CN113397824B - Manufacturing equipment and process of sanitary nursing mattress - Google Patents

Manufacturing equipment and process of sanitary nursing mattress Download PDF

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Publication number
CN113397824B
CN113397824B CN202110669125.3A CN202110669125A CN113397824B CN 113397824 B CN113397824 B CN 113397824B CN 202110669125 A CN202110669125 A CN 202110669125A CN 113397824 B CN113397824 B CN 113397824B
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China
Prior art keywords
roller
toilet paper
wood pulp
storehouse
hole
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CN202110669125.3A
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Chinese (zh)
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CN113397824A (en
Inventor
詹妮
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Zhejiang Yiwei Nursing Supplies Co ltd
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Zhejiang Yiwei Nursing Supplies Co ltd
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Priority to CN202110669125.3A priority Critical patent/CN113397824B/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/47Sanitary towels, incontinence pads or napkins
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F2013/15821Apparatus or processes for manufacturing characterized by the apparatus for manufacturing
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F2013/15821Apparatus or processes for manufacturing characterized by the apparatus for manufacturing
    • A61F2013/15861Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for bonding
    • A61F2013/1591Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for bonding via adhesive
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F2013/530007Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made from pulp
    • A61F2013/530058Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made from pulp with specific method of producing wood pulp fibres
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F2013/530131Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made in fibre but being not pulp
    • A61F2013/530379Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made in fibre but being not pulp comprising mixtures of fibres
    • A61F2013/530386Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made in fibre but being not pulp comprising mixtures of fibres with pulp and polymeric
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F2013/530481Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials
    • A61F2013/530489Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials being randomly mixed in with other material
    • A61F2013/530496Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials being randomly mixed in with other material being fixed to fibres

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Manufacturing & Machinery (AREA)
  • Invalid Beds And Related Equipment (AREA)

Abstract

The utility model relates to a preparation equipment of health care mattress, include to last toilet paper and toilet paper carry out the organism of carrying, set up in the organism in order to smash wood pulp fibre into the crushing storehouse, be located the adsorption bed of smashing the storehouse below, be located the upper reaches of smashing the storehouse in order to carry out rubber coating device and be located the polymer unloading roller in the low reaches of smashing the storehouse to the surface of toilet paper down, the rubber coating device is including rotating the transportation roller of connecting in the organism, the surface protrusion of transporting the roller is provided with and is latticed bead portion, the bead portion butt of transporting the roller is in the surface of toilet paper down, the rubber coating device still includes the mechanism of smearing the glue to the bead portion of transporting the roller. This application has the effect in order to improve the degree of consistency of absorber imbibition.

Description

Manufacturing equipment and process of sanitary nursing mattress
Technical Field
The application relates to the technical field of sanitary nursing articles, in particular to a manufacturing device and a manufacturing process of a sanitary nursing mattress.
Background
The sanitary nursing mattress is mainly used for long-term bedridden patients, incontinent people and parturient women, bedridden children and the like, and is an ideal disposable sanitary product. The nursing mattress comprises a lower surface layer, an upper surface layer and an absorber arranged between the upper surface layer and the lower surface layer, wherein the lower surface layer and the upper surface layer are toilet paper, the toilet paper has air permeability, and the absorber is prepared by mixing wood pulp fibers and a high polymer water absorption material.
In the existing absorbent body manufacturing equipment for nursing mattresses, the inventor thinks that the following defects exist: the high molecular water absorbing material has low fixity in the absorption body, and the high molecular water absorbing material in the absorption body of the formed nursing mattress is easy to slide and stack, so that the liquid absorption of the absorption body is uneven, and the nursing mattress is easy to have partial water absorption and does not absorb water, so that the nursing mattress needs to be further improved.
Disclosure of Invention
In one aspect, it is an object of the present application to provide a manufacturing apparatus for a sanitary care mattress for improving the uniformity of liquid absorption of an absorbent body.
The application provides a preparation equipment of health care mattress adopts following technical scheme:
the utility model provides a preparation equipment of health care mattress, includes to last toilet paper and toilet paper carry out the organism of carrying, set up in the organism in order to smash wood pulp fibre into crushing storehouse, be located the adsorption bed of crushing storehouse below, be located the upper reaches of smashing the storehouse in order to carry out rubber coating device and be located the polymer unloading roller in the low reaches of smashing the storehouse to the surface of toilet paper down, the rubber coating device is including rotating the transportation roller of connecting in the organism, the surface protrusion of transporting the roller is provided with and is latticed bead portion, the bead portion butt of transporting the roller is on the surface of toilet paper down, the rubber coating device still includes the mechanism of applying glue that carries out the rendering coat to the bead portion of transporting the roller.
