5. The artificial turf preparation device according to claim 1, wherein: the preparation device further comprises a levelling blade (10) for levelling the surface of the artificial turf (5).
6. A method of making an artificial turf making use of an artificial turf making means as claimed in any one of claims 1 to 5, characterized in that: the method comprises the following steps:
s1: adjusting the screw (829) according to the height of the artificial turf backing (1) and the artificial turf fibers (3) of the actual size, controlling the height of the compression roller (821) to give compression tension to the formed artificial turf (5);
s2: starting a first motor (816) and a main paint roller (811); starting a second motor (112) and a roller (113 b); a pump machine;
s3: starting a limit conveyor belt (6) and a fiber feeding conveyor (2);
s4: the artificial turf backing (1) enters the fibre inserter (4) under the action of the limit conveyor (6), forming artificial turf (5) with the artificial turf fibres (3) introduced by the fibre feed conveyor (2);
s5: the artificial turf (5) is stretched under the action of the turf compression mechanism (820) to ensure a stretched state, and is coated with colloidal latex uniformly under the action of the coating special roll shaft (810); then the paint enters an anti-foaming applicator (11) to be sprayed and added with an acidic anti-foaming agent, and the paint is fully coated, so that the full coverage of the coating area is ensured; under the action of the leveling scraper (10), the uniform thickness of the artificial turf (5) is ensured, and finally the artificial turf enters a curing heater (9) to form a finished product.
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| CN201911296182.0A CN111013918B (en) | 2019-12-17 | 2019-12-17 | Artificial turf preparation device and preparation method thereof |
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| CN111992003B (en) * | 2020-08-21 | 2022-08-30 | 江苏竣业过程机械设备有限公司 | Desulfurization equipment for chemical production of fountain multi-range activity |
| CN112620010B (en) * | 2020-12-16 | 2022-11-22 | 苏州优特创优新材料科技有限公司 | Automatic glue brushing device for artificial turf |
| CN113104632B (en) * | 2021-05-10 | 2023-03-28 | 无锡金齐机械科技有限公司 | A apparatus for producing for artificial turf |
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| CN103403257A (en) * | 2011-05-31 | 2013-11-20 | 可隆科技特（株） | Artificial lawn structure and method and apparatus for manufacturing same |
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