CN110980420A - Glass fiber winding creel with tangential protofilament unwinding function - Google Patents

Glass fiber winding creel with tangential protofilament unwinding function Download PDF

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Publication number
CN110980420A
CN110980420A CN201911314019.2A CN201911314019A CN110980420A CN 110980420 A CN110980420 A CN 110980420A CN 201911314019 A CN201911314019 A CN 201911314019A CN 110980420 A CN110980420 A CN 110980420A
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CN
China
Prior art keywords
yarn
protofilament
movable roller
strand
swing rod
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Pending
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CN201911314019.2A
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Chinese (zh)
Inventor
祖群
王翔
秦向荣
刘劲松
韩进华
任中杰
郭仁贤
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Nanjing Kernel Technology Co ltd
Sinoma Science and Technology Co Ltd
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Nanjing Kernel Technology Co ltd
Sinoma Science and Technology Co Ltd
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Application filed by Nanjing Kernel Technology Co ltd, Sinoma Science and Technology Co Ltd filed Critical Nanjing Kernel Technology Co ltd
Priority to CN201911314019.2A priority Critical patent/CN110980420A/en
Publication of CN110980420A publication Critical patent/CN110980420A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the application field of glass fiber manufacturing technology, in particular to a glass fiber winding creel for tangential protofilament unwinding, which comprises the following components: the tension detection mechanism is arranged between the yarn releasing positioning wheel and the yarn collecting positioning wheel and comprises an angle sensor, a swing rod and a movable roller, and the movable roller is overlapped on a raw yarn between the yarn releasing positioning wheel and the yarn collecting positioning wheel; one end of the swing rod is a positioning end, an angle sensor is arranged on the positioning end, the other end of the swing rod is a free end, a movable roller is arranged on the free end, a signal input end of the angle sensor detects the swing angle of the swing rod, and a signal output end of the angle sensor is connected with a control end of the speed regulating motor and controls the rotating speed of the speed regulating motor. The invention can effectively eliminate twisting phenomenon when the protofilament is axially released from the protofilament barrel, realizes protofilament untwisting and bundling, improves the uniformity and consistency of the tension of the protofilament, and improves the banding of untwisted yarn and the wetting and soaking performance of resin.