Through adopting above-mentioned technical scheme, carry out the daub operation through the periphery wall of daub mechanism to transporting the roller, make glue adhere to the bead portion of transporting the roller, when toilet paper surface and the outer surface contact of transporting roller bead portion, glue attached to the bead portion of transporting the roller shifts to the surface of toilet paper down, thereby make toilet paper surface down present latticed glue line, when toilet paper carries the below through smashing the storehouse down, wood pulp fiber is through the negative pressure effect of adsorption bed, the discharge gate from smashing the storehouse falls to toilet paper surface and adhesion on glue down, thereby make wood pulp fiber under toilet paper surface form have a plurality of latticed wood pulp fiber layer that hold the chamber, follow-up macromolecular material from the ejection of compact of polymer unloading roller falls to in the netted gap, on the one hand, improve the distribution degree of consistency of wood pulp fiber and macromolecular water-absorbing material, on the other hand, carry out effective spacing to macromolecular water-absorbing material, thereby reduce the macromolecular water-absorbing material of finished product nursing pad and take place gliding possibility, and then improve the homogeneity of the absorber of imbibition degree.
Preferably, the daub mechanism is including the storage that is located the transportation roller top in order to be used for saving glue case, the mount pad that is located the transportation roller top, set up in the transfer line of storing up the gluey case of paining cavernosum and one end connection in of mount pad, first through-hole has been seted up to the mount pad, the other end of transfer line communicates in first through-hole, the glue of transfer line liquid outlet department flows to paining the cavernosum through first through-hole, paints the lower extreme butt of cavernosum in the bead portion surface of transporting the roller.
Through adopting above-mentioned technical scheme, glue that stores up in the gluey incasement loops through transfer line, first through-hole and flows to scribbling on the cavernosum to keep scribbling the cavernosum and being moist state, scribble the cavernosum and contact with the transportation roller, thereby realize scribbling the cavernosum and carry out the daub operation to the periphery wall of transporting the roller.
Preferably, the one end of mount pad is seted up the chamber that slides that extends along the length direction of mount pad, paint the upper portion fixedly connected with draw runner of cavernosum, the draw runner slides and connects in the chamber that slides, the draw runner runs through and has seted up the second through-hole, and the one end of second through-hole communicates in first through-hole, and the other end of second through-hole communicates in painting the cavernosum.
Through adopting above-mentioned technical scheme, be provided with chamber and the draw runner of sliding, the slidingtype assembly of cavernosum and mount pad is paintd in the realization, glue of storage incasement loops through the transfer line, first through-hole, the second through-hole flows to scribbling on the cavernosum, thereby it is moist to keep paining the cavernosum, it contacts with the transportation roller to paint the cavernosum, thereby the realization is paintd the cavernosum and is carried out the operation of daubing to the periphery wall of transporting the roller, staff's accessible slides the draw runner and changes the glide position of draw runner and mount pad, thereby change the aperture size of second through-hole, and then the flow of control glue, also can slide the draw runner, make first through-hole and second through-hole be the dislocation distribution, thereby realize the shutoff of first through-hole.
Preferably, the mount pad is provided with the adjusting part of adjusting the draw runner position of sliding, the adjusting part includes that fixed connection wears to locate the adjusting screw of fixed block and the elastic component of detachable connection between mount pad and fixed block in the installation piece of the installation piece, fixed connection in the mount pad lateral wall, screw thread of draw runner, and adjusting screw's tip butt is in the installation piece, the spout that extends along its length direction is seted up to the lateral wall of mount pad, and the spout communicates in the chamber of sliding, and the installation piece slides and passes spout and partial the exposing in the mount pad, the notch of spout extends to mount pad one end.
Through adopting above-mentioned technical scheme, through rotating adjusting screw to adjust adjusting screw's feed length, and then promote the draw runner through the installation piece and slide the regulation and fix the sliding position of draw runner, effectively reduce the draw runner and take place the possibility of the phenomenon of sliding in the course of the work, guarantee the aperture stability of second through-hole, and then guarantee the uniformity of glue flow, in addition, the elastic component can be dismantled with installation piece and fixed block and be connected, be convenient for to the draw runner with paint the cavernosum and wholly change.
