CN111013918A - Artificial turf preparation device and preparation method thereof - Google Patents
Artificial turf preparation device and preparation method thereof Download PDFInfo
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- CN111013918A CN111013918A CN201911296182.0A CN201911296182A CN111013918A CN 111013918 A CN111013918 A CN 111013918A CN 201911296182 A CN201911296182 A CN 201911296182A CN 111013918 A CN111013918 A CN 111013918A
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- artificial turf
- coating
- support plate
- fixedly connected
- roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Abstract
The invention provides a device and a method for preparing artificial turf, which comprises an artificial turf backing arranged on a preparation platform, a fiber feeding conveyor, artificial turf fibers, a fiber inserter, a curing heater, a conveying wheel and a limit conveying belt matched with the conveying wheel, wherein the artificial turf fibers and the artificial turf backing are mutually combined to form the artificial turf, the limit conveying belt is used for the end part of the artificial turf and conveying the artificial turf, and the fiber inserter is a tufting machine or a fiber shuttle loom; wherein, the preparation facilities still includes the coating mechanism, and the coating mechanism is so that artificial turf can evenly be paintd the colloid latex, evenly paints the colloid latex through the coating mechanism, guarantees that artificial turf paints evenly, improves artificial turf's life.
Description
Technical Field
The invention relates to the technical field of artificial turf preparation, in particular to an artificial turf preparation device and a preparation method thereof.
Background
The artificial grass has wide application range, high density of the velvet, durability and widely accepted performance advantages. The turf adopts the grass cluster to weave the structure, and first layer bottom adopts the polypropylene material to weave, and professional glue coating is adopted to second floor bottom, guarantees the intensity and the usability of product. The artificial grass is the turf with the highest density of the wool in the market at present, is suitable for baseball, football court, football field, hockey field, softball field, track and field and other various sports fields, and is also the ideal turf for playground, exercise field, sports class, military training and other indoor and outdoor activities. Artificial turf or grass is a surface layer consisting of fibres used in place of grass. The structure of the artificial turf is designed such that the artificial turf has an appearance resembling grass. Moreover, artificial turf is frequently used in greening applications.
U.S. patent application publication No. US 20080050519 a1 discloses a latex formulation. The latex formulation comprises an aqueous emulsion of a natural or synthetic film-forming polymer, hydrogen peroxide and an activator for the decomposition of the hydrogen peroxide. Also disclosed are methods of making the latex foam, methods of making the latex coated textile material, latex foams, and latex foam coated articles.
However, prior art artificial turf, including the artificial turf formulations disclosed in US 20080050519 a1, has deficiencies. Firstly, when the artificial turf is subjected to back sealing by using the colloidal latex, the situation of uneven back sealing exists, and the upper surface of the artificial turf is not uniform in back sealing thickness during friction, so that the stress is uneven, and the service life of the artificial turf is shortened; secondly, because of the characteristics of the artificial turf material, the artificial turf material has elasticity and certain elasticity, and the elasticity of the artificial turf material cannot be grasped when the plastic latex is used for sealing the bottom in the prior art, so that the adhesive paper latex cannot be uniformly coated.
Therefore, the artificial turf preparation device and the preparation method thereof are provided.
Disclosure of Invention
In order to solve the above problems, according to an aspect of the present invention, the present invention provides an artificial turf preparation apparatus, and the technical problems of the present invention are solved by adopting the following technical solutions: the artificial turf preparation device includes: the artificial turf machine comprises an artificial turf backing, a fiber feeding conveyor, artificial turf fibers, a fiber inserter, a curing heating machine, a conveying wheel and a limit conveying belt matched with the artificial turf backing, wherein the artificial turf fibers and the artificial turf backing are combined with each other to form artificial turf; wherein, the preparation facilities still includes the coating mechanism, and the coating mechanism is so that artificial turf can evenly be paintd the colloid latex.
