CN110997509B - 可再配置的托板/台车平台 - Google Patents

可再配置的托板/台车平台 Download PDF

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Publication number
CN110997509B
CN110997509B CN201880053301.7A CN201880053301A CN110997509B CN 110997509 B CN110997509 B CN 110997509B CN 201880053301 A CN201880053301 A CN 201880053301A CN 110997509 B CN110997509 B CN 110997509B
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China
Prior art keywords
pallet
trolley
pallet support
foot
support foot
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CN201880053301.7A
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English (en)
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CN110997509A (zh
Inventor
马修·伍德
保罗·巴恩斯威尔
布莱德利·韦恩·道班史派克
克雷格·罗兰·诺曼
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Chep Technology Pty Ltd
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Chep Technology Pty Ltd
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Publication of CN110997509A publication Critical patent/CN110997509A/zh
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    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls
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    • B65D19/0008—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface
    • B65D19/002—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element
    • B65D19/0024—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0026—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element forming discontinuous or non-planar contact surfaces and each contact surface having a stringer-like shape
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    • B62B5/0083—Wheeled supports connected to the transported object
    • B62B5/0093—Flat dollys without hand moving equipment
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    • B62B3/16—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor characterised by provisions for nesting or stacking, e.g. shopping trolleys vertically stackable