Preferably, the elastic part is an extension spring, and the mounting block and the fixing block are provided with fixing rings for hooking hooks at the end parts of the extension spring.
Through adopting above-mentioned technical scheme, correspond the couple at extension spring both ends respectively and hang the solid fixed ring of locating on installation piece and the fixed block to realize extension spring and the dismantlement of installation piece, fixed block and be connected, when needs are to the draw runner with paint the cavernosum whole and change, with the couple and the solid fixed ring separation of the one of extension spring on being close to the installation piece, thereby take out the mount pad with the draw runner with paint the cavernosum, change it.
Preferably, the organism rotates and is connected with the first unwinding roller that unreels, is located first unwinding roller low reaches reversing roller set, is located reversing roller set low reaches and unreels the second unwinding roller that last toilet paper roll unreeled and carry out the wind-up roll of rolling with toilet paper down after the laminating to last toilet paper that toilet paper roll unreeled, reversing roller set is including being located the first reversing roller that smashes the storehouse low reaches and being located first reversing roller low reaches and being located the second reversing roller of first reversing roller below, the second reversing roller is located between first unwinding roller and the first reversing roller, the organism is provided with and carries out the silo that connects of collecting to the wood pulp fibre that drops by toilet paper surface down, connect silo upper portion and be the opening setting, connect the silo to be located the below of first reversing roller.
Through adopting above-mentioned technical scheme, the wood pulp fibre that is located the lower toilet paper surface between first switching-over roller and the second switching-over roller is concentrated the collection because the dead weight drops to connecing the silo in to make the lower toilet paper surface that is located between second switching-over roller and the second unreel roller form latticed wood pulp fibre layer, and simultaneously, second switching-over roller surface carries out the compaction with the wood pulp fibre layer contact to wood pulp fibre, improves the bonding fastness on wood pulp fibre and lower toilet paper surface.
Preferably, the material receiving groove is provided with a material pumping assembly for pumping the wood pulp fibers in the material receiving groove to the crushing bin.
Through adopting above-mentioned technical scheme, be provided with and take out the material subassembly, will connect the wood pulp fiber pump in the silo to smash the storehouse in, realize retrieving, fall once more to being located the lower toilet paper upper surface between daubing roller and the first switching-over roller through the discharge gate that smashes the storehouse.
Preferably, the material pumping assembly comprises a material pumping pipe connected between the material receiving groove and the crushing bin and an air pumping pump arranged on the material pumping pipe to pump wood pulp fibers in the material receiving groove to the crushing bin, the material pumping pipe is connected with a discharging pipe arranged in the crushing bin, a discharging hole is formed in the lower peripheral wall of the discharging pipe, and the discharging hole is provided with a plurality of axial lines distributed along the discharging pipe.
Through adopting above-mentioned technical scheme, will connect the wood pulp fibre in the silo to pump in proper order to drawing pipe and discharging pipe through the aspiration pump, fall through the discharge opening, the wood pulp fibre falls under the air current of discharging pipe and the adsorption air current of adsorption bed drive jointly, effectively improves wood pulp fibre's unloading speed and the distribution degree of consistency on toilet paper surface under.
Preferably, the organism rotates to be connected with spacing initial compression roller, and spacing initial compression roller is located between crushing storehouse and the first reverse roller in order to carry out the compaction operation to the wood pulp fibre that drops on toilet paper surface down.
Through adopting above-mentioned technical scheme, be provided with spacing initial compression roller, carry out the compaction to the wood pulp fiber that drops on toilet paper surface down, improve the bonding fastness of wood pulp fiber and toilet paper down.
On the other hand, in order to improve the liquid absorption uniformity of the absorber, the other purpose of the application is to provide a manufacturing process of the sanitary nursing mattress.
