CN110983680A - Weaving and dyeing and finishing process of thin blended herringbone jacquard cloth - Google Patents
Weaving and dyeing and finishing process of thin blended herringbone jacquard cloth Download PDFInfo
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- CN110983680A CN110983680A CN201911165647.9A CN201911165647A CN110983680A CN 110983680 A CN110983680 A CN 110983680A CN 201911165647 A CN201911165647 A CN 201911165647A CN 110983680 A CN110983680 A CN 110983680A
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- 239000004744 fabric Substances 0.000 title claims abstract description 65
- 238000004043 dyeing Methods 0.000 title claims abstract description 58
- 238000009941 weaving Methods 0.000 title claims abstract description 31
- 238000007730 finishing process Methods 0.000 title claims abstract description 16
- 239000002759 woven fabric Substances 0.000 claims abstract description 52
- 238000004140 cleaning Methods 0.000 claims abstract description 31
- 238000010009 beating Methods 0.000 claims abstract description 26
- 239000012670 alkaline solution Substances 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000010306 acid treatment Methods 0.000 claims abstract description 9
- 150000004965 peroxy acids Chemical class 0.000 claims abstract description 7
- 238000002791 soaking Methods 0.000 claims abstract description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 18
- 238000009987 spinning Methods 0.000 claims description 18
- 229920000742 Cotton Polymers 0.000 claims description 17
- 241000219146 Gossypium Species 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 17
- 239000000243 solution Substances 0.000 claims description 15
- 241000168254 Siro Species 0.000 claims description 12
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 12
- 229920000728 polyester Polymers 0.000 claims description 12
- 239000000835 fiber Substances 0.000 claims description 7
- 240000000047 Gossypium barbadense Species 0.000 claims description 6
- 235000009429 Gossypium barbadense Nutrition 0.000 claims description 6
- 229920000433 Lyocell Polymers 0.000 claims description 6
- 239000004677 Nylon Substances 0.000 claims description 6
- 229920002334 Spandex Polymers 0.000 claims description 6
- 210000000085 cashmere Anatomy 0.000 claims description 6
- 239000012459 cleaning agent Substances 0.000 claims description 6
- 238000007598 dipping method Methods 0.000 claims description 6
- 238000005470 impregnation Methods 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 6
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 6
- 239000004759 spandex Substances 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004321 preservation Methods 0.000 description 9
- 238000009413 insulation Methods 0.000 description 4
- 238000005562 fading Methods 0.000 description 2
- 240000008564 Boehmeria nivea Species 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 241000233805 Phoenix Species 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
- D06B19/0064—Fixing of chemicals, e.g. dyestuffs, on textile materials by a fixing bath
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Coloring (AREA)
- Woven Fabrics (AREA)
Abstract
The invention relates to the technical field of weaving and weaving, in particular to a weaving and dyeing and finishing process of a thin blended herringbone jacquard fabric, which comprises the following steps of yarn feeding, knot passing, warping, shaft mounting and weaving: s1, soaking the woven fabric in hot water at 100 ℃ for 3 min; s2, uniformly and elastically beating the woven fabric by a group of fabric elastic beating devices, and then sending the woven fabric into a cloth dyeing tank at the temperature of 51.5-53 ℃; s3, placing the woven cloth subjected to primary dip dyeing into clean water at the temperature of 51.5-53 ℃, shaking and cleaning for 5-10min, and then carrying out acid treatment for 5-10 min; s4, adding the fabric after the peracid treatment into an alkaline solution for treatment for 5-10 min. The invention can increase the fade-proof effect of the woven fabric.
Description
Technical Field
The invention relates to the field of weaving and weaving, in particular to a weaving and dyeing and finishing process of a thin blended herringbone jacquard cloth.
Background
The jacquard cloth is a cotton fabric or chemical fiber blended fabric with weave patterns, and is generally used as indoor decorations such as bed sheets, tablecloths and curtains; jacquard poplin, jacquard ramie yarn and jacquard tweed are used for clothing. The patterns of the jacquard cloth are divided into a large jacquard and a small pattern (also called a small jacquard): the large jacquard patterns comprise flowers, dragon and phoenix patterns, animals, mountains and rivers, figures and the like, the same patterns of single flowers, 2 flowers, 4 flowers or more are arranged in the whole width of the fabric, the jacquard is adopted for weaving, the number of warp cycles is from hundreds to thousands, the pattern amplitude of the large jacquard fabric is large and exquisite, the color gradation is clear, and the stereoscopic impression is strong; the small patterns are mostly dot patterns or small geometric patterns, and are woven by a 16-24-page dobby loom, and the patterns are relatively simple and single due to the limitation of the number of pages of the heald frame.