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    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/00776—Accessories for manipulating the pallet
    • B65D2519/00786—Accessories for manipulating the pallet for lifting, e.g. hooks, loops
    • B65D2519/00791—Accessories for manipulating the pallet for lifting, e.g. hooks, loops handles, handgrip holes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/00776—Accessories for manipulating the pallet
    • B65D2519/00796—Guiding means for fork-lift
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/0081—Elements or devices for locating articles
    • B65D2519/00815—Elements or devices for locating articles on the pallet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/00935—Details with special means for nesting or stacking
    • B65D2519/00955—Details with special means for nesting or stacking stackable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/00935—Details with special means for nesting or stacking
    • B65D2519/00955—Details with special means for nesting or stacking stackable
    • B65D2519/0096—Details with special means for nesting or stacking stackable when empty
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/0098—Dismountable elements
    • B65D2519/0099—Dismountable elements single dismountable pallet element, e.g. for replacement

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Pallets (AREA)
  • Handcart (AREA)
  • Stackable Containers (AREA)
  • Peptides Or Proteins (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)

Abstract

可再配置的托板/台车平台包括顶板，所述顶板包括产品支撑表面和相对的底面。所述底面包括多个托板支撑脚附接区域，当被配置为托板时，所述多个托板支撑脚附接区域用于容纳多个托板支撑脚；以及多个台车轮附接区域，当被配置为台车时，所述多个台车轮附接区域用于容纳多个台车轮。所述产品支撑表面包括多个托板支撑脚容纳区域，所述多个托板支撑脚容纳区域与多个托板支撑脚附接区域对准，并且，当被配置为托板时，所述多个托板支撑脚容纳区域被配置为接合来自被堆迭在其上的相同平台的所述多个托板支撑脚。所述产品支撑表面还包括多个台车轮容纳区域，所述多个台车轮容纳区域与多个台车轮附接区域对准，并且，当被配置为台车时，所述多个台车轮容纳区域被配置为接合来自被堆迭在其上的相同平台的所述多个台车轮。

Description

可再配置的托板/台车平台
技术领域
本公开内容涉及产品平台的领域，并且更具体地，涉及一种可以被配置为用于移动产品的托板或台车的平台。
背景技术