A manufacturing process of a sanitary nursing mattress comprises the following steps:
s1, applying glue to the upper surface of the lower toilet paper, wherein the glue in the glue storage box flows onto the applying sponge body sequentially through the liquid conveying pipe, the first through hole and the second through hole, so that the applying sponge body is kept in a wet state, and the applying sponge body is contacted with the transfer roller, so that the applying sponge body is used for applying glue to the outer peripheral wall of the transfer roller; transferring the glue on the transfer roller to the upper surface of the lower toilet paper, thereby forming latticed glue lines on the surface of the lower toilet paper;
s2, forming a grid-shaped wood pulp fiber layer on the upper surface of the lower toilet paper, enabling the wood pulp fibers crushed and formed in the crushing bin to fall to the upper surface of the lower toilet paper under the driving of air flow of the adsorption bed and air flow of the discharge pipe, and performing primary pressing operation through a limiting primary pressing roller after the wood pulp fibers are uniformly distributed on the lower toilet paper;
s3, filling a high-molecular water absorbing material in the latticed wood pulp fiber layer, uniformly scattering the high-molecular water absorbing material when the high-molecular blanking roller rotates, sliding the uniformly scattered high-molecular water absorbing material into the netlike gaps of the wood pulp fiber layer, and mixing the high-molecular water absorbing material with the wood pulp fiber;
s4, sealing edges of the upper toilet paper and the lower toilet paper and compacting;
and S5, rolling the finished nursing mattress.
In summary, the present application includes at least one of the following beneficial technical effects:
the wood pulp fibers form a latticed wood pulp fiber layer with a plurality of containing cavities on the surface of the lower toilet paper, and the high polymer materials discharged from the high polymer discharging roller subsequently fall into the containing cavities, so that on one hand, the distribution uniformity of the wood pulp fibers and the high polymer water absorbing materials is improved, the water absorbing capacity of the nursing mattress is improved, and on the other hand, the high polymer water absorbing materials are effectively limited, so that the possibility that the high polymer water absorbing materials of the finished nursing pad slide is reduced, and the liquid absorbing uniformity of the absorber is improved;
the sliding position of the sliding strip and the mounting seat can be changed through the sliding strip by a worker, so that the aperture size of the second through hole is changed, the flow of the glue is controlled, the sliding strip can also be slid, the first through hole and the second through hole are distributed in a staggered mode, and the first through hole is blocked;
through rotating adjusting screw to adjust adjusting screw's feed length, and then promote the draw runner through the installation piece and slide and adjust and fix the sliding position of draw runner, effectively reduce the draw runner and take place the possibility of the phenomenon of sliding in the course of the work, guarantee the aperture stability of second through-hole, and then guarantee the uniformity of glue flow, in addition, the elastic component can be dismantled with installation piece and fixed block and be connected, is convenient for to the draw runner with paint the cavernosum and wholly change.
Drawings
Fig. 1 is a schematic view of the overall structure of a manufacturing apparatus of a sanitary nursing mattress.
Fig. 2 is a schematic view of the construction of the reversing roll group.
Fig. 3 is a schematic structural view of the transfer roller.
Fig. 4 is a schematic view of the structure of the mount and the slide bar.
Fig. 5 is a schematic structural view of the adjustment assembly.
Fig. 6 is an enlarged partial schematic view at a of fig. 5.
Fig. 7 is a schematic view of the internal structure of the crushing bin.
FIG. 8 is a schematic view showing the construction of the feed delivery unit and the feed pipe.
Description of the reference numerals: 1. a body; 11. a first unwinding roller; 12. limiting the primary compression roller; 131. a first reverse roller; 132. a second reverse roller; 14. a second unwinding roller; 15. a wind-up roll; 16. a material receiving groove; 17. a sealing edge compression roller set; 171. a first compaction roller; 172. a second compaction roller; 18. a glue gun; 2. a crushing bin; 21. a crushing roller; 3. an adsorption bed; 4. a gluing device; 41. a transfer roller; 42. a glue smearing mechanism; 421. a glue storage box; 422. a transfusion tube; 423. a mounting seat; 424. smearing a sponge body; 425. a slide bar; 426. a first through hole; 427. a second through hole; 428. a flow control valve; 429. a sliding cavity; 420. a chute; 5. a feeding pipe; 51. a blanking hole; 52. a servo motor; 53. a rotary joint; 6. an adjustment assembly; 61. mounting a block; 62. a fixed block; 63. adjusting the screw rod; 64. an adjustment wheel; 65. an extension spring; 66. a fixing ring; 7. a material pumping component; 71. a material pumping pipe; 72. an air pump; 73. a discharge pipe; 74. a discharge hole; 8. a material conveying component; 81. a material storage box; 82. a delivery pipe; 83. a material delivery pump.
Detailed Description
The present application is described in further detail below with reference to figures 1-8.
