CN111001479A - Animal collagen defibering and tabletting system - Google Patents

Animal collagen defibering and tabletting system Download PDF

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Publication number
CN111001479A
CN111001479A CN201911420479.3A CN201911420479A CN111001479A CN 111001479 A CN111001479 A CN 111001479A CN 201911420479 A CN201911420479 A CN 201911420479A CN 111001479 A CN111001479 A CN 111001479A
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CN
China
Prior art keywords
defibering
tabletting
rotary drum
animal collagen
turning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201911420479.3A
Other languages
Chinese (zh)
Inventor
赵换英
宋立国
马龙
张涛
曹志鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Health Biotechnology Co ltd
Original Assignee
Shandong Health Biotechnology Co ltd
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Publication date
Application filed by Shandong Health Biotechnology Co ltd filed Critical Shandong Health Biotechnology Co ltd
Priority to CN201911420479.3A priority Critical patent/CN111001479A/en
Publication of CN111001479A publication Critical patent/CN111001479A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/40Parts or components, e.g. receptacles, feeding or discharging means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/60Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/45Closures or doors specially adapted for mixing receptacles; Operating mechanisms therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/18Knives; Mountings thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/04Safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/18Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using profiled rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses
    • B30B15/302Feeding material in particulate or plastic state to moulding presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses

Abstract

The invention relates to animal collagen processing equipment, in particular to an animal collagen defibering and tabletting system which comprises a feeding mechanism, a defibering mechanism, a lifting mechanism and a tabletting mechanism which are sequentially arranged, wherein the feeding mechanism supplies materials for the defibering mechanism, the defibering mechanism comprises a stirring assembly, a chopping assembly and a temperature sensor, chopped materials are conveyed to the tabletting mechanism through the lifting mechanism to be tabletted, and the feeding mechanism, the defibering mechanism, the lifting mechanism and the tabletting mechanism are all connected with a control system. The fiber removing and tabletting device can synchronously remove fibers and tablet, realize automatic addition and transfer of materials, save labor cost and improve working efficiency.

Description

Animal collagen defibering and tabletting system
Technical Field
The invention relates to animal collagen processing equipment, in particular to an animal collagen defibering and tabletting system.
Background
The collagen casing is one kind of edible air permeable casing, and is prepared with animal skin corium, tendon and bone collagen as material and has rich collagen, capacity of raising skin elasticity and delaying senility, and the functions of strengthening physique and strengthening physique.
In a collagen workshop for casing production, chopped raw material skins need to be subjected to fiber removal and tabletting, the fiber removal and the tabletting are independently performed in the prior art, the addition and the transfer of materials need to consume large manpower, the production efficiency is low, and the labor cost is high.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: overcome prior art's not enough, provide an animal collagen takes off fine preforming system, take off fine and preforming and go on in step, realize the automation of material and add and shift, the cost of using manpower sparingly improves work efficiency.
The technical scheme adopted by the invention for solving the technical problem is as follows:
animal collagen takes off fine preforming system, including the feed mechanism, takes off fine mechanism, hoist mechanism and the preforming mechanism that set gradually, wherein, feed mechanism is for taking off the fine mechanism feed, take off fine mechanism and include stirring subassembly, shredding assembly and temperature sensor, the material after cutting up conveys the preforming mechanism through hoist mechanism and carries out the preforming, and feed mechanism, take off fine mechanism, hoist mechanism and preforming mechanism all link to each other with the control system.
The during operation, add original material to the feed mechanism in, the material can be garrulous animal skin can be the borneol, also can be mixture between them, after filling up the material according to the demand that adds in the feed mechanism, shift the material to in the defibering mechanism, the stirring subassembly by the defibering mechanism is with material stirring, and simultaneously, it is broken to cut up the subassembly to the material, temperature sensor is used for real-time detection material temperature, in case the temperature exceeds the default, shut down immediately, prevent that the high temperature from leading to the material degeneration, the material that defibering was accomplished shifts to sheeting mechanism through hoist mechanism and carries out the preforming, hoist mechanism promotes the material after the defibering to sufficient height, make things convenient for the recovery of material behind the preforming.