零售商店在其上展示供顾客购买的产品时，通常偏爱使用部分托板(fractionalpallet)。部分托板通常是全尺寸托板大小的四分之一到二分之一。与全尺寸托板相比，部分托板具有小得多的占用空间，这使零售商店可以在与常规托板相同的尺寸区域内展示更多种类的产品。
此外，零售商店通常偏爱使用部分塑料托板而不是部分木托板。部分塑料托板比部分木托板在美学上更令人愉悦，而且更卫生。
作为塑料托板的替代，塑料台车也可以用于移动产品。台车通常包括由脚轮支撑的底板，所述脚轮可以绕着与所述底板垂直的轴转动。
发明内容
可再配置的托板/台车平台包括顶板，所述顶板包括产品支撑表面和相对的底面。所述底面包括一对托板支撑脚附接区域，当被配置为托板时，该对托板支撑脚附接区域用于容纳一对托板支撑脚。所述底面还包括多个台车轮附接区域，当被配置为台车时，所述多个台车轮附接区域用于容纳多个台车轮。
所述产品支撑表面包括一对托板支撑脚容纳区域，该对托板支撑脚容纳区域与该对托板支撑脚附接区域对准，并且，当被配置为托板时，该对托板支撑脚容纳区域被配置为接合来自被堆迭在其上的相同平台的该对托板支撑脚。所述产品支撑表面还包括与多个台车轮附接区域对准的多个台车轮容纳区域，并且，当被配置为台车时，所述多个台车轮容纳区域被配置为接合来自被堆迭在其上的相同平台的所述多个台车轮。
每个台车轮容纳区域与所述托板支撑脚容纳区域中的一个托板支撑脚容纳区域部分重迭。每个托板支撑脚容纳区域是矩形的，并且其中每个台车轮容纳区域与所述托板支撑脚容纳区域中的一个托板支撑脚容纳区域的外角重迭。
每个托板支撑脚容纳区域和每个台车轮容纳区域从所述产品支撑表面凹进。每个托板支撑脚容纳区域包括间隔开的突起的样式，所述间隔开的突起的样式与每个托板支撑脚的底面中的对应的间隔开的突起开口的样式相匹配。
每个托板支撑脚包括中央脚部分以及一对脚延伸部，所述中央脚部分具有第一端和与第一端相对的第二端，该对脚延伸部从所述中央脚部分的第二端向外延伸。所述顶板的底面包括一对中央脚部分开口，当被配置为托板时，每个中央脚部分开口容纳所述中央脚部分中的一个中央脚部分的第一端。
每个中央脚部分开口由隔板隔开，并且其中每个中央脚部分的第一端被开槽以容纳所述隔板。每个中央脚部分开口包括多个锁销开口，用于接合所述中央脚部分中的一个中央脚部分上的多个锁销。
每个中央脚部分开口的长度在每个托板支撑脚容纳区域的总长度的30％至40％的范围内。每个托板支撑脚容纳区域具有的长度在顶板长度的75％至95％的范围内、且宽度在顶板宽度的10％至20％的范围内。
顶板具有24英寸的长度以及20英寸的宽度。在一个实施方式中，顶板具有24英寸的长度和20英寸的宽度。
另一个方面是涉及一种用于制造如上所述的可再配置的托板/台车平台的方法。
附图说明
图1是根据本公开内容的部分塑料托板的上部透视图。
图2是图1中所示的部分塑料托板的顶视图。
图3是图1中所示的部分塑料托板的底视图。
图4是图1中所示的部分塑料托板的侧视图。
图5是图1中所示的部分塑料托板的端视图。
图6是图1中所示的产品展示附接点中的一个产品展示附接点的顶部透视图。
图7和图8是在图1中所示的部分塑料托板上的不同入口点处就位的托板千斤顶的透视图。
图9是图1中所示的部分塑料托板与另一部分塑料托板堆迭在一起的透视图。
图10是根据本公开内容的可再配置的托板/台车平台的上部透视图。
图11是图10中所示的可再配置的托板/台车平台被配置为托板的顶部透视图。
图12是图10中所示的可再配置的托板/台车平台被配置为托板的底部透视图。
图13是图10中所示的可再配置托板/台车平台被配置为台车的顶部透视图。
图14是图10中所示的可再配置的托板/台车平台被配置为台车的底部透视图。
图15是图10中所示的可再配置托板/台车平台的底视图。
图16是图10中所示的可再配置的托板/台车平台的顶视图。
图17是图11至图12中所示的托板支撑脚中的一个托板支撑脚的透视图。
图18是图10中所示的可再配置的托板/台车平台的底部透视图。
图19是图11至图12中所示托板与另一个托板堆迭的侧视图。
图20是图13至图14中所示台车与另一台车堆迭的侧视图。
具体实施方式
本说明是参考于其中示出了示例性实施方式的附图而做出。然而，可以使用许多不同的实施方式，且因此不应将所述说明解释为限于在此阐述的特定实施方式。相反，提供这些实施方式以使本公开内容将是彻底和完整的。全文中相似的数字表示相似的元素，并且在替代实施方式中主要的符号用于表示相似的元素。
首先参考图1至图5，所示出的部分塑料托板20包括顶板30和与所述顶板耦接的一对托板支撑脚40。所述托板支撑脚40被配置为能够通过例如叉车或托板千斤顶之类的托板搬运设备进行四向进入。如将在下面详细讨论的，所述部分塑料托板20也是可修复的、可堆迭的、并且包括多个不同的产品展示附接点。