Description

Glass fiber winding creel with tangential protofilament unwinding function
The application is a divisional application of an invention patent application 'a glass fiber winding creel with strand tangential unwinding', wherein the application date is 2014, 12, 16 and the application number is 201410774259.1.
Technical Field
The invention relates to the application field of glass fiber manufacturing technology, in particular to a device for actively rotating and retreating a raw silk tube in the tangential direction in glass fiber winding production.
Background
The precursor that current glass fiber spooled moves back and separates the creel includes: the protofilament placing layer, the yarn guide, the tensioner and the yarn breakage stop automatically. The creel has the following defects in application: the protofilament is axially unwound, each unwinding circle generates one twist, and the twisted yarn generates a twisting phenomenon, so that the banding property of the twistless roving and the wetting and soaking of resin are influenced; the tension adjusting range of the tensioner is limited, and the strand loosening and tightening phenomenon is easy to generate after the strands are plied; the tensioner has more than seven sliding friction points, and the excessive bending points and the excessive bending angles cause great damage to the protofilaments; the automatic stop of broken yarn mainly includes two types of mechanical type and photoelectric type, and if the two types of broken yarn automatic stop have the wool to block in the protofilament detection channel, the automatic stop of broken yarn will lose effect, produce and lack the ply.
Disclosure of Invention
The invention aims to solve the technical problems that the existing creel adopts axial unwinding, and twisted yarns are easy to twist; the existing creel adopts a tensioner, has small adjustment range, is easy to have elastic strands, has multiple sliding friction and bending points, and is easy to damage protofilaments; the yarn breakage automatic stop mode can cause strand missing because broken filaments are shielded and cannot be found.
In order to solve the technical problems, the invention adopts the following scheme: a glass fiber winding creel comprises a yarn guide mechanism and more than one paying-off unit; the paying-off unit comprises a speed regulating motor and a protofilament expansion cylinder; the speed regulating motor drives the protofilament to expand a barrel to rotate and withdraw yarns, and protofilaments on the protofilament expansion barrel are led out along the tangential direction of the protofilament expansion barrel and are led to the right direction by the yarn guide mechanism, and then are plied and wound on the winder head.
The precursor fiber expansion cylinder is driven to rotate by the speed regulating motor, and then the precursor fiber actively and actively retreats outwards along the tangential direction of the precursor fiber expansion cylinder, so that the twisting phenomenon in the axial retreating process can not be generated, and the twisting problem and the tail yarn waste problem in the production process of the twistless roving are fundamentally solved.
Furthermore, the yarn guide mechanism comprises a yarn releasing positioning wheel and a yarn collecting positioning wheel, and the yarn releasing positioning wheel is perpendicular to an external common tangent of the protofilament expansion cylinder. Lead the walking direction of positive precursor through setting up two positioning wheels, and provide certain pulling force for the precursor, simple structure, preparation are easy, and owing to do not use the tensioner, reduce the precursor and move back the friction point of the in-process of solving, the impaired degree of the precursor that weakens.
In order to realize the automatic stop function of yarn breakage, the paying-off unit is also provided with a tension detection mechanism which is arranged between the yarn releasing positioning wheel and the yarn receiving positioning wheel and comprises an angle sensor, a swing rod and a movable roller; one end of the swing rod is a positioning end, an angle sensor is arranged on the positioning end, the other end of the swing rod is a free end, a movable roller is arranged on the free end, a signal input end of the angle sensor detects the swing angle of the swing rod, and a signal output end of the angle sensor is connected with a control end of the speed regulating motor and controls the rotating speed of the speed regulating motor. The movable roller is placed on the raw silk between the yarn releasing positioning wheel and the yarn collecting positioning wheel, when the tension on the raw silk is large, the supporting force received by the movable roller is large and can be supported, so that the rotating angle of the swing rod is driven to be increased, when the tension on the raw silk is reduced, the supporting force received by the movable roller is small, and the movable roller can fall back under the influence of self gravity, so that the swing rod rotates towards the natural drooping direction; the tension detection mechanism can also have the function of measuring broken yarns, when broken yarns occur in a system of the glass fiber winder, namely, the protofilaments lose tension, the swing rod rapidly falls back to a vertical position, all speed regulating motors immediately realize the parking of the whole machine, and the protofilament expansion cylinder has no inertia and continues to rotate to feed yarns; when the length of the winding reaches the fixed length, the speed regulating motor also realizes the stop of the whole machine.
Furthermore, the yarn guide mechanism further comprises a matching roller wheel, and the matching roller wheel, the yarn releasing positioning wheel and the yarn collecting positioning wheel are arranged in a triangular mode. Set up the cooperation gyro wheel, though increased the kink that the precursor moved towards, can provide more stable support power to the activity gyro wheel for tensile detection is more accurate.
