CN110964981A - Galvanized pipe and manufacturing method thereof - Google Patents

Galvanized pipe and manufacturing method thereof Download PDF

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Publication number
CN110964981A
CN110964981A CN201911107572.9A CN201911107572A CN110964981A CN 110964981 A CN110964981 A CN 110964981A CN 201911107572 A CN201911107572 A CN 201911107572A CN 110964981 A CN110964981 A CN 110964981A
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CN
China
Prior art keywords
galvanizing
pipe
hot
galvanized
percent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911107572.9A
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Chinese (zh)
Inventor
杨伟芳
熊俊波
王永强
李善福
於斌杰
陈敏
冯超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Kingland Pipeline Technology Co ltd
Original Assignee
Zhejiang Kingland Pipeline Technology Co ltd
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Filing date
Publication date
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Priority to CN201911107572.9A priority Critical patent/CN110964981A/en
Publication of CN110964981A publication Critical patent/CN110964981A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36Elongated material
    • C23C2/38Wires; Tubes

Abstract

The galvanized pipe comprises a pipe body, wherein the galvanizing amount of a hot galvanizing layer on the pipe body is 500g per square meter, and the pipe body comprises the following components in mass percent: 0.08% -0.12%; si: 0.07 percent to 0.11 percent; mn: 0.5% -1.0%: p is less than 0.025 percent; s is less than 0.020%; ni: 0.02-0.03%; the balance being Fe and unavoidable impurities. The invention realizes the manufacture of the high-thickness galvanized steel pipe by reasonably configuring the components of the pipe body and using the twice galvanizing process, and has the advantage of high galvanizing layer thickness.