Through foretell technical scheme, evenly paint the colloid latex through coating mechanism, guarantee that artificial turf paints evenly, improve artificial turf's life.
As a further explanation of the artificial turf preparation apparatus according to the present invention, preferably, the coating mechanism includes a coating material tailored roll shaft and a colloidal latex tank, the colloidal latex tank is located below the coating material tailored roll shaft, and the coating material tailored roll shaft is located below the limit conveyor belt; the special coating roller shaft comprises a first support plate and a second support plate which are fixedly arranged on the preparation platform, a first motor is arranged on one side of the first support plate, the rotating end of the first motor is fixedly connected with the center of one side of a main coating roller, and the center of the other side of the main coating roller is rotatably connected with the second support plate through a first bearing; the side wall of the paint main roller is fixedly connected with a plurality of connecting baffles, a paint roller surface is connected between every two adjacent connecting baffles through a spring, the paint roller surface comprises a steel wire supporting net a, the steel wire supporting net a is connected with the connecting baffles, and the steel wire supporting net a is embedded in a sponge layer b; the lateral wall of the first steel wire supporting net a far away from the motor is fixedly provided with a hemispherical extrusion block, the extrusion block comprises a moving block a and a fixed block b, the moving block a is fixedly connected with the first steel wire supporting net, and the fixed block b is fixedly connected with the second support plate.
According to the technical scheme, the coating main roller is rotated by starting the motor I, the lower part of the coating main roller is positioned in the colloid latex tank, and the colloid latex tank is filled with colloid latex; the sponge layer b absorbs the colloidal latex, and when the sponge layer b is rotatably connected below the limiting conveyor belt and is extruded by the artificial turf, the colloidal latex is extruded out of the sponge layer b to be smeared; in order to seal the artificial turf more uniformly, when the artificial turf is contacted with the sponge layer b, the movable block a and the fixed block b are mutually extruded, so that the steel wire supporting net a can keep parallel movement with a shaft of the coating main roller under the action of the first spring, the artificial turf is fully rubbed, and the artificial turf is more uniformly smeared without dead angles.
As a further description of the artificial turf preparation apparatus according to the present invention, preferably, the coating mechanism includes a turf compressing mechanism and a colloidal latex tank, the turf compressing mechanism being located above the limiting conveyor; the turf compression mechanism comprises two compression rollers and a first connecting rod connected between the two compression rollers, the lower side of the first connecting rod is fixedly connected with a second connecting rod, the second connecting rod is fixedly connected with one end of an inserted link, the other end of the inserted link is inserted into the sleeve in a sliding mode and is connected to the bottom of the sleeve through a second spring, the side wall of the inserted link is fixedly connected with one end of a sliding rod, and the other end of the sliding rod penetrates through a strip-shaped through hole formed in the side wall of the sleeve; the telescopic lateral wall fixedly connected with nut, the screw rod has been pegged graft to the nut internal thread, and the one end of screw rod is contradicted with the lateral wall contact of slide bar.
Through the technical scheme, the artificial turf has different elasticity due to different turf thicknesses and heights required by different occasions, and the tension of the artificial turf needs to be ensured when the artificial turf is coated with the colloid latex; through rotatory screw rod, let the inserted bar in the sleeve, the spacing suitable position that slides under the effect of spring two, oppress artificial turf, make it smeared the colloid latex under the condition that has certain tension, and then let and smear more evenly, accord with product standard, increase of service life.
