CN110976082B - Production system for LED lamp support - Google Patents
Production system for LED lamp support Download PDFInfo
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- CN110976082B CN110976082B CN201911315763.4A CN201911315763A CN110976082B CN 110976082 B CN110976082 B CN 110976082B CN 201911315763 A CN201911315763 A CN 201911315763A CN 110976082 B CN110976082 B CN 110976082B
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- led lamp
- material receiving
- box
- leveling
- demagnetizing
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- B08B1/12—
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- B08B1/20—
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- B08B1/30—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/16—Drying solid materials or objects by processes not involving the application of heat by contact with sorbent bodies, e.g. absorbent mould; by admixture with sorbent materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F13/00—Apparatus or processes for magnetising or demagnetising
- H01F13/006—Methods and devices for demagnetising of magnetic bodies, e.g. workpieces, sheet material
Abstract
The technical scheme of the invention is realized as follows: a production system for LED lamp supports comprises a feeding device, a stamping device, a leveling device and a material receiving device which are sequentially connected, wherein a demagnetizing device used for removing magnetism on supports such as LEDs is arranged between the stamping device and the leveling device, and a cleaning device used for cleaning the LED supports before material receiving is arranged between the leveling device and the material receiving device; the LED lamp support produced by the invention has no magnetism, and the surface is clean and free of impurities such as dust, so that the follow-up processing is convenient, and the product quality is improved.
Description
Technical Field
The invention relates to the technical field of LEDs, in particular to a production system for an LED lamp support.
Background
The LED lamp bead is arranged on a bottom base before packaging, a chip is fixed on the LED lamp bead on the basis of the LED support, positive and negative electrodes are welded, and packaging and forming are carried out once by using packaging glue; the LED support is used as one of the most main raw materials in the LED packaging process, the support is used as a carrier of the chip, the electric conduction and heat conduction functions are achieved, the light emitting of the chip is greatly influenced, and the LED support plays an important role in the LED packaging and application processes.
When an LED bracket on the market is produced at present, a raw material strip of the LED bracket is firstly conveyed into a stamping die for stamping, and then the stamped LED bracket is leveled and received; the LED lamp support part that produces like this can magnetize, influences the quality of LED lamp support, can influence the light-emitting of chip after using the follow-up LED lamp of making of this LED lamp support, reduces product quality to the metal piece that produces when often having a large amount of dusts and punching press attached to on the LED lamp support that produces like this, causes the influence to the production of follow-up LED lamp.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a production system for an LED lamp support, which is used for solving the problems and improving the quality of the LED lamp support.
The technical scheme of the invention is realized as follows: the utility model provides a production system for LED lamp support which characterized in that: including material feeding unit, stamping device, leveling device and the material collecting device who connects gradually, be provided with between stamping device and the leveling device and be used for getting rid of the demagnetizer of magnetism on the supports such as LED, be provided with between leveling device and the material collecting device and be used for carrying out clear cleaning device to the LED support before receiving the material.
Preferably: the feeding device comprises a feeding frame and a feeding disc arranged on the feeding frame, LED lamp bracket raw materials are arranged on the feeding disc, a first motor is fixedly arranged on one surface of the feeding frame, which is far away from the feeding disc, and the output end of a motor shaft of the first motor penetrates through the feeding frame and is fixedly connected with the center of the feeding disc; the feeding frame is also provided with a plurality of groups of limiting mechanisms which are staggered up and down, each group of limiting mechanisms comprises two limiting rollers, two bearings which are vertically arranged on the feeding frame and used for supporting the limiting rollers and damping balls positioned on one side of the limiting rollers, the damping balls are in contact with the limiting rollers, and the surfaces of the limiting rollers are all wrapped by damping layers; the feeding frame is provided with an adjusting mechanism for adjusting the feeding height on one side, away from the feeding disc, of the limiting mechanism, the adjusting mechanism comprises a plurality of groups of vertical conveying rollers arranged on the feeding frame, and each group of conveying rollers consists of two conveying rollers.
Preferably: the stamping device comprises an upper die, a lower die and a base, wherein the upper die is arranged above the lower die at intervals, the lower die is arranged on the base at intervals through a damping assembly, a support frame is fixedly arranged on the base, a first hydraulic cylinder is fixedly arranged on the support frame, a push rod of the first hydraulic cylinder penetrates through the support frame and is fixedly connected with the upper die, a plurality of guide pillars which are vertically arranged are fixedly arranged on the upper end surface of the lower die, guide grooves matched with the guide pillars are formed in the lower end surface of the upper die, a first spring is arranged in each guide groove, and two ends of each first spring are respectively connected with the upper end surface of each guide pillar and the bottom wall of each guide groove; the upper end surface of the lower die is provided with a chute, the chute is communicated with two sides of the lower die from left to right, two side walls of the chute are provided with limiting strips, a plurality of uniformly arranged slots are also formed in the chute, each slot penetrates through the lower die from top to bottom, the lower end surface of the upper die is provided with an insert block matched with the slot, the lower end surface of each insert block is provided with a punch, and the lower end surface of the punch is also provided with collision particles; damping component includes four second springs and sets up the support column in the second spring, the support column sets up perpendicularly and this support column welding is on the base, the lower mould is installed on the support column, and the lower terminal surface at base up end and lower mould is fixed respectively at the both ends of each second spring.