For this reason, the invention patent application with the application number of 201510103174.5 discloses a herringbone jacquard weaving process, which can realize the weaving of the herringbone jacquard, but the proposal of the application does not provide a corresponding dip dyeing process, and the dip dyeing process of the woven fabric in the prior art is easy to fade after dip dyeing, so that a new weaving process is needed for improvement.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a weaving and dyeing and finishing process of a thin blended herringbone jacquard fabric.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows: a weaving and dyeing and finishing process of a thin blended herringbone jacquard cloth comprises the steps of yarn feeding, knot passing, warping, beaming and weaving, and further comprises the following steps:
s1, soaking the woven fabric in hot water at 100 ℃ for 3 min;
s2, uniformly and elastically beating the woven fabric through a group of fabric elastic beating devices, feeding the woven fabric into a fabric dyeing tank at the temperature of 51.5-53 ℃, and dipping for 3-5min, wherein the color fixing tank is provided with a group of color fixing tension rollers, pure cotton knitted fabrics are wound on the color fixing tension rollers, and the pure cotton knitted fabrics are dipped and advanced in the color fixing tank to finish primary dip dyeing;
s3, placing the woven cloth subjected to primary dip dyeing into clean water at the temperature of 51.5-53 ℃, shaking and cleaning for 5-10min, and then carrying out acid treatment for 5-10 min;
s4, adding the fabric after the peracid treatment into an alkaline solution for treatment for 5-10 min;
s5, transferring the woven fabric treated by the alkaline solution into a cleaning pool, adding a cleaning agent for cleaning, and finishing secondary cleaning at the cleaning temperature of 50-55 ℃;
s6, uniformly beating the washed woven fabric by a beating device, immersing the woven fabric into a dyeing pool containing 2g/L of dye at the temperature of 42-48 ℃, then gradually heating to 52-58 ℃ at the speed of 2 ℃/min, then gradually heating to 101-;
and S7, transferring the woven fabric subjected to secondary impregnation into a high-temperature baking oven for baking.
Preferably, the acid treatment in S3 is to adjust the pH value of the solution to 4-4.5 by acetic acid, adjust the temperature to 70-73 ℃ after the adjustment is completed, and keep the temperature and stir.
Preferably, the pH value of the alkaline solution in S4 is adjusted to 7.5-8 by baking soda, the temperature is adjusted to 85-88 ℃ after the adjustment is finished, and the solution is stirred under the condition of heat preservation.
Preferably, the baking temperature in S7 is 101-104 ℃, and the baking time is 4-6 min.
Preferably, the yarns adopted in the yarn feeding step are blended yarns, and comprise a base line, a first strand and a second strand, wherein the base line is an elastic polyester fiber strand; the first strand is formed by plying long-staple cotton single yarns and cashmere single yarns through a siro compact spinning method; the second strand is plied by a long stapled cotton single yarn and a tencel single yarn through a siro compact spinning method; the base string, the first strand and the second strand are twisted again to form a double-twisted strand; then the spinning thread is sized and woven into cloth.
Preferably, the overbonding comprises the following steps: respectively knotting the yarns, winding the yarns on a warp beam to complete pan head, and arranging the yarns into a specific yarn arrangement structure; adopting a plurality of rows of spindles in 12 rows, and sequentially and circularly arranging 45D spandex yarns in the 2 nd, 1 st, 0 th, 1 st and 2 nd rows, the 4 th, 3 rd, 2 nd, 3 th and 4 th rows, the 6 th, 5 th, 4 th, 5 th and 6 th rows, the 8 th, 7 th, 6 th, 7 th and 8 th rows, and the 10 th, 9 th, 8 th, 9 th and 10 th rows; the 75D polyester yarns are respectively arranged in … … th and 10 th rows among the 1 st and 4 th rows, the 2 nd and 5 th rows and the 3 rd and 6 th rows in a sequentially and alternately circulating broken line mode; the 70D nylon yarns are respectively arranged in the 1 st, 2 nd, 3 rd, 2 nd and 1 st rows, the 3 rd, 4 th, 5 th, 4 th and 3 rd rows, the 5 th, 6 th, 7 th, 6 th and 5 th rows, the 7 th, 8 th, 9 th, 8 th and 7 th rows and the 9 th, 10 th, 11 th, 10 th and 9 th rows in a sequentially and alternately circulating broken line mode.