Preferably, defibering mechanism includes the base, through the fixed rotary drum of bearing in the base, rotary drum central point puts and sets up the isolation arch, base one side sets up shredding assembly and temperature sensor, and the rotary drum passes through driving motor drive rotation, can carry out abundant mixture with the material that feed mechanism added, and the isolation arch can prevent that the material from gathering in the middle of the rotary drum, ensures that the material evenly distributed in the rotary drum, guarantees that shredding assembly can shred all materials, can generate heat because of shredding assembly course of working, leads to the material to warp for preventing local overheat, sets up temperature sensor near shredding assembly to and send the high temperature warning in time.
Preferably, the chopping assembly comprises a cutting knife driven by a chopping motor, the cutting knife comprises at least two blades, the blades are perpendicular to the rotating surface of the rotary drum, and the blades can be arc-shaped or L-shaped, so that the contact between the blades and the materials can be ensured to the maximum extent, and the optimal chopping effect is realized.
Preferably, rotary drum one side corresponds the subassembly of cutting up and sets up the protection casing, cuts up motor and temperature sensor and passes through the protection casing fixed, and inside the protection casing was located to the cutter, the protection casing covered half rotary drum basically, and the protection casing mainly has three function, and is first, prevents to cut staff in the cutter course of the work, and the second prevents to cut the in-process by the material of cutting and splashes everywhere, and the third prevents that the material that will wait to cut from spilling over and influencing the cutting effect in concentrating on relatively fixed region.
To further prevent the material from overflowing from the space between the shield and the isolating protrusion, a baffle plate can be arranged between the edge of the shield and the isolating protrusion.
Preferably, the base is established to the cylinder, and base open-top passes through the bearing and is connected with the rotary drum, and the rotary drum is structure as an organic whole, and the rotary drum is outer along the downward parcel base opening of buckling, and rotary drum central point puts and sets up round platform shape and keeps apart the arch, keeps apart protruding and the rotary drum outer along the coupling part undercut between be used for holding the material, and the material mixes in the sunken of rotary drum to cut the breakage when the process shredding assembly, the rotary drum is established structure as an organic whole, and whole body is seamless, and the material can not invade to the rotary drum inside, guarantees rotary drum life.
The rotary drum open-top still corresponds and is equipped with the protective cover, sets up the viewing aperture on the protective cover. When the material is more, can cover the protective cover and prevent that the material from spilling over when stirring, can observe live in the rotary drum in real time through the viewing aperture, after finishing using, also can wash the rotary drum through the viewing aperture, further preferred, the protective cover is established to the transparence.
Preferably, the feed mechanism includes material loading dolly, roll-over stand and upset driving piece, the roll-over stand is driven by the upset driving piece, corresponds the material loading dolly on the roll-over stand and sets up the mounting, and the roll-over stand is located defibering mechanism one side, when needing the material loading, fixes the material loading dolly on the roll-over stand through the mounting, drives the material loading dolly upset to defibering mechanism top by the roll-over stand, and the defibering mechanism is gone into to the material in the material loading dolly under the action of gravity, and the material loading is accomplished the back, is driven the material loading dolly by the roll-over stand and falls back to ground, and the upset of roll-over stand is driven by the upset driving piece.
Preferably, the overturning driving part adopts an overturning cylinder, a piston rod of the overturning cylinder is hinged with one end of an overturning shaft through a connecting rod, two support arms are symmetrically arranged at two ends of the overturning shaft, a fixed track is arranged on the two support arms corresponding to the feeding trolley, a baffle is arranged at the tail end of the fixed track, slide blocks are arranged at two sides of the feeding trolley corresponding to the fixed tracks, the slide blocks of the feeding trolley slide into the fixed tracks and are connected with the overturning frame, the overturning cylinder drives the connecting rod to drive the overturning shaft through the piston rod, the overturning shaft rotates to drive the two support arms to overturn upwards, the feeding trolley is driven to be above the defibering mechanism, the baffle is arranged at the tail end of the fixed track, the feeding trolley cannot continuously fall under the action of gravity after reaching the upper part of the defibering mechanism, the fixing in the fixed track is more stable due to the self gravity, and the piston rod of the overturning cylinder, the feeding trolley is driven to fall back to the ground.
