CN110983875A - Elastic non-separating fastener system for medium-low speed magnetic suspension track - Google Patents

Elastic non-separating fastener system for medium-low speed magnetic suspension track Download PDF

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Publication number
CN110983875A
CN110983875A CN201911125637.2A CN201911125637A CN110983875A CN 110983875 A CN110983875 A CN 110983875A CN 201911125637 A CN201911125637 A CN 201911125637A CN 110983875 A CN110983875 A CN 110983875A
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rail
fastener system
nut
medium
shaped steel
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Inventor
胡连军
蔡文锋
徐银光
徐浩
杨文茂
李艳
杨捷
高柏松
张茂帆
沈健
林红松
杨吉忠
代丰
李忠继
冯读贝
陈志辉
肖飞知
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China Railway Eryuan Engineering Group Co Ltd CREEC
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China Railway Eryuan Engineering Group Co Ltd CREEC
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B25/00Tracks for special kinds of railways
    • E01B25/30Tracks for magnetic suspension or levitation vehicles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
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Abstract

中低速磁浮轨道弹性不分开式扣件系统,以有效实现对轨排的三维调整,提高扣件的整体组装精度,且有利于减少中低速磁浮轨道的建设成本。该扣件系统包括对调高螺母、减振或调距组件和上部扣压螺母组件形成串联的预埋螺栓,其中调高螺母位于铁垫板底面下,减振或调距组件位于H型钢枕轨底顶面与上部扣压螺母组件底面之间。H型钢枕轨腰两侧的轨底上对应开设轨底大圆孔,预埋螺栓的下部埋设在承轨台内且与之形成锚固连接,上部则穿过轨底大圆孔实现H型钢枕的纵向调整和横向调整,通过改变调高垫板的厚度实现H型钢枕的竖向调整。

Figure 201911125637

The elastic non-separable fastener system for medium and low-speed maglev tracks can effectively realize three-dimensional adjustment of the rail row, improve the overall assembly accuracy of fasteners, and help reduce the construction cost of medium and low-speed maglev tracks. The fastener system includes a series of pre-embedded bolts formed on the height-adjusting nut, the vibration-damping or distance-adjusting component and the upper crimping nut component, wherein the height-adjusting nut is located under the bottom surface of the iron backing plate, and the vibration-absorbing or distance-adjusting component is located at the bottom of the H-shaped steel sleeper rail Between the top surface and the bottom surface of the upper crimp nut assembly. The rail bottoms on both sides of the rail waist of the H-shaped steel sleeper are correspondingly provided with large round holes in the rail bottom. Adjustment and lateral adjustment, realize the vertical adjustment of H-shaped steel sleeper by changing the thickness of the height-adjusting pad.