As a further description of the artificial turf preparation apparatus according to the present invention, preferably, the preparation apparatus further includes a plurality of anti-foaming applicators, the anti-foaming applicators being located above the limiting conveyor; the anti-foaming applicator comprises a third support plate and a fourth support plate which are arranged on the preparation platform; a fixed end of a second motor is installed on one side of the support plate III, a rotating end of the second motor is fixedly connected with one side of the constant-speed rotating drum, and the other side of the constant-speed rotating drum is rotatably connected to a support plate IV through a second bearing; the constant-speed rotating drum comprises a rolling shaft b, and the side wall of the rolling shaft b is provided with an annular sliding chute a; one end of a sliding block is connected in the annular sliding groove a in a sliding mode, a colloid latex sprayer is installed at the lower end of the sliding block, the sliding block is sleeved on a first fixing rod in a sliding mode, and the first fixing rod is fixedly installed between a third support plate and a fourth support plate; the gummy emulsion sprayer comprises a gummed paper emulsion tank a arranged on the support plate IV, the gummed paper emulsion tank a is in through connection with a spray head d through a corrugated hose b, and the spray head d is connected with a sliding block through a spring III c; one end of the corrugated hose b, which is positioned in the adhesive paper latex tank a, is connected with a pump machine.
Through the technical scheme, the more key step of the preparation process of the artificial turf is whether the air-proof agent is uniformly and comprehensively added. The anti-foaming agents in the prior art are added by spraying, but cannot be fully covered. This technical scheme passes through starter motor two, lets the at the uniform velocity rotary drum rotate, because the annular spout an that sets up, the sliding block slides in annular spout an, and the sliding block is right-left round trip movement under the effect of dead lever one, fully sprays spacing conveyer belt, adds the antifoaming agent to the gluey latex department of paining of artificial turf, prevents to have the dead angle condition.
As a further description of the artificial turf preparation device according to the present invention, preferably, the preparation device further includes a permanent magnet matched with the nozzle, the permanent magnet matched with the nozzle includes a permanent magnet a and a plurality of permanent magnets b, a fixing rod b is fixedly connected between the support plate three and the support plate four, the permanent magnet b is fixedly connected with the fixing rod b, and the permanent magnet a is fixedly connected with the nozzle d.
Through the technical scheme, in the process that the spray head d moves along with the sliding block, the permanent magnet I a is attracted or repelled by the permanent magnets II b distributed on the fixed rod II, so that the spray head d swings under the spring III, the spray head d sprays in multiple angles, and an anti-foaming agent is added more comprehensively without dead angles; the bellows b can accommodate movement of the spray head d.
As a further description of the artificial turf preparation apparatus according to the present invention, it is preferable that the preparation apparatus further includes a leveling blade for leveling the surface of the artificial turf.
Through foretell technical scheme, level scraper is used for guaranteeing artificial turf surface level and uniform technology requirement thickness.
According to another aspect of the present invention, there is provided a method for preparing an artificial turf, the method comprising the steps of:
s1: adjusting the screw according to the heights of the artificial turf backing and the artificial turf fiber with the actual size, controlling the height of the compression roller and compressing and tensioning the formed artificial turf;
s2: starting a first motor and a main coating roller; starting a second motor and a roller b; a pump machine;
s3: starting a limiting conveyor belt and a fiber feeding conveyor;
s4: the artificial turf back lining enters the fiber inserter under the action of the limiting conveyor belt, and the artificial turf is formed under the condition of the artificial turf fibers transmitted by the fiber feeding conveyor;
s5: the artificial turf is stretched under the action of a turf compression mechanism to ensure the tension state, and is smeared with colloidal latex under the action of a special coating roller shaft to be smeared uniformly; then the mixture enters an anti-foaming applicator to be sprayed and added with an acidic anti-foaming agent, and the full coverage of the coating area is ensured after the full coating is finished; under the action of the leveling scraper, the uniform thickness of the artificial turf is ensured, and finally the artificial turf enters a curing heating machine to form a finished product.
Compared with the prior art, the invention has the following beneficial effects:
1. the coating main roller is rotated by starting the motor I, the lower part of the coating main roller is positioned in the colloid latex tank, and the colloid latex tank is filled with colloid latex; the sponge layer absorbs the colloidal latex, and when the sponge layer is rotationally connected below the limiting conveyor belt and is extruded by the artificial turf, the colloidal latex is extruded out of the sponge layer to be smeared; in order to make the artificial turf more uniform in bottom sealing, when the artificial turf is in contact with the sponge layer, the moving block and the fixing block are mutually extruded, so that the steel wire supporting net can keep parallel movement with a shaft of the coating main roller under the action of the first spring, the artificial turf is fully rubbed, and the artificial turf is more uniform in smearing and free of dead angles.