Preferably, the feeding trolley comprises a trolley body, a handle is arranged on one side of the trolley body, universal wheels are arranged at the bottom of the trolley body, the trolley body is pulled through the handle, the feeding trolley is combined with or separated from the roll-over stand, and the universal wheels facilitate the transfer of the trolley body.
Preferably, the one side that the automobile body is relative with the handle sets up the guard plate, and the guard plate can prevent to spill over in advance from the automobile body at the upset in-process material.
In order to ensure the working stability of the turnover shaft, a fixed bracket can be arranged on one side of the turnover shaft, and two ends of the turnover shaft are fixed on the fixed bracket through bearings.
Preferably, the tabletting mechanism comprises a tabletting cavity defined by a tabletting shell, the top of the tabletting cavity is provided with a feeding hole corresponding to the lifting mechanism, a driving roller and a driven roller are arranged in the tabletting cavity, the bottom of the tabletting cavity is provided with a funnel-shaped outlet, the defibered material conveyed by the lifting mechanism falls into the tabletting cavity and is rolled into a tablet by the driving roller and the driven roller, then discharged through a funnel-shaped outlet at the bottom, and a lifting mechanism is arranged, so that the material after tabletting can be conveniently recycled, and the material after tabletting needs to be discharged from the bottom of a tabletting cavity, if the height of the tabletting mechanism is not enough, the materials which can not be collected after tabletting can be lifted to the enough height by the lifting mechanism, only a recycling bin is arranged at the lower part of the tabletting shell, in order to ensure that the materials can accurately fall into the recycling bin, a buffer cloth bag can be arranged between the outlet and the recycling bin. The driving roller is driven by a motor, and the driven roller is driven by the driving roller to rotate.
In order to feed back the material processing temperature more accurately, a temperature sensor is also arranged at the outlet of the tabletting cavity, if the temperature of the outlet material is detected to exceed the standard, an alarm is sent out in time, the adding amount of the borneol in the rotary drum is increased, and the material denaturation is prevented.
Preferably, a reflector is arranged at the opening of the tablet pressing cavity. The real estate inside the tabletting cavity can be observed through the reflector.
Preferably, a transition mechanism is arranged between the defibering mechanism and the lifting mechanism, the transition mechanism comprises a transition disc and an S-shaped transition plate, a central shaft is arranged at the center of the back of the transition disc and connected with a rotating shaft of a disc driving motor, the disc driving motor and the S-shaped transition plate are fixed through a fixed seat, and the fixed seat is connected with an angle adjusting part. The angle adjusting piece comprises an adjusting rod connected with the fixing seat, the other end of the adjusting rod is connected with the balancing weight, the middle part of the adjusting rod is connected with an adjusting sleeve, the adjusting sleeve is arranged outside the adjusting rotating shaft, and the adjusting rotating shaft is connected with an adjusting motor. The rotatory adjusting collar that drives of accommodate motor pivot rotates, thereby change the inclination of regulation pole, when needing to shift the material, the transition disc is lowered to in the rotary drum, block the material by the transition disc and continue to advance in the rotary drum, turn over the material by the manual work and mix to hoist mechanism' S pan feeding mouth, the material that the cab apron can prevent transition position is crossed to the S-shaped piles up too high, and play certain guide effect to the material, for the timely transfer of auxiliary material, the transition disc draws down the back, it is rotatory to drive the transition disc by disc drive motor, the turning round of transition disc suits with material transmission direction, play certain direction drainage effect to the material, when need not shifting the material, draw the transition disc high through angle modulation spare.