Figure 201911125637

Description

Elastic non-separating fastener system for medium-low speed magnetic suspension track
Technical Field
The invention provides an elastic non-separating fastener for a medium-low speed magnetic levitation track, relates to the field of magnetic levitation tracks, and is particularly used for connecting a medium-low speed magnetic levitation track panel and a track supporting structure.
Background
The medium-low speed magnetic suspension fastener is an important component of a track structure, fixes a track panel on a track bearing platform, and transmits the load of a train to a lower foundation through the track panel and the fastener. Meanwhile, the fastener system also has the functions of longitudinal, transverse and vertical three-dimensional adjustment so as to keep good geometric shape and position of the track and ensure the stability and reliability of the magnetic suspension track. The fastener technology is a key technology of a medium-low speed magnetic levitation track structure.
At present, medium-low speed magnetic suspension fasteners at home and abroad can be divided into two types according to the difference of structural forms and characteristics: elastic non-separable fasteners and elastic separable fasteners. The non-split type is that the fastener of the buckling and pressing piece is directly connected into a concrete rail bearing platform or a concrete rail beam, only one layer of sleeper lower cushion plate is arranged between the track panel and the rail bearing platform or the rail beam, and a through-length connecting base plate is not arranged; the split fastener has a base plate, the track panel is fastened on the base plate by a fastening member, and the base plate is fastened on the track bearing platform by bolts and the like.
The invention patent application specification of the publication No. CN 109024112A discloses that a connecting fastener of a medium-low speed magnetic levitation track panel is of an elastic non-separating structure, an iron base plate, an adjusting base plate, an elastic base plate and an H-shaped steel sleeper are connected in series through an anchor bolt, the elastic base plate is arranged below the H-shaped steel sleeper, and a damping gasket and a spring washer are synchronously arranged above the H-shaped steel sleeper, so that the magnetic levitation track panel is ensured to have downward and upward damping performance, and appropriate elasticity is provided. But in order to ensure the stability of the vibration damping gasket, two cover plates are added above the H-shaped steel pillow to form a three-layer hamburger structure; meanwhile, in order to increase the anti-pulling force of the anchor bolt, the lower part of the bolt is flattened by a grinding tool, and the increase of the anti-pulling force is limited.
The invention patent application specification of the publication No. CN 102852056B discloses an elastic split fastener for a medium-low speed magnetic levitation track, wherein an iron backing plate is fixed with a lower foundation through a group of anchoring bolts, and an H-shaped sleeper is fixed with the iron backing plate through another group of fixing bolts, so that the fastening pressure and the uplift resistance of the fastener are ensured. Vertical adjustment is carried out by replacing height-adjusting base plates with different thicknesses, the H-shaped steel sleeper is longitudinally adjusted by opening the elliptical hole, and the base plates are longitudinally and transversely adjusted by slotting. Meanwhile, the upper surface and the lower surface of the connecting steel plate of the fixing bolt pair are provided with elastic base plates, so that bidirectional vibration reduction of the track structure is realized. This fastener is elasticity split type fastener, can realize the three-dimensional adjustment to the section of track, but the fastener structure is complicated, and spare part is more, and the cost is high, and it is inconvenient to maintain.
Disclosure of Invention
The invention aims to solve the technical problem of providing an elastic non-separating fastener system for a medium-low speed magnetic levitation track, so as to effectively realize three-dimensional adjustment of a track panel, improve the integral assembly precision of a fastener and be beneficial to reducing the construction cost of the medium-low speed magnetic levitation track.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the invention relates to an elastic non-separating fastener system for a medium-low speed magnetic levitation track, which is characterized in that an H-shaped steel sleeper is installed and fixed on a rail bearing platform by the fastener system, an elastic base plate and a heightening base plate are arranged under the bottom surface of the H-shaped steel sleeper, and an iron base plate is arranged between the bottom surface of the heightening base plate and the top surface of the rail bearing platform, wherein the elastic non-separating fastener system comprises: the fastener system comprises an embedded bolt which is formed by connecting a height adjusting nut, a vibration or distance adjusting component and an upper buckling nut component in series, wherein the height adjusting nut is positioned below the bottom surface of an iron base plate, and the vibration or distance adjusting component is positioned between the top surface of the bottom of the H-shaped steel sleeper and the bottom surface of the upper buckling nut component; the H-shaped steel sleeper rail web is characterized in that rail bottoms on two sides of the rail waist of the H-shaped steel sleeper are correspondingly provided with large round holes at rail bottoms, the lower parts of the embedded bolts are embedded in the rail bearing platform and are connected with the rail bearing platform in an anchoring mode, the upper parts of the embedded bolts penetrate through the large round holes at the rail bottoms to achieve longitudinal adjustment and transverse adjustment of the H-shaped steel sleeper, and the vertical adjustment of the H-shaped steel sleeper is achieved by changing the thickness of the height-.
The beneficial effects of the invention are mainly reflected in the following aspects:
1. the large round holes are formed in the rail bottoms on the two sides of the rail waist of the H-shaped steel sleeper, so that the longitudinal adjustment and the transverse adjustment of the rail panel are realized, and the vertical adjustment of the H-shaped steel sleeper is realized by changing the thickness of the height-adjusting backing plate, so that the three-dimensional adjustment of the rail panel is realized, and the integral assembly precision of the fastener is improved;
2. a vibration damping or distance adjusting assembly is arranged between the top surface of the bottom of the H-shaped steel sleeper rail and the bottom surface of the upper buckling nut assembly, so that vertical vibration damping is realized, and the following performance of the fastener and the track panel is kept;