Compared with the prior art, the invention has the following beneficial effects: the dyeing scheme provided by the invention realizes good dyeing of the terylene, and the parameters such as temperature control and the like are strictly stepped in different time periods, so that the dyeing effect and the dyeing quality stability are improved, the dyeing fastness of the fabric is improved, and the problem of fading is reduced or even avoided; the color fastness to washing of the woven fabric can reach more than 4 grades after the color fixing process, the rubbing fastness reaches more than 4 grades, the color fixing effect is good, the problem of fabric fading is effectively avoided, and the use safety is improved.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Example 1
A weaving and dyeing and finishing process of a thin blended herringbone jacquard cloth comprises the steps of yarn feeding, knot passing, warping, beaming and weaving, and further comprises the following steps:
s1, soaking the woven fabric in hot water at 100 ℃ for 3 min;
s2, uniformly and elastically beating the woven fabric through a group of fabric elastic beating devices, feeding the woven fabric into a fabric dyeing pool at the temperature of 51.5 ℃, and dipping for 3min, wherein the color fixing pool is provided with a group of color fixing tension rollers, pure cotton knitted fabrics are wound on the color fixing tension rollers, and are dipped and advanced in the color fixing pool to finish primary dip dyeing;
s3, placing the woven fabric subjected to primary dip dyeing into clean water at the temperature of 51.5 ℃, shaking and cleaning for 5min, and then carrying out acid treatment for 5 min;
s4, adding the fabric subjected to the peracid treatment into an alkaline solution for treatment for 5 min;
s5, transferring the woven fabric treated by the alkaline solution into a cleaning pool, adding a cleaning agent for cleaning, and finishing secondary cleaning at the cleaning temperature of 50 ℃;
s6, uniformly beating the washed woven fabric through beating equipment, immersing the woven fabric into a dyeing pool containing 2g/L of dye at 42 ℃, then gradually heating to 52 ℃ at a speed of 2 ℃/min, then gradually heating to 101 ℃ at a speed of 2.0 ℃/min, adding the dye to 2.3g/L again, and carrying out thermal insulation dip-dyeing for 20min to finish secondary dip-dyeing;
and S7, transferring the woven fabric subjected to secondary impregnation into a high-temperature baking oven for baking.
In the step S3, the pH value of the solution is adjusted to 4 by acetic acid, the temperature is adjusted to 70 ℃ after the adjustment is finished, and the solution is stirred under the condition of heat preservation.
The pH value of the alkaline solution in S4 is adjusted to 7.5 by baking soda, the temperature is adjusted to 85 ℃ after the adjustment is finished, and the solution is stirred under the condition of heat preservation.
In S7, the baking temperature is 101 ℃, and the baking time is 4 min.
The yarn adopted in the yarn feeding step is blended yarn, and comprises a base line, a first strand and a second strand, wherein the base line is an elastic polyester fiber strand; the first strand is formed by plying long-staple cotton single yarns and cashmere single yarns through a siro compact spinning method; the second strand is plied by a long stapled cotton single yarn and a tencel single yarn through a siro compact spinning method; the base string, the first strand and the second strand are twisted again to form a double-twisted strand; then the spinning thread is sized and woven into cloth.
