CN110976195A - 一种基于阿基米德螺旋线的上胶装置及其上胶工艺 - Google Patents

一种基于阿基米德螺旋线的上胶装置及其上胶工艺 Download PDF

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CN110976195A
CN110976195A CN201911376014.2A CN201911376014A CN110976195A CN 110976195 A CN110976195 A CN 110976195A CN 201911376014 A CN201911376014 A CN 201911376014A CN 110976195 A CN110976195 A CN 110976195A
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曹易
江明伟
王广震
曹全平
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Shaoxing Guiming Textile Finishing Co Ltd
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Abstract

本发明涉及一种基于阿基米德螺旋线的上胶装置及其工艺，织物在放卷器放卷后通过传送辊筒进入上胶装置，花辊浸入基于阿基米德螺旋线的胶槽，胶槽装有胶水，花辊转动带起胶水，刮刀将花辊上多余的胶水刮除后，上胶压辊由气缸控制上下，使织物与花辊贴合，辊内的胶水就通过花型细孔漏到烫金面料上，至此即完成了上胶水的过程。本发明解决传统烫金机花辊无法充分贴合U型槽底，胶水损耗率高以及胶水中固体颗粒沉淀较难发现的技术问题。

Description

一种基于阿基米德螺旋线的上胶装置及其上胶工艺
【技术领域】
本发明涉及烫金技术领域，具体涉及一种基于阿基米德螺旋线的上胶装置及其上胶工艺。
【背景技术】
烫金面料因其花纹清晰立体，色彩鲜艳，价格低廉，越来越受到人们的青睐。然而在烫金花面料生产过程中，对应每种不同的花纹，就需要相应不同直径的烫金花辊。参见图1，生产烫金面料的上胶过程中花辊10轴心位置与U型胶槽20位置固定不动。由于使用的花辊周长一般为480mm-720mm(即花辊半径为76.4mm-114.6mm)，为使得花辊10浸泡在U型胶槽20里面，生产过程中均使用胶水30槽面宽和深度要足够大的U型胶槽20。U型胶槽20的凹型使胶水30居中，尽管胶水30只要浸没花辊2cm即可达到上胶要求，但是槽面不宜过宽等要求导致花辊无法充分贴合槽底，实际上胶过程中胶水30损耗率达35％以上。同时，U型胶槽20在上胶过程中无法发现胶水中的固体颗粒沉淀问题，沉淀颗粒影响烫金织物水洗牢度、花型清晰度等，从而影响烫金质量。
因此本发明人根据现有U型胶槽和上胶方式存在的问题，对设备和工艺做了一番全新改进，本案由此产生。
【发明内容】
为解决上述问题，本发明的目的在于提供一种基于阿基米德螺旋线的上胶装置及其上胶工艺，解决传统烫金机花辊无法充分贴合U型槽底，胶水损耗率高以及胶水中固体颗粒沉淀较难发现的技术问题。
为实现上述目的，本发明采取的技术方案为：
一种基于阿基米德螺旋线的上胶装置，包括花辊、上胶压辊、胶槽、刮刀、旋钮附件；织物穿过花辊、上胶压辊之间，花辊浸在装有胶水的胶槽内，刮刀接触花辊表面；胶槽的横截面为阿基米德螺旋曲线局部，旋钮附件控制胶槽转动。
所述阿基米德螺旋曲线解析式为：R(θ)＝R0+b(θ)，其中R0为θ＝0°的极径；b为阿基米德螺旋线系数，表示每旋转1度时极径的增加(或减小)量；θ为极角，表示阿基米德螺旋线转过的总度数。
所述解析式为R(θ)＝R0+b(θ)中，取R0＝0，θ∈(π，2π)。
所述θ＝π时，取R(θ)等于最大的花辊半径。
所述旋钮附件包括旋钮组件、传动杆组件、转动轴；旋钮组件通过传动杆组件连接到胶槽底部，带动胶槽绕其中一侧的转动轴转动，从而改变胶槽底部切线与水平面的夹角β大小。
所述的β∈(0°，10°)。
一种基于阿基米德螺旋线的上胶工艺，织物在放卷器放卷后通过传送辊筒进入上胶装置，花辊浸入基于阿基米德螺旋线的胶槽，胶槽装有胶水，花辊转动带起胶水，刮刀将花辊上多余的胶水刮除后，上胶压辊由气缸控制上下，使织物与花辊贴合，辊内的胶水就通过花型细孔漏到烫金面料上，至此即完成了上胶水的过程。
所述胶槽中的胶水，不足以浸没花辊有效高度，采用旋钮附件转动胶槽，使得胶槽槽内壁曲面线与水平面的夹角β改变，令胶水偏向阿基米德螺旋线曲率半径R(θ)减小一侧流动，胶水集聚居中且满足花辊充分贴合胶槽槽底。