所示的部分塑料托板20也被称为四分之一托板，因为其是常规全尺寸托板大小的四分之一。所述部分塑料托板20的尺寸是24英寸乘20英寸。如本领域技术人员容易理解的，可以改变所述托板20的尺寸以适应其他部分尺寸，例如一半尺寸。并且，在部分塑料托板20中使用的塑料可以是可回收的。
所述顶板30包括产品支撑表面32和相对的底面34，并且外部暴露侧在所述产品支撑表面与所述相对的底面之间延伸。外部暴露侧包括间隔开的侧面36和间隔开的侧面38。侧面36平行于托板支撑脚40，并且侧面38正交于托板支撑脚40。
所述顶板30包括多个不同的产品展示附接点，用于将产品展示或盒子固定到所述部分塑料托板20。例如，当所述部分塑料托板20位于商店内的地板上且其上有产品时，产品展示有助于促销所述产品。美国专利号9,387,953公开了一种具有产品展示附接点的部分塑料托板、并且通过引用将其整体并入本文。‘953专利已转让给本发明的当前受让人。
如图2所示，产品展示附接点包括在所述产品支撑表面32中的展示附接槽50、52和54。每个展示附接槽50、52、54是矩形的、并且尺寸被定为容纳从产品展示架的基部下降的调整片，以允许将所述产品展示架保持在部分塑料托板20上的适当位置。如图3所示，所述展示附接槽50、52、54延伸通过所述产品支撑表面32、并且从相对的底面34可见。
展示附接槽50被定位为邻近于所述顶板30的边缘，展示附接槽52位于所述顶板30的中央附近，并且展示附接点54也被定位为邻近于所述顶板30的边缘。可以装设展示附接槽52以与展示附接槽50配合。可以装设展示附接槽54以容纳将被保持在所述部分塑料托板20上的适当位置的不同尺寸的产品展示架。
四个展示附接槽50邻近每个侧面36，并且两个展示附接槽50邻近每个侧面38。在所述部分塑料托板20的中央有两个展示附接槽52。所述两个展示附接槽52是由手出入孔60隔开。在所述顶板30的侧面36、38中的每一个侧面的中央有一个展示附接槽54。
产品展示附接点还包括展示附接槽70。每个展示附接槽70邻近所述顶板30的边缘36、38、并且位于所述部分塑料托板20的角之间的中央。
现在参考图6，每个展示附接槽70包括在所述顶板30内的外槽72和凹进所述外槽内的内槽82。外槽72包括侧面74和形成弯曲的架子的部分闭合的底部76。内槽82与所述弯曲的架子76相邻并且凹进所述外槽72的下方。内槽82具有一对间隔开的侧壁84和86、以及闭合底部88。
在所述内槽82内，侧壁84包括从其延伸的凸部90，且相对的侧壁86包括从其延伸的锥形构件92。所述锥形构件92具有朝向所述凸部90的向下推拔(downwards taper)。如果所述产品展示调整片具有适当定位的孔，则所述孔可以接合并锁定在所述凸部90或所述锥形构件92上。
具有锥形构件92的侧壁86对应于所述弯曲的架子76弯曲，而具有凸部90的侧壁84不弯曲。所述锥形构件92包括与内槽82的闭合底部88垂直的最下表面94。在平坦的底面94与闭合底部88之间存在间隙。
所述凸部90例如具有四分之一球形形状。所述锥形构件92与所述凸部90的中央对准。
产品展示附接点还包括展示附接槽100。每个展示附接槽100与相应的展示附接槽70相邻、并且从所述顶板30的侧面36、38凹进。
所述顶板30的对应侧面36、38的大部分被移除，以暴露出所述展示附接槽100。对应侧面36、38的移除对于展示附接槽100不是一致的，以形成用于固定产品展示调整片的一对间隔开的保持调整片102。所述保持调整片102位于展示附接槽100的上部，而展示附接槽100的下部完全暴露。
产品展示附接点包括展示附接槽110，所述展示附接槽110也从所述顶板30的侧面38凹进。然而，所述顶板30的侧面38被移除以完全暴露出所述展示附接槽110。为了将产品展示调整片保持在适当位置，所述展示附接槽110包括一个或多个接合齿112。每个接合齿112具有向外突出的锥形侧面和平坦的底部。
在所示的实施方式中，每个展示附接槽110有三个接合齿112。对于每个侧面38，有两个展示附接槽110。在所述展示附接槽110的其他实施方式中，接合齿112的数量可以不同。
产品展示附接点还包括展示附接槽118。所述展示附接槽118是菱形的。在所述手出入孔60的每一侧上有三个展示附接槽118。各个展示附接槽118以三角形样式被分组在一起。
如上所述，所述部分塑料托板20是可修复的。所述托板支撑脚40与顶板30分离而形成，其中所述顶板30可从所述托板支撑脚40分离以进行托板修复。例如，卡扣销可用于将每个托板支撑脚40固定到所述顶板30的底面。可替代地，如本领域技术人员容易理解的，可以使用除卡扣销以外的附接件。如果部分塑料托板20损坏，则可以根据需要更换托板支撑脚40和顶板30中的任何一个。
