CN110963355B - Switching method between 8-fold hinge and 32-fold single-fold hinge - Google Patents
Switching method between 8-fold hinge and 32-fold single-fold hinge Download PDFInfo
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- CN110963355B CN110963355B CN201911336595.7A CN201911336595A CN110963355B CN 110963355 B CN110963355 B CN 110963355B CN 201911336595 A CN201911336595 A CN 201911336595A CN 110963355 B CN110963355 B CN 110963355B
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- opening
- folding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/16—Rotary folders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1131—Size of sheets
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- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The invention discloses a switching method from 8-opening folding to 32-opening single-folding, which comprises the steps of turning paper placing positions of a pair of 8-opening clamping plates to 32-opening positions through a switch C, hooking paper posts by a pair of 32-opening hooks at the paper placing positions of the pair of 8-opening clamping plates, and extending a pair of 32-opening folding knives at a second folding position of 32-opening; pressing a 16-opening transmission clutch switch on the 16-opening operation control box to be closed, so that the 16-opening folding device runs along with the main transmission of the folding machine; step three, the action of the lower knife of the 16-opening folding knife is delayed through a switch B; step four, the 16-opening folding knife is driven to move up and down through a switch F, and meanwhile, the newspaper outlet table conveying belt is driven to descend to be at the same horizontal height as the 16-opening conveying belt; and step five, the 16-opening speed reduction brush is lowered through a 16-opening brush clutch switch. The switching method can rapidly switch 8-fold to 32-fold single-fold hinges, is convenient and flexible, and greatly simplifies manual operation.
Description
Technical Field
The invention relates to a method for switching from 8-fold folding to 32-fold single-fold folding.
Background
The current book and periodical folding machine can fold books with a plurality of opening sizes, such as 8, 16 and 32. The printing enterprise needs to switch between these several versions depending on the size of the print. However, the structure of the existing folding machine is complex, the manual switching often has multiple steps, and the folding machine needs to be slowly debugged after switching, so that the time consumption is long, and the production efficiency is influenced.
A cylinder arrangement structure of a conventional three-cylinder type roll folding machine is shown in fig. 2. When the 32-opening single-folding device is not used, the transmission gears of the folding rollers 4 and 16-opening folding device are disconnected from the main transmission and need to be manually closed. To switch back and forth between 8-fold to 32-fold, the following steps are required:
1. opening an oil tank cover plate outside a driving panel 101 of the folding machine, loosening a locking nut and a fixing screw 4D of a fixing pin 4E arranged on a support 4F in a closing state of a two-fold roller 4, pulling out the fixing pin 4E from a hole of a fixing plate 4B, fixing the fixing pin 4E at the position by using the locking nut and the fixing screw 4D, clockwise rotating a hexagon bolt 4A, pushing a transmission gear 4C of the two-fold roller 4 from an 'off' position to an 'on' position (see figure 1), and closing the oil tank cover plate outside the driving panel 101;
2. the 8-open gripper cam of the gripper cylinder is adjusted to the 32-open folding position.
3. When 32-opening single folding is required, the paper is also longitudinally folded through 16-opening, so that a transmission gear of the 16-opening folding device is also connected with a main transmission, and the phase of a lower blade of a 16-opening folding blade is also adjusted so as to accurately fold the paper.
In the above steps, the adjustment of the phase position when the transmission gear is disengaged and the position of the 8-opening splint tooth opening cam requires the operator to have rich experience, and wastes time and labor.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a switching method from 8-fold to 32-fold single-fold, which is convenient and flexible, greatly simplifies the manual operation, reduces the operation time of workers and improves the working efficiency.