2. The artificial turf has different elasticity due to different turf thicknesses and heights required by different occasions, and the tension of the artificial turf needs to be ensured when the artificial turf is coated with the colloid latex; through rotatory screw rod, let the inserted bar in the sleeve, the spacing suitable position that slides under the effect of spring two, oppress artificial turf, make it smeared the colloid latex under the condition that has certain tension, and then let and smear more evenly, accord with product standard, increase of service life.
3. The more key step of the preparation process of the artificial turf is whether the air-proof agent is added uniformly and comprehensively. The anti-foaming agents in the prior art are added by spraying, but cannot be fully covered. This technical scheme passes through starter motor two, lets the at the uniform velocity rotary drum rotate, because the annular spout that sets up, the sliding block slides in the annular spout, and the sliding block is right-left side round trip movement under the effect of dead lever one, fully sprays spacing conveyer belt, adds the antifoaming agent to the gluey latex department of paining of artificial turf, prevents to have the dead angle condition. In the process that the spray head moves along with the sliding block, the first permanent magnet is attracted or repelled by the second permanent magnets distributed on the second fixing rod, so that the spray head shakes under the third spring, the spray head sprays at multiple angles, and an anti-foaming agent is added more comprehensively without dead angles; the bellows can accommodate movement of the spray head.
4. The preparation device further comprises a leveling blade for leveling the surface of the artificial turf.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a roller for coating a substrate according to an embodiment of the present invention;
FIG. 3 is a side view of a main roll of coating material according to an embodiment of the present invention;
FIG. 4 is a top view of FIG. 3;
FIG. 5 is a schematic diagram of the positional relationship of the turf compressing mechanism according to the embodiment of the present invention;
FIG. 6 is a schematic structural view of a turf compression mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic structural view of an anti-foaming applicator according to an embodiment of the present invention;
fig. 8 is a schematic plan view of the annular chute being unfolded onto the roller according to the embodiment of the present invention.
In the figure: artificial turf backing 1, fiber feeding conveyor 2, artificial turf fibers 3, fiber inserter 4, artificial turf 5, limit conveyor 6, conveying wheel 7, coating mechanism 8, curing heater 9, leveling blade 10 and anti-foaming applicator 11; a specially-made coating roller 810, a turf compression mechanism 820 and a colloid latex tank 830; the coating machine comprises a coating main roller 811, a coating roller surface 812, a steel wire supporting net 812a, a sponge layer 812b, a first spring 813, a connecting baffle 814, a first support plate 815, a first motor 816, a second support plate 817, a squeezing block 818, a moving block 818a and a fixed block 818 b; compression roller 821, link I822, link II 823, inserted link 824, sleeve 825, spring II 826, sliding rod 827, nut 828 and screw 829; the device comprises a support plate III 111, a motor II 112, a constant-speed rotating drum 113, an annular chute 113a, a roller 113b, a support plate IV 114, a colloid latex sprayer 115, a latex paper latex tank 115a, a corrugated hose 115b, a spring III 115c, a spray head 115d, a fixed rod I116, a fixed rod II 117, a spray head matched permanent magnet 118, a permanent magnet I118 a, a permanent magnet II 118b and a sliding block 119.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the present invention and are not to be construed as limiting the present invention.