The invention has the following beneficial effects: the device can effectively eliminate the phenomenon of random twisting when the protofilaments retreat from the protofilament barrel, realizes protofilament untwisting and bundling, improves the uniformity and consistency of the tension of the protofilaments, and improves the banding of untwisted yarns and the wetting and penetrating performance of resin.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Detailed Description
As shown in fig. 1, the yarn feeding device comprises a yarn guide mechanism and more than one yarn releasing unit; the paying-off unit comprises a speed regulating motor and a protofilament expansion cylinder 1; the speed regulating motor drives the protofilament to expand the 1 rotatory yarn that moves back of a section of thick bamboo, and the protofilament on the protofilament expands a section of thick bamboo 1 draws forth and is square backward through the guide agency direction along the protofilament expand a section of thick bamboo 1, plying and coiling 4 on the spooler aircraft nose.
The yarn guide mechanism comprises a yarn placing positioning wheel 3, a matched idler wheel 5 and a yarn receiving positioning wheel 8, the yarn placing positioning wheel 3 is perpendicular to an external common tangent of the protofilament expansion cylinder 1, and the yarn placing positioning wheel 3 and the yarn receiving positioning wheel 8 are arranged in a triangular mode through the matched idler wheel 5.
The paying-off unit is also provided with a tension detection mechanism, the tension detection mechanism is arranged between the yarn releasing positioning wheel 3 and the yarn receiving positioning wheel 8, and the tension detection mechanism comprises an angle sensor 2, a swing rod 7 and a movable roller 6; one end of the oscillating bar 7 is a positioning end, an angle sensor 2 is arranged on the positioning end, the positioning end is also the rotating axis of the oscillating bar 7, the other end of the oscillating bar 7 is a free end, a movable roller 6 is arranged on the free end, a signal input end of the angle sensor 2 detects the oscillating angle of the oscillating bar 7, and a signal output end is connected with a control end of a speed regulating motor and controls the rotating speed of the speed regulating motor.
Because the invention adopts the speed regulating motor to make the protofilament expansion cylinder 1 do active rotary motion, and then the protofilament actively and actively retreats outwards along the tangential direction of the protofilament expansion cylinder 1, the winder head 4 winds without generating the twisting phenomenon when axially retreating, thereby fundamentally eliminating the twisting problem and the tail yarn waste problem in the production process of the twistless roving.
Lead the walking direction of positive precursor through setting up three positioning wheel, and provide stable pulling force for the precursor, simple structure, preparation are easy, and owing to do not use the tensioner, avoid appearing elasticity strand and harm the phenomenon of precursor.
The automatic yarn breakage stopping function is realized by arranging the tension detection mechanism, in production, untwisted roving which is not loose or tight can be realized only when the outward retreating speed of the precursor on the precursor expansion cylinder 1 is equal to the winding speed of the precursor on the winder head 4, however, in reality, the winding speed of the precursor on the winder head 4 is constant, but the outward retreating speed of the precursor on the precursor expansion cylinder 1 is changed constantly and is neglected, so that the rotating speed of the precursor expansion cylinder 1 is regulated and controlled in real time, the movable roller 6 is designed to be placed on the precursor between the yarn releasing positioning wheel 3 and the yarn collecting positioning wheel 8, when the tension on the precursor is large, the supporting force borne by the movable roller 6 is large and can be supported, the rotating angle of the swing rod 7 is driven to be increased, and at the moment, the rotating speed of the precursor expansion cylinder 1 needs to be increased, and the yarn releasing is accelerated; when the tension on the protofilament is reduced, the supporting force on the movable roller 6 is small, and the movable roller falls back under the influence of self gravity, so that the oscillating bar 7 rotates towards the natural sagging direction, and at the moment, the rotating speed of the protofilament expansion cylinder 1 is slowed down, and the filament unwinding is slowed down; when the protofilament outward-withdrawing speed of the protofilament expansion cylinder 1 is consistent with the winding speed of the plied yarns on the winder head 4, the force applied to the movable roller 6 is constant, the swing rod 7 stays at an angle and does not move, and at the moment, the rotating speed of the protofilament expansion cylinder 1 does not need to be adjusted; therefore, the rotation angle of the oscillating bar 7 is detected by the angle sensor 2 and fed back to the controller of the speed regulating motor in time, so that the rotation speed of the speed regulating motor can be controlled in real time, and the tension of the protofilament is kept constant; the tension detection mechanism can also have the function of yarn breakage measurement, when yarn breakage occurs in a system of the glass fiber winder, namely, a protofilament loses tension, the oscillating bar 7 rapidly falls back to a vertical position, all speed regulating motors immediately realize the parking of the whole machine, and the protofilament expansion cylinder 1 has no inertia and continues to rotate to feed yarns; when the length of the winding reaches the fixed length, the speed regulating motor also realizes the stop of the whole machine.
The system can start the untwisted doubling production after the system is installed, if any one or more broken yarns occur in the production process, the angle sensor 2 can give a zero tension signal, and the system can be stopped instantly. After the winding length reaches the fixed length, the motor stops rotating immediately, and the phenomenon of continuously rotating and feeding yarn by inertia is avoided.