每个托板支撑脚40具有中央脚部分42和从所述中央脚部分42延伸的一对脚延伸部44。所述中央脚部分42和该对脚延伸部44是整体形成的。所述中央脚部分42固定至所述顶板30，而所述脚延伸部44提供了托板稳定性。
每个中央脚部分42与所述顶板30的侧面36、38间隔开。这有利地允许利用托板搬运设备150进行四向进入，如图7和图8所示。例如，所示的托板千斤顶150可用于从托板的四侧中的任一侧提起所述部分塑料托板20。所述托板支撑脚40被定尺寸且定位在所述顶板30的底面34上，从而支撑具有间隔为21英寸或27英寸的叉152。
每个托板支撑脚40具有的长度在顶板30的长度的75％至95％的范围内、并且具有的宽度在顶板30的宽度的10％至20％的范围内。托板支撑脚40的总长度和宽度为托板20提供了稳定性。此外，每个中央脚部分的长度是在每个托板支撑脚40的总长度的30％至40％的范围内。
如上所述，部分塑料托板20的尺寸可以被定为使得顶板30具有24英寸的长度以及20英寸的宽度。托板支撑脚40的示例性长度可以是20.4英寸，并且每个托板支撑脚40的示例性宽度可以是2.95英寸。中央脚部分42的示例性长度可以是5.28英寸。
此外，如图9所示，所述部分塑料托板20可与其他部分塑料托板20堆迭。每一托板支撑脚40的下表面或底面被配置为：当另一部分塑料托板20被堆迭在其上时，与所述另一部分塑料托板20的顶板30上的托板支撑脚容纳区域160接合或互锁。
更具体地，托板20包括顶板30，所述顶板30包括产品支撑表面32和相对的底面34，并且所述产品支撑表面32包括一对托板支撑脚容纳区域160。一对托板支撑脚40在所述顶板30的底面上、并与所述托板支撑脚容纳区域160对准。通过使托板支撑脚40与托板支撑脚容纳区域160接合或互锁，当堆迭的部分塑料托板20被移动时，提供了稳定性。
如图2所示，所示的托板支撑脚容纳区域160凹进所述顶板30的产品支撑表面32内。每个托板支撑脚容纳区域160的尺寸略大于托板支撑脚40的最下表面170。此外，图2还示出，在所述托板支撑脚容纳区域160内提供了间隔开的正方形突起162的网格样式。
间隔开的正方形突起162的网格样式用于接合在每个托板支撑脚40的底面170上的间隔开的正方形突起开口172的对应网格样式，如图3所示。所述部分塑料托板20不限于所示的网格样式，并且如本领域技术人员容易理解的，可以使用用于将托板支撑脚40的底面170接合到托板支撑脚容纳区域160的其他配置。
部分塑料托板20的另一个特征是涉及收缩包装抓握构件180，所述收缩包装抓握构件180与在所述顶板30所承载的产品上收缩包装的施加和保持一起使用。收缩包装通常用于将产品固定到托板。这通常是捆扎的替代，尽管如果需要可以同时使用这两种方法。
在将收缩包装施加到托板上遇到的问题是固定收缩包装的末端。因为包装可能不希望粘附到产品或托板上、或者最终可能无法将自身保持在托板的产品上，在收缩包装的开始和结束时都会遇到此问题。
现在参考图4，所示的收缩包装抓握构件180沿着所述顶板30的侧面36被定位。在每一侧面36上有两个收缩包装抓握构件180。
所述收缩包装抓握构件180采用类似于砧形状的两侧沟槽的形式。两侧沟槽具有前凹部182和后凹部184以及变窄的开口186。所述变窄的开口186允许所述收缩包装被定位在所述沟槽中、但使其难以再次露出。所述包装可以被拉入所述前凹部182或所述后凹部184中、并且可以在包装过程的开始或结束时固定所述包装的末端。
如图3所示，所述顶板30的底部边缘包括用作捆扎带定位器的沟槽190。如图4所示，在所述沟槽190上方是侧面加强件192，用于增加侧面36的刚度。所述侧面加强件192帮助在顶板30上支撑负载，所述负载可能导致所述顶板在托板支撑脚40的端部44上方的区域中弯曲。
所述顶板30包括手出入孔60。在所示实施方式中，所述手出入孔60位于或朝向所述部分塑料托板20的重心、或位于产品支撑表面32的中央或附近。在其他实施方式中，可以有一对手出入孔60。该对手出入孔60可以在顶板30内的中央。可替代地，所述手出入孔60是可选的，使得在顶板30的其他实施方式中将不包括手出入孔。
所述手出入孔60为操作者提供了方便的手段来处理所述部分塑料托板20。所述手出入孔60的尺寸足够大，使用者可以将其手的所有四个手指插入其中。通过朝向所述部分塑料托板20的中央、或在所述部分塑料托板20的平衡点处或附近提供中央手出入孔60，使用者可以非常容易地抓握托板20以从托板堆迭卸载托板20或搬运托板20。