Wherein the over-junction comprises the following steps: respectively knotting the yarns, winding the yarns on a warp beam to complete pan head, and arranging the yarns into a specific yarn arrangement structure; adopting a plurality of rows of spindles in 12 rows, and sequentially and circularly arranging 45D spandex yarns in the 2 nd, 1 st, 0 th, 1 st and 2 nd rows, the 4 th, 3 rd, 2 nd, 3 th and 4 th rows, the 6 th, 5 th, 4 th, 5 th and 6 th rows, the 8 th, 7 th, 6 th, 7 th and 8 th rows, and the 10 th, 9 th, 8 th, 9 th and 10 th rows; the 75D polyester yarns are respectively arranged in … … th and 10 th rows among the 1 st and 4 th rows, the 2 nd and 5 th rows and the 3 rd and 6 th rows in a sequentially and alternately circulating broken line mode; the 70D nylon yarns are respectively arranged in the 1 st, 2 nd, 3 rd, 2 nd and 1 st rows, the 3 rd, 4 th, 5 th, 4 th and 3 rd rows, the 5 th, 6 th, 7 th, 6 th and 5 th rows, the 7 th, 8 th, 9 th, 8 th and 7 th rows and the 9 th, 10 th, 11 th, 10 th and 9 th rows in a sequentially and alternately circulating broken line mode.
Example 2
A weaving and dyeing and finishing process of a thin blended herringbone jacquard cloth comprises the steps of yarn feeding, knot passing, warping, beaming and weaving, and further comprises the following steps:
s1, soaking the woven fabric in hot water at 100 ℃ for 3 min;
s2, uniformly and elastically beating the woven fabric through a group of fabric elastic beating devices, feeding the woven fabric into a fabric dyeing pool at the temperature of 52 ℃, and dipping for 3.5min, wherein the color fixing pool is provided with a group of color fixing tension rollers, pure cotton knitted fabrics are wound on the color fixing tension rollers, and are dipped and advanced in the color fixing pool to finish primary dip dyeing;
s3, placing the woven fabric subjected to primary dip dyeing into clean water at 52 ℃, shaking and cleaning for 6min, and then carrying out acid treatment for 6 min;
s4, adding the fabric subjected to the peracid treatment into an alkaline solution for treatment for 6 min;
s5, transferring the woven fabric treated by the alkaline solution into a cleaning pool, adding a cleaning agent for cleaning, and finishing secondary cleaning at the cleaning temperature of 52 ℃;
s6, uniformly beating the washed woven fabric through beating equipment, immersing the woven fabric into a dyeing pool containing 2g/L of dye at 44 ℃, then gradually heating to 54 ℃ at a speed of 2 ℃/min, then gradually heating to 102 ℃ at a speed of 1.5 ℃/min, adding the dye to 2.4g/L again, and carrying out thermal insulation dip-dyeing for 22min to finish secondary dip-dyeing;
and S7, transferring the woven fabric subjected to secondary impregnation into a high-temperature baking oven for baking.
In the step S3, the pH value of the solution is adjusted to 4 by acetic acid, the temperature is adjusted to 71 ℃ after the adjustment is finished, and the solution is stirred under the condition of heat preservation.
The pH value of the alkaline solution in S4 is adjusted to 7.5 by baking soda, the temperature is adjusted to 86 ℃ after the adjustment is finished, and the solution is stirred under the condition of heat preservation.
In S7, the baking temperature is 102 ℃, and the baking time is 4.5 min.
The yarn adopted in the yarn feeding step is blended yarn, and comprises a base line, a first strand and a second strand, wherein the base line is an elastic polyester fiber strand; the first strand is formed by plying long-staple cotton single yarns and cashmere single yarns through a siro compact spinning method; the second strand is plied by a long stapled cotton single yarn and a tencel single yarn through a siro compact spinning method; the base string, the first strand and the second strand are twisted again to form a double-twisted strand; then the spinning thread is sized and woven into cloth.
Wherein the over-junction comprises the following steps: respectively knotting the yarns, winding the yarns on a warp beam to complete pan head, and arranging the yarns into a specific yarn arrangement structure; adopting a plurality of rows of spindles in 12 rows, and sequentially and circularly arranging 45D spandex yarns in the 2 nd, 1 st, 0 th, 1 st and 2 nd rows, the 4 th, 3 rd, 2 nd, 3 th and 4 th rows, the 6 th, 5 th, 4 th, 5 th and 6 th rows, the 8 th, 7 th, 6 th, 7 th and 8 th rows, and the 10 th, 9 th, 8 th, 9 th and 10 th rows; the 75D polyester yarns are respectively arranged in … … th and 10 th rows among the 1 st and 4 th rows, the 2 nd and 5 th rows and the 3 rd and 6 th rows in a sequentially and alternately circulating broken line mode; the 70D nylon yarns are respectively arranged in the 1 st, 2 nd, 3 rd, 2 nd and 1 st rows, the 3 rd, 4 th, 5 th, 4 th and 3 rd rows, the 5 th, 6 th, 7 th, 6 th and 5 th rows, the 7 th, 8 th, 9 th, 8 th and 7 th rows and the 9 th, 10 th, 11 th, 10 th and 9 th rows in a sequentially and alternately circulating broken line mode.