Preferably: leveling device is including leveling the case, LED lamp support from left to right passes leveling the case, the left and right sides of lower extreme all is equipped with leveling the platform in the box, the interval is provided with the briquetting on the leveling platform in left side, install the second pneumatic cylinder on the leveling case, the push rod of this second pneumatic cylinder penetrates leveling case and is connected with the briquetting, the roller that sets up is crisscross from top to bottom to be equipped with a plurality of between the two leveling platforms in leveling the case, right side leveling bench top level is provided with a plurality of compression roller, be provided with the second motor on the lateral wall of box, four compression roller counter-clockwise turning of second motor control, the motor shaft of second motor penetrates leveling case and is connected with the compression roller.
Preferably: the material receiving device comprises a material receiving frame, a material receiving plate and a third motor, the material receiving plate is arranged on the material receiving frame, the third motor is arranged on the end face, far away from the material receiving plate, of the material receiving frame, and the output end of a motor shaft of the third motor penetrates through the material receiving frame and is fixedly connected with the center of the material receiving plate; the auxiliary material receiving assembly comprises a plurality of material receiving rollers arranged linearly, elastic rubber strips are arranged on gaps below the material conveying rollers and are mounted on the material receiving plates, the elastic rubber strips are arc-shaped, arc surfaces of the elastic rubber strips face the material receiving rollers, third hydraulic cylinders are arranged between the conveying rollers and the material receiving plates, cutting assisting blocks are arranged above the third hydraulic cylinders, the third hydraulic cylinders and the cutting assisting blocks are mounted on the material receiving plates, cutting assisting grooves are formed in the lower end faces of the cutting assisting blocks, blades controlled to move up and down by third hydraulic rods are arranged between the cutting assisting blocks and the third hydraulic cylinders, the blades are cut, the cutting edges of the blades face up, and push rods of the third hydraulic cylinders are connected with the blades.
Preferably: the utility model discloses a degaussing device, including degaussing box, the LED support is from left to right worn the magnetism case, degaussing box is internal to be provided with a plurality of degaussing roller from left to right crisscross from top to bottom with the same high department of LED lamp support, the degaussing roller surface is provided with the magnetic layer, the magnetic layer adopts the material that has the adsorbed metal to make, degaussing box inner right side lower extreme is provided with graphite alkene heating plate and anti-hot plate, anti-hot plate installs in the box bottom, graphite alkene heating plate is installed on anti-hot plate and is contacted with LED lamp support, still install heating controller on the box, heating controller with graphite alkene heating plate electricity is connected, be equipped with heating chip in the degaussing roller, heating chip with heating controller electricity is connected the outer wall parcel of degaussing box is provided with the heat preservation.
Preferably: the cleaning device comprises a dust removing box and a spraying box, and the LED lamp support sequentially penetrates through the dust removing box and the spraying box from left to right; the lower end of the dust removal box is provided with an air inlet, the upper end of the dust removal box is provided with an exhaust fan, the input end of the exhaust fan penetrates through the side wall of the dust removal box and is communicated with the dust removal box, two activated carbon adsorption rods are arranged in the dust removal box, and the outer surfaces of the activated carbon adsorption rods are honeycomb-shaped; a water storage tank is arranged outside the spray tank and is communicated with the spray tank through a first water delivery pipe, the first water pipe is provided with a liquid pump, the input end and the output end of the liquid pump are both communicated with the first water pipe, a second water delivery pipe is arranged in the spraying box, the first water delivery pipe penetrates into the spraying box and is communicated with the second water delivery pipe, the second water delivery pipe is positioned above the LED lamp bracket and is parallel to the LED lamp bracket, a plurality of arc-shaped spray pipes which are uniformly arranged at intervals are connected below the second water delivery pipe, the arc-shaped spray pipe is perpendicular to the second water delivery pipe, the second water delivery pipe is communicated with the arc-shaped spray pipe, the concave surface of the arc-shaped spray pipe faces the LED lamp bracket, a plurality of nozzles are installed to this arc shower lower extreme, and each nozzle all faces LED lamp support, the bottom of the case portion of spraying is offered the outlet that is used for discharging sewage.
Preferably: the demagnetizing device further comprises a variable-voltage demagnetizing assembly arranged in the demagnetizing box, the variable-voltage demagnetizing assembly is located between the demagnetizing roller and the graphene heating sheet and comprises a demagnetizing circuit, a rheostat and a storage battery which are sequentially connected, the demagnetizing circuit winds around the LED lamp support to form a demagnetizing channel for the LED lamp support to pass through, the storage battery is electrically connected with the heating controller, and the heating controller controls whether the storage battery is electrified to the demagnetizing circuit.
Preferably: be equipped with the dust screen in the air intake, the clearance is provided with two adsorption rolls about spraying the case right side, and each adsorption roll outer wall all is equipped with the sponge adsorbed layer.
Preferably: the spraying box is characterized in that a cleaning disc is further arranged in the spraying box, a fourth hydraulic cylinder is arranged on the left side wall of the spraying box, a push rod of the fourth hydraulic cylinder penetrates into the spraying box to be fixed with the cleaning disc, and bristles are arranged on the upper end face of the cleaning disc.