Description

Galvanized pipe and manufacturing method thereof
Technical Field
The invention relates to the technical field of galvanized pipe production, in particular to a galvanized pipe and a manufacturing method thereof.
Background
The galvanized pipe is used for galvanizing a common steel pipe in order to improve the corrosion resistance of the steel pipe. The hot dip coating method is generally adopted, and the actual galvanizing amount of the surface galvanizing coat of the prior galvanized pipe is 300g/m2Therefore, the actual galvanized layer has poor thickness, the galvanized layer is easy to damage, the service life of the pipe is reduced, and the ideal theoretical galvanized amount is 500g/m2However, the existing pipe is difficult to realize 500g/m in the actual galvanizing process due to the problem of the distribution of each element content in the steel of the existing pipe2The amount of zinc plating. Meanwhile, the thickness of a galvanized layer is generally increased by adopting higher galvanizing temperature and longer galvanizing time in the conventional production process, but the actual production finds that the thickness increasing amount of the mode is limited, the defect that the tube is not beneficial to high-thickness galvanizing amount is enlarged by the method in the actual production process, and the thickness of the galvanized layer is reduced by overhigh galvanizing temperature.
Disclosure of Invention
The invention aims to provide a galvanized pipe and a manufacturing method thereof, and the manufacturing method realizes the manufacturing of a high-thickness galvanized steel pipe by reasonably configuring pipe components and using a twice galvanizing process.
The technical purpose of the invention is realized by the following technical scheme: the galvanized pipe comprises a pipe body, wherein the galvanizing amount of a hot galvanizing layer on the pipe body is 500g/m2The pipe body comprises a pipe body containing, by mass%, C: 0.08% -0.12%; si: 0.07 percent to 0.11 percent; mn: 0.5% -1.0%: p is less than 0.025 percent; s is less than 0.020%; ni: 0.02-0.03%; the balance being Fe and unavoidable impurities.
Preferably, in the pipe body, C: 0.10% -0.11%; si: 0.09% -0.10%; ni: 0.02-0.025%.
Preferably, the hot-dip galvanized layer contains 0.2 to 0.35 percent of Al.
Preferably, when the pipe body is galvanized on one side, the thickness of the hot galvanizing layer is 70 μm; when the pipe body is subjected to double-sided galvanizing, the thickness of the hot galvanizing layer is 35 mu m.
A manufacturing method of a galvanized pipe comprises a pretreatment step, an acid washing step, a water washing step, a plating assistant agent soaking step, a preheating step, a hot-dip plating step and a passivation cooling step, and is characterized in that: the hot-dip galvanizing step comprises a primary galvanizing step and a secondary galvanizing step which are sequentially executed, wherein the aluminum content of the zinc liquid used in the primary galvanizing step is greater than that of the zinc liquid used in the secondary galvanizing step.
Preferably, the galvanizing temperature in the primary galvanizing step is 450-460 ℃, and the galvanizing temperature in the secondary galvanizing step is 460-465 ℃.
Preferably, the aluminum content of the zinc liquid used in the primary galvanizing step is 0.2 to 0.25 percent; the aluminum content of the zinc liquid used in the secondary galvanizing step is 0.3-0.35%.
Preferably, the galvanizing time in the primary galvanizing step is 30-35 seconds, and the galvanizing time in the secondary galvanizing step is 8-9 seconds.
Preferably, a re-preheating step is arranged between the primary galvanizing step and the secondary galvanizing step, and a far-infrared preheating furnace is adopted for preheating in the preheating step, wherein the preheating temperature is 150-180 ℃, and the preheating time is 80-150 seconds.
In conclusion, the invention has the following beneficial effects:
the invention has the advantage of high thickness of the zinc coating.
Detailed Description
The hot-dip galvanized coating on the pipe body used in the present invention has a galvanizing content of 500g/m2300g/m compared with the prior art2The amount of zinc plating of (2) is 500g/m defined in this example2The firmness of the zinc coating is higher, and when the pipe body is galvanized on one side, the thickness of the hot-dip galvanized coatingThe degree is 70 μm; when the pipe body is subjected to double-sided galvanizing, the thickness of the hot galvanizing layer is 35 mu m.
The pipe body of this embodiment contains by mass% C: 0.08% -0.12%; si: 0.07 percent to 0.11 percent; mn: 0.5% -1.0%: p is less than 0.025 percent; s is less than 0.020%; ni: 0.02-0.03%; the balance being Fe and unavoidable impurities.
The above-mentioned composition of components will be described below. In the present specification, "%" in the component composition means "% by mass" unless otherwise specified.
C: 0.08% -0.12%; the content of C contributes to an increase in strength of the steel sheet. In order to achieve such high strength, in the present example, the content of C is preferably set to 0.10% to 0.11%.
Si: 0.07 percent to 0.11 percent; when Si is added in a large amount, Si oxide is generated during annealing, and the coating adhesion of the steel sheet after press working is reduced. The preferred Si content of this embodiment is 0.09% to 0.10%. Wherein the limitation of Si to 0.10% or less facilitates the realization of a hot-dip coating temperature of 500g/m at a temperature of 450 ℃ to 465 DEG C2When the content of Si exceeds 0.13%, the thickness of the zinc coating layer may be controlled to be thin when the hot dip galvanizing process is performed at a temperature of 450 to 465 ℃.
Mn: 0.5-1.0%; mn contributes to increasing the strength of the steel sheet by solid solution strengthening. Further, Mn reduces the amount of solid solution C by suppressing diffusion of C and refining cementite, and increases the yield elongation (YP-EL) after accelerated aging. In addition, Mn also has an effect of making S in harmful steel harmless by forming MnS. In order to obtain this effect, the Mn content needs to be set to 0.5% or more. On the other hand, the large amount of Mn content causes a reduction in ductility due to hardening. In addition, the large amount of Mn content causes the formation of Mn oxide during annealing, which inhibits the coating adhesion of the steel sheet after press working. Therefore, the Mn content needs to be 1.0% or less.
P: less than 0.025%; p deteriorates the ductility and toughness of the steel sheet, and therefore, the content of P needs to be 0.050% or less.
S: 0.020% or less; when the content of S is large, toughness of the welded portion deteriorates. Therefore, the upper limit of the S content is set to 0.020%. The preferable S content is 0.007% or less.
Ni: 0.02-0.03%; the limited Ni content of 0.02-0.025% can ensure the fluidity of the zinc liquid relative to the surface of the pipe body in the galvanizing process to improve the uniformity of the galvanized layer
In this embodiment, the hot dip galvanized layer is defined to contain 0.2% to 0.35% of Al. In the present invention, the hot-dip galvanized layer may contain components other than Zn and Al within a range that does not impair the effects of the present invention. Examples of the component other than Zn and Al include Fe, Mg, and Cr. In addition, "%" means "% by mass". When the Al content is less than 0.2%, elution of Fe occurs, and therefore, slag precipitates to deteriorate the appearance, or hard slag is dispersed in the hot-dip galvanized layer. When the slag is dispersed in the hot-dip galvanized layer, the slag comes into contact with the die during press working, thereby deteriorating the workability of the hot-dip galvanized steel sheet. If the Al content exceeds 0.35%, a large amount of Al oxide film is formed on the surface of the galvanized layer, and the spot weldability of the galvanized steel sheet deteriorates.
The embodiment of the method comprises a pretreatment step, an acid washing step, a water washing step, a plating assistant agent dipping step, a preheating step, a hot-dip plating step and a passivation cooling step,
the hot-dip galvanizing step comprises a primary galvanizing step and a secondary galvanizing step which are sequentially executed, wherein the aluminum content of the zinc liquid used in the primary galvanizing step is greater than that of the zinc liquid used in the secondary galvanizing step. The galvanizing temperature in the primary galvanizing step is 450-460 ℃, and the galvanizing temperature in the secondary galvanizing step is 460-465 ℃. The aluminum content of the zinc liquid used in the primary galvanizing step is 0.3 to 0.35 percent; the aluminum content of the zinc liquid used in the secondary galvanizing step is 0.2-0.25%. The galvanizing time in the primary galvanizing step is 30-35 seconds, and the galvanizing time in the secondary galvanizing step is 8-9 seconds. A re-preheating step is arranged between the primary galvanizing step and the secondary galvanizing step, a far infrared type preheating furnace is adopted for preheating in the preheating step, the preheating temperature is 150-180 ℃, and the preheating time is 80-150 seconds.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.