3. the embedded bolts are inverted T-shaped anchor bolts, spiral steel bars connected with longitudinal and transverse steel bars in the rail bearing platform are arranged on the lower portions of the inverted T-shaped anchor bolts, or the flat and bent anchor bolts are adopted on the lower portions of the inverted T-shaped anchor bolts, so that the pulling resistance of the embedded bolts is further enhanced, the height of the rail bearing platform can be greatly reduced, the consumption of concrete and the section of a line can be further reduced, and the construction cost of the medium-low speed magnetic levitation track is reduced.
Description of the drawings:
the specification includes the following nine figures:
FIG. 1 is a schematic structural view of an embodiment 1 of the low-speed magnetic levitation track elastic non-separating fastener system of the present invention;
FIG. 2 is a schematic perspective view of a damping pad in the elastic non-separating fastener system of the low-speed magnetic levitation track according to the present invention;
fig. 3 is a perspective view of the T-shaped integral distance adjusting block in the elastic non-separating fastener system of the low-speed magnetic levitation track of the present invention.
FIG. 4 is a perspective view of the T-shaped integral distance adjusting block in the low-speed magnetic levitation track elastic non-separating fastener system of the present invention;
fig. 5 is a three-dimensional schematic view of an inverted T-shaped anchor bolt and a spiral steel bar in the elastic non-separable fastener for a low-speed magnetic levitation track according to the present invention.
FIG. 6 is a schematic structural view of an embodiment 2 of the low speed magnetic levitation track elastic non-separating fastener system of the present invention;
fig. 7 is a perspective view of a cover plate in the elastic non-separating fastener system of the low-speed magnetic levitation track of the present invention.
FIG. 8 is a perspective view of a wave-shaped spacer in the elastic non-separating fastener system of the low-speed magnetic levitation track of the present invention.
Fig. 9 is a perspective view of the anchor bolt in the elastic non-separating fastener system of the low-speed magnetic levitation track of the present invention.
The component names and corresponding labels are shown in the figure: the track supporting platform comprises a track supporting platform 1, an iron base plate 2, a heightening base plate 3, an elastic base plate 4, a vibration damping gasket 5, a T-shaped integral distance adjusting block 6, a hexagon nut 7, a locknut 8, a cap nut 9, an H-shaped steel sleeper 10, a large round hole 10a at the bottom of the track, an inverted T-shaped anchor bolt 11, an anchor bolt 11a, a heightening nut 12, a spiral steel bar 13, a cover plate 14 and a wave-shaped gasket 15.
Detailed Description
The invention is further illustrated with reference to the following figures and examples.
Referring to fig. 1 and 6, in the elastic non-separating fastener system for the medium-low speed magnetic levitation track, an H-shaped steel sleeper 10 is installed and fixed on a track bearing platform 1 by the fastener system, an elastic base plate 4 and a heightening base plate 3 are arranged under the bottom surface of the rail bottom of the H-shaped steel sleeper 10, and an iron base plate 2 is arranged between the bottom surface of the heightening base plate 3 and the top surface of the track bearing platform 1. The fastener system comprises embedded bolts which are used for connecting the heightening nut 12, the vibration or distance adjusting component and the upper buckling nut component in series, wherein the heightening nut 12 is positioned below the bottom surface of the iron base plate 2, and the vibration or distance adjusting component is positioned between the top surface of the rail bottom of the H-shaped steel sleeper 10 and the bottom surface of the upper buckling nut component. The big round hole 10a in rail foot is seted up to correspondence on the rail foot of H shaped steel sleeper 10 rail web both sides, the lower part of buried bolt in the support rail platform 1 underground and form the anchor with it and be connected, upper portion then passes the vertical adjustment and the horizontal adjustment of the big round hole 10a in rail foot realization H shaped steel sleeper 10, realize H shaped steel sleeper 10's vertical adjustment through the thickness that changes heightening backing plate 3, thereby realize the three-dimensional adjustment of section of track, realize vertical damping and keep the followability of fastener and section of track through setting up damping or roll adjustment subassembly, improve the whole equipment precision of fastener.
Referring to embodiment 1 shown in fig. 1 to 5, the embedded bolt is an inverted T-shaped anchor bolt 11, the lower portion of the embedded bolt is fixedly connected with a spiral steel bar 13, and the spiral steel bar 13 is connected with a longitudinal steel bar and a transverse steel bar arranged in a rail bearing platform (1), so that the uplift resistance of the embedded bolt is further enhanced, the height of the rail bearing platform can be greatly reduced, the consumption of concrete and the section of a line can be further reduced, and the construction cost of a medium-low speed magnetic levitation track is reduced. The vibration damping or distance adjusting assembly is composed of a vibration damping gasket 5 and a T-shaped integral distance adjusting block 6, the T-shaped integral distance adjusting block 6 is provided with a long round hole for the upper part of the embedded bolt to penetrate through, and a sleeve structure at the lower part of the T-shaped integral distance adjusting block is located in a big round hole 10a at the bottom of the rail. The damping gasket 5 is sleeved on the sleeve structure and is positioned between a convex shoulder structure at the top of the T-shaped integral distance adjusting block 6 and the top surface of the rail bottom of the H-shaped steel sleeper 10. The damping pad 5 is made of rubber or polyester polymer material.
Referring to embodiment 2 shown in fig. 6 to 9, the embedded bolts are anchor bolts 11a, and in order to further increase the pullout resistance and reduce the height of the rail bearing platform, the lower portions of the anchor bolts 11a are flat and bent. The vibration reduction or distance adjustment assembly is composed of a cover plate 14 and a corrugated gasket 15, the cover plate 14 is arranged on the top surface of the rail bottom of the H-shaped steel sleeper 10 in a sleeved mode, the large circular hole 10a of the rail bottom is covered, and the corrugated gasket 15 is located on the cover plate 14. The cover plate 14 and the corrugated gasket 15 are made of a metal material.
The foregoing is illustrative of the principles of the low speed magnetic levitation track spring non-separating fastener system of the present invention and is not intended to limit the invention to the exact construction and operation shown and described, and accordingly, all modifications and equivalents may be resorted to, falling within the scope of the invention.

