CN110976198A - Coating device for insulator processing - Google Patents

Coating device for insulator processing Download PDF

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Publication number
CN110976198A
CN110976198A CN201911325956.8A CN201911325956A CN110976198A CN 110976198 A CN110976198 A CN 110976198A CN 201911325956 A CN201911325956 A CN 201911325956A CN 110976198 A CN110976198 A CN 110976198A
Authority
CN
China
Prior art keywords
fixed pulley
coating device
box body
motor
insulator processing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911325956.8A
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Chinese (zh)
Inventor
刘慧慧
周余涛
邱继萍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangxi Jiahong Electric Porcelain Manufacturing Co ltd
Original Assignee
Jiangxi Jiahong Electric Porcelain Manufacturing Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangxi Jiahong Electric Porcelain Manufacturing Co ltd filed Critical Jiangxi Jiahong Electric Porcelain Manufacturing Co ltd
Priority to CN201911325956.8A priority Critical patent/CN110976198A/en
Publication of CN110976198A publication Critical patent/CN110976198A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/04Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material with special provision for agitating the work or the liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413Heating with air

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  • Coating Apparatus (AREA)
  • Insulating Bodies (AREA)

Abstract

The invention discloses a coating device for insulator processing, which belongs to the field of insulator processing and comprises a box body and two supporting columns, wherein the box body is of a cuboid structure, the top wall of the box body is provided with an opening, the two supporting columns are positioned at two sides of the box body, the bottom ends of the supporting columns are provided with a first motor, an output shaft of the first motor penetrates through the supporting columns to be connected with a winding roller, a pull rope is wound on the winding roller, a first fixed pulley and a second fixed pulley are arranged on the supporting columns, one end of the pull rope penetrates through the first fixed pulley and the second fixed pulley to be connected with hanging rings, a mounting plate is fixed between the two hanging rings, one side of the upper surface of the mounting plate is provided with a fan; the invention has novel design, greatly improves the coating and soaking effect of the insulators, ensures the quality of products, can soak a plurality of insulators at one time, improves the working efficiency, lightens the labor intensity, is convenient to operate and is worthy of popularization.

