CN110965097A - Aluminum product surface oxidation production line - Google Patents
Aluminum product surface oxidation production line Download PDFInfo
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- CN110965097A CN110965097A CN201911379385.6A CN201911379385A CN110965097A CN 110965097 A CN110965097 A CN 110965097A CN 201911379385 A CN201911379385 A CN 201911379385A CN 110965097 A CN110965097 A CN 110965097A
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- speed reducer
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/005—Apparatus specially adapted for electrolytic conversion coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
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Abstract
The invention discloses an aluminum surface oxidation production line which comprises a feeding and discharging lifting mechanism, a travelling mechanism, a conveying mechanism, a surface treatment mechanism and a drying mechanism, wherein the conveying mechanism is arranged above the feeding and discharging lifting mechanism, the conveying mechanism and the surface treatment mechanism work in a matched mode, the drying mechanism is located at the rear process end of the surface treatment mechanism, and the feeding and discharging lifting mechanism is arranged at the front end and the rear end of an aluminum surface oxidation process. The structure realizes that: firstly, the yield is high, the occupied area is small, the building cost is low, and the equipment ton yield investment is also low; and secondly, the automation program is high, the feeding and discharging are removed in the whole line, the whole groove surface does not need manual intervention, and the labor cost is low. And thirdly, the loading and unloading operation areas adopt a partitioned double-layer design, so that the safety is high, the operation areas are not interfered with each other, and the yield assessment of each operator is facilitated. Fourthly, the bath solution has more strict component control, more accurate process time and more accurate temperature control; the product quality is stable. And fifthly, the relative groove surface is small, the volatilization of the polluted gas is less, and the environmental-friendly treatment capacity is less.
Description
Technical Field
The invention relates to the technical field of surface treatment, in particular to an aluminum surface oxidation production line.
Background
The aluminum profile occupies a large amount of fields in the oxidation coloring process due to the characteristics of large volume, long length and the like, the fields are greatly wasted due to improper structural design of the oxidation coloring fields, the production efficiency is not improved, and on the other hand, the waste water discharge systems of a plurality of production lines are disordered in design, the occupied area of the production lines is increased, and the waste water treatment problem is complicated; the important point is that the yield of the aluminum profile horizontal oxidation production line used in each aluminum material factory is about 1500 tons/month, and the monthly yield of the aluminum material factory with the scale is more than 5000 tons, so that the aluminum profile surface oxidation production line with high yield is needed to be provided to solve the problems.
Disclosure of Invention
The technical problem to be solved by the invention is to provide an aluminum product surface oxidation production line, wherein the production line has the advantages of 3600 tons/month output, small occupied area of unit output, low ton consumption cost, intensive production and convenience for automation.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides an aluminum product surface oxidation production line, includes last unloading elevating system, driving mechanism, conveying mechanism, surface treatment mechanism and stoving mechanism, conveying mechanism set up in go up unloading elevating system's top, conveying mechanism with surface treatment mechanism cooperation work, stoving mechanism is located surface treatment mechanism's back process end, go up unloading elevating system set up in the front and back end of aluminum product surface oxidation process.
Go up unloading elevating system includes lift body, lifting speed reducer, sliding frame, delivers speed reducer and link joint, the lift body is provided with linear guide, lifting speed reducer control the sliding frame slide set up in linear guide, deliver the speed reducer set up in the sliding frame, the link joint with the output that delivers the speed reducer is connected.
As an improvement of the aluminum product surface oxidation production line, the feeding and discharging lifting mechanism further comprises a balancing weight, and the balancing weight is arranged between the sliding frame and the lifting speed reducer.
As an improvement of the aluminum product surface oxidation production line, the lifting body is formed by assembling a plurality of rectangular square tube stand columns.
As an improvement of the aluminum product surface oxidation production line, the travelling mechanism comprises a lifting frame, an opening and closing mechanism, a motor and a speed reducer, wherein the opening and closing mechanism is arranged at the lower part of the lifting frame, the motor and the speed reducer are both arranged at the upper part of the lifting frame, and the motor is rotationally connected with the speed reducer.