Claims (7)

1.中低速磁浮轨道弹性不分开式扣件系统,由扣件系统将H型钢枕(10)安装固定在承轨台(1)上,H型钢枕(10)轨底底面下设置弹性垫板(4)和调高垫板(3),调高垫板(3)底面与承轨台(1)顶面之间设置铁垫板(2),其特征是:所述扣件系统包括对调高螺母(12)、减振或调距组件和上部扣压螺母组件形成串联的预埋螺栓,其中调高螺母(12)位于铁垫板(2)底面下,减振或调距组件位于H型钢枕(10)轨底顶面与上部扣压螺母组件底面之间;所述H型钢枕(10)轨腰两侧的轨底上对应开设轨底大圆孔(10a),预埋螺栓的下部埋设在承轨台(1)内且与之形成锚固连接,上部则穿过轨底大圆孔(10a)实现H型钢枕(10)的纵向调整和横向调整,通过改变调高垫板(3)的厚度实现H型钢枕(10)的竖向调整。1. The elastic non-separable fastener system for medium and low-speed maglev tracks, the H-shaped steel sleeper (10) is installed and fixed on the rail platform (1) by the fastener system, and the H-shaped steel sleeper (10) is provided with an elastic pad under the bottom surface of the rail (4) and a height-adjusting backing plate (3), an iron backing plate (2) is arranged between the bottom surface of the height-adjusting backing plate (3) and the top surface of the rail bearing platform (1), and is characterized in that: the fastener system includes an opposite adjustment The height-adjusting nut (12), the vibration-damping or distance-adjusting assembly and the upper crimping nut assembly form a series embedded bolt, wherein the height-adjusting nut (12) is located under the bottom surface of the iron backing plate (2), and the vibration-absorbing or distance-adjusting assembly is located on the H-beam Between the top surface of the rail bottom of the sleeper (10) and the bottom surface of the upper withholding nut assembly; the rail bottoms on both sides of the rail waist of the H-shaped steel sleeper (10) are correspondingly provided with large circular holes (10a) at the bottom of the rail, and the lower part of the pre-embedded bolt is embedded in the bottom of the rail. An anchoring connection is formed in and with the rail bearing platform (1), and the upper part passes through the large circular hole (10a) at the bottom of the rail to realize the longitudinal adjustment and lateral adjustment of the H-shaped steel sleeper (10). The vertical adjustment of the H-shaped steel sleeper (10) is realized. 2.如权利要求1所述中低速磁浮轨道弹性不分开式扣件系统,其特征是:所述预埋螺栓为倒T型锚固螺栓(11),其下部固定连接螺旋钢筋(13),螺旋钢筋(13)与设置于承轨台(1)内的纵向钢筋、横向钢筋连接。2. The medium and low-speed maglev track elastic non-separable fastener system according to claim 1, wherein the embedded bolt is an inverted T-shaped anchor bolt (11), the lower part of which is fixedly connected with a spiral steel bar (13), and the screw The steel bars (13) are connected with the longitudinal steel bars and the transverse steel bars arranged in the rail bearing platform (1). 3.如权利要求1所述中低速磁浮轨道弹性不分开式扣件系统,其特征是:所述预埋螺栓为锚固螺栓(11a),该锚固螺栓(11a)的下部呈扁平和弯折状。3. The elastic non-separable fastener system for medium and low-speed maglev tracks according to claim 1, wherein the embedded bolts are anchor bolts (11a), and the lower part of the anchor bolts (11a) is flat and bent . 4.如权利要求1所述中低速磁浮轨道弹性不分开式扣件系统,其特征是:所述减振或调距组件由减振垫片(5)、T型整体式调距块(6)构成,T型整体式调距块(6)具有供预埋螺栓上部穿过的长圆孔,其下部的套筒结构位于轨底大圆孔(10a)内;所述减振垫片(5)套装在套筒结构上,位于T型整体式调距块(6)顶部的凸肩结构与H型钢枕(10)轨底顶面之间。4. The medium and low-speed maglev track elastic non-separable fastener system according to claim 1, characterized in that: the vibration reduction or distance adjustment component is composed of a vibration reduction washer (5), a T-shaped integral distance adjustment block (6) ), the T-shaped integral distance-adjusting block (6) has an oblong hole for the upper part of the embedded bolt to pass through, and the lower sleeve structure is located in the large circular hole (10a) at the bottom of the rail; the vibration damping gasket (5) The sleeve is sleeved on the sleeve structure, and is located between the shoulder structure at the top of the T-shaped integral distance adjusting block (6) and the top surface of the rail bottom of the H-shaped steel sleeper (10). 5.如权利要求1所述中低速磁浮轨道弹性不分开式扣件系统,其特征是:所述减振或调距组件由套装在预埋螺栓上的盖板(14)和波形垫片(15)构成,盖板(14)支撑在H型钢枕(10)轨底顶面上,遮盖轨底大圆孔(10a),波形垫片(15)坐落在盖板(14)上。5. The elastic non-separable fastener system for medium and low-speed maglev tracks according to claim 1, characterized in that: the vibration damping or distance adjustment assembly is composed of a cover plate (14) and a wave washer ( 15) The cover plate (14) is supported on the top surface of the rail bottom of the H-shaped steel sleeper (10), covering the large circular hole (10a) in the rail bottom, and the wave washer (15) is seated on the cover plate (14). 6.如权利要求1所述中低速磁浮轨道弹性不分开式扣件系统,其特征是:所述上部扣压螺母组件包括六角螺母(7)、防松螺母(8),六角螺母(7)作用于减振或调距组件提供扣压力,防松螺母(8)作用于六角螺母(7)防止其发生松动。6. The medium and low speed maglev track elastic non-separable fastener system according to claim 1, wherein the upper withholding nut assembly comprises a hexagonal nut (7), a locking nut (8), and the hexagonal nut (7) functions Provide buckle pressure for vibration damping or distance adjustment components, and the anti-loosening nut (8) acts on the hexagonal nut (7) to prevent it from loosening. 7.如权利要求6所述中低速磁浮轨道弹性不分开式扣件系统,其特征是:所述预埋螺栓顶端安装盖形螺母(9)封闭其螺纹段。7. The elastic non-separable fastener system for medium and low-speed maglev tracks according to claim 6, characterized in that a cap nut (9) is installed on the top of the embedded bolt to close its threaded section.
CN201911125637.2A 2019-11-17 2019-11-17 Elastic non-separating fastener system for medium-low speed magnetic suspension track Pending CN110983875A (en)