The invention has the beneficial effects that: the method can demagnetize and clean the LED lamp support in the process of producing the LED lamp support, and the LED lamp support produced by the method has the advantages of no magnetized LED lamp support, clean LED support, no foreign matter on the surface, convenience for subsequent processing and production of the LED lamp, and product quality improvement.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic composition diagram of the present invention;
FIG. 2 is a schematic view of the feeding device of the present invention;
FIG. 3 is an enlarged schematic view at A in FIG. 2;
FIG. 4 is a schematic view of the stamping apparatus of the present invention;
FIG. 5 is a schematic structural view of a lower mold of the present invention;
FIG. 6 is a schematic view of the construction of the punch according to the present invention;
FIG. 7 is a schematic view of the construction of the screed apparatus of the present invention;
FIG. 8 is a schematic structural view of a material receiving device according to the present invention;
FIG. 9 is a schematic structural view of a demagnetizing device of the present invention;
FIG. 10 is a schematic view of the cleaning apparatus of the present invention;
FIG. 11 is a schematic view of the structure of the shower pipe of the present invention;
the examples in the figure are: 1. a feeding frame, 2, a feeding tray, 3, a first motor, 4, a limiting roller, 5, a bearing, 6, a damping ball, 7, a damping layer, 8, a conveying roller, 9, an upper die, 10, a lower die, 11, a base, 12, a supporting frame, 13, a guide pillar, 14, a first spring, 15, a sliding chute, 16, a limiting strip, 17, a slot, 18, an inserting block, 19, a punch, 20, collision particles, 21, a second spring, 22, a first hydraulic cylinder, 23, a leveling box, 24, a leveling platform, 25, a pressing block, 26, a second hydraulic cylinder, 27, a roller, 28, a pressing roller, 29, a second motor, 30, a receiving frame, 31, a receiving tray, 32, a third motor, 33, a receiving roller, 34, an elastic rubber strip, 35, a third hydraulic cylinder, 36, a cutting assisting block, 37, a blade, 38, a demagnetizing box, 39, a demagnetizing roller, 40, a magnetic layer, 41, a graphene heating sheet, 42, a heat reflection plate, 43, The device comprises a heating controller, 44, a heating chip, 45, a heat insulation layer, 46, a dust removal box, 47, a spraying box, 48, an air inlet, 49, an exhaust fan, 50, an activated carbon adsorption rod, 51, a water storage box, 52, a first water pipe, 53, a second water pipe, 54, an arc spraying pipe, 55, a nozzle, 56, a water outlet, 57, a demagnetization circuit, 58, a rheostat, 59, a storage battery, 60, a dust separation net, 61, an adsorption roller, 62, a sponge adsorption layer, 63, a cleaning disc, 64, a fourth hydraulic cylinder, 65, bristles, 100 and an LED lamp support.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
First embodiment
As shown in fig. 1, the present invention discloses a production system for an LED lamp support 100, which in this embodiment includes a feeding device, a stamping device, a leveling device and a receiving device connected in sequence, wherein a demagnetizing device for removing magnetism on the support such as an LED is disposed between the stamping device and the leveling device, and a cleaning device for cleaning the LED support before receiving the material is disposed between the leveling device and the receiving device.
By adopting the technical scheme: through adding demagnetizer and cleaning device in LED lamp holder production system, demagnetize and cleaning process to the LED support when producing the LED support, improve the LED lamp holder quality of producing, avoid producing to glue on the LED support and to be stained with debris such as dust and influence follow-up production, avoid LED lamp holder to have magnetism to influence product quality, guaranteed the stability of production, improved product quality.
As shown in fig. 2 to 3, the feeding device comprises a feeding frame 1 and a feeding tray 2 installed on the feeding frame 1, raw materials of the LED lamp bracket 100 are wound and stored on the feeding tray 2, the feeding tray 2 is located at the left end of the feeding frame 1, a first motor 3 is fixed on one surface of the feeding frame 1 far away from the feeding tray 2, and an output end of a motor shaft of the first motor 3 penetrates through the feeding frame 1 and is fixedly connected with the center of the feeding tray 2; the feeding frame 1 is further provided with three groups of limiting mechanisms which are staggered up and down, each group of limiting mechanisms comprises two limiting rollers 4, two bearings 5 which are vertically arranged on the feeding frame 1 and used for supporting the limiting rollers 4 and damping balls 6 positioned on one sides of the limiting rollers 4, the damping balls 6 can be rubber damping balls 6, the damping balls 6 are in contact with the limiting rollers 4, damping layers 7 are bonded on the surfaces of the limiting rollers 4, and the damping layers 7 can be high-elasticity sponge damping layers 7; one side of the feeding frame 1, which is far away from the feeding disc 2 through the limiting mechanism, is provided with an adjusting mechanism for adjusting the feeding height, the adjusting mechanism comprises four groups of conveying rollers 8 which are vertically and rotatably installed on the feeding frame 1, each group of conveying rollers 8 consists of two conveying rollers 8, and the two conveying rollers 8 are arranged in a vertical clearance mode.
By adopting the technical scheme: when the LED lamp support material strips are conveyed, the LED lamp support material strips are output from the feeding disc and then sequentially pass through the limiting rollers from left to right, the LED lamp support material strips penetrate between the two limiting rollers in each group of limiting mechanisms and are in contact with the two damping layers adhered to the outer surfaces of the limiting rollers, vibration generated during conveying is used for limiting the LED lamp support material strips through each group of limiting mechanisms and reducing vibration during conveying of the LED lamp support, the vibration is absorbed and weakened through the damping layers, the LED lamp support material strips can smoothly enter a stamping device, and stability in the conveying process is improved; after passing through the limiting mechanism, the LED lamp support material strip enters the adjusting mechanism, and the conveying rollers with proper height are selected from the four groups of conveying rollers according to the corresponding height required by stamping work for conveying, so that the smoothness of feeding is ensured, and the LED lamp support material strip is smoothly matched with the subsequent stamping work; the shock attenuation ball sets up, has further weakened the vibrations of LED lamp support material strip transportation in-process, guarantees the stability of pay-off.