Claims (6)

1. A glass fiber winding creel with strand tangential unwinding, comprising:
the tension detection mechanism is arranged between the yarn releasing positioning wheel and the yarn collecting positioning wheel and comprises an angle sensor, a swing rod and a movable roller, and the movable roller is overlapped on a raw yarn between the yarn releasing positioning wheel and the yarn collecting positioning wheel; one end of the swing rod is a positioning end, an angle sensor is arranged on the positioning end, the other end of the swing rod is a free end, a movable roller is arranged on the free end, a signal input end of the angle sensor detects the swing angle of the swing rod, and a signal output end of the angle sensor is connected with a control end of the speed regulating motor and controls the rotating speed of the speed regulating motor.
2. The strand tangential unwinding glass fiber winding creel according to claim 1, wherein when tension on the strand is large, the supporting force on the movable roller is large, and the movable roller is supported, so that the rotation angle of the swing rod is increased, and when the tension on the strand is reduced, the supporting force on the movable roller is small, and the movable roller falls back under the influence of self gravity, so that the swing rod rotates towards the natural sagging direction.
3. The strand unwinding creel according to claim 2, wherein when the strand unwinding speed of the strand unwinding drum is the same as the winding speed of the plied yarn at the winder head, the force applied to the movable roller is constant and the swing link is stationary.
4. The strand tangential unwinding glass fiber winding creel according to claim 1, wherein when a yarn break occurs, the swing link falls back to a vertical position, and the whole speed regulating motor stops.
5. The strand tangentially unwound glass fiber winding creel according to claim 1, wherein the speed regulator machine is stopped when the winding length reaches a fixed length.
6. The strand tangential unwinding glass fiber winding creel according to claim 1, further comprising a fitting roller, wherein the fitting roller, the yarn unwinding positioning wheel and the yarn winding positioning wheel are arranged in a triangular shape.
CN201911314019.2A 2014-12-16 2014-12-16 Glass fiber winding creel with tangential protofilament unwinding function Pending CN110980420A (en)

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CN201911314019.2A CN110980420A (en) 2014-12-16 2014-12-16 Glass fiber winding creel with tangential protofilament unwinding function
CN201410774259.1A CN104495513A (en) 2014-12-16 2014-12-16 Glass fiber winding creel for tangential protofilament unwinding

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CN112829344A (en) * 2020-12-31 2021-05-25 江苏亨博复合材料有限公司 PEEK material based on carbon fiber reinforced type and preparation equipment thereof
CN112829343A (en) * 2020-12-31 2021-05-25 江苏亨博复合材料有限公司 A full automatic production line for PEEK production
CN113564740A (en) * 2020-04-29 2021-10-29 中国石油化工股份有限公司 Automatic detection device and detection method for broken filaments in fiber tow winding process

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CN105502093A (en) * 2016-01-17 2016-04-20 湖南江南四棱数控机械有限公司 Reciprocating-type numerically-controlled cored yarn regiment tension device
CN110040571B (en) * 2019-05-17 2021-04-06 常州市新创智能科技有限公司 Yarn constant tension control device, method and system
CN112408778B (en) * 2020-11-05 2023-05-23 南京能仁科技有限公司 Tube unloading mechanism of glass fiber drawing machine
CN112323250B (en) * 2020-11-26 2022-06-28 威海纳川管材有限公司 Yarn creel and equipment are put to fibre
CN113400629B (en) * 2021-06-18 2022-10-14 宁波市江北宏菱新兴绝缘材料有限公司 Adjusting and extruding device and process for glass fiber reinforced ring
CN113445174B (en) * 2021-06-18 2022-09-13 常州天马集团有限公司(原建材二五三厂) Preparation process of glass fiber cloth for high-end machine-made FRP (fiber reinforced Plastic) large plate
CN113682891B (en) * 2021-09-07 2023-05-19 巨石集团有限公司 Single-head double-split cake winding machine and cake winding method thereof
CN114481394B (en) * 2022-01-19 2023-04-18 泰山玻璃纤维邹城有限公司 Production device and process method of plied yarn for surface unwinding

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CN113564740A (en) * 2020-04-29 2021-10-29 中国石油化工股份有限公司 Automatic detection device and detection method for broken filaments in fiber tow winding process
CN112829344A (en) * 2020-12-31 2021-05-25 江苏亨博复合材料有限公司 PEEK material based on carbon fiber reinforced type and preparation equipment thereof
CN112829343A (en) * 2020-12-31 2021-05-25 江苏亨博复合材料有限公司 A full automatic production line for PEEK production

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Application publication date: 20200410