The purpose of the invention is realized as follows: a switching method from 8-fold to 32-fold single-fold is carried out in a three-cylinder type roll-fold folder including a cutting cylinder, a jab-pin cylinder, a jaw cylinder, a two-fold cylinder, first to third intermediate gears, first to third transmission gears, a 16-fold opening device, a newspaper delivering mechanism, a front feed line belt, a book opening switching control box and a 16-fold opening operation control box; wherein the content of the first and second substances,
a paper cutter is arranged on the paper cutting roller;
a core shaft of the pricking pin roller is movably sleeved with a pricking pin adjusting sleeve and a first lower mounting sleeve; an 8-opening folding knife cam is arranged on the transmission side of the poking needle adjusting sleeve through a first upper mounting sleeve; the first lower mounting sleeve is fixedly sleeved with a poking needle cam and is connected with a piston rod of the first air cylinder;
a gripper adjusting sleeve and a second lower mounting sleeve are movably sleeved on a core shaft of the gripper drum, and an 8-opening clamping plate tooth closing cam is fixedly sleeved between the gripper adjusting sleeve and the second lower mounting sleeve; a 32-opening plate cam is arranged on the transmission side of the gripper adjusting sleeve through a second upper mounting sleeve; the second lower mounting sleeve is fixedly sleeved with an 8-opening splint tooth placing cam and is connected with a piston rod of a second cylinder;
a mandrel of the two-folding roller is movably sleeved with a two-folding adjusting sleeve and a third lower mounting sleeve; a 32-opening folding knife cam is arranged on the transmission side of the two-folding adjusting sleeve through a third upper mounting sleeve, and the third upper mounting sleeve is connected with a piston rod of a seventh cylinder; a 32-opening hook tooth closing cam is fixedly mounted on the third lower mounting sleeve; the third lower mounting sleeve is provided with a 32-opening hook tooth placing cam through an outer mounting sleeve, the outer mounting sleeve is connected with a piston rod of a fourth cylinder, and a cylinder body of the fourth cylinder and the third lower mounting sleeve are connected with a piston rod of a third cylinder through a Y-shaped rocker arm;
the poking needle adjusting sleeve comprises a poking needle adjusting sleeve, a transmission side end head of the poking needle adjusting sleeve and a transmission side end head of the two-fold adjusting sleeve, wherein a poking needle front gear, a gripping tooth front gear and a two-fold front gear are fixedly sleeved on the transmission side end head of the poking needle roller, the transmission side end head of the gripping tooth roller and the transmission side end head of the two-fold adjusting sleeve in a one-to-one corresponding mode;
the first to third intermediate gears are composed of a fixed gear and a moving gear with a clutch mechanism;
the moving gear of the first intermediate gear is meshed with the stamping needle front gear, and the fixed gear of the first intermediate gear is sequentially meshed with the stamping needle rear gear, the gripper front gear, the two-fold front gear and the moving gear of the second intermediate gear;
the fixed gear of the second intermediate gear is sequentially meshed with the gripper rear gear, the two-fold rear gear and the fixed gear of the third intermediate gear;
the first transmission gear is meshed with the moving gear of the third intermediate gear;
the second transmission gear and the third transmission gear are both meshed with the first transmission gear;
a pair of lancet needles are centrally symmetrically installed on a pair of lancet needle cam rollers inside the lancet drum, the pair of lancet needle cam rollers running along the outer circumferential curved surface of the lancet needle cam; the 8 folding knives are symmetrically arranged on the poking needle adjusting sleeve in a one-to-one correspondence mode through a pair of 8 folding knife cam rollers, and the 8 folding knife cam rollers run along the peripheral curved surface of the 8 folding knife cam;
a pair of 8 open splinting plates are centrosymmetrically arranged on a pair of 8 open splinting plate cam rollers in the gripper drum, and the pair of 8 open splinting plate cam rollers run along the peripheral curved surfaces of the 8 open splinting plate closing cam and the 8 open splinting plate opening cam; a pair of 32 splinting plates are symmetrically arranged on the jaw adjusting sleeve in a central mode through a pair of 32 splinting plate cam rollers in a one-to-one correspondence mode, and the 32 splinting plate cam rollers run along the peripheral curved surface of the 32 splinting plate cam;
a pair of 32-opening hooks are centrally and symmetrically arranged on a pair of 32-opening hook cam rollers in the two-folding roller, and the pair of 32-opening hook cam rollers run along the peripheral curved surfaces of the 32-opening hook tooth closing cam and the 32-opening hook tooth releasing cam; the pair of 32 folding knives are arranged on the two-folding adjusting sleeve in a one-to-one correspondence manner through a pair of 32 folding knife cam rollers in a centrosymmetric manner, and the pair of 32 folding knife cam rollers run along the peripheral curved surface of the 32 folding knife cam;