As shown in fig. 4 to 6, the stamping device includes an upper die 9, a lower die 10 and a base 11, the upper die 9 is disposed above the lower die 10 at intervals, the lower die 10 is disposed on the base 11 at intervals through a damping assembly, a supporting frame 12 is fixedly mounted on the base 11, a first hydraulic cylinder 22 is fixedly mounted on the supporting frame 12, a push rod of the first hydraulic cylinder 22 passes through the supporting frame 12 and is fixedly connected with the upper die 9, two guide pillars 13 vertically disposed are fixedly mounted on an upper end surface of the lower die 10, a guide groove adapted to the guide pillars 13 is formed on a lower end surface of the upper die 9, a first spring 14 is disposed in each guide groove, and two ends of the first spring 14 are respectively connected with an upper end surface of the guide pillar 13 and a bottom wall of the guide groove; the upper end face of the lower die 10 is provided with a sliding groove 15, the sliding groove 15 is communicated with two sides of the lower die 10 from left to right, two side walls of the sliding groove 15 are welded with limiting strips 16, the limiting strips 16 are made of aluminum profiles, six uniformly arranged inserting grooves 17 are further formed in the sliding groove 15, each inserting groove 17 penetrates through the lower die 10 from top to bottom, the lower end face of the upper die 9 is provided with an inserting block 18 matched with the inserting groove 17, the lower end face of each inserting block 18 is provided with a punch 19 through a screw, and the lower end face of the punch 19 is welded with impact particles 20; damper includes four second springs 21 and sets up the support column in second spring 21, the support column sets up perpendicularly and this support column welding is on base 11, lower mould 10 is installed on the support column, and the lower terminal surface at base 11 up end and lower mould 10 is fixed respectively at each second spring 21's both ends.
By adopting the technical scheme: the arrangement of the limiting strips in the sliding groove limits the irregular movement of the product to be processed in the sliding groove, so that the inclination of a stamping material strip is avoided, and the precision and the qualified rate of the product are ensured; the slots are communicated with the lower die, so that waste materials can be directly discharged from the slots after stamping, the stamping can be changed, the waste materials can be collected and cleaned, and the cleaning is convenient; the punch and the arrangement of particles collided on the punch strengthen the punching effect, avoid the rebound of waste materials and improve the working efficiency, and the mode of threaded connection is that when the punch needs to be replaced, the punch is directly disassembled and replaced, thereby being convenient and fast and having strong practicability; the setting of damper, when punching press work goes on, bear the impact force jointly through four second springs and four support columns, reduce the impact force and the vibrations of lower mould transmission, should set up the vibrations that have reduced the production in the work by a wide margin, guaranteed the precision of product, improved the quality of putting together, prolonged stamping device's life.
As shown in fig. 7, the leveling device includes a leveling box 23, the LED lamp support 100 passes through the leveling box 23 from left to right, leveling platforms 24 are fixed on the left and right sides of the inner bottom end of the box, the upper end surface of the leveling platform 24 is a horizontal end surface, the leveling platform 24 is located below the LED lamp support 100 and contacts with the LED lamp support 100, press blocks 25 are arranged on the leveling platform 24 on the left side at intervals, the lower end surface of the press block 25 is a plane, the press block 25 and the leveling platform 24 are both made of titanium alloy materials, a second hydraulic cylinder 26 is installed on the leveling box 23 and located right above the leveling platform on the left side, a push rod of the second hydraulic cylinder 26 penetrates through the leveling box 23 and is fixedly connected with the press block 25, rollers 27 are arranged between the two leveling platforms 24 in the leveling box 23 and vertically staggered, the rollers 27 are transversely installed in the leveling box 23, four press rollers 28 are horizontally arranged above the leveling platform 24 on the right side, the pressing rollers are installed in the flattening box 23, the pressing rollers 27 and the pressing rollers 28 are perpendicular to the LED lamp support 100 strips, a second motor 29 is installed on the side wall of the box body, the second motor 29 controls the four pressing rollers 28 to rotate anticlockwise, and a motor shaft of the second motor 29 penetrates through the flattening box 23 and is fixedly connected with the pressing rollers 28.
By adopting the technical scheme: after LED lamp support material strip enters into the flattening case, earlier use briquetting and left side platform complex impact force to extrude the impact to LED lamp support, make it level and smooth, then further flattening is carried out through crisscross roll that sets up from top to bottom, the basically smooth LED lamp support material strip that forms is derived on the platform of right side, in order to further guarantee the effect of flattening, prevent the phenomenon that the flattening is not in place, set up anticlockwise rotation's compression roller on the platform, the compression roller rolls the flattening to LED lamp support material strip, thereby improve holistic flattening efficiency and effect.
As shown in fig. 8, the material receiving device includes a material receiving frame 30, a material receiving tray 31 and a third motor 32, the material receiving tray 31 is installed on the material receiving frame 30 and is installed on the right side of the material receiving frame, the third motor 32 is installed on the end surface of the material receiving frame 30 far away from the material receiving tray 31, and an output end of a motor shaft of the third motor 32 penetrates through the material receiving frame 30 and is fixedly connected with the center of the material receiving tray 31; an auxiliary material receiving assembly is arranged on the frame and on the left side of the material receiving plate 31, the auxiliary material receiving assembly comprises five material receiving rollers 33 which are linearly arranged, an elastic rubber strip 34 is arranged in a gap below the material delivery roller, two ends of the elastic rubber strip 34 are fixed on the material receiving rack 30, the elastic rubber strip 34 is arc-shaped, the cambered surface of the elastic rubber strip 34 faces the material receiving roller 33, a third hydraulic cylinder 35 is arranged between the conveying roller 8 and the material receiving disc 31, a cutting assisting block 36 is welded above the third hydraulic cylinder 35, the third hydraulic cylinder 35 and the cutting assisting block 36 are both arranged on the material receiving frame 30, the lower end surface of the cutting-assisting block 36 is provided with a cutting-assisting groove, a blade 37 which is controlled by a third hydraulic rod to move up and down is arranged between the cutting-assisting block 36 and the third hydraulic cylinder 35, the blade 37 is edged, the edge part of the blade faces upwards, and the push rod of the third hydraulic cylinder 35 is welded with the blade 37.