For convenient operation, a hand deflector rod can be fixed on one side of the transition disc, and when the height of the transition disc needs to be adjusted, the hand deflector rod is directly used for adjustment.
Compared with the prior art, the invention has the following beneficial effects:
the fiber removing and tabletting device can synchronously remove fibers and tablet, realize automatic addition and transfer of materials, save labor cost and improve working efficiency. The during operation, add original material to the feed mechanism in, the material can be garrulous animal skin can be the borneol, also can be mixture between them, after filling up the material according to the demand that adds in the feed mechanism, shift the material to in the defibering mechanism, the stirring subassembly by the defibering mechanism is with material stirring, and simultaneously, it is broken to cut up the subassembly to the material, temperature sensor is used for real-time detection material temperature, in case the temperature exceeds the default, shut down immediately, prevent that the high temperature from leading to the material degeneration, the material that defibering was accomplished shifts to sheeting mechanism through hoist mechanism and carries out the preforming, hoist mechanism promotes the material after the defibering to sufficient height, make things convenient for the recovery of material behind the preforming.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Fig. 2 is a schematic structural diagram of the feeding mechanism.
Fig. 3 is a schematic structural view of a defibering mechanism.
Fig. 4 is a plan view of the defibering mechanism.
FIG. 5 is a schematic view of the structure of a drum of the defibering mechanism.
In the figure: 1. a feeding mechanism; 2. a fiber-removing mechanism; 3. a lifting mechanism; 4. a tablet pressing mechanism; 5. a transition mechanism; 6. a transition plate; 1-1, a feeding trolley; 1-2, a support arm; 1-3, turning over a driving piece; 1-4, connecting rod; 1-5, a turnover shaft; 1-6, fixing a track; 1-7, a handle; 1-8, universal wheels; 1-9, a protection plate; 2-1, a base; 2-2, a rotating drum; 2-3, isolating the bulge; 2-4, a temperature sensor; 2-5, cutting; 2-6, a protective cover; 2-7, a chopping motor; 4-1, driving roll; 4-2, a driven roller; 4-3, a recycling bin; 4-4, a buffer cloth bag; 4-5, a reflector; 5-1, transition disc; 5-2, an S-shaped transition plate; 5-3, fixing seats; 5-4, adjusting a rod; 5-5, a balancing weight; 5-6, adjusting sleeve; 5-7, a hand deflector rod.
Detailed Description
Embodiments of the invention are further described below with reference to the accompanying drawings:
example 1:
as shown in fig. 1, the animal collagen defibering and tabletting system of the embodiment includes a feeding mechanism 1, a defibering mechanism 2, a lifting mechanism 3, and a tabletting mechanism 4, which are sequentially arranged, wherein the feeding mechanism 1 supplies a material to the defibering mechanism 2, the defibering mechanism 2 includes a stirring component, a chopping component, and a temperature sensor 2-4, the chopped material is conveyed to the tabletting mechanism 4 through the lifting mechanism 3 for tabletting, and the feeding mechanism 1, the defibering mechanism 2, the lifting mechanism 3, and the tabletting mechanism 4 are all connected to a control system.
As shown in fig. 2, the feeding mechanism 1 comprises a feeding trolley 1-1, a turning frame and a turning driving member 1-3, the turning frame is driven by the turning driving member 1-3, a fixing member is arranged on the turning frame corresponding to the feeding trolley 1-1, the turning frame is arranged on one side of the defibering mechanism 2, when feeding is needed, the feeding trolley 1-1 is fixed on the turning frame through the fixing member, the turning frame drives the feeding trolley 1-1 to turn over to the upper side of the defibering mechanism 2, materials in the feeding trolley 1-1 fall into the defibering mechanism 2 under the action of gravity, after the feeding is completed, the turning frame drives the feeding trolley 1-1 to fall back to the ground, and the turning of the turning frame is driven by the turning driving member 1-3.