Example 3
A weaving and dyeing and finishing process of a thin blended herringbone jacquard cloth comprises the steps of yarn feeding, knot passing, warping, beaming and weaving, and further comprises the following steps:
s1, soaking the woven fabric in hot water at 100 ℃ for 3 min;
s2, uniformly and elastically beating the woven fabric through a group of fabric elastic beating devices, feeding the woven fabric into a fabric dyeing pool at 52.5 ℃, and dipping for 4min, wherein the color fixing pool is provided with a group of color fixing tension rollers, pure cotton knitted fabrics are wound on the color fixing tension rollers, and the pure cotton knitted fabrics are dipped and advanced in the color fixing pool to finish primary dip dyeing;
s3, placing the woven fabric subjected to primary dip dyeing into clean water at 52 ℃, shaking and cleaning for 7min, and then carrying out acid treatment for 7 min;
s4, adding the fabric subjected to the peracid treatment into an alkaline solution for treatment for 7 min;
s5, transferring the woven fabric treated by the alkaline solution into a cleaning pool, adding a cleaning agent for cleaning, and finishing secondary cleaning at the cleaning temperature of 53 ℃;
s6, uniformly beating the washed woven fabric through beating equipment, immersing the woven fabric into a dyeing pool containing 2g/L of dye at 46 ℃, gradually heating to 56 ℃ at the speed of 2 ℃/min, gradually heating to 103 ℃ at the speed of 2.5 ℃/min, adding the dye to 2.4g/L again, and carrying out thermal insulation dip-dyeing for 26min to finish secondary dip-dyeing;
and S7, transferring the woven fabric subjected to secondary impregnation into a high-temperature baking oven for baking.
In the step S3, the pH value of the solution is adjusted to 4.5 by acetic acid, the temperature is adjusted to 72 ℃ after the adjustment is finished, and the solution is stirred under the condition of heat preservation.
And in the S4, the pH value of the alkaline solution is adjusted to 8 by baking soda, the temperature is adjusted to 87 ℃ after the adjustment is finished, and the solution is stirred under the condition of heat preservation.
In S7, the baking temperature is 103 ℃, and the baking time is 5.5 min.
The yarn adopted in the yarn feeding step is blended yarn, and comprises a base line, a first strand and a second strand, wherein the base line is an elastic polyester fiber strand; the first strand is formed by plying long-staple cotton single yarns and cashmere single yarns through a siro compact spinning method; the second strand is plied by a long stapled cotton single yarn and a tencel single yarn through a siro compact spinning method; the base string, the first strand and the second strand are twisted again to form a double-twisted strand; then the spinning thread is sized and woven into cloth.
Wherein the over-junction comprises the following steps: respectively knotting the yarns, winding the yarns on a warp beam to complete pan head, and arranging the yarns into a specific yarn arrangement structure; adopting a plurality of rows of spindles in 12 rows, and sequentially and circularly arranging 45D spandex yarns in the 2 nd, 1 st, 0 th, 1 st and 2 nd rows, the 4 th, 3 rd, 2 nd, 3 th and 4 th rows, the 6 th, 5 th, 4 th, 5 th and 6 th rows, the 8 th, 7 th, 6 th, 7 th and 8 th rows, and the 10 th, 9 th, 8 th, 9 th and 10 th rows; the 75D polyester yarns are respectively arranged in … … th and 10 th rows among the 1 st and 4 th rows, the 2 nd and 5 th rows and the 3 rd and 6 th rows in a sequentially and alternately circulating broken line mode; the 70D nylon yarns are respectively arranged in the 1 st, 2 nd, 3 rd, 2 nd and 1 st rows, the 3 rd, 4 th, 5 th, 4 th and 3 rd rows, the 5 th, 6 th, 7 th, 6 th and 5 th rows, the 7 th, 8 th, 9 th, 8 th and 7 th rows and the 9 th, 10 th, 11 th, 10 th and 9 th rows in a sequentially and alternately circulating broken line mode.