The invention provides an artificial turf preparation device, please refer to fig. 1, which comprises an artificial turf backing 1, a fiber feeding conveyor 2, artificial turf fibers 3, a fiber inserter 4, a curing heater 9, a conveying wheel 7 and a limit conveying belt 6 matched with the conveying wheel 7, wherein the artificial turf backing 1 is arranged on a preparation platform, the artificial turf fibers 3 and the artificial turf backing 1 are combined with each other to form an artificial turf 5, the limit conveying belt 6 is used for the end part of the artificial turf 5 and conveying the artificial turf 5, and the fiber inserter 4 is a tufting machine or a fiber shuttle loom; wherein, the preparation facilities still includes coating mechanism 8, and coating mechanism 8 is so that artificial turf 5 can evenly be paintd the colloid latex, evenly paints the colloid latex through coating mechanism 8, guarantees that artificial turf 5 paints evenly, improves artificial turf 5's life.
As shown in fig. 2, as an embodiment of the present invention, the coating mechanism 8 includes a coating special roller 810 and a colloidal latex tank 830, the colloidal latex tank 830 is located below the coating special roller 810, and the coating special roller 810 is located below the position-limiting conveyor 6; the special coating roller shaft 810 comprises a first support plate 815 and a second support plate 817 which are fixedly arranged on the preparation platform, a first motor 816 is arranged on one side of the first support plate 815, the rotating end of the first motor 816 is fixedly connected with the center of one side of a main coating roller 811, and the center of the other side of the main coating roller 811 is rotatably connected with the second support plate 817 through a first bearing.
As shown in fig. 3, a plurality of connecting baffles 814 are fixedly connected to the side wall of the paint main roller 811, a paint roller surface 812 is connected between two adjacent connecting baffles 814 through a spring 813, the paint roller surface 812 comprises a steel wire supporting net 812a, the steel wire supporting net 812a is connected with the connecting baffles 814, and the steel wire supporting net 812a is embedded in a sponge layer 812 b; as shown in fig. 4, the pressing block 818 of a hemisphere is fixedly mounted on the side wall of the wire support net 812a away from the first motor 816, the pressing block 818 includes a moving block 818a and a fixed block 818b, the moving block 818a is fixedly connected with the wire support net 812a, and the fixed block 818b is fixedly connected with the second support plate 817.
The coating main roller 811 is rotated by starting the motor I816, the lower part of the coating main roller 811 is positioned in the colloid latex tank 830, and the colloid latex tank 830 is filled with colloid latex; the sponge layer 812b absorbs the colloidal latex, and when the sponge layer 812b is rotatably connected below the limiting conveyor belt 6 and is extruded by the artificial turf 5, the colloidal latex is extruded out of the sponge layer 812b to be smeared; in order to make the artificial turf 5 back cover more uniform, when the artificial turf 5 is contacted with the sponge layer 812b, the moving block 818a and the fixed block 818b are mutually extruded, so that the steel wire supporting net 812a can keep parallel movement with the axis of the paint main roller 811 under the action of the first spring 813, and the artificial turf 5 is fully rubbed to be smeared more uniformly without dead angles.
As shown in fig. 5 and 6, as an embodiment of the present invention, the coating mechanism 8 includes a turf compressing mechanism 820 and a colloidal latex tank 830, and the turf compressing mechanism 820 is located above the position-limiting conveyor 6; the turf compression mechanism 820 comprises two compression rollers 821 and a first connecting rod 822 connected between the two compression rollers, a second connecting rod 823 is fixedly connected to the lower side of the first connecting rod 822, one end of an inserting rod 824 is fixedly connected to the second connecting rod 823, the other end of the inserting rod 824 is inserted into the sleeve 825 in a sliding mode and is connected to the bottom of the sleeve 825 through a second spring 826, the side wall of the inserting rod 824 is fixedly connected with one end of a sliding rod 827, and the other end of the sliding rod 827 penetrates through a strip-shaped through hole formed in the side wall of the sleeve 825; the outer side wall of the sleeve 825 is fixedly connected with a nut 828, a screw 829 is inserted into the inner thread of the nut 828, and one end of the screw 829 is in interference contact with the side wall of the sliding rod 827. The artificial turf 5 has different elasticity due to different turf thicknesses and heights required by different occasions, and the tension of the artificial turf needs to be ensured when the artificial turf is coated with the colloid latex; through rotatory screw 829, let inserted bar 824 in sleeve 825, the spacing suitable position that slides under the effect of spring two 826, oppress artificial turf 5, make it smeared the colloid latex under the condition that has certain tension, and then let to smear more evenly, accord with product standard, increase of service life.