所述胶槽底部曲面线与水平面的夹角β∈(0°，10°)，且通过旋钮附件分成5档调节，每档调节2°。
所述胶槽中的胶水，需要添加或搅拌时，通过旋钮附件转动胶槽，调节花辊与胶槽内壁的相对位置，使花辊更加贴近曲率半径R(θ)小的一侧，扩大操作空间来添加和搅拌胶水。
与现有技术相比，本发明具有如下有益效果：
本发明设计了一款基于阿基米德螺旋曲线的胶槽，胶槽的曲线半径是变化的，使得在上胶过程中，利用胶水的可流动性让胶水在胶槽内偏向流动，花辊能够充分贴合槽底，胶水的损耗率可控制在20％以下，大大提高了经济效益。此外，基于阿基米德螺旋线的胶槽有更多的空间给操作工在生产过程中添加或搅拌胶水，避免了原有生产中无法发现的固体颗粒沉淀，极大的降低了烫金成品次品率。
【附图说明】
图1是现有技术中上胶示意图；
图2是本发明较佳实施例中的上胶示意图；
图3是本发明较佳实施例中的阿基米德螺旋曲线图；
图4是本发明较佳实施例中的旋钮附件示意图；
图5是本发明较佳实施例中胶槽调整前示意图；
图6是本发明较佳实施例中胶槽调整后示意图。
【具体实施方式】
请参阅说明书附图所示，对本发明做进一步详细说明。
本发明主要是设计了一种基于阿基米德螺旋线的上胶装置，并且配套有上胶方法。本实施例中的上胶装置包括花辊1、上胶压辊2、胶槽3、刮刀4、旋钮附件5，胶槽3内装有胶水6。花辊1放在胶槽3内，并浸入在胶水中，一般浸入胶水的高度为2cm。花辊1上面为上胶压辊2。工作时，织物6在放卷器放卷后通过传送辊筒送入上胶，织物7穿过花辊1、上胶压辊2之间，花辊1浸入胶槽3，刮刀4接触花辊1表面，将花1上多余的胶水刮除后，上胶压辊2由气缸控制上下，使织物7与花辊1贴合，辊内的胶水就通过花型细孔漏到烫金面料上，至此即完成了上胶水的过程。织物7在上胶装置位置完成上胶后，带有胶水的织物经过烘箱去除胶水中水分后，织物进入烫金装置完成烫金工序。
本实施例中关键之一是胶槽3是为阿基米德螺旋曲线的其中一部分，其解析式R(θ)＝R0+b(θ)，取R0＝0，θ∈(π，2π)，此时胶槽3内壁曲线为图3中阿基米德螺旋线其中一段。该胶槽内壁曲线为弧形，其特点为随着θ的增大，弧线的曲率K减小，曲率半径R(θ)增大。在实际应用中，当θ＝π时，R(θ)等于工厂最大的花辊半径114.6mm，即
R(θ)＝b(θ)＝114.6
x(θ)＝R(θ)cos(θ)＝b(θ)cos(θ)
y(θ)＝R(θ)sin(θ)＝b(θ)sin(θ)
Figure BDA0002340988020000051
Figure BDA0002340988020000052
Figure BDA0002340988020000053
则b≈17.2，即该曲面为R(θ)＝b(θ)，θ∈(π，2π)，其中b≈17.2。因此，当θ＝2π时，
Figure BDA0002340988020000054
由此可以得出胶槽3面宽A为337.9+114.6＝452.5mm。
当胶槽3中的胶水6，不足以浸没花辊1有效高度2cm时，此处有两种情况，胶水6不足，或者当更换更小的花辊1时，由于花辊1半径更小，也会导致胶水6无法浸没2cm高度。一旦发生上述两种情况任意一种导致胶水6浸没不足，就要调节胶槽3的角度来实现胶水的流动。
首先通过旋转胶槽3底部旋钮附件5改变胶槽3底部曲面线与水平面的夹角β。其中旋钮附件5包括旋钮组件51、传动杆组件52、转动轴53。旋钮组件51是转动按钮部件，其通过传动杆组件52连接到胶槽3底部，转动轴53设置在θ＝π的位置处。本实施例中的传动杆组价52是伸缩杆结构，当转动旋转组件51上的旋钮时，可以改变伸缩杆的长度。本实施例中的布设结构是伸缩杆缩短则将胶槽3拉向靠近旋钮组件51的位置，使得胶槽3底部曲面线与水平面形成一定角度的夹角β，胶槽3绕转动轴53转动，胶水6向曲率半径R(θ)减小一侧流动。如图2箭头方向所示，胶水6集聚居中且满足花辊1充分贴合槽底，从而提高胶水使用率。
在实际应用中，通过附件旋钮5调整胶槽3内壁曲面线与水平面夹角β，根据多次试验得出，其夹角β∈(0°，10°)最为合适。其旋转档位可以为5档，每旋转一档调节的角度为2°，且仅可向曲率半径R(θ)减小一侧调节。调整过程中以实际满足花辊浸入胶水高度为2cm且使花辊合理贴近槽面为最佳。调整的方向示意图参见图5和图6。
另外在上胶之前或者胶水不足，添加胶水或搅拌胶水时，利用胶槽3底部旋钮附件5调节花辊1与胶槽3内壁的相对位置，使花辊更加贴近曲率半径R(θ)小的一侧，可以扩大操作空间，便于添加和搅拌胶水，有利于发现的胶水中沉淀的固体颗粒，提高烫金成品质量。
以上的具体实施方式仅为本创作的较佳实施例，并不用以限制本创作，凡在本创作的精神及原则之内所做的任何修改、等同替换、改进等，均应包含在本创作的保护范围之内。