Example 4
A weaving and dyeing and finishing process of a thin blended herringbone jacquard cloth comprises the steps of yarn feeding, knot passing, warping, beaming and weaving, and further comprises the following steps:
s1, soaking the woven fabric in hot water at 100 ℃ for 3 min;
s2, uniformly and elastically beating the woven fabric through a group of fabric elastic beating devices, feeding the woven fabric into a fabric dyeing pool at the temperature of 53 ℃, and dipping for 5min, wherein the color fixing pool is provided with a group of color fixing tension rollers, pure cotton knitted fabrics are wound on the color fixing tension rollers, and the pure cotton knitted fabrics are dipped and advanced in the color fixing pool to finish primary dip dyeing;
s3, placing the woven fabric subjected to primary dip dyeing into clear water at 53 ℃, shaking and cleaning for 10min, and then carrying out acid treatment for 10 min;
s4, adding the fabric subjected to the peracid treatment into an alkaline solution for treatment for 10 min;
s5, transferring the woven fabric treated by the alkaline solution into a cleaning pool, adding a cleaning agent for cleaning, and finishing secondary cleaning at the cleaning temperature of 55 ℃;
s6, uniformly beating the washed woven fabric through beating equipment, immersing the woven fabric into a dyeing pool containing 2g/L of dye at 48 ℃, then gradually heating to 58 ℃ at the speed of 2 ℃/min, then gradually heating to 104 ℃ at the speed of 2.0 ℃/min, adding the dye to 2.5g/L again, and carrying out thermal insulation dip-dyeing for 30min to finish secondary dip-dyeing;
and S7, transferring the woven fabric subjected to secondary impregnation into a high-temperature baking oven for baking.
In the step S3, the pH value of the solution is adjusted to 4.5 by acetic acid, the temperature is adjusted to 73 ℃ after the adjustment is finished, and the solution is stirred under the condition of heat preservation.
And in the S4, the pH value of the alkaline solution is adjusted to 8 by baking soda, the temperature is adjusted to 88 ℃ after the adjustment is finished, and the solution is stirred under the condition of heat preservation.
In S7, the baking temperature is 104 ℃, and the baking time is 6 min.
The yarn adopted in the yarn feeding step is blended yarn, and comprises a base line, a first strand and a second strand, wherein the base line is an elastic polyester fiber strand; the first strand is formed by plying long-staple cotton single yarns and cashmere single yarns through a siro compact spinning method; the second strand is plied by a long stapled cotton single yarn and a tencel single yarn through a siro compact spinning method; the base string, the first strand and the second strand are twisted again to form a double-twisted strand; then the spinning thread is sized and woven into cloth.
Wherein the over-junction comprises the following steps: respectively knotting the yarns, winding the yarns on a warp beam to complete pan head, and arranging the yarns into a specific yarn arrangement structure; adopting a plurality of rows of spindles in 12 rows, and sequentially and circularly arranging 45D spandex yarns in the 2 nd, 1 st, 0 th, 1 st and 2 nd rows, the 4 th, 3 rd, 2 nd, 3 th and 4 th rows, the 6 th, 5 th, 4 th, 5 th and 6 th rows, the 8 th, 7 th, 6 th, 7 th and 8 th rows, and the 10 th, 9 th, 8 th, 9 th and 10 th rows; the 75D polyester yarns are respectively arranged in … … th and 10 th rows among the 1 st and 4 th rows, the 2 nd and 5 th rows and the 3 rd and 6 th rows in a sequentially and alternately circulating broken line mode; the 70D nylon yarns are respectively arranged in the 1 st, 2 nd, 3 rd, 2 nd and 1 st rows, the 3 rd, 4 th, 5 th, 4 th and 3 rd rows, the 5 th, 6 th, 7 th, 6 th and 5 th rows, the 7 th, 8 th, 9 th, 8 th and 7 th rows and the 9 th, 10 th, 11 th, 10 th and 9 th rows in a sequentially and alternately circulating broken line mode.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A weaving and dyeing and finishing process of a thin blended herringbone jacquard cloth comprises the steps of yarn feeding, knot passing, warping, shaft feeding and weaving, and is characterized by further comprising the following steps:
s1, soaking the woven fabric in hot water at 100 ℃ for 3 min;