As shown in fig. 7, as an embodiment of the present invention, the preparation apparatus further includes a plurality of anti-foaming applicators 11, the anti-foaming applicators 11 being located above the position-limiting conveyor 6; the anti-foaming applicator 11 comprises plate three 111 and plate four 114 mounted on the preparation platform; a fixed end of a second motor 112 is installed on one side of the third support plate 111, a rotating end of the second motor 112 is fixedly connected with one side of the uniform speed rotating drum 113, and the other side of the uniform speed rotating drum 113 is rotatably connected to a fourth support plate 114 through a second bearing; the constant speed rotating drum 113 comprises a roller 113b, and an annular chute 113a is formed on the side wall of the roller 113 b.
One end of a sliding block 119 is connected in the annular sliding groove 113a in a sliding manner, the lower end of the sliding block 119 is provided with a colloid latex sprayer 115, the sliding block 119 is sleeved on a first fixing rod 116 in a sliding manner, and the first fixing rod 116 is fixedly arranged between the third support plate 111 and the fourth support plate 114.
The colloidal latex sprayer 115 comprises a gummed paper latex tank 115a arranged on the fourth support plate 114, the gummed paper latex tank 115a is connected with a spray head 115d in a penetrating way through a corrugated hose 115b, and the spray head 115d is connected with a sliding block 119 through a spring III 115 c; one end of the corrugated hose 115b positioned in the adhesive paper latex tank 115a is connected with a pump.
The more key step of the preparation process of the artificial turf is whether the air-proof agent is added uniformly and comprehensively. The anti-foaming agents in the prior art are added by spraying, but cannot be fully covered. This technical scheme passes through starter motor two 112, lets 113 rotations of uniform velocity rotary drum, because the annular spout 113a that sets up, sliding block 119 slides in annular spout 113a, and reciprocating motion is controlled under the effect of dead lever 116 to sliding block 119, fully sprays spacing conveyer belt 6, adds the antifoaming agent to the gluey latex department of smearing of artificial turf 5, prevents to have the dead angle condition.
As shown in fig. 8, as an embodiment of the present invention, the preparation apparatus further includes a nozzle-associated permanent magnet 118, the nozzle-associated permanent magnet 118 includes a first permanent magnet 118a and a plurality of second permanent magnets 118b, a second fixing rod 117 is fixedly connected between the third support plate 111 and the fourth support plate 114, the second permanent magnet 118b is fixedly connected with the second fixing rod 117, and the first permanent magnet 118a is fixedly connected with the nozzle 115 d.
Through the technical scheme, in the process that the spray head 115d moves along with the sliding block 119, the first permanent magnet 118a is attracted or repelled by the second permanent magnets 118b distributed on the second fixing rod 117, so that the spray head 115d shakes under the third spring 115c, the spray head 115d sprays in multiple angles, and anti-foaming agents are added more comprehensively without dead angles; bellows 115b can accommodate movement of spray head 115 d.
As an embodiment of the invention, the preparation device further comprises a levelling blade 10 for levelling the surface of the artificial turf 5.
By means of the above-mentioned solution, the leveling blade 10 is used to ensure that the surface of the artificial turf 5 is leveled and the process requirements are uniform in thickness.