手指抓握零件可以被设置在所述手出入孔60的一个或两个长侧上。圆形的端壁可以被设置在其一个或两个短端处。所述手出入孔60的端部、或手指抓握部的圆化为使用者提供了更平滑的接合表面。这也可以使所述部分塑料托板20在被抬起时更加舒适。
如图3所示，使用肋状格栅(ribbing grid)200形成顶板30。所述肋状格栅200有利地允许部分塑料托板20具有高强度/负载能力。例如，所述部分塑料托板20的肋状格栅200可以被配置为处理高达500磅的负载。
此外，所述顶板30的产品支撑表面32包括一系列摩擦点31，以防止产品在所述产品支撑表面32上滑动。例如，每个摩擦点31具有圆形形状、并且呈凸起的短柱的形式。
所述部分塑料托板20还包括沿着托板的拐角延伸的脊部39。所述脊部39在侧面36、38的下边缘处。所述拐角被配置为使得所述拐角从脊部39凹进，如图1和2所示。
用于制造如上所示的托板20的方法包括形成顶板30，所述顶板30包括产品支撑表面32和相对的底面34，并且所述产品支撑表面32包括一对托板支撑脚容纳区域160。
所述方法还包括形成一对托板支撑脚40。每个托板支撑脚40包括中央脚部分42和一对脚延伸部44。所述中央脚部分42具有第一端和与所述第一端相对的第二端。该对脚延伸部44从所述中央脚部分42的第二端向外延伸。所述中央脚部分42和该对脚延伸部44的底面被配置为当被堆迭在相同托板上时与所述相同托板的托板支撑脚容纳区域160中的一个托板支撑脚容纳区域160接合。
该方法还包括将该对托板支撑脚40的中央脚部分42的第一端耦接到所述顶板30的底面。每个托板支撑脚40与所述顶板30中的对应托板支撑脚容纳区域160对准。
现在参考图10至图20，另一实施方式涉及一种可再配置的托板/台车平台。所述可再配置的托板/台车平台包括顶板30'，所述顶板30'可以被配置有托板支撑脚40'以形成托板20'(如图11和图12所示)、或者可以配置有台车轮140'以形成台车120'(如图13至图14所示)。
所述顶板30'有利地被再配置为支撑任一配置。所述顶板30'包括产品支撑表面32'和相对的底面34'。如图15所示，所述底面34'包括一对托板支撑脚附接区域310'，当被配置为托板520'时，该对托板支撑脚附接区域310'用于容纳一对托板支撑脚40'。底面34'还包括多个台车轮附接区域320'，当被配置为台车120'时，所述多个台车轮附接区域320'用于容纳多个台车轮140'。
如图16所示，所述产品支撑表面32'包括一对托板支撑脚容纳区域160'，该对托板支撑脚容纳区域160'与该对托板支撑脚附接区域310'对准，并且，当被配置为托板20'时，该对托板支撑脚容纳区域160'被配置为接合来自被堆迭在其上的相同平台的该对托板支撑脚40'。所述产品支撑表面32'还包括多个台车轮容纳区域(即，台车轮舱)330'，所述多个台车轮容纳区域330'与所述多个台车轮附接区域320'对准，并且，当被配置为台车120'时，所述多个台车轮容纳区域330'被配置为接合来自被堆迭在其上的相同平台的多个台车轮140'。每个台车轮附接区域320'包括用于固定台车轮140'的四个附接点322'。
在所述产品支撑表面32'中有四个台车轮容纳区域330'，每个台车轮140'一个台车轮容纳区域。每个台车轮容纳区域330'与托板支撑脚容纳区域160'相邻。通过使台车轮容纳区域330'容纳来自堆迭的台车120'的台车轮140'，当堆迭的台车120'被移动时，提供了稳定性。
特别地，每个台车轮容纳区域330'与所述托板支撑脚容纳区域160'的拐角部210'重迭。所述托板支撑脚容纳区域160'的拐角部210'凹进以完成台车轮容纳区域330'的轮廓。
在每个托板支撑脚容纳区域160'附近有两个台车轮容纳区域330'。此外，每个台车轮容纳区域330'包括排水口212'，使得水或其他液体不会积聚在台车轮容纳区域330'内。在台车120'的一端处的台车轮140'可以绕着与所述顶板30'垂直的轴转动，而在台车120'的另一端处的台车轮140'不转动。可替代地，所有台车轮140'都可以转动。
所述托板支撑脚容纳区域160'凹进所述顶板30'的产品支撑表面32'内。每个托板支撑脚容纳区域160'的尺寸略大于托板支撑脚40'的最低表面170'。通过使托板支撑脚容纳区域160'容纳来自堆迭的托板20'的托板支撑脚40'，当堆迭的托板20'被移动时，提供了稳定性。
每个托板支撑脚容纳区域160'包括间隔开的突起的样式，所述间隔开的突起的样式与每个托板支撑脚40'的底面170'中的对应的间隔开的突起开口的样式相匹配。如图16所示，所述间隔开的突起包括托板支撑脚容纳区域160'中央的四个矩形突起214'。所述间隔开的突起还包括在托板支撑脚容纳区域160'内的四个矩形突起214'的每一侧上的多个较小正方形突起216'。