Description

Coating device for insulator processing
Technical Field
The invention belongs to the technical field of insulator processing, and particularly relates to a coating device for insulator processing.
Background
The insulator is a special insulating control and can play an important role in an overhead transmission line. Early-year insulators are mostly used for telegraph poles, and a plurality of disc-shaped insulators are hung at one end of a high-voltage wire connecting tower which is gradually developed, are used for increasing creepage distance and are usually made of glass or ceramics, namely insulators.
However, the composite insulator has the characteristics of small umbrella spacing, easy ice edge bridging, electric arc bridging and the like, under the ice-covered weather condition, the ice edge bridging umbrella skirt gap greatly reduces the electrical performance of the composite insulator, and can cause the ice flash tripping phenomenon.
Disclosure of Invention
The invention aims to provide a coating device for insulator processing, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a coating device for processing insulators comprises a box body and two supporting columns, wherein the box body is of an open cuboid structure with a top wall, the two supporting columns are located on two sides of the box body, a first motor is installed at the bottom ends of the supporting columns, an output shaft of the first motor penetrates through the supporting columns and is connected with a winding roller, a pull rope is wound on the winding roller, a first fixed pulley and a second fixed pulley are installed on the supporting columns, one end of the pull rope penetrates through the first fixed pulley and the second fixed pulley and is connected with a hanging ring, a mounting plate is fixed between the two hanging rings, a fan and a heating box are installed on one side of the upper surface of the mounting plate, an air outlet of the fan is connected onto the heating box, an air outlet pipe is connected onto one side wall of the heating box, one end of the air outlet pipe penetrates through the mounting plate and is connected, a rotating shaft is rotatably arranged between the two supporting rods, a second belt pulley is arranged on one side of the rotating shaft, a belt is arranged on the second belt pulley, and a plurality of fixing clamps are uniformly arranged on the rotating shaft.
Adopt above-mentioned scheme, through setting up the mounting panel, motor two, belt pulley two, the bracing piece, the apparatus further comprises a rotating shaft, belt pulley two and mounting fixture isotructure, pass through mounting fixture with the insulator and fix in the pivot, then add coating in the box, motor two drives the pivot and rotates, make the insulator can be comprehensive to be infiltrated, make coating even, guarantee product quality, through the stand, motor one, the winding roller, fixed pulley one, fixed pulley two, the fan, the heating cabinet, go out the tuber pipe, pipeline and shower nozzle isotructure, can be convenient take out the pivot from the box in, then dry, processing coating efficiency, be worth promoting.
As a preferred embodiment, a side wall of the box body is connected with a liquid feeding pipe and a liquid discharging pipe, the liquid discharging pipe is located at the bottom of the liquid feeding pipe, and a valve is installed on the liquid discharging pipe.
By adopting the scheme, the liquid adding pipe is convenient for adding the coating into the box body, and the liquid discharging pipe is convenient for discharging residual liquid.
As a preferred embodiment, the pillar is of an inverted L-shaped structure, the first fixed pulley is mounted on the vertical rod, and the second fixed pulley is mounted on the cross rod.
By adopting the scheme.
As a preferred embodiment, a limiting block is welded at one end of the winding roller.
By adopting the scheme, the limiting block on the winding roller can avoid the separation of the pull rope from one end of the winding roller when the pull rope is wound.
In a preferred embodiment, a plurality of electric heating tubes are installed in the heating box.
By adopting the scheme, the insulator can be dried quickly by adopting an electric heating mode.
In a preferred embodiment, the pipeline is positioned right above the rotating shaft, the pipeline is parallel to the rotating shaft, and the plurality of spray heads are uniformly distributed on the pipeline.
By adopting the scheme, the pipeline is parallel to the rotating shaft, and the insulator can be uniformly and comprehensively dried by hot air.
Compared with the prior art, the invention has the beneficial effects that:
according to the coating device for processing the insulator, the insulator is fixed on the rotating shaft through the fixing clamp through the mounting plate, the second motor, the second belt pulley, the supporting rod, the rotating shaft, the second belt pulley, the fixing clamp and other structures, then the coating is added into the box body, the second motor drives the rotating shaft to rotate, so that the insulator can be completely soaked, the coating is uniformly coated, and the product quality is guaranteed;
this coating device is used in insulator processing is through setting up stand, motor one, winding roller, fixed pulley one, fixed pulley two, fan, heating cabinet, play tuber pipe, pipeline and shower nozzle isotructure, can be convenient take out the pivot from the box in, then dry, processing coating efficiency is worth promoting.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a mounting plate of the present invention;
FIG. 3 is a side view of the rotating shaft and the fixing jig of the present invention;
fig. 4 is a schematic view of the structure of the heating chamber of the present invention.
In the figure: 1. a box body; 2. a pillar; 3. a first motor; 4. a winding roller; 5. pulling a rope; 6. a first fixed pulley; 7. a second fixed pulley; 8. a hoisting ring; 9. mounting a plate; 10. a fan; 11. a heating box; 12. an air outlet pipe; 13. a pipeline; 14. a spray head; 15. a second motor; 16. a first belt pulley; 17. a support bar; 18. a rotating shaft; 19. a second belt pulley; 20. a belt; 21. and (5) fixing the clamp.
Detailed Description
The present invention will be further described with reference to the following examples.
The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple modifications of the method of the present invention based on the concept of the present invention are within the scope of the claimed invention.
Referring to fig. 1-4, the present invention provides a coating apparatus for insulator processing, comprising a box body 1 and two pillars 2, wherein a liquid feeding pipe and a liquid discharging pipe are connected to one side wall of the box body 1, the liquid discharging pipe is located at the bottom of the liquid feeding pipe, and a valve is installed on the liquid discharging pipe (see fig. 1); the liquid feeding pipe is convenient for adding the coating into the box body 1, and the liquid discharging pipe is convenient for discharging residual liquid.