Claims (9)

1. A galvanized pipe characterized in that: the hot dip galvanizing pipe comprises a pipe body, wherein the galvanizing amount of a hot dip galvanizing layer on the pipe body is 500g per square meter, and the pipe body comprises the following components in percentage by mass: 0.08% -0.12%; si: 0.07 percent to 0.11 percent; mn: 0.5% -1.0%: p is less than 0.025 percent; s is less than 0.020%; ni: 0.02-0.03%; the balance being Fe and unavoidable impurities.
2. The galvanized pipe material according to claim 1, wherein: the pipe body is characterized in that: 0.10% -0.11%; si: 0.09% -0.10%; ni: 0.02-0.025%.
3. The galvanized pipe material according to claim 1, wherein: the hot galvanizing layer contains 0.2 to 0.35 percent of Al.
4. The galvanized pipe material according to claim 1, wherein: when the pipe body is galvanized on one side, the thickness of the hot galvanizing layer is 70 mu m; when the pipe body is subjected to double-sided galvanizing, the thickness of the hot galvanizing layer is 35 mu m.
5. A manufacturing method of a galvanized pipe comprises a pretreatment step, an acid washing step, a water washing step, a plating assistant agent soaking step, a preheating step, a hot-dip plating step and a passivation cooling step, and is characterized in that: the hot-dip galvanizing step comprises a primary galvanizing step and a secondary galvanizing step which are sequentially executed, wherein the aluminum content of the zinc liquid used in the primary galvanizing step is greater than that of the zinc liquid used in the secondary galvanizing step.
6. The galvanized pipe as recited in claim 5, wherein: the galvanizing temperature in the primary galvanizing step is 450-460 ℃, and the galvanizing temperature in the secondary galvanizing step is 460-465 ℃.
7. The galvanized pipe as recited in claim 5, wherein: the aluminum content of the zinc liquid used in the primary galvanizing step is 0.3 to 0.35 percent; the aluminum content of the zinc liquid used in the secondary galvanizing step is 0.2-0.25%.
8. The galvanized pipe as recited in claim 5, wherein: the galvanizing time in the primary galvanizing step is 30-35 seconds, and the galvanizing time in the secondary galvanizing step is 8-9 seconds.
9. The galvanized pipe as recited in claim 5, wherein: a re-preheating step is arranged between the primary galvanizing step and the secondary galvanizing step, a far infrared type preheating furnace is adopted for preheating in the preheating step, the preheating temperature is 150-180 ℃, and the preheating time is 80-150 seconds.
CN201911107572.9A 2019-11-13 2019-11-13 Galvanized pipe and manufacturing method thereof Pending CN110964981A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112281079A (en) * 2020-09-25 2021-01-29 河钢股份有限公司承德分公司 Hot-base galvanized steel coil and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106715726A (en) * 2014-09-08 2017-05-24 杰富意钢铁株式会社 Method and apparatus for producing high-strength hot-dipped galvanized steel sheet
CN106756562A (en) * 2017-01-09 2017-05-31 天津海钢板材有限公司 A kind of high strength galvanized steel plate and its production technology

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106715726A (en) * 2014-09-08 2017-05-24 杰富意钢铁株式会社 Method and apparatus for producing high-strength hot-dipped galvanized steel sheet
CN106756562A (en) * 2017-01-09 2017-05-31 天津海钢板材有限公司 A kind of high strength galvanized steel plate and its production technology

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
中国电力企业联合会标准化中心: "《供电企业技术标准汇编 第4卷 材料与金具标准》", 31 May 2000, 中国电力出版社 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112281079A (en) * 2020-09-25 2021-01-29 河钢股份有限公司承德分公司 Hot-base galvanized steel coil and preparation method thereof

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Application publication date: 20200407