每个矩形突起214'的一端218'是成角度的或倾斜的。每个矩形突起214'的另一端220'不成角度或不倾斜、并且包括被移除的部分，使得所述另一端220'比端218'窄。如图15所示，四个矩形突起214'用于接合每个托板支撑脚40'的底面170'上的四个矩形突起开口230'的对应样式。
与所述四个矩形突起214'相邻的是四个出入口225'，以在与托板支撑脚容纳区域160'接合时允许工具用于分离托板支撑脚40'。所述出入口225'是沿着托板支撑脚容纳区域160'的边缘。所述出入口225'也延伸至所述顶板30'的产品支撑表面32'中。所述出入口225'也延伸通过所述顶板30’，以防止水或其他液体积聚在托板支撑脚容纳区域160'内。
如图17所示，每个托板支撑脚40'包括中央脚部分42和一对脚延伸部44'。所述中央脚部分42'具有第一端和与第一端相对的第二端。该对脚延伸部44'从所述中央脚部分42'的第二端向外延伸。
所述顶板30'的底面34'包括一对中央脚部分开口340'，如图18所示。当被配置为托板20'时，每个中央脚部分开口340'将容纳所述中央脚部分42'中的一个中央脚部分42'的第一端。
每个中央脚部分开口340'被隔板342'隔开，并且其中每个中央脚部分42'的第一端被开槽346'，以容纳所述隔板342'。而且，每个中央脚部分开口340'包括多个锁销开口350'，用于接合所述中央脚部分42'中的一个中央脚部分42'上的多个锁销352'。
每个托板支撑脚40'包括延伸通过每个脚延伸部44'和中央脚部分42的加强构件361'。所述脚延伸部44'内的开口使所述加强构件361'暴露。所述加强构件361'可以是例如钢。相应的夹子360'耦接到每个脚延伸部44'以包围所述加强构件361'的暴露端。
顶板30'还包括一对加强构件363'，所述加强构件363'从顶板30'的一侧延伸到另一侧。顶板30'内的开口暴露出加强构件363'。加强构件361'可以是例如钢。夹子362'耦接到顶板30'以包围加强件363'的暴露端。
每个托板支撑脚容纳区域160'具有的长度在所述顶板30'的长度的75％至95％的范围内、且宽度在所述顶板30'的宽度的10％至20％的范围内。而且，每个中央脚部分开口350'的长度在每个托板支撑脚容纳区域160'的总长度的30％至40％的范围内。
一种用于制造如上所示的托板可再配置的托板/台车平台的方法包括形成包括产品支撑表面32'和相对的底面34'的顶板30'。
所述底面34'包括一对托板支撑脚附接区域310'，当被配置为托板20'时，该对托板支撑脚附接区域310'用于容纳一对托板支撑脚40'。所述底面34'还包括多个台车轮附接区域320'，当被配置为台车120'时，所述多个台车轮附接区域320'用于容纳多个台车轮140'。
所述产品支撑表面32'包括一对托板支撑脚容纳区域160'，该对托板支撑脚容纳区域160'与该对托板支撑脚附接区域310'对准，并且，当被配置为托板20'时，该对托板支撑脚容纳区域160'被配置为接合来自被堆迭在其上的相同平台的该对托板支撑脚40'，如图19所示。
所述产品支撑表面32'还包括多个台车轮附接区域320'，所述多个台车轮附接区域320'与所述多个台车轮容纳区域330'对准、并被配置为当被配置为台车时接合来自被堆迭在其上的相同平台的多个台车轮140'，如图20所示。
所述顶板30、30'可以被配置有能够附接电子跟踪装置的设备。例如，可以形成隔室或隔室可以被附接到所述顶板30、30'的底面以承载电子跟踪装置。紧固件可用于所述附接，包括螺钉或其他硬件、塑料夹或其组合。电子跟踪装置可以被配置为在托板使用期间存储数据。电子跟踪装置可以包括但不限于例如蓝牙、蓝牙低功耗(BLE)、RFID、蜂窝和GPS之类的通信协议。
所述顶板30、30'可以被配置为包括用于容纳加强构件的通道或开口。加强构件改善了顶板30、30'的整体性能和强度。加强构件可以由各种材料形成，包括但不限于钢和其他金属。
受益于前述说明和相关附图中呈现的教导，本领域的技术人员将想到本发明的许多修改和其他实施方式。因此，应当理解，本发明不限于所公开的特定实施方式，并且修改和实施方式旨在被包括在前述说明的范围内。

Claims (20)

1.一种可再配置的托板/台车平台，包括：
顶板，所述顶板包括产品支撑表面和相对的底面；
其中所述底面包括：
一对托板支撑脚附接区域，用于当被配置为托板时容纳一对托板支撑脚，以及
多个台车轮附接区域，用于当被配置为台车时容纳多个台车轮；以及
其中所述产品支撑表面包括：
一对托板支撑脚容纳区域，该对托板支撑脚容纳区域与该对托板支撑脚附接区域对准，并且，当被配置为托板时，该对托板支撑脚容纳区域被配置为接合来自被堆迭在其上的相同平台的该对托板支撑脚，以及