As an improvement of the aluminum product surface oxidation production line, the opening and closing mechanism consists of a double-thread screw, a screw seat and a bearing seat, the double-thread screw is connected with the screw seat, and the screw seat is provided with a plurality of hooks.
As an improvement of the aluminum product surface oxidation production line, the motor comprises a variable frequency motor and a traveling servo motor, and the speed reducer comprises a K-series speed reducer and a planetary speed reducer.
As an improvement of the aluminum material surface oxidation production line, the conveying mechanism comprises a conveying chain and a transfer car.
As an improvement of the aluminum product surface oxidation production line, the surface treatment mechanism comprises an ash falling tank, a plasma oil removing tank, a rinsing tank, an alkaline etching tank, a neutralizing tank, an oxidation tank, a coloring tank, a hole sealing tank and a hot rinsing tank.
The aluminum material surface oxidation drying device comprises a feeding and discharging lifting mechanism, a traveling mechanism, a conveying mechanism, a surface treatment mechanism and a drying mechanism, wherein the conveying mechanism is arranged above the feeding and discharging lifting mechanism, the conveying mechanism and the surface treatment mechanism work in a matched mode, the drying mechanism is located at the rear process end of the surface treatment mechanism, and the feeding and discharging lifting mechanism is arranged at the front end and the rear end of an aluminum material surface oxidation process. The structure realizes that: firstly, the yield is high, the occupied area is small, the building cost is low, and the equipment ton yield investment is also low; and secondly, the automation program is high, the feeding and discharging are removed in the whole line, the whole groove surface does not need manual intervention, and the labor cost is low. And thirdly, the loading and unloading operation areas adopt a partitioned double-layer design, so that the safety is high, the operation areas are not interfered with each other, and the yield assessment of each operator is facilitated. Fourthly, the bath solution has more strict component control, more accurate process time and more accurate temperature control; the product has stable quality and good performance index. And fifthly, the relative groove surface is small, the volatilization of the polluted gas is less, and the environmental-friendly treatment capacity is less.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the present invention.
FIG. 2 is a second schematic structural diagram of the present invention.
Fig. 3 is a schematic structural view of the feeding and discharging lifting mechanism in the invention.
Fig. 4 is a schematic structural diagram of a traveling mechanism according to the present invention.
Fig. 5 is a second schematic structural diagram of the traveling mechanism of the present invention.
Detailed Description
As used in the specification and in the claims, certain terms are used to refer to particular components. As one skilled in the art will appreciate, manufacturers may refer to a component by different names. This specification and claims do not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to. "substantially" means within an acceptable error range, within which a person skilled in the art can solve the technical problem to substantially achieve the technical result.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", horizontal ", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The present invention will be described in further detail below with reference to the accompanying drawings, but the present invention is not limited thereto.
As shown in fig. 1-5, an aluminum surface oxidation production line comprises a feeding and discharging lifting mechanism 1, a traveling mechanism 2, a conveying mechanism 3, a surface treatment mechanism 4 and a drying mechanism 5, wherein the conveying mechanism 3 is arranged above the feeding and discharging lifting mechanism 1, the conveying mechanism 3 and the surface treatment mechanism 4 work in a matched manner, the drying mechanism 5 is positioned at the rear process end of the surface treatment mechanism 4, and the feeding and discharging lifting mechanism 1 is arranged at the front end and the rear end of an aluminum surface oxidation process.
Preferably, the loading and unloading lifting mechanism 1 includes a lifting body 11, a lifting speed reducer 12, a sliding frame 13, a delivery speed reducer 14 and a chain plate 15, the lifting body 11 is provided with a linear guide rail 111, the lifting speed reducer 12 controls the sliding frame 13 to be slidably disposed on the linear guide rail 111, the delivery speed reducer 14 is disposed on the sliding frame 13, and the chain plate 15 is connected with an output end of the delivery speed reducer 14. The lifting speed reducer 12 is arranged on the bottom ground, and is stable as a whole; according to the linear guide rail 111, the two ends of the conveying plate chain are small in tilting amplitude, the phenomenon that the two ends of the material beam are not synchronous in conveying is avoided, and the phenomenon that the two sides of the material beam are not synchronous in conveying is avoided.