By adopting the technical scheme: under the driving action of a third motor, a rotating shaft connected with the output end of the third motor rotates and drives a material receiving disc to rotate, in order to improve the stability of the support belt in the transmission process, the LED lamp support material strip driven in the rotation of the material receiving disc can be stably transmitted, the phenomena of belt clamping and breakage are prevented, a material receiving roller is arranged on the left side of a driving disc on a rack, the material receiving roller and an elastic rubber strip are matched with each other to extrude, the LED lamp support material strip stably passes through the space between the material receiving roller and the elastic rubber strip, and therefore the purpose of stably guiding the transmitted LED lamp support material strip is achieved; when the material receiving plate is full, the third hydraulic cylinder can be controlled to cut off the LED lamp support material strips, the use is convenient, and the material receiving plate is convenient to replace in time.
In this embodiment, the demagnetizing device comprises a demagnetizing box 38, the LED bracket penetrates through the demagnetizing box 38 from left to right, six demagnetizing rollers 39 which are staggered up and down from left to right are arranged at the same height of the LED lamp bracket 100 in the demagnetizing box 38, the outer surface of the demagnetizing roller 39 is adhered with a magnetic layer 40, the magnetic layer 40 is made of a material with metal adsorption, the right lower end in the demagnetization box 38 is provided with a graphene heating plate 41 and a heat-reflecting plate 42, the heat-reflecting plate 42 is fixed at the bottom end of the box body, the graphene heating sheet 41 is mounted on the heat reflecting plate 42 and contacts the LED lamp holder 100, the right side wall of the box body is also provided with a heating controller 43, the heating controller 43 is electrically connected with the graphene heating sheet 41, a heating chip 44 is installed in the demagnetizing roller 39, the heating chip 44 is electrically connected with the heating controller 43, and the outer wall of the demagnetizing box 38 is wrapped by an insulating layer 45.
By adopting the technical scheme: LED lamp stand material strip gets into and removes magnetism case, at first through the past magnetism roller, it demagnetizes to it with LED lamp stand material strip contact to adsorb metal on the demagnetization roller, the high temperature that produces through heating chip and graphite alkene heating plate demagnetizes it simultaneously, guarantee to get rid of the magnetism that probably exists on the LED lamp stand material strip, guarantee the quality of LED lamp stand, the setting of heat preservation has avoided scattering and disappearing of heat energy, energy-concerving and environment-protective, high temperature can make LED lamp stand material strip surface softening simultaneously, make things convenient for the flattening of leveling device to LED lamp stand material strip next.
In this embodiment, the cleaning device includes a dust box 46 and a spray box 47, and the LED lamp bracket 100 sequentially passes through the dust box 46 and the spray box 47 from left to right; an air inlet 48 is formed in the lower end of the dust removal box 46, an exhaust fan 49 is installed at the upper end of the dust removal box 46, the input end of the exhaust fan 49 penetrates through the side wall of the dust removal box 46 to be communicated with the dust removal box 46, two activated carbon adsorption rods 50 are installed in the dust removal box 46, the activated carbon adsorption rods 50 are horizontally fixed on the right side wall in the dust removal box 46, and the outer surfaces of the activated carbon adsorption rods 50 are cellular; a water storage tank 51 for storing cleaning liquid is arranged outside the spray tank 47, the cleaning liquid can be water, the water storage tank 51 is communicated with the spray tank 47 through a first water pipe 52, a liquid pump is arranged on the first water pipe 52, the input end and the output end of the liquid pump are both communicated with the first water pipe 52, a second water pipe 53 is horizontally arranged in the spray tank 47, the first water pipe 52 penetrates into the spray tank 47 and is communicated with the second water pipe 53, the second water pipe 53 is positioned above the LED lamp bracket 100 and is parallel to the LED lamp bracket 100, six arc spray pipes 54 which are uniformly arranged at intervals are fixed below the second water pipe 53, the arc spray pipes 54 are vertically arranged with the second water pipe 53, the second water pipe 53 is communicated with the arc spray pipes 54, the concave surface of the arc spray pipes 54 faces the LED lamp bracket 100, twelve spray nozzles 55 are arranged at the lower ends of the arc spray pipes 54, each nozzle 55 is communicated with the arc-shaped spraying pipe 54, each nozzle 55 faces the LED lamp bracket 100, and a water outlet 56 for discharging sewage is formed in the bottom of the spraying box 47.
By adopting the technical scheme: the LED lamp holder material strip firstly enters the dust removal box to be blown to adsorb dust and metal fragments on the LED lamp holder material strip, then enters the spraying box, stains on the LED lamp holder material strip are removed by adopting a spraying mode, the cleanness of the LED lamp holder material strip is guaranteed, the abrasion of the metal fragments on the LED lamp holder material strip in subsequent processing is avoided, the product quality is improved, and the subsequent LED lamp is convenient to process and manufacture.