As an embodiment of the present invention, there is provided a method for preparing an artificial turf, the method comprising the steps of:
s1: adjusting the screw 829 according to the height of the artificial turf backing 1 and the actual size of the artificial turf fibers 3, controlling the height of the compression roller 821 to give the artificial turf 5a compressive tension;
s2: starting a first motor 816 and a paint main roller 811; starting a second motor 112 and a roller 113 b; a pump machine;
s3: starting the limiting conveyor belt 6 and the fiber feeding conveyor 2;
s4: the artificial turf backing 1 enters the fiber inserter 4 under the action of the limiting conveyor belt 6, and forms artificial turf 5 under the condition of the artificial turf fibers 3 introduced by the fiber feeding conveyor 2;
s5: the artificial turf 5 is stretched under the action of the turf compression mechanism 820 to ensure the tension state, and is smeared with colloidal latex under the action of the special coating roller 810 to be smeared uniformly; then the mixture enters an anti-foaming applicator 11 to be sprayed and added with an acidic anti-foaming agent, and the full coverage of the coating area is ensured after the full coating is finished; under the action of the leveling blade 10, a uniform thickness of the artificial turf 5 is ensured, and finally the artificial turf enters the curing heater 9 to form a finished product.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and not to be construed as limiting the present invention, and those skilled in the art can make changes, modifications, substitutions and alterations to the above embodiments within the scope of the present invention.
Claims (7)
1. The utility model provides an artificial turf preparation facilities, is including installing artificial turf backing (1) on the preparation platform, fibre pay-off conveyer (2), artificial turf fibre (3), fibre inserter (4), solidification heating machine (9), transfer wheel (7) and supporting spacing conveyer belt (6) thereof, and artificial turf fibre (3) and artificial turf backing (1) combine each other to form artificial turf (5), and spacing conveyer belt (6) are used for the tip of artificial turf (5) to transport artificial turf (5), its characterized in that: the fiber inserter (4) is a tufting machine or a fiber shuttle loom; wherein, the preparation device also comprises a coating mechanism (8), and the coating mechanism (8) enables the artificial turf (5) to be evenly coated with the colloid latex.
2. The artificial turf preparation device of claim 1, wherein: the coating mechanism (8) comprises a coating special roller shaft (810) and a colloid latex tank (830), the colloid latex tank (830) is positioned below the coating special roller shaft (810), and the coating special roller shaft (810) is positioned below the limiting conveyor belt (6); the special coating roller shaft (810) comprises a first support plate (815) and a second support plate (817) which are fixedly arranged on the preparation platform, a first motor (816) is arranged on one side of the first support plate (815), the rotating end of the first motor (816) is fixedly connected with the center of one side of a main coating roller (811), and the center of the other side of the main coating roller (811) is rotatably connected with the second support plate (817) through a first bearing;
the side wall of the paint main roller (811) is fixedly connected with a plurality of connecting baffle plates (814), a paint roller surface (812) is connected between every two adjacent connecting baffle plates (814) through springs (813), the paint roller surface (812) comprises a steel wire supporting net (812a), the steel wire supporting net (812a) is connected with the connecting baffle plates (814), and the steel wire supporting net (812a) is embedded in a sponge layer (812 b); the lateral wall of the steel wire supporting net (812a) far away from the motor I (816) is fixedly provided with a hemispherical extrusion block (818), the extrusion block (818) comprises a moving block (818a) and a fixed block (818b), the moving block (818a) is fixedly connected with the steel wire supporting net (812a), and the fixed block (818b) is fixedly connected with the support plate II (817).
3. The artificial turf preparation device of claim 1, wherein: the coating mechanism (8) comprises a turf compression mechanism (820) and a colloid latex tank (830), and the turf compression mechanism (820) is positioned above the limiting conveyor belt (6); the turf compression mechanism (820) comprises two compression rollers (821) and a first connecting rod (822) connected between the two compression rollers, a second connecting rod (823) is fixedly connected to the lower side of the first connecting rod (822), one end of a second connecting rod (823) is fixedly connected with an inserted rod (824), the other end of the inserted rod (824) is slidably inserted into a sleeve (825) and connected to the bottom of the sleeve (825) through a second spring (826), the side wall of the inserted rod (824) is fixedly connected with one end of a sliding rod (827), and the other end of the sliding rod (827) slidably penetrates through a strip-shaped through hole formed in the side wall of the sleeve (825); the outer side wall of the sleeve (825) is fixedly connected with a nut (828), a screw (829) is inserted into the inner thread of the nut (828), and one end of the screw (829) is in interference contact with the side wall of the sliding rod (827).