The box body 1 is of a cuboid structure with an opening on the top wall, two supporting columns 2 are positioned on two sides of the box body 1, a motor I3 is installed at the bottom ends of the supporting columns 2, an output shaft of the motor I3 penetrates through the supporting columns 2 and is connected with a winding roller 4, a pull rope 5 is wound on the winding roller 4, and a limiting block (shown in figure 1) is welded at one end of the winding roller 4; the limiting block on the winding roller 4 can prevent the pull rope 5 from being separated from one end of the winding roller 4 when the pull rope 5 is wound.
A first fixed pulley 6 and a second fixed pulley 7 are mounted on the pillar 2, one end of the pull rope 5 penetrates through the first fixed pulley 6 and the second fixed pulley 7 to be connected with hanging rings 8, a mounting plate 9 is fixed between the two hanging rings 8, the pillar 2 is of an inverted L-shaped structure, the first fixed pulley 6 is mounted on a vertical rod, and the second fixed pulley 7 is mounted on a cross rod 7 (see fig. 1); the first fixed pulley 6 and the second fixed pulley 7 are arranged at different positions, so that the mounting plate 9 can be conveniently pulled, and the level of the mounting plate 9 is ensured.
A fan 10 and a heating box 11 are installed on one side of the upper surface of the mounting plate 9, an air outlet of the fan 10 is connected to the heating box 11, and a plurality of electric heating tubes (see fig. 1-4) are installed in the heating box 11; the insulator can be dried quickly by adopting an electric heating mode.
An air outlet pipe 12 is connected to one side wall of the heating box 11, one end of the air outlet pipe 12 penetrates through the mounting plate 9 and is connected with a pipeline 13, a plurality of spray heads 14 are mounted at the bottom of the pipeline 13, a second motor 15 is mounted on the lower surface of the mounting plate 9, a first belt pulley 16 is connected to an output shaft of the second motor 15, support rods 17 are symmetrically welded to the lower surface of the mounting plate 9, a rotating shaft 18 is rotatably mounted between the two support rods 17, a second belt pulley 19 is mounted on one side of the rotating shaft 18, a belt 20 is mounted on the second belt pulley 19, a plurality of fixing clamps 21 are uniformly mounted on the rotating shaft 18, the pipeline 13 is located right above the rotating shaft 18, the pipeline 13 is parallel to the rotating shaft; the pipeline 13 is parallel to the rotating shaft 18, so that the insulator can be uniformly and comprehensively dried by hot air.
When the insulator drying device is used, a plurality of insulators are fixed on a rotating shaft sequentially through a fixing clamp 21, after the fixing is completed, a first motor 3 is started to release a pull rope 5, a mounting plate 9 moves downwards under the action of gravity, the insulators enter a box body 1, a proper amount of paint is added into the box body 1, then the first motor 3 is turned off, a second motor 15 is started, the second motor 15 drives a second belt pulley 19 to rotate through a first belt pulley 16 and a belt 20, so that the rotating shaft 18 rotates, the insulators rotate in the paint, the insulators are fully contacted with the paint, the complete infiltration is ensured, after the infiltration is completed, the first motor 3 is started to shrink the pull rope 5, the pull rope 5 is wound on a winding roller 4, the mounting plate 9 is pulled to move downwards, the insulators are discharged from the paint, heating pipes in a fan 10 and a heating box 11 are opened, hot air is blown out through an air outlet pipe 12, and then, the insulator can not only be heated evenly when rotating, and fast drying can throw off the coating that the surface was right moreover, guarantees that coating is even, improves product quality, labour saving and time saving, and convenient operation is worth promoting.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides an insulator processing is with coating device, includes box (1) and two spinal branch posts (2), its characterized in that: the box body (1) is provided with an open cuboid structure for the top wall, two pillars (2) are positioned on two sides of the box body (1), a first motor (3) is installed at the bottom end of each pillar (2), an output shaft of the first motor (3) penetrates through the pillars (2) to be connected with a winding roller (4), a pull rope (5) is wound on the winding roller (4), a first fixed pulley (6) and a second fixed pulley (7) are installed on the pillars (2), one end of the pull rope (5) penetrates through the first fixed pulley (6) and the second fixed pulley (7) to be connected with a lifting ring (8), a mounting plate (9) is fixed between the two lifting rings (8), a fan (10) and a heating box (11) are installed on one side of the upper surface of the mounting plate (9), an air outlet of the fan (10) is connected onto the heating box (11), a side wall of the heating box (11) is connected with an air outlet pipe (12), one end, a plurality of shower nozzles (14) are installed to the bottom of pipeline (13), surface mounting has second motor (15) under mounting panel (9), the output shaft of second motor (15) has first belt pulley (16), surface symmetry welding has bracing piece (17) under mounting panel (9), rotate between two bracing pieces (17) and install pivot (18), second belt pulley (19) are installed to one side of pivot (18), install belt (20) on second belt pulley (19), evenly install a plurality of mounting fixture (21) on pivot (18).
2. The coating device for insulator processing according to claim 1, wherein: a side wall of the box body (1) is connected with a liquid feeding pipe and a liquid discharging pipe, the liquid discharging pipe is located at the bottom of the liquid feeding pipe, and a valve is installed on the liquid discharging pipe.
3. The coating device for insulator processing according to claim 1, wherein: pillar (2) are the structure of falling L style of calligraphy, and fixed pulley one (6) are installed on the montant, and fixed pulley two (7) are installed on horizontal pole (7).
4. The coating device for insulator processing according to claim 1, wherein: and a limiting block is welded at one end of the winding roller (4).
5. The coating device for insulator processing according to claim 1, wherein: a plurality of electric heating tubes are installed in the heating box (11).
6. The coating device for insulator processing according to claim 1, wherein: the pipeline (13) is positioned right above the rotating shaft (18), the pipeline (13) is parallel to the rotating shaft (18), and the plurality of spray heads (14) are uniformly distributed on the pipeline (13).
CN201911325956.8A 2019-12-20 2019-12-20 Coating device for insulator processing Pending CN110976198A (en)