Second embodiment
As shown in fig. 9, the second embodiment is different from the first embodiment in that the demagnetizing device in this embodiment further includes a variable-voltage demagnetizing assembly installed in the demagnetizing box 38, the variable-voltage demagnetizing assembly is located between the demagnetizing roller 39 and the graphene heating sheet 41, the variable-voltage demagnetizing assembly includes a demagnetizing circuit 57, a rheostat 58 and a storage battery 59 connected in sequence, the rheostat 58 and the storage battery 59 are both installed on a side wall of the demagnetizing box 38, the demagnetizing circuit 57 is wound around the LED lamp holder 100 to form a demagnetizing channel for the LED lamp holder 100 to pass through, the storage battery 59 is electrically connected to a heating controller 43, and the heating controller controls whether the storage battery energizes the demagnetizing circuit.
Through above-mentioned technical scheme, LED lamp holder material strip is in the back of demagnetizing through the demagnetization roller, enters into the passageway that demagnetizes, and the battery is to the circuit circular telegram that demagnetizes, produces magnetic field in the passageway that demagnetizes, then reduces the magnetism in the passageway that demagnetizes through control resistor resistance, reaches the effect of demagnetizing to LED lamp holder material strip, and the integrality and the stability of demagnetizing have further been improved to the mode of triple demagnetization, has further guaranteed the quality of LED lamp holder material strip.
Third embodiment
The third embodiment is different from the first embodiment in that a dust-proof net 60 is further bonded in the air inlet 48 in the present embodiment, the dust-proof net 60 may be a nylon filter net, two adsorption rollers 61 are arranged at a gap between the upper side and the lower side of the right side of the spray box 47, and a sponge adsorption layer 62 is bonded on the outer wall of each adsorption roller 61.
Through the technical scheme, the dust separation net is arranged, so that when the exhaust fan works, dust in air outside the dust removal box is prevented from entering the dust removal box to cause secondary pollution to the LED lamp bracket material strips; the setting of absorption roller sprays clean back at LED lamp stand material strip, adsorbs the water stain on LED lamp stand material strip surface and gets rid of, avoids transporting the dust in the water stain adsorption air on the way of material collecting device LED lamp stand material strip, has further guaranteed the cleanness of LED lamp stand material strip, convenient follow-up processing.
Fourth embodiment
As shown in fig. 10, the fourth embodiment is different from the second embodiment in that a cleaning plate 63 is further disposed in the spray box 47 in the present embodiment, a fourth hydraulic cylinder 64 is mounted on the left side wall of the spray box 47, a push rod of the fourth hydraulic cylinder 64 penetrates through the spray box 47 and is fixed with the cleaning plate 63, a push rod of the fourth hydraulic cylinder 64 is connected with the spray box 47 in a left-right sliding manner, and bristles 65 are bonded to the upper end surface of the cleaning plate 63.
Through above-mentioned technical scheme, the setting of fourth pneumatic cylinder and cleaning disc when spraying LED lamp holder material strip, starts the cleaning disc of fourth pneumatic cylinder control, makes the brush hair on the cleaning disc make a round trip to scrub LED lamp holder material strip, has further improved the clean degree of LED lamp holder material strip, thereby avoids stubborn debris to glue and not clear away the processing production that influences follow-up LED lamp on LED lamp holder material strip, further guarantees the quality of product.
The working principle is as follows:
(1) start first motor 3 and third motor 32, the winding is at the beginning of carrying of the LED lamp support 100 raw materials strip on feed table 2, LED lamp support 100 raw materials passes through spacing roller 4 and conveying roller 8 in proper order and enters into stamping device, simultaneously shock attenuation 7 on the spacing roller 4 and the shock attenuation ball 6 of spacing roller 4 one side reduce the shake of transportation process to the LED lamp support 100 raw materials strip shock attenuation of advancing spacing roller 4, simultaneously can select not co-altitude conveying roller 8 to carry out the transport to LED lamp support 100 raw materials strip according to stamping device's mounting height.
(2) The feeding device sends the raw material strips of the LED lamp support 100 into a sliding groove 15 of the stamping device, a first hydraulic cylinder 22 is started, the first hydraulic cylinder 22 controls the upper die 9 to stamp up and down at the same speed, an insertion block 18 below the upper die 9 moves up and down at the same speed, the raw material strips of the LED lamp support 100 are subjected to punch forming, and the stamped waste materials are directly discharged from the bottom of an insertion groove 17; meanwhile, the position of limiting strip 16 for limiting the position of LED lamp support 100 raw material strip in sliding groove 15 ensures that the stamping is accurate, guide pillar 13 repeatedly moves in entering the guide groove, first spring 14 and second spring 21 reduce the vibration generated during the stamping, punch 19 and filling particles make the stamping more convenient and faster to improve the stamping efficiency, and punch 19 directly twists through the screw thread to move and change when damaged, and is convenient to use, LED lamp support 100 raw material strip becomes preliminary shaping LED lamp support 100 material strip after the stamping, LED lamp support 100 material strip enters into the demagnetizing device after the stamping of the strong device.
(3) The LED lamp support 100 material strip enters the demagnetization box 38 from the left side of the demagnetization box 38, the graphene heating sheet 41 and the heating chip 44 are controlled by the controller to heat, the temperature in the demagnetization box 38 is increased, the storage battery 59 forms a complete loop through the demagnetization circuit 57 and the rheostat 58, the demagnetization circuit 57 which is wound is provided with magnetism according to the electromagnetic effect, and the demagnetization channel is provided with magnetic induction; after entering the high-temperature demagnetizing box 38, the LED lamp support 100 strips firstly pass through the demagnetizing roller 39 and then are primarily demagnetized by contacting with adsorption metal on the demagnetizing roller 39, then enter a demagnetizing channel, the current is changed by controlling the rheostat 58 to gradually reduce the magnetism in the demagnetizing channel, the LED lamp support 100 is demagnetized again, the LED lamp support 100 continues to contact with the graphene heating sheet 41 rightwards, the demagnetization of the LED lamp support 100 is realized by accelerating the movement of thermal molecules through high temperature, meanwhile, the LED lamp support 100 is primarily softened by high temperature, and the LED support strips are transported out from the right side of the demagnetizing box 38 and enter a leveling device.