The overturning driving piece 1-3 adopts an overturning cylinder, a piston rod of the overturning cylinder is hinged with one end of an overturning shaft 1-5 through a connecting rod 1-4, two ends of the overturning shaft 1-5 are symmetrically provided with two support arms 1-2, a fixed track 1-6 is arranged on the two support arms 1-2 corresponding to the feeding trolley 1-1, the tail end of the fixed track 1-6 is provided with a baffle plate, two sides of the feeding trolley 1-1 are provided with slide blocks corresponding to the fixed tracks 1-6, the slide blocks of the feeding trolley 1-1 slide into the fixed tracks 1-6 and are connected with an overturning frame, the overturning cylinder drives the connecting rod 1-4 through the piston rod to drive the overturning shaft 1-5, the overturning shaft 1-5 rotates to drive the two support arms 1-2 to overturn upwards, and the feeding trolley 1-1 is driven to be above the fiber removing mechanism 2, because the tail end of the fixed track 1-6 is provided with the baffle, the feeding trolley 1-1 cannot continuously fall under the action of gravity even after reaching the upper part of the defibering mechanism 2, but is more stably fixed in the fixed track 1-6 due to the gravity of the feeding trolley, and after the feeding is finished, the piston rod of the turning cylinder acts for reversing to drive the feeding trolley 1-1 to fall back to the ground.
The feeding trolley 1-1 comprises a trolley body, wherein one side of the trolley body is provided with a handle 1-7, the bottom of the trolley body is provided with a universal wheel 1-8, the trolley body is pulled through the handle 1-7, so that the feeding trolley 1-1 is combined with or separated from the roll-over stand, and the universal wheel 1-8 facilitates the transfer of the trolley body; a protection plate 1-9 is arranged on one side of the vehicle body opposite to the handle 1-7, and the protection plate 1-9 can prevent materials from overflowing from the vehicle body in advance in the overturning process; in order to ensure the working stability of the turnover shaft 1-5, a fixed bracket can be arranged on one side of the turnover shaft 1-5, and two ends of the turnover shaft 1-5 are fixed on the fixed bracket through bearings.
As shown in fig. 3-5, the defibering mechanism 2 comprises a base 2-1, a rotating drum 2-2 is fixed in the base 2-1 through a bearing, an isolation bulge 2-3 is arranged at the center of the rotating drum 2-2, a chopping component and a temperature sensor 2-4 are arranged on one side of the base 2-1, the rotary drum 2-2 is driven to rotate by a driving motor, the materials added by the feeding mechanism 1 can be fully mixed, the isolating protrusions 2-3 can prevent the materials from being gathered in the middle of the rotary drum 2-2, the materials are ensured to be uniformly distributed in the rotary drum 2-2, the chopping assembly is ensured to be capable of chopping all the materials, the working process of the chopping assembly generates heat, the temperature sensor 2-4 is arranged near the chopping assembly for preventing the materials from deforming due to local overheating, and a high-temperature alarm is given out in time.
The chopping assembly comprises a cutter 2-5 driven by a chopping motor 2-7, the cutter 2-5 comprises at least two blades, the blades are perpendicular to the rotating surface of the rotary drum 2-2, and can be arc-shaped or L-shaped, so that the contact between the blades and materials can be ensured to the maximum extent, and the optimal chopping effect is realized; one side of the rotary drum 2-2 is provided with a protective cover 2-6 corresponding to the chopping assembly, the chopping motor 2-7 and the temperature sensor 2-4 are fixed through the protective cover 2-6, the cutter 2-5 is arranged inside the protective cover 2-6, the protective cover 2-6 basically covers a half of the rotary drum 2-2, and the protective cover 2-6 has three main functions, namely firstly, preventing the cutter 2-5 from cutting workers in the working process, secondly, preventing the cut materials from splashing everywhere in the chopping process, and thirdly, concentrating the materials to be cut in a relatively fixed area to prevent the materials from overflowing to influence the cutting effect; in order to further prevent the materials from overflowing from the gap between the protective cover 2-6 and the isolating bulge 2-3, a baffle plate can be arranged between the edge of the protective cover 2-6 and the isolating bulge 2-3.