s2, uniformly and elastically beating the woven fabric through a group of fabric elastic beating devices, feeding the woven fabric into a fabric dyeing tank at the temperature of 51.5-53 ℃, and dipping for 3-5min, wherein the color fixing tank is provided with a group of color fixing tension rollers, pure cotton knitted fabrics are wound on the color fixing tension rollers, and the pure cotton knitted fabrics are dipped and advanced in the color fixing tank to finish primary dip dyeing;
s3, placing the woven cloth subjected to primary dip dyeing into clean water at the temperature of 51.5-53 ℃, shaking and cleaning for 5-10min, and then carrying out acid treatment for 5-10 min;
s4, adding the fabric after the peracid treatment into an alkaline solution for treatment for 5-10 min;
s5, transferring the woven fabric treated by the alkaline solution into a cleaning pool, adding a cleaning agent for cleaning, and finishing secondary cleaning at the cleaning temperature of 50-55 ℃;
s6, uniformly beating the washed woven fabric by a beating device, immersing the woven fabric into a dyeing pool containing 2g/L of dye at the temperature of 42-48 ℃, then gradually heating to 52-58 ℃ at the speed of 2 ℃/min, then gradually heating to 101-;
and S7, transferring the woven fabric subjected to secondary impregnation into a high-temperature baking oven for baking.
2. The weaving and dyeing and finishing process of the thin blended herringbone jacquard cloth as claimed in claim 1, wherein in the step S3, the acid treatment is performed by adjusting the solution to a pH value of 4-4.5 through acetic acid, adjusting the temperature to 70-73 ℃ after the adjustment is completed, and stirring while maintaining the temperature.
3. The weaving and dyeing and finishing process of the thin blended herringbone jacquard cloth according to claim 1, wherein the pH value of the alkaline solution in S4 is adjusted to 7.5-8 by baking soda, the temperature is adjusted to 85-88 ℃ after the adjustment is completed, and the thin blended herringbone jacquard cloth is kept under stirring.
4. The weaving and dyeing and finishing process of the thin blended herringbone jacquard cloth as claimed in claim 1, wherein the baking temperature in S7 is 101-104 ℃, and the baking time is 4-6 min.
5. The weaving and dyeing and finishing process of the thin blended herringbone jacquard fabric, as claimed in claim 1, wherein the yarns adopted in the yarn feeding step are blended yarns, and comprise a base line, a first strand and a second strand, wherein the base line is an elastic polyester fiber strand; the first strand is formed by plying long-staple cotton single yarns and cashmere single yarns through a siro compact spinning method; the second strand is plied by a long stapled cotton single yarn and a tencel single yarn through a siro compact spinning method; the base string, the first strand and the second strand are twisted again to form a double-twisted strand; then the spinning thread is sized and woven into cloth.
6. The weaving and dyeing and finishing process of the thin blended herringbone jacquard cloth according to claim 1, wherein the knotting comprises the following steps: respectively knotting the yarns, winding the yarns on a warp beam to complete pan head, and arranging the yarns into a specific yarn arrangement structure; adopting a plurality of rows of spindles in 12 rows, and sequentially and circularly arranging 45D spandex yarns in the 2 nd, 1 st, 0 th, 1 st and 2 nd rows, the 4 th, 3 rd, 2 nd, 3 th and 4 th rows, the 6 th, 5 th, 4 th, 5 th and 6 th rows, the 8 th, 7 th, 6 th, 7 th and 8 th rows, and the 10 th, 9 th, 8 th, 9 th and 10 th rows; the 75D polyester yarns are respectively arranged in … … th and 10 th rows among the 1 st and 4 th rows, the 2 nd and 5 th rows and the 3 rd and 6 th rows in a sequentially and alternately circulating broken line mode; the 70D nylon yarns are respectively arranged in the 1 st, 2 nd, 3 rd, 2 nd and 1 st rows, the 3 rd, 4 th, 5 th, 4 th and 3 rd rows, the 5 th, 6 th, 7 th, 6 th and 5 th rows, the 7 th, 8 th, 9 th, 8 th and 7 th rows and the 9 th, 10 th, 11 th, 10 th and 9 th rows in a sequentially and alternately circulating broken line mode.
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