(4) The convenient flattening of preliminary softened LED lamp support 100 material, LED lamp support 100 material enters into flattening case 23 from flattening case 23 left side, open second pneumatic cylinder 26 and second motor 29, LED lamp support 100 is at first on arriving left platform 24, second pneumatic cylinder 26 extrudees briquetting 25 down with the same speed, extrude LED lamp support 100 material and level, then continue to advance the rolling of roll 27 to the right side, then continue to turn right and drive four compression roller 28 cooperation right side platform 24 through second motor 29 and continue to the flattening of LED lamp support 100 material, the material after the flattening is transported from flattening case 23's right side and is exported and get into cleaning device.
(5) During LED lamp holder 100 material at first enters into dust removal case 46, open air exhauster 49, the air outside dust removal case 46 enters into dust removal case 46 through dust separation net 60, continue to drive through air exhauster 49 and blow up the absorption stick with dust and other granule on LED lamp holder 100 material and adsorb, air exhauster 49 continues to take the air out, so circulation, clear away debris on LED lamp holder 100, the LED support continues to transport to the right and gets into spray box 47, start the liquid pump, transport the water in water storage box 51 to spray box 47 in through first raceway 52. Water in the first water delivery pipe 52 enters the spray pipe through the second cleaning pipe, the spray nozzles 55 on the spray pipe spray the water onto the LED lamp bracket 100 strips to clean the LED lamp bracket 100 strips, and sewage is discharged from the water outlet 56; the cleaned LED lamp support 100 material strips are transported and output from the right side of the spraying box 47 and pass through two adsorption rollers 61, the sponge water absorption layer on the adsorption rollers 61 absorbs water stains on the sprayed LED lamp support 100, and then the LED lamp support 100 material strips are transported to a material receiving device.
(6) The LED lamp support 100 enters the material receiving device, firstly reaches the material receiving roller 33, the LED material receiving strips pass through the space between the material receiving roller 33 and the elastic rubber strips 34 and then reach the material receiving disc 31, when the material receiving disc 31 is full of materials, the third hydraulic cylinder 35 is controlled to push the blade 37 upwards until the material receiving grooves of the cutting assisting blocks 36 are formed, the LED lamp support 100 is cut off, and then the filled material receiving disc 31 is taken down and replaced with a new material receiving disc 31.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (8)
1. The utility model provides a production system for LED lamp support which characterized in that: the LED lamp support cleaning device comprises a feeding device, a stamping device, a leveling device and a material receiving device which are sequentially connected, wherein a demagnetizing device used for removing magnetism on the LED lamp support is arranged between the stamping device and the leveling device, and a cleaning device used for cleaning the LED support before material receiving is arranged between the leveling device and the material receiving device; the cleaning device comprises a dust removing box and a spraying box, and the LED lamp support sequentially penetrates through the dust removing box and the spraying box from left to right; the lower end of the dust removal box is provided with an air inlet, the upper end of the dust removal box is provided with an exhaust fan, the input end of the exhaust fan penetrates through the side wall of the dust removal box and is communicated with the dust removal box, two activated carbon adsorption rods are arranged in the dust removal box, and the outer surfaces of the activated carbon adsorption rods are honeycomb-shaped; the LED lamp spraying device comprises a spraying box, a liquid pump, a plurality of arc spraying pipes, a water storage box, a first water conveying pipe, a second water conveying pipe, a plurality of arc spraying pipes, a plurality of nozzles and a water outlet, wherein the water storage box is arranged outside the spraying box and is communicated with the spraying box through the first water conveying pipe; the device of demagnetizing includes the demagnetization box, the LED support from left to right wears the demagnetization box, the same high department of the intrinsic LED lamp support of demagnetization box is provided with a plurality of demagnetization roller from left to right crisscross from top to bottom, demagnetization roller surface is provided with the magnetic layer, the material that the magnetic layer adopted to have the adsorbed metal is made, the right side lower extreme is provided with graphite alkene heating plate and anti-hot plate in the demagnetization box, anti-hot plate installs in demagnetization bottom of the case, graphite alkene heating plate is installed on anti-hot plate and is contacted with LED lamp support, still install heating controller on the demagnetization box, heating controller with graphite alkene heating plate electricity is connected, be equipped with heating chip in the demagnetization roller, heating chip with heating controller electricity is connected demagnetization box outer wall parcel is provided with the heat preservation.
2. The production system for the LED lamp holder according to claim 1, wherein: the feeding device comprises a feeding frame and a feeding disc arranged on the feeding frame, wherein a first motor is fixedly arranged on one surface of the feeding frame, which is far away from the feeding disc, and the output end of a motor shaft of the first motor penetrates through the feeding frame to be fixedly connected with the center of the feeding disc; the feeding frame is also provided with a plurality of groups of limiting mechanisms which are staggered up and down, each group of limiting mechanisms comprises two limiting rollers, two bearings which are vertically arranged on the feeding frame and used for supporting the limiting rollers and damping balls positioned on one side of the limiting rollers, the damping balls are in contact with the limiting rollers, and the surfaces of the limiting rollers are all wrapped by damping layers; the feeding frame is provided with an adjusting mechanism for adjusting the feeding height on one side, away from the feeding disc, of the limiting mechanism, the adjusting mechanism comprises a plurality of groups of vertical conveying rollers arranged on the feeding frame, and each group of conveying rollers consists of two conveying rollers.