The embodiment of the application discloses preparation equipment of health care mattress, refer to fig. 1, fig. 2, including carrying out the organism 1 that carries to last toilet paper and toilet paper down, set up in organism 1 in order to smash wood pulp fibre's crushing storehouse 2, be located the adsorption bed 3 of smashing storehouse 2 below, be located the upper reaches of smashing storehouse 2 in order to carry out rubber coating device 4 and be located the polymer unloading roller of the low reaches of smashing storehouse 2 to the surface of toilet paper down, smash 2 internal rotation intercommunications in storehouse and have a pair of crushing roller 21.
Referring to fig. 1 and 2, a machine body 1 is rotatably connected with a first unwinding roller 11 located at the upstream of the gluing device 4 to unwind the lower toilet paper roll, a limiting preliminary pressing roller 12 located at the downstream of the crushing bin 2, a reversing roller set located at the downstream of the crushing bin 2, a second unwinding roller 14 located at the downstream of the reversing roller set to unwind the upper toilet paper roll, and a winding roller 15 for winding the upper toilet paper and the lower toilet paper after being attached. The first unwinding roller 11 is located at the upstream of the gluing device 4, the reversing roller group is located at the upstream of the polymer blanking roller, and the second unwinding roller 14 is located at the downstream of the polymer blanking roller.
Referring to fig. 2 and 3, the glue applying device 4 includes a transfer roller 41 rotatably connected to the machine body 1 and located above the lower toilet paper, and a glue applying mechanism 42 for applying glue to an outer peripheral wall of the transfer roller 41, a length direction of the transfer roller 41 is parallel to a width direction of the lower toilet paper, and a length of the transfer roller 41 is smaller than the width of the lower toilet paper. The outer surface of the transfer roller 41 is provided with a grid-shaped convex edge part in a protruding manner, and the convex edge part of the transfer roller 41 abuts against the upper surface of the lower toilet paper. The glue applying mechanism 42 includes a glue storage box 421 located above the transfer roller 41 for storing glue, a mounting seat 423 located between the transfer roller 41 and the glue storage box 421, a smearing sponge 424 arranged on the mounting seat 423, and a transfusion tube 422 with one end connected to the glue storage box 421, and the glue storage box 421 is fixedly connected to the machine body 1.
Referring to fig. 3 and 4, a sliding cavity 429 extending in the longitudinal direction of the mounting seat 423 is formed at one end of the mounting seat 423, a first through hole 426 communicating with the sliding cavity 429 is formed in the upper end surface of the mounting seat 423, a plurality of the first through holes 426 are formed and distributed in the longitudinal direction of the mounting seat 423, the other end of the infusion tube 422 communicates with the first through hole 426, and the infusion tube 422 is provided with a flow control valve 428 for controlling the opening and closing of the infusion tube 422. The upper part of the smearing sponge body 424 is fixedly connected with a slide bar 425, the slide bar 425 is connected with a slide sliding cavity 429 in a sliding mode, a second through hole 427 penetrates through the slide bar 425, one end of the second through hole 427 is communicated with the first through hole 426, the other end of the second through hole 427 is communicated with the smearing sponge body 424, when the first through hole 426 is communicated with the second through hole 427, glue at the liquid outlet of the infusion tube 422 sequentially flows to the smearing sponge body 424 through the first through hole 426 and the second through hole 427, and the lower end of the smearing sponge body 424 abuts against the outer surface of the rib part of the transfer roller 41.
Referring to fig. 5 and 6, the mounting seat 423 is provided with an adjusting assembly 6 for adjusting the sliding position of the sliding strip 425, and the adjusting assembly 6 includes a mounting block 61 fixedly connected to the sliding strip 425, a fixing block 62 fixedly connected to the outer side wall of the mounting seat 423, an adjusting screw 63 threaded through the fixing block 62, an adjusting wheel 64 coaxially and fixedly sleeved on the end of the adjusting screw 63, and an elastic member detachably connected between the mounting block 61 and the fixing block 62. The end of the adjusting screw 63 abuts against the mounting block 61, the side wall of the mounting seat 423 is provided with a sliding groove 420 extending along the length direction, the sliding groove 420 is communicated with the sliding cavity 429, the mounting block 61 slides through the sliding groove 420 and is partially exposed out of the mounting seat 423, and the notch of the sliding groove 420 extends to one end of the mounting seat 423. The elastic part is an extension spring 65, and the mounting block 61 and the fixing block 62 are both provided with fixing rings 66 for hooking hooks at the end parts of the extension spring 65.