The base 2-1 is set to be cylindrical, an opening at the top of the base 2-1 is connected with the rotary drum 2-2 through a bearing, the rotary drum 2-2 is of an integral structure, the outer edge of the rotary drum 2-2 is bent downwards to wrap the opening of the base 2-1, a circular truncated cone-shaped isolating bulge 2-3 is arranged at the center of the rotary drum 2-2, the connecting part between the isolating bulge 2-3 and the outer edge of the rotary drum 2-2 is sunken downwards for containing materials, the materials are mixed in the sunken part of the rotary drum 2-2 and are cut and crushed when passing through a crushing component, the rotary drum 2-2 is set to be of an integral structure, no gap exists around the body, the materials cannot invade the inside of the rotary drum 2-2; the top opening of the rotary drum 2-2 is correspondingly provided with a protective cover, the protective cover and the protective cover 2-6 are spliced to integrally cover the top opening of the rotary drum 2-2, the protective cover is provided with an observation port, when more materials exist, the protective cover can be covered to prevent the materials from overflowing during stirring, the actual situation in the rotary drum can be observed in real time through the observation port, after the rotary drum is used, the rotary drum can be cleaned through the observation port, and the protective cover can be transparent.
The tabletting mechanism 4 comprises a tabletting cavity defined by a tabletting shell, the top of the tabletting cavity is provided with a feed inlet corresponding to the lifting mechanism 3, a driving roller 4-1 and a driven roller 4-2 are arranged in the tabletting cavity, a funnel-shaped outlet is arranged at the bottom of the tabletting cavity, the defibered material conveyed by the lifting mechanism 3 falls into the tabletting cavity, the material is rolled into a sheet by the driving roller 4-1 and the driven roller 4-2 and then is discharged through the funnel-shaped outlet at the bottom, the lifting mechanism 3 is arranged for facilitating the recovery of the material after tabletting, the material after tabletting needs to be discharged from the bottom of the tabletting cavity, if the height of the tabletting mechanism 4 is not enough, the material after tabletting can not be collected, the tabletting mechanism 4 is lifted to a sufficient height by the lifting mechanism 3, only a recovery barrel 4-3 needs to be arranged at the lower part of the tabletting shell, and in order to ensure that the material can accurately fall into the recovery, a buffer cloth bag 4-4 can be arranged between the outlet and the recovery barrel 4-3, the driving roller 4-1 is driven by a motor, and the driven roller 4-2 is driven by the driving roller 4-1 to rotate; in order to feed back the material processing temperature more accurately, a temperature sensor 2-4 is also arranged at the outlet of the tabletting cavity, and if the temperature of the outlet material is detected to exceed the standard, an alarm is given in time, the adding amount of the borneol in the rotary drum is increased, and the material denaturation is prevented; the opening of the tabletting cavity is provided with a reflector 4-5, and the actual condition in the tabletting cavity can be observed through the reflector 4-5.