Preferably, the loading and unloading lifting mechanism 1 further includes a counterweight 16, and the counterweight 16 is disposed between the sliding frame 13 and the lifting reducer 12.
Preferably, the lifting body 11 is assembled by a plurality of rectangular square tube columns.
The rear part of the sliding frame 13 is provided with four sliding blocks which slide up and down on the linear guide rail 111 and drive the material beam to move up and down. The slide frame 13 is provided with a guide rod at the edge, which is matched with a travel switch on the upright post to control the travel. Chain columns are arranged at the top and the bottom of the sliding frame 13 and form a chain group with chain wheels at the upper part and the lower part of the upright column, and a chain wheel is arranged on a chain wheel shaft at the lower part and is connected with a chain wheel of the lifting speed reducer 12 to provide lifting power. The rear part of the upright post is made of channel steel, a counterweight protection frame is arranged between the auxiliary posts, a counterweight block 16 is arranged at the rear part of the ring chain group, and the counterweight block 16 moves up and down in the counterweight protection frame.
The working principle of the feeding and discharging lifting mechanism is as follows:
the equipment is started, the lifting frame is automatically lifted to a high position (horizontal to the related conveying chain), the material delivery speed reducer automatically runs, the positioning cylinder is automatically lifted to the high position, the hollow beam is dragged to the lifting frame by the chain,
when the operator steps on the foot switch, the equipment descends at a low speed to complete the work of the grinding rod (or the scraping rod), and the equipment stops stepping on the foot switch. The lifting switch is turned on, the foot switch is stepped, and the lifting frame rises. Hanging material → trampling a foot switch, and lifting the lifting frame → hanging material.
And when a conveying switch is turned on, the sliding frame 13 automatically rises to a high position, the delivery speed reducer 14 automatically runs, the positioning cylinder automatically rises to a low position, and the solid beam (beam full of suspended materials) is dragged to the conveying chain by the chain. The hollow beam automatically enters the lifting frame. And entering the next cycle period.
In order to ensure the safety of mass hanging, the feeding and discharging area adopts a double-layer design, the hanging hollow beam and the solid beam adopt high-altitude conveying, and the material conveying and the operation area are separated by a protective net. A large-distance lifter is adopted between the two layers. In order to ensure the accuracy requirement of automatic control of the feeding and discharging lifting mechanism 1, the feeding and discharging lifting mechanism 1 adopts a linear guide rail 111 to slide and is controlled in double speed; the pedal switch is used for controlling the intermittent slow-speed operation during the feeding and discharging, the operation is suitable, the material is quickly conveyed upwards after being fed and discharged, and the operation efficiency is improved.
Preferably, the traveling mechanism 2 includes a lifting frame 21, an opening and closing mechanism 22, a motor 23 and a speed reducer 24, the opening and closing mechanism 22 is disposed at the lower portion of the lifting frame 21, the motor 23 and the speed reducer are both disposed at the upper portion of the lifting frame 21, and the motor 23 is rotatably connected with the speed reducer.
Preferably, the opening and closing mechanism 22 is composed of a double-threaded screw 221, a screw seat 222 and a bearing seat, the double-threaded screw 221 is connected with the screw seat 222, and the screw seat 222 is provided with a plurality of hooks 2221.
Preferably, the motor 23 includes a variable frequency motor and a traveling servo motor, and the speed reducer 24 includes a K-series speed reducer and a planetary speed reducer.