Referring to fig. 1 and 2, the reversing roller group includes a first reversing roller 131 rotatably connected to the machine body 1 and located downstream of the crushing bin 2, and a second reversing roller 132 located downstream of the first reversing roller 131 and located below the first reversing roller 131, and the first reversing roller 131 is located right below the limiting primary roller 12. The second reversing roller 132 is rotatably connected to the machine body 1, the second reversing roller 132 is positioned between the first unwinding roller 11 and the first reversing roller 131, and the second reversing roller 132 is positioned below the adsorption bed 3. Organism 1 is provided with and connects silo 16 to collecting by the wood pulp fibre that toilet paper surface dropped down, connects silo 16 upper portion to be the opening setting, connects silo 16 to be located the below of first reversing roller 131.
Referring to fig. 2, fig. 7, connect the silo 16 to be provided with and will connect the wood pulp fiber pump in the silo 16 to the pump material subassembly 7 in smashing the storehouse 2, pump material subassembly 7 is including connecting in connect the silo 16 and smash the material pipe 71 between the storehouse 2 and set up in pump material pipe 71 in order will connect the wood pulp fiber pump in the silo 16 to the aspiration pump 72 who smashes the storehouse 2, pump material pipe 71 is connected with places the discharging pipe 73 who smashes the storehouse 2 in, discharging pipe 73 is located the below of smashing roller 21, discharge opening 74 has been seted up to the lower perisporium of discharging pipe 73, discharge opening 74 is provided with a plurality ofly and distributes along the axis direction of discharging pipe 73.
Referring to fig. 1 and 8, the polymer blanking roller is a blanking pipe 5 with a cavity, the blanking pipe 5 is rotatably connected to the machine body 1, a row of blanking holes 51 are formed in the peripheral wall of the blanking pipe 5, one end of the blanking pipe 5 is connected with a servo motor 52 for driving the blanking pipe 5 to rotate, and the other end of the blanking pipe 5 is connected with a material conveying assembly 8. The material conveying assembly 8 comprises a material conveying pipe 82 connected to the feeding pipe 5 through a rotary joint 53, a material storage tank 81 connected to the other end of the material conveying pipe 82 for storing the high molecular water absorbent material, and a material conveying pump 83 for pumping the high molecular water absorbent material in the material storage tank 81 to the feeding pipe 5. The machine body 1 is rotatably connected with an edge sealing compression roller set 17 for compacting the lower toilet paper and the upper toilet paper after fitting, the edge sealing compression roller set 17 comprises a first compaction roller 171 and a second compaction roller 172, the first compaction roller is abutted to the upper surface of the upper toilet paper, and the second compaction roller 172 is abutted to the lower surface of the lower toilet paper. The machine body 1 is provided with glue spraying guns 18 for spraying glue on two sides of the edge of the upper surface of the lower toilet paper, and the glue spraying guns 18 are positioned on the downstream of the discharging pipe 5 and on the upstream of the edge sealing compression roller set 17.
The embodiment of the application also discloses a manufacturing process of the sanitary nursing mattress, which comprises the following steps:
step S1, glue is applied to the upper surface of the lower toilet paper, glue in the glue storage box 421 sequentially passes through the liquid conveying pipe 422, the first through hole 426 and the second through hole 427 and flows onto the applying sponge 424, so that the applying sponge 424 is kept in a wet state, the applying sponge 424 is contacted with the transfer roller 41, and the glue applying operation of the applying sponge 424 to the peripheral wall of the transfer roller 41 is realized; the glue on the transfer roller 41 is transferred to the upper surface of the lower toilet paper, so that grid-shaped glue lines are formed on the surface of the lower toilet paper, before glue applying work is carried out, air in the smearing sponge body 424 is extruded out through the glue, and the smearing sponge body 424 is in a wet state.
Step S2, a latticed wood pulp fiber layer is formed on the upper surface of the lower toilet paper, wood pulp fibers crushed and formed in the crushing bin 2 fall to the upper surface of the lower toilet paper under the driving of the air flow of the adsorption bed 3 and the air flow of the discharge pipe 73, the wood pulp fibers are uniformly distributed on the lower toilet paper, primary pressing operation is carried out through the limiting primary pressing roller 12, the contact area of the wood pulp fibers and glue is increased, the bonding firmness of the wood pulp fibers and the lower toilet paper is improved, the lower toilet paper is transferred through the first reversing roller 131 and the second reversing roller 132, the wood pulp fibers which are not adhered to the surface of the lower toilet paper between the first reversing roller 131 and the second reversing roller 132 fall into the material receiving groove 16 due to dead weight for concentrated collection, and therefore the latticed wood pulp fiber layer is formed on the surface of the lower toilet paper between the second reversing roller 132 and the second unwinding roller 14.