A transition mechanism 5 is arranged between the defibering mechanism 2 and the lifting mechanism 3, the transition mechanism 5 comprises a transition disc 5-1 and an S-shaped transition plate 5-2, a central shaft is arranged at the center of the back of the transition disc 5-1, the central shaft is connected with a rotating shaft of a disc driving motor, the disc driving motor and the S-shaped transition plate 5-2 are fixed through a fixed seat 5-3, the fixed seat 5-3 is connected with an angle adjusting piece, the angle adjusting piece comprises an adjusting rod 5-4 connected with the fixed seat 5-3, the other end of the adjusting rod 5-4 is connected with a balancing weight 5-5, the middle part of the adjusting rod 5-5 is connected with an adjusting sleeve 5-6, the adjusting sleeve 5-6 is sleeved outside the adjusting rotating shaft, the adjusting rotating shaft is connected with an adjusting motor, the rotating shaft of the adjusting motor rotates the adjusting sleeve 5, when the materials need to be transferred, the transition disc 5-1 is lowered into the rotary drum 2-2, the transition disc 5-1 stops the materials from continuously moving forward in the rotary drum 2-2, the materials are manually turned and mixed to a material inlet of the lifting mechanism 3, the S-shaped transition plate 5-2 can prevent the materials at the transition position from being stacked too high and plays a certain guiding role on the materials, in order to assist the timely transfer of the materials, after the transition disc 5-1 is lowered, the transition disc is driven to rotate by the disc driving motor, the rotating direction of the transition disc 5-1 is adaptive to the material transmission direction, a certain guiding and guiding role is played on the materials, when the materials do not need to be transferred, the adjusting motor does not act, the counterweight 5-5 is downward under the action of gravity, and the transition disc 5-1 is raised; for convenient operation, a hand deflector rod 5-7 can be fixed on one side of the transition disc 5-1, and when the height of the transition disc 5-1 needs to be adjusted, the hand deflector rod 5-7 can be directly adjusted.
When the device works, original materials are added into a feeding mechanism 1, the materials can be crushed animal skins, such as borneol, or a mixture of the two, the feeding mechanism 1 is filled with the materials according to the adding requirement, the materials are transferred into a defibering mechanism 2, the materials are uniformly stirred by a stirring component of the defibering mechanism 2, meanwhile, a chopping component cuts and crushes the materials, a temperature sensor 2-4 is used for detecting the temperature of the materials in real time, once the temperature exceeds a preset value, the device is stopped immediately to prevent the materials from being denatured due to overhigh temperature, the defibered materials are transferred to a tabletting mechanism 4 through a lifting mechanism 3 for tabletting, the lifting mechanism 3 lifts the defibered materials to a sufficient height to facilitate the recovery of the materials after tabletting, the lifting mechanism 2 adopts a lifting conveyor belt, the lifting mechanism 2 is respectively provided with transition plates 6 connected with the defibering mechanism 2 and the tabletting mechanism 4, prevent that the material from dropping among the transportation process.

Claims (10)

1. The utility model provides an animal collagen takes off fine preforming system, its characterized in that, is including feed mechanism (1), defibering mechanism (2), hoist mechanism (3) and the preforming mechanism (4) that set gradually, and wherein, feed mechanism (1) is defibering mechanism (2) feed, defibering mechanism (2) are including stirring subassembly, shredding subassembly and temperature sensor (2-4), and the material after the chopping passes through hoist mechanism and conveys the preforming to preforming mechanism (4), and feed mechanism (1), defibering mechanism (2), hoist mechanism (3) and preforming mechanism (4) all link to each other with control system.
2. The animal collagen defibering and tabletting system according to claim 1, wherein the defibering mechanism (2) comprises a base (2-1), the base (2-1) is internally provided with a rotary drum (2-2) through a bearing, the rotary drum (2-2) is provided with an isolation protrusion (2-3) at the center, and one side of the base (2-1) is provided with a chopping component and a temperature sensor (2-4).
3. The animal collagen defibering and tabletting system according to claim 2, wherein said chopping assembly comprises a cutter (2-5) driven by a chopping motor (2-7), said cutter (2-5) comprising at least two blades arranged perpendicularly to the rotation surface of the drum (2-2).
4. The animal collagen defibering and tabletting system according to claim 3, wherein a shield (2-6) is disposed on one side of the rotary drum (2-2) corresponding to the shredding assembly, the shredding motor (2-7) and the temperature sensor (2-4) are fixed by the shield (2-6), and the cutter (2-5) is disposed inside the shield (2-6).