多个台车轮容纳区域，所述多个台车轮容纳区域与多个台车轮附接区域对准，并且，当被配置为台车时，所述多个台车轮容纳区域被配置为接合来自被堆迭在其上的相同平台的所述多个台车轮。
2.根据权利要求1所述的可再配置的托板/台车平台，其中每个台车轮容纳区域与所述托板支撑脚容纳区域中的一个托板支撑脚容纳区域部分重迭。
3.根据权利要求2所述的可再配置的托板/台车平台，其中每个托板支撑脚容纳区域是矩形的，并且其中每个台车轮容纳区域与所述托板支撑脚容纳区域中的一个托板支撑脚容纳区域的外角重迭。
4.根据权利要求1所述的可再配置的托板/台车平台，其中每个托板支撑脚容纳区域和每个台车轮容纳区域从所述产品支撑表面凹进。
5.根据权利要求1所述的可再配置的托板/台车平台，其中每个托板支撑脚容纳区域包括间隔开的突起的样式，所述间隔开的突起的样式与每个托板支撑脚的底面中的对应的间隔开的突起开口的样式相匹配。
6.根据权利要求1所述的可再配置的托板/台车平台，其中每个托板支撑脚包括中央脚部分以及一对脚延伸部，所述中央脚部分具有第一端和与所述第一端相对的第二端，该对脚延伸部从所述中央脚部分的所述第二端向外延伸，并且其中所述顶板的所述底面包括一对中央脚部分开口，当被配置为托板时，每个中央脚部分开口容纳所述中央脚部分中的一个中央脚部分的所述第一端。
7.根据权利要求6所述的可再配置的托板/台车平台，其中每个中央脚部分开口由隔板隔开，并且其中每个中央脚部分的所述第一端被开槽以容纳所述隔板。
8.根据权利要求6所述的可再配置的托板/台车平台，其中每个中央脚部分开口包括多个锁销开口，用于接合所述中央脚部分中的一个中央脚部分上的多个锁销。
9.根据权利要求6所述的可再配置的托板/台车平台，其中每个中央脚部分开口的长度在每个托板支撑脚容纳区域的总长度的30％至40％的范围内。
10.根据权利要求1所述的可再配置的托板/台车平台，其中每个托板支撑脚容纳区域具有的长度在所述顶板的长度的75％至95％的范围内、且宽度在所述顶板的宽度的10％至20％的范围内。
11.根据权利要求1所述的可再配置的托板/台车平台，其中所述顶板具有24英寸的长度以及20英寸的宽度。
12.根据权利要求1所述的可再配置的托板/台车平台，其中所述顶板包括至少一个产品展示附接槽，所述至少一个产品展示附接槽被配置为容纳至少一个产品展示架。
13.一种用于制造可再配置的托板/台车平台的方法，包括：
形成顶板，所述顶板包括产品支撑表面和相对的底面；
其中所述底面包括：
一对托板支撑脚附接区域，当被配置为托板时，该对托板支撑脚附接区域用于容纳一对托板支撑脚，以及
多个台车轮附接区域，当被配置为台车时，所述多个台车轮附接区域用于容纳多个台车轮；以及
其中所述产品支撑表面包括：
一对托板支撑脚容纳区域，该对托板支撑脚容纳区域与该对托板支撑脚附接区域对准，并且，当被配置为托板时，该对托板支撑脚容纳区域被配置为接合来自被堆迭在其上的相同平台的该对托板支撑脚，以及
多个台车轮容纳区域，所述多个台车轮容纳区域与多个台车轮附接区域对准，并且，当被配置为台车时，所述多个台车轮容纳区域被配置为接合来自被堆迭在其上的相同平台的所述多个台车轮。
14.根据权利要求13所述的方法，其中每个台车轮容纳区域与所述托板支撑脚容纳区域中的一个托板支撑脚容纳区域部分重迭。
15.根据权利要求14所述的方法，其中每个托板支撑脚容纳区域是矩形的，并且其中每个台车轮容纳区域与所述托板支撑脚容纳区域中的一个托板支撑脚容纳区域的外角重迭。
16.根据权利要求13所述的方法，其中每个托板支撑脚容纳区域和每个台车轮容纳区域从所述产品支撑表面凹进。
17.根据权利要求13所述的方法，其中每个托板支撑脚容纳区域包括间隔开的突起的样式，所述间隔开的突起的样式与每个托板支撑脚的底面中的对应的间隔开的突起开口的样式相匹配。
18.根据权利要求13所述的方法，其中每个托板支撑脚包括中央脚部分以及一对脚延伸部，所述中央脚部分具有第一端和与所述第一端相对的第二端，该对脚延伸部从所述中央脚部分的所述第二端向外延伸，并且其中所述顶板的所述底面包括一对中央脚部分开口，当被配置为托板时，每个中央脚部分开口容纳所述中央脚部分中的一个中央脚部分的所述第一端。
19.根据权利要求13所述的方法，其中每个托板支撑脚容纳区域具有的长度在所述顶板的长度的75％至95％的范围内、且宽度在所述顶板的宽度的10％至20％的范围内。
20.根据权利要求13所述的方法，其中所述顶板具有24英寸的长度以及20英寸的宽度。
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