The working principle of the travelling mechanism is as follows: the travelling mechanism 2 is controlled by a PLC to automatically operate. The travelling crane mechanism 2 runs to a material taking groove to be taken according to the requirement of an oxidation line process, the speed reducers at two ends are lifted to start at a low speed, the material rod is hooked, the speed reducer at one end is paused, the lifting reducer at the other end continues running, the draining operation is completed, after the empty height is reached, the speed reducers at two ends run simultaneously, the speed reducers reach the highest point and stop → the opening and closing speed reducer starts, the material rod opening or closing operation is completed, the travelling crane walking speed reducer starts at a low speed → fast walks → stops on a designated groove at a low speed, and the walking stops → the lifting reducer 12 starts to. Through the multi-stage regulation of slow → fast → slow, the material is put down after reaching the designated position of the groove surface, and is separated from the hook, thereby completing one-time hoisting work.
The travelling mechanism has the advantages that:
1. the ultra-wide lifting frame is suitable for lifting 6 anode girders and completing opening and closing actions. The method is suitable for the requirements of 3600 tons of horizontal oxidation lines.
2. The traveling crane is made of high-strength profiles, four girders bear the load, the whole weight is small, and the operation is stable.
3. The special opening and closing device of the screw rod is suitable for different hanging material quantities to enter and exit different-width grooves for processing.
Preferably, the conveying mechanism 3 comprises a conveying chain and a transfer car.
Preferably, the surface treatment mechanism 4 includes an ash dropping tank, a plasma degreasing tank, a rinsing tank, an alkaline etching tank, a neutralization tank, an oxidation tank, a coloring tank, a hole sealing tank, and a hot rinsing tank.
In the oxidation production line, the oxidation and coloring processes need to be electrified and electrolyzed, the anode is an aluminum profile, the oxidation cathode is a tooth-shaped aluminum row, and the area ratio of the cathode to the anode is 1: 1.2; the coloring cathode is a tooth-shaped tin plate, and the area ratio of the cathode to the anode is 1: 0.8. because the production line of the invention adopts double-sided hanging, the area of the treated section bar is large, and the oxidized cathode rod and the colored cathode rod are designed into a unique tooth-shaped section, thereby ensuring the area ratio of the cathode to the anode. Meanwhile, the electrified current is large during oxidation coloring, and a material hanging beam, an anode girder and an electrified busbar on a production line adopt a large-capacity design.
In order to solve the quality deviation of the upper layer and the lower layer possibly caused by the depth of each groove of the surface treatment mechanism 4, each process treatment groove is provided with groove liquid circulation, and the lower part in the groove is provided with a liquid distribution pipe for uniformly distributing liquid. The oxidation tank circulates according to 4.5 times of tank liquor amount, the coloring tank circulates according to 2.5 times of tank liquor amount, and other process tanks circulate according to 1 time of tank liquor amount; the lower part of each rinsing bath is provided with an air stirring pipe, and the air aeration is utilized to improve the rinsing effect.
In addition, the production line is provided with a complete tank liquid heating, cooling, tank liquid filtering, automatic control system for supplementing chemicals and waste gas, and is matched with material conveying, so that the whole production line is completely automated.
The working principle of the invention is as follows:
and (3) feeding and discharging operation: the button is operated, the empty material beam automatically descends to a low position, the section material is clamped on the material beam rod, after a section is hung, the foot switch is stepped on by feet, and the material beam ascends; clamping and hanging the next section, and repeating the operation until the section is fully hung; the operation button, the conveying process number and the lifter automatically ascend and enter an automatic processing program.
The operation of a master control room: the operator sets the processing time, temperature, oxidation coloring current density, dosing speed and the like of each processing groove of the surface processing mechanism 4 according to the product variety and process. The aluminum profile automatically enters the conveying and storage chain from the feeding and discharging lifting mechanism 1 → the traveling mechanism 2 is automatically hung in the transfer car under the control of a program → the traveling mechanism 2 is automatically hung in according to the process program, and is hung out of each processing tank → the temperature control system automatically opens and closes the electromagnetic valve, the electric valve is opened or stops heating → further controls the start and stop of the hot water furnace and the hot water pump → the oxidation and coloring power supply system automatically controls the output current intensity and the waveform of the oxidation and coloring rectifier cabinet according to instructions → the circulation control system automatically controls the start and stop of the circulating pump, the spray cleaning pump, the tank liquid processing system and the exhaust and environmental protection system → the storage and conveying chain is hung in the finished traveling car → the feeding and discharging lifting machine is automatically entered by the identification.