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Application Number Priority Date Filing Date Title
CN201911325956.8A CN110976198A (en) 2019-12-20 2019-12-20 Coating device for insulator processing

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Application Number Priority Date Filing Date Title
CN201911325956.8A CN110976198A (en) 2019-12-20 2019-12-20 Coating device for insulator processing

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CN110976198A true CN110976198A (en) 2020-04-10

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111468686A (en) * 2020-06-02 2020-07-31 璁镐附 Lost foam casting forming process for pump body
CN115663728A (en) * 2022-10-17 2023-01-31 国网青海省电力公司海北供电公司 Simulation insulator chain installation device
CN115739540A (en) * 2023-01-10 2023-03-07 江东金具设备有限公司 Resistor disc dip-coating equipment and resistor disc insulation processing method
TWI797607B (en) * 2021-05-04 2023-04-01 政鈺機械股份有限公司 Y-type conveying device applied to coating machine
CN117012480A (en) * 2023-09-13 2023-11-07 山东瑞泰玻璃绝缘子有限公司 Glass insulator adhesive infiltration equipment

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CN208976151U (en) * 2018-09-07 2019-06-14 南京鼎腾石墨烯研究院有限公司 Graphene dip coating apparatus for dip-coating plastic part
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CN208712069U (en) * 2018-08-13 2019-04-09 路沃特(张家港)动力再制造科技有限公司 A kind of connection rod of automobile engine forging device for soaking oil
CN208976151U (en) * 2018-09-07 2019-06-14 南京鼎腾石墨烯研究院有限公司 Graphene dip coating apparatus for dip-coating plastic part
CN209680414U (en) * 2018-12-26 2019-11-26 博罗县意德宝化工有限公司 A kind of mopping device

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111468686A (en) * 2020-06-02 2020-07-31 璁镐附 Lost foam casting forming process for pump body
CN111468686B (en) * 2020-06-02 2021-06-25 济宁安泰矿山设备制造有限公司 Lost foam casting forming process for pump body
TWI797607B (en) * 2021-05-04 2023-04-01 政鈺機械股份有限公司 Y-type conveying device applied to coating machine
CN115663728A (en) * 2022-10-17 2023-01-31 国网青海省电力公司海北供电公司 Simulation insulator chain installation device
CN115739540A (en) * 2023-01-10 2023-03-07 江东金具设备有限公司 Resistor disc dip-coating equipment and resistor disc insulation processing method
CN117012480A (en) * 2023-09-13 2023-11-07 山东瑞泰玻璃绝缘子有限公司 Glass insulator adhesive infiltration equipment
CN117012480B (en) * 2023-09-13 2024-01-30 山东瑞泰玻璃绝缘子有限公司 Glass insulator adhesive infiltration equipment

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Application publication date: 20200410