3. The production system for the LED lamp holder according to claim 1, wherein: the stamping device comprises an upper die, a lower die and a base, wherein the upper die is arranged above the lower die at intervals, the lower die is arranged on the base at intervals through a damping assembly, a support frame is fixedly arranged on the base, a first hydraulic cylinder is fixedly arranged on the support frame, a push rod of the first hydraulic cylinder penetrates through the support frame and is fixedly connected with the upper die, a plurality of guide pillars which are vertically arranged are fixedly arranged on the upper end surface of the lower die, guide grooves matched with the guide pillars are formed in the lower end surface of the upper die, a first spring is arranged in each guide groove, and two ends of each first spring are respectively connected with the upper end surface of each guide pillar and the bottom wall of each guide groove; the upper end surface of the lower die is provided with a chute, the chute is communicated with two sides of the lower die from left to right, two side walls of the chute are provided with limiting strips, a plurality of uniformly arranged slots are also formed in the chute, each slot penetrates through the lower die from top to bottom, the lower end surface of the upper die is provided with an insert block matched with the slot, the lower end surface of each insert block is provided with a punch, and the lower end surface of the punch is also provided with collision particles; and the damping assembly comprises four second springs and supporting columns arranged in the second springs, and the two ends of each second spring are respectively fixed on the upper end surface of the base and the lower end surface of the lower die.
4. The production system for the LED lamp holder according to claim 1, wherein: leveling device is including leveling the case, the LED lamp support from left to right passes leveling the case, the left and right sides of leveling incasement lower extreme all is equipped with leveling the platform, and the interval is provided with the briquetting on the leveling platform in left side, install the second pneumatic cylinder on the leveling case, the push rod of this second pneumatic cylinder penetrates leveling case and is connected with the briquetting, leveling incasement is equipped with a plurality of rolls that are crisscross setting from top to bottom between two leveling platforms, and the leveling bench top level in right side is provided with a plurality of compression roller, be provided with the second motor on leveling case's the lateral wall, the motor shaft of second motor penetrates leveling case and is connected with the compression roller.
5. The production system for the LED lamp holder according to claim 1, wherein: the material receiving device comprises a material receiving frame, a material receiving plate and a third motor, the material receiving plate is arranged on the material receiving frame, the third motor is arranged on the end face, far away from the material receiving plate, of the material receiving frame, and the output end of a motor shaft of the third motor penetrates through the material receiving frame and is fixedly connected with the center of the material receiving plate; the auxiliary material receiving assembly is arranged on the left side of the material receiving plate and comprises a plurality of material receiving rollers arranged linearly, elastic rubber strips are arranged on gaps below the material receiving rollers and are mounted on the material receiving plate, the elastic rubber strips are arc-shaped, arc surfaces of the elastic rubber strips face the material receiving rollers, a third hydraulic cylinder is arranged between the material receiving rollers and the material receiving plate, a cutting assisting block is arranged above the third hydraulic cylinder, the third hydraulic cylinder and the cutting assisting block are mounted on the material receiving plate, a cutting assisting groove is formed in the lower end face of the cutting assisting block, a blade controlled by a third hydraulic rod to move up and down is arranged between the cutting assisting block and the third hydraulic cylinder, and a push rod of the third hydraulic cylinder is connected with the blade.
6. The production system for the LED lamp holder according to claim 1, wherein: the demagnetizing device further comprises a variable-voltage demagnetizing assembly arranged in the demagnetizing box, the variable-voltage demagnetizing assembly is located between the demagnetizing roller and the graphene heating sheet, the variable-voltage demagnetizing assembly comprises a demagnetizing circuit, a rheostat and a storage battery which are sequentially connected, the demagnetizing circuit winds around the LED lamp support to form a demagnetizing channel for the LED lamp support to pass through, and the storage battery is electrically connected with the heating controller.
7. The production system for the LED lamp holder according to claim 1, wherein: be equipped with the dust screen in the air intake, the clearance is provided with two adsorption rolls about spraying the case right side, and each adsorption roll outer wall all is equipped with the sponge adsorbed layer.
8. The production system for the LED lamp holder according to claim 7, wherein: the spraying box is characterized in that a cleaning disc is further arranged in the spraying box, a fourth hydraulic cylinder is arranged on the left side wall of the spraying box, a push rod of the fourth hydraulic cylinder penetrates into the spraying box to be fixed with the cleaning disc, and bristles are arranged on the upper end face of the cleaning disc.
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| CN201911315763.4A CN110976082B (en) | 2019-12-19 | 2019-12-19 | Production system for LED lamp support |
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| CN201911315763.4A CN110976082B (en) | 2019-12-19 | 2019-12-19 | Production system for LED lamp support |
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| CN110976082B true CN110976082B (en) | 2021-10-26 |
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| CN112264519A (en) * | 2020-10-09 | 2021-01-26 | 宋庆忠 | A positive negative pole piece stamping device for lithium cell processing |
| CN113307513A (en) * | 2021-06-18 | 2021-08-27 | 韩力 | Automatic change hydrated lime production facility |
| CN115647898B (en) * | 2022-09-16 | 2023-09-01 | 江苏聚力智能机械股份有限公司 | Cutting device is used in staircase apron processing |
| CN116877943B (en) * | 2023-09-06 | 2023-12-01 | 山西星心半导体科技有限公司 | Lamp bead encapsulation processing device |
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