Claims (10)

1.一种基于阿基米德螺旋线的上胶装置，其特征在于：包括花辊、上胶压辊、胶槽、刮刀、旋钮附件；织物穿过花辊、上胶压辊之间，花辊浸在装有胶水的胶槽内，刮刀接触花辊表面；胶槽的横截面为阿基米德螺旋曲线局部，旋钮附件控制胶槽转动。
2.如权利要求1所述的一种基于阿基米德螺旋线的上胶装置，其特征在于：所述阿基米德螺旋曲线解析式为：R(θ)＝R0+b(θ)，其中R0为θ＝0°的极径；b为阿基米德螺旋线系数，表示每旋转1度时极径的增加(或减小)量；θ为极角，表示阿基米德螺旋线转过的总度数。
3.如权利要求1所述的一种基于阿基米德螺旋线的上胶装置，其特征在于：所述解析式为R(θ)＝R0+b(θ)中，取R0＝0，θ∈(π，2π)。
4.如权利要求1所述的一种基于阿基米德螺旋线的上胶装置，其特征在于：所述θ＝π时，取R(θ)等于最大的花辊半径。
5.如权利要求1所述的一种基于阿基米德螺旋线的上胶装置，其特征在于：所述旋钮附件包括旋钮组件、传动杆组件、转动轴；旋钮组件通过传动杆组件连接到胶槽底部，带动胶槽绕其中一侧的转动轴转动，从而改变胶槽底部切线与水平面的夹角β大小。
6.如权利要求1所述的一种基于阿基米德螺旋线的上胶装置，其特征在于：所述的β∈(0°，10°)。
7.一种基于阿基米德螺旋线的上胶工艺，其特征在于：织物在放卷器放卷后通过传送辊筒进入上胶装置，花辊浸入基于阿基米德螺旋线的胶槽，胶槽装有胶水，花辊转动带起胶水，刮刀将花辊上多余的胶水刮除后，上胶压辊由气缸控制上下，使织物与花辊贴合，辊内的胶水就通过花型细孔漏到烫金面料上，至此即完成了上胶水的过程。
8.如权利要求7所述的一种基于阿基米德螺旋线的上胶工艺，其特征在于：所述胶槽中的胶水，不足以浸没花辊有效高度，采用旋钮附件转动胶槽，使得胶槽底部曲面线与水平面的夹角β改变，令胶水偏向阿基米德螺旋线曲率半径R(θ)减小一侧流动，胶水集聚居中且满足花辊充分贴合胶槽槽底。
9.如权利要求7所述的一种基于阿基米德螺旋线的上胶工艺，其特征在于：所述胶槽底部壁曲面线与水平面的夹角β∈(0°，10°)，且通过旋钮附件分成5档调节，每档调节2°。
10.如权利要求7所述的一种基于阿基米德螺旋线的上胶工艺，其特征在于：所述胶槽中的胶水，需要添加或搅拌时，通过旋钮附件转动胶槽，调节花辊与胶槽内壁的相对位置，使花辊更加贴近曲率半径R(θ)小的一侧，扩大操作空间来添加和搅拌胶水。
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