Blanking operation: the loading and unloading lifting mechanism 1 automatically descends to an operation position → operates the material taking clamp to perform unloading → after the material is taken out, the button is operated, the air beam automatically ascends → the air beam automatically hangs the loading and conveying chain through the traveling mechanism 2.
In conclusion, the oxidation production line of the invention realizes the yield of 3600 tons/month, small occupied area of unit yield, low ton consumption cost, intensive production and convenient automation.
The foregoing description shows and describes several preferred embodiments of the invention, but as aforementioned, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. The utility model provides an aluminum product surface oxidation production line which characterized in that: including last unloading elevating system, driving mechanism, conveying mechanism, surface treatment mechanism and stoving mechanism, conveying mechanism set up in go up unloading elevating system's top, conveying mechanism with surface treatment mechanism cooperation work, stoving mechanism is located surface treatment mechanism's back process end, go up unloading elevating system set up in the front and back end of aluminum product surface oxidation process.
2. An aluminum material surface oxidation production line according to claim 1, characterized in that: go up unloading elevating system includes lift body, lifting speed reducer, sliding frame, delivers speed reducer and link joint, the lift body is provided with linear guide, lifting speed reducer control the sliding frame slide set up in linear guide, deliver the speed reducer set up in the sliding frame, the link joint with the output that delivers the speed reducer is connected.
3. An aluminum material surface oxidation production line according to claim 2, characterized in that: the feeding and discharging lifting mechanism further comprises a balancing weight, and the balancing weight is arranged between the sliding frame and the lifting speed reducer.
4. An aluminum material surface oxidation production line according to claim 2, characterized in that: the lifting body is formed by assembling a plurality of rectangular square tube stand columns.
5. An aluminum material surface oxidation production line according to claim 1, characterized in that: the travelling mechanism comprises a lifting frame, an opening and closing mechanism, a motor and a speed reducer, wherein the opening and closing mechanism is arranged on the lower portion of the lifting frame, the motor and the speed reducer are both arranged on the upper portion of the lifting frame, and the motor is rotatably connected with the speed reducer.
6. An aluminum material surface oxidation production line according to claim 5, characterized in that: the opening and closing mechanism is composed of a double-thread screw rod, a screw seat and a bearing seat, the double-thread screw rod is connected with the screw seat, and the screw seat is provided with a plurality of hooks.
7. An aluminum material surface oxidation production line according to claim 5, characterized in that: the motor comprises a variable frequency motor and a walking servo motor, and the speed reducer comprises a K series speed reducer and a planetary speed reducer.
8. An aluminum material surface oxidation production line according to claim 1, characterized in that: the conveying mechanism comprises a conveying chain and a transfer trolley.
9. An aluminum material surface oxidation production line according to claim 1, characterized in that: the surface treatment mechanism comprises an ash falling tank, a plasma oil removing tank, a rinsing tank, an alkaline etching tank, a neutralizing tank, an oxidation tank, a coloring tank, a hole sealing tank and a hot rinsing tank.
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| CN112410846A (en) * | 2020-11-20 | 2021-02-26 | 佛山市南海元宸机械设备有限公司 | Intelligent full-automatic oxidation production line for aluminum alloy section of solar photovoltaic system |
| CN114808072A (en) * | 2022-04-12 | 2022-07-29 | 浙江富丽华铝业有限公司 | Aluminum profile anodic oxidation device |
| CN115612570A (en) * | 2022-10-20 | 2023-01-17 | 晋江市佐净日用品有限责任公司 | Oxygen-increasing liquid cleaning cream and production method thereof |
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| CN115612570A (en) * | 2022-10-20 | 2023-01-17 | 晋江市佐净日用品有限责任公司 | Oxygen-increasing liquid cleaning cream and production method thereof |
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| CN110965097B (en) | 2021-09-17 |
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