the 16-folding knife device is arranged in front of the gripper drum and comprises a 16-folding knife, a 16-folding speed reduction brush arranged in front of the 16-folding knife, and a 16-folding paper pressing roller, a 16-folding drum and a 16-folding conveying belt which are sequentially arranged below the 16-folding knife; the 16-opening folding knife is driven by the second transmission gear; the 16-opening paper pressing roller is driven by the third transmission gear;
the upper part of the side surface of the 16-opening folding device is provided with a 16-opening brush clutch switch, and the 16-opening brush clutch switch is electrically connected with an air path electromagnetic valve of a tenth air cylinder for driving a 16-opening speed reduction brush to ascend and descend;
the newspaper outlet mechanism comprises an 8-opening roller arranged in front of the 16-opening speed reduction brush and a newspaper outlet table conveying belt arranged below the 8-opening roller;
the front paper conveying belt is arranged between the paper output side of the gripper drum and the upper part of the 8-blossom drum; the front paper conveying belt is driven by the first transmission gear;
a switch A, a switch B, a switch C, a switch D, a switch E and a switch F are arranged on a panel of the switch control box; the switch A is electrically connected with an air path electromagnetic valve of a sixth air cylinder for driving the second intermediate gear to be clutched; the switch B is electrically connected with an air path electromagnetic valve of an eighth air cylinder for driving the third intermediate gear to be clutched; the switch C is electrically connected with the gas circuit electromagnetic valves of the second cylinder, the third cylinder and the seventh cylinder respectively; the switch D is electrically connected with the gas path electromagnetic valves of the first cylinder and the fourth cylinder respectively; the switch E is electrically connected with an air path electromagnetic valve of a fifth air cylinder for driving the first intermediate gear to be clutched; the switch F is respectively and electrically connected with a gas path electromagnetic valve of a ninth cylinder for locking the 16-opening folding knife and an eleventh cylinder for driving a newspaper outlet table conveying belt to lift;
the 16-opening operation control box is provided with a 16-opening transmission clutch switch and a folding machine on-line switch; the 16-opening transmission clutch switch is electrically connected with an electromagnetic clutch for controlling the 16-opening folding device to be connected or disconnected; the folding machine on-line switch is used for controlling the folding machine to be on-line or off-line with the main control console;
the switching method comprises the following steps:
turning the 8-open clamp plate tooth placing cam, the 32-open hook tooth closing cam and the 32-open folding knife cam to 32-open positions from 8-open positions through a switch C on the opening and switching control box, turning paper placing positions of a pair of 8-open clamp plates on the jaw cylinder to 32-open positions from 8-open positions, simultaneously enabling a pair of 32-open hooks on the two folding cylinders to hook paper signatures at the paper placing positions of the pair of 8-open clamp plates, and enabling a pair of 32-open folding knives to extend at 32-open second folding positions, namely enabling the pair of 32-open folding knives to extend at the connecting positions of the 32-open clamp plates;
step two, pressing a 16-opening transmission clutch switch on a 16-opening operation control box to be closed, if a lamp is on, indicating that a transmission gear of the 16-opening folding device is jointed with a driving gear on a driving mechanism of the folding machine, and enabling the 16-opening folding device to follow the main transmission operation of the folding machine;
step three, extending an eighth air cylinder which drives a third intermediate gear out through a switch B on the switching control box, separating a moving gear and a fixed gear of the third intermediate gear, rotating a third transmission gear by a set angle through a manual jigger, driving a first transmission gear and a second transmission gear to rotate by a set angle through the rotation of the third transmission gear, and then closing the moving gear and the fixed gear of the third intermediate gear through the switch B;
step four, retracting a ninth cylinder for locking the 16 folding knife and an eleventh cylinder for driving the newspaper outlet table conveying belt to ascend and descend through a switch F on the book opening switching control box, so that the 16 folding knife moves up and down, and the newspaper outlet table conveying belt descends to be at the same horizontal height as the 16 folding knife;
and step five, retracting a tenth air cylinder for driving the 16-speed reduction brush to ascend and descend through the 16-speed reduction brush clutch switch, so that the 16-speed reduction brush descends.