4. The artificial turf preparation device of claim 1, wherein: the preparation device also comprises a plurality of anti-foaming applicators (11), wherein the anti-foaming applicators (11) are positioned above the limiting conveyor belt (6); the anti-foaming applicator (11) comprises a third plate (111) and a fourth plate (114) which are arranged on the preparation platform; a fixed end of a second motor (112) is installed on one side of the third support plate (111), a rotating end of the second motor (112) is fixedly connected with one side of the constant speed rotating drum (113), and the other side of the constant speed rotating drum (113) is rotatably connected to a fourth support plate (114) through a second bearing; the uniform-speed rotating cylinder (113) comprises a roller (113b), and the side wall of the roller (113b) is provided with an annular sliding chute (113 a);
one end of a sliding block (119) is connected to the annular sliding groove (113a) in a sliding mode, a colloid latex sprayer (115) is installed at the lower end of the sliding block (119), the sliding block (119) is sleeved on a first fixing rod (116) in a sliding mode, and the first fixing rod (116) is fixedly installed between a third support plate (111) and a fourth support plate (114);
the colloidal latex sprayer (115) comprises a gummed paper latex tank (115a) arranged on the support plate four (114), the gummed paper latex tank (115a) is connected with a spray head (115d) through a corrugated hose (115b), and the spray head (115d) is connected with a sliding block (119) through a spring three (115 c); one end of the corrugated hose (115b) positioned in the adhesive paper latex tank (115a) is connected with a pump machine.
5. Device for artificial turf preparation according to claim 4, characterised in that: the preparation device further comprises a nozzle-matched permanent magnet (118), the nozzle-matched permanent magnet (118) comprises a first permanent magnet (118a) and a plurality of second permanent magnets (118b), a second fixing rod (117) is fixedly connected between the third support plate (111) and the fourth support plate (114), the second permanent magnet (118b) is fixedly connected with the second fixing rod (117), and the first permanent magnet (118a) is fixedly connected with the nozzle (115 d).
6. The artificial turf preparation device of claim 1, wherein: the preparation device also comprises a leveling blade (10) for leveling the surface of the artificial turf (5).
7. A method of making an artificial turf, comprising: the method comprises the following steps:
s1: adjusting the screw (829) according to the height of the artificial turf backing (1) and the actual size of the artificial turf fibers (3), controlling the height of the compression roller (821) to form the artificial turf (5) with compression tension;
s2: starting a first motor (816) and a paint main roller (811); a second starting motor (112) and a roller (113 b); a pump machine;
s3: starting a limiting conveyor belt (6) and a fiber feeding conveyor (2);
s4: the artificial turf backing (1) enters the fiber inserter (4) under the action of the limiting conveyor belt (6), and under the condition of the artificial turf fibers (3) conveyed by the fiber feeding conveyor (2), artificial turf (5) is formed;
s5: the artificial turf (5) is stretched under the action of a turf compression mechanism (820) to ensure a tension state, and is uniformly coated by coating colloidal latex under the action of a special coating roller shaft (810); then the mixture enters an anti-foaming applicator (11) to be sprayed with an acidic anti-foaming agent, and the coating is fully finished to ensure that the coating area is fully covered; under the action of the leveling scraper (10), the uniform thickness of the artificial turf (5) is ensured, and finally the artificial turf enters a curing heating machine (9) to form a finished product.
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| CN111013918B (en) | 2023-07-14 |
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