Step S3, fill the polymer absorbent material at latticed wood pulp fiber layer, when servo motor 52 drive polymer unloading roller rotated, conveying pump 83 pumped the polymer absorbent material to unloading pipe 5, the polymer absorbent material is evenly spilled, the polymer absorbent material who is evenly spilled falls into the netted gap on wood pulp fiber layer, mix with wood pulp fiber, on the one hand, improve wood pulp fiber and polymer absorbent material' S the distribution degree of consistency, improve the water-absorbing capacity of nursing mattress, on the other hand, it is effective spacing to carry out the polymer absorbent material, thereby reduce the polymer absorbent material of finished product nursing pad and take place gliding possibility, and then improve the imbibition degree of consistency of absorber.
And S4, performing edge sealing and compaction on the upper toilet paper and the lower toilet paper, performing glue spraying operation on the edges of the two sides of the wood pulp fiber layer of the lower toilet paper through the glue spraying gun 18, and performing edge sealing and compaction through the first compaction roller 171 and the second compaction roller 172 after the upper toilet paper and the lower toilet paper are attached to prevent the wood pulp fiber and the high polymer water absorption material from leaking.
And S5, winding the finished nursing mattress, and performing winding operation through a winding roller 15.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: equivalent changes in structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (7)

1. The utility model provides a preparation equipment of health care mattress which characterized in that: including carrying out organism (1) of carrying on the toilet paper and toilet paper down, set up in organism (1) in order to smash wood pulp fibre into crushing storehouse (2), be located absorption bed (3) of crushing storehouse (2) below, be located the upper reaches of smashing storehouse (2) and carry out gummed rubber coating device (4) and be located the polymer unloading roller in the low reaches of smashing storehouse (2) with the surface of toilet paper down, rubber coating device (4) are including rotating transfer roller (41) of connecting in organism (1), the surface protrusion of transfer roller (41) is provided with and is latticed bead portion, the bead portion butt of transfer roller (41) is in the surface of toilet paper down, rubber coating device (4) still include carry out the daub mechanism (42) of daub to the bead portion of transfer roller (41), organism (1) rotates and is connected with first unreeling roller (11) that unreels toilet paper roll down, be located first switching-over roller set of unreeling roller (11) low reaches, be located switching-over roller set low reaches and unreel second unreeling roller (14) that toilet paper roll unreeled and go up toilet paper and lower toilet paper wind-up roller (15) that carry out the rolling after the laminating to last toilet paper, the switching-over roller set is including being located first switching-over roller (131) of smashing storehouse (2) low reaches and being located first switching-over roller (131) low reaches and being located second switching-over roller (132) of first switching-over roller (131) below, second switching-over roller (132) are located first unreeling roller (11) and first switching-over roller (132) 131 Between), organism (1) is provided with and carries out the wood pulp fibre that collects by toilet paper surface drop connect silo (16), connect silo (16) upper portion to be the opening setting, connect silo (16) to be located the below of first switching-over roller (131), connect silo (16) to be provided with and will connect the wood pulp fibre in silo (16) to pump to material pumping subassembly (7) in smashing storehouse (2), material pumping subassembly (7) are including connecting in material pumping pipe (71) that connects between silo (16) and smashing storehouse (2) and set up in material pumping pipe (71) in order to connect the wood pulp fibre pump to the aspiration pump (72) of smashing storehouse (2) in silo (16), material pumping pipe (71) are connected with discharging pipe (73) of smashing storehouse (2), and discharge hole (74) have been seted up to the lower perisporium of discharging pipe (73), and discharge hole (74) are provided with a plurality ofly and distribute along the axis direction of discharging pipe (73), and smash storehouse (2) internal rotation intercommunication has a pair of smashing roller (21), and crushing roller (73) are located the below of smashing roller (21).
2. The apparatus for making a health care mattress according to claim 1, wherein: daub mechanism (42) including be located transfer roller (41) top in order to be used for the storage of glue case (421), be located mount pad (423) of transfer roller (41) top, set up in scribbling cavernosum (424) and one end of mount pad (423) and connect transfer line (422) of storing up gluey case (421), first through-hole (426) have been seted up in mount pad (423), the other end of transfer line (422) communicates in first through-hole (426), the glue of transfer line (422) liquid outlet department flows to scribbling cavernosum (424) through first through-hole (426), scribbles the lower extreme butt of cavernosum (424) in the bead portion surface of transfer roller (41).