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN112796178A (en) * 2020-12-29 2021-05-14 中铁第四勘察设计院集团有限公司 A superconducting high-speed magnetic levitation track beam structure
CN115418895A (en) * 2022-09-16 2022-12-02 湖南轨道技术应用研究中心有限公司 Medium-low speed maglev train track

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CN204738190U (en) * 2014-12-15 2015-11-04 中铁第四勘察设计院集团有限公司 Low three -dimensional adjustable fastener of moderate -low speed magnetic levitation of maintaining
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CN208647898U (en) * 2018-06-28 2019-03-26 中铁第五勘察设计院集团有限公司 A kind of spiral bar, fastener and its wheel track transporting equipment
CN109024112A (en) * 2018-09-29 2018-12-18 中铁磁浮交通投资建设有限公司 A kind of medium-and low-speed maglev section of track connection fastener
CN209039888U (en) * 2018-09-29 2019-06-28 中铁磁浮交通投资建设有限公司 A kind of medium-and low-speed maglev section of track connection fastener
CN209493770U (en) * 2018-11-30 2019-10-15 上海工程技术大学 A double-layer vibration-absorbing fastener system with a pre-embedded base
JP2019163688A (en) * 2019-05-24 2019-09-26 渡辺パイプ株式会社 Pile screw pile
CN211872434U (en) * 2019-11-17 2020-11-06 中铁二院工程集团有限责任公司 Medium-low speed magnetic levitation non-separating track panel fastener

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112796178A (en) * 2020-12-29 2021-05-14 中铁第四勘察设计院集团有限公司 A superconducting high-speed magnetic levitation track beam structure
CN115418895A (en) * 2022-09-16 2022-12-02 湖南轨道技术应用研究中心有限公司 Medium-low speed maglev train track

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Application publication date: 20200410