5. The animal collagen defibering and tabletting system according to claim 2, wherein the base (2-1) is cylindrical, the top opening of the base (2-1) is connected with the rotary drum (2-2) through a bearing, the rotary drum (2-2) is of an integral structure, the outer edge of the rotary drum (2-2) is bent downwards to wrap the opening of the base (2-1), the rotary drum (2-2) is provided with a truncated cone-shaped isolating protrusion (2-3) at the center, and the connecting part between the isolating protrusion (2-3) and the outer edge of the rotary drum (2-2) is recessed downwards.
6. The animal collagen defibering and tabletting system according to claim 1, wherein the feeding mechanism (1) comprises a feeding trolley (1-1), a turning frame and a turning driving member (1-3), the turning frame is driven by the turning driving member (1-3), a fixing member is arranged on the turning frame corresponding to the feeding trolley (1-1), and the turning frame is arranged on one side of the defibering mechanism (2).
7. The animal collagen defibering and tabletting system according to claim 6, wherein the turning driving member (1-3) is a turning cylinder, a piston rod of the turning cylinder is hinged to one end of the turning shaft (1-5) through a connecting rod (1-4), two support arms (1-2) are symmetrically arranged at two ends of the turning shaft (1-5), a fixed track (1-6) is arranged on each support arm (1-2) corresponding to the feeding trolley (1-1), a baffle is arranged at the tail end of each fixed track (1-6), and a sliding block is arranged on each side of the feeding trolley (1-1) corresponding to the fixed track (1-6).
8. The animal collagen defibering and tabletting system according to claim 1, wherein the tabletting mechanism (4) comprises a tabletting cavity defined by a tabletting shell, the top of the tabletting cavity is provided with a feeding port corresponding to the lifting mechanism (3), the inside of the tabletting cavity is provided with a driving roller (4-1) and a driven roller (4-2), and the bottom of the tabletting cavity is provided with a funnel-shaped outlet.
9. The animal collagen defibering and tabletting system according to claim 8, wherein a light reflecting plate (4-5) is disposed at the opening of the tabletting cavity.
10. The animal collagen defibering and tabletting system according to claim 1, wherein a transition mechanism (5) is arranged between the defibering mechanism (2) and the lifting mechanism (3), the transition mechanism (5) comprises a transition disc (5-1) and an S-shaped transition plate (5-2), a central shaft is arranged at the center of the back surface of the transition disc (5-1), the central shaft is connected with a rotating shaft of a disc driving motor, the disc driving motor and the S-shaped transition plate (5-2) are fixed through a fixing seat, and the fixing seat is connected with an angle adjusting member.
CN201911420479.3A 2019-12-31 2019-12-31 Animal collagen defibering and tabletting system Withdrawn CN111001479A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911420479.3A CN111001479A (en) 2019-12-31 2019-12-31 Animal collagen defibering and tabletting system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911420479.3A CN111001479A (en) 2019-12-31 2019-12-31 Animal collagen defibering and tabletting system

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CN111001479A true CN111001479A (en) 2020-04-14

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CN201911420479.3A Withdrawn CN111001479A (en) 2019-12-31 2019-12-31 Animal collagen defibering and tabletting system

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113996229A (en) * 2021-10-29 2022-02-01 广西壮族自治区畜牧研究所 Dry and wet feed mixing device
CN117753533A (en) * 2024-02-21 2024-03-26 河南广洋生物科技有限公司 Crushing apparatus is used in heparin sodium production
CN117753533B (en) * 2024-02-21 2024-05-10 河南广洋生物科技有限公司 Crushing apparatus is used in heparin sodium production

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113996229A (en) * 2021-10-29 2022-02-01 广西壮族自治区畜牧研究所 Dry and wet feed mixing device
CN117753533A (en) * 2024-02-21 2024-03-26 河南广洋生物科技有限公司 Crushing apparatus is used in heparin sodium production
CN117753533B (en) * 2024-02-21 2024-05-10 河南广洋生物科技有限公司 Crushing apparatus is used in heparin sodium production

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Application publication date: 20200414