3. A device for making a sanitary care mattress according to claim 2, characterized in that: the chamber (429) that slides that the length direction of following mount pad (423) extends is seted up to the one end of mount pad (423), the upper portion fixedly connected with draw runner (425) of paining cavernosum (424), draw runner (425) slide and connect in chamber (429) that slides, second through-hole (427) have been seted up in draw runner (425) run through, and the one end of second through-hole (427) communicates in first through-hole (426), and the other end of second through-hole (427) communicates in paining cavernosum (424).
4. A device for making a sanitary care mattress according to claim 3, characterized in that: mount pad (423) are provided with adjusting part (6) of adjusting draw runner (425) glide position, adjusting part (6) including fixed connection in installation piece (61) of draw runner (425), fixed connection in fixed block (62) of mount pad (423) lateral wall, adjusting screw (63) that the screw thread worn to locate fixed block (62) and can dismantle the elastic component of connecting between installation piece (61) and fixed block (62), the tip butt of adjusting screw (63) in installation piece (61), spout (420) that extend along its length direction are seted up to the lateral wall of mount pad (423), spout (420) communicate in gliding chamber (429), and installation piece (61) slide and pass spout (420) and part expose in mount pad (423), the notch of spout (420) extends to mount pad (423) one end.
5. The manufacturing equipment of a sanitary nursing mattress according to claim 4, characterized in that: the elastic component is an extension spring (65), and the mounting block (61) and the fixing block (62) are both provided with fixing rings (66) for hooking hooks at the end part of the extension spring (65).
6. The manufacturing equipment of a sanitary nursing mattress according to claim 1, characterized in that: organism (1) rotates and is connected with spacing initial compression roller (12), and spacing initial compression roller (12) are located and smash between storehouse (2) and first switching-over roller (131) in order to carry out the compaction operation to the wood pulp fibre that drops under the toilet paper surface.
7. A manufacturing process of a sanitary nursing mattress is characterized in that: the method comprises the following steps:
s1, glue is applied to the upper surface of the lower toilet paper, glue in a glue storage box (421) sequentially flows onto a smearing sponge body (424) through a liquid conveying pipe (422), a first through hole (426) and a second through hole (427), so that the smearing sponge body (424) is kept in a wet state, the smearing sponge body (424) is in contact with a transfer roller (41), and the smearing operation of the smearing sponge body (424) on the peripheral wall of the transfer roller (41) is achieved; transferring the glue on the transfer roller (41) to the upper surface of the lower toilet paper, thereby forming grid-shaped glue lines on the surface of the lower toilet paper;
s2, forming a grid-shaped wood pulp fiber layer on the upper surface of the lower toilet paper, enabling the wood pulp fibers crushed and formed in the crushing bin (2) to fall to the upper surface of the lower toilet paper under the driving of the air flow of the adsorption bed (3) and the air flow of the discharge pipe (73), and performing primary pressing operation through a limiting primary pressing roller (12) after the wood pulp fibers are uniformly distributed on the lower toilet paper;
s3, filling a high-molecular water absorbing material in the latticed wood pulp fiber layer, uniformly scattering the high-molecular water absorbing material when the high-molecular blanking roller rotates, sliding the uniformly scattered high-molecular water absorbing material into the netlike gaps of the wood pulp fiber layer, and mixing the high-molecular water absorbing material with the wood pulp fiber;
s4, sealing edges of the upper toilet paper and the lower toilet paper and compacting;
and S5, rolling the finished nursing mattress.
CN202110669125.3A 2021-06-16 2021-06-16 Manufacturing equipment and process of sanitary nursing mattress Active CN113397824B (en)

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Address after: 314100 Building 2, No. 669, Lingxiu Road, Luoxing Street, Jiashan County, Jiaxing, Zhejiang Province

Patentee after: Zhejiang Yiwei nursing supplies Co.,Ltd.

Address before: 314100 room 401-103, building 1, No. 111, Guigu Second Road, Luoxing street, Jiashan County, Jiaxing City, Zhejiang Province (residence declaration)

Patentee before: Zhejiang Yiwei nursing supplies Co.,Ltd.