In the method for switching from the 8-fold to the 32-fold, the 16-fold transmission clutch switch is pressed to be turned "on" in the second step, and if the lamp is not on, the correction is performed according to the following steps:
step one, pressing an on-line switch of a folding machine to be off, and taking the folding machine and a main control console off line;
step two, the driving gear is rotated manually by a hand wheel until a lamp of a 16-turn transmission clutch switch is on;
and step three, pressing the on-line switch of the folding machine to be 'on'.
The method for switching from 8-fold folding to 32-fold single-fold folding is characterized in that the switch a, the switch B, the switch C, the switch D, the switch E, the switch F and the 16-fold brush clutch switches are two-position five-way manual valves; the 16-opening transmission clutch switch and the on-line switch of the folding machine are button switches.
The method for switching from 8-fold folding to 32-fold single-fold folding has the following characteristics: the switching between 8-fold and 32-fold is realized by means of electric automation control and positioning. The manual valve is used for driving the air cylinder to control the actions of an 8-opening clamping plate on the jaw roller, a 32-opening folding knife and a 32-opening hook on the two-folding roller, and controlling the actions of an on-line or off-line of a 16-opening folding device and a folding machine, the actions of the 16-opening folding knife, a 16-opening brush and a newspaper delivering table conveying belt, so that the quick switching from 8-opening folding to 32-opening single-combined folding is realized. The switching method is convenient and flexible, greatly simplifies the manual operation, reduces the operation time of workers and improves the working efficiency.
Drawings
FIG. 1 is a structure view of a clutch of a transmission gear of a two-fold roller in a conventional three-roller type roll-fold folder;
FIG. 2 is a view of a cylinder arrangement of a three-cylinder roll-fold folder that performs the switching method of the present invention;
fig. 3 is a schematic view of a structure of a three-cylinder type roll folding machine which performs the switching method of the present invention;
FIG. 4 is an axial cross-section of three cylinders of a three-cylinder roll-fold folder;
FIG. 5 is a view taken along line A-A of FIG. 4;
fig. 6 is a schematic diagram of the gas path of a three-cylinder roll folder that performs the switching method of the present invention;
FIGS. 7a to 7d are schematic structural views of the case of 8-fold unfolding before switching, respectively, corresponding to four steps;
fig. 8a to 8g are schematic structural diagrams corresponding to seven steps in 32-fold unfolding after the switching method of the present invention is employed.
Detailed Description
The invention will be further explained with reference to the drawings.
Referring to fig. 2 to 8g, the method for switching from 8-fold folding to 32-fold single-fold folding according to the present invention is performed in a three-cylinder type folder including a cutting cylinder 1, a stamp cylinder 2, a jaw cylinder 3, a folding cylinder 4, first to third intermediate gears 51 to 53, first to third transmission gears 61 to 63, a 16-fold opening device, a newspaper discharging mechanism, a front paper feeding belt 80, and opening and switching control boxes 100 and 16.
A paper knife 10 extends from the outer wall surface of the paper cutting roller 1.
A core shaft of the poking needle roller 2 is movably sleeved with a poking needle adjusting sleeve 20 and a first lower mounting sleeve 21 b; an 8-opening knife cam 22 is arranged on the transmission side of the poking needle adjusting sleeve 20 through a first upper mounting sleeve 21 a; the first lower mounting sleeve 21b is fixedly sleeved with a needle poking cam 23, and the first lower mounting sleeve 21b is connected with a piston rod of a first air cylinder 24.
A gripper adjusting sleeve 30 and a second lower mounting sleeve 31b are movably sleeved on a mandrel of the gripper drum 3, and an 8-opening clamping plate closing cam 33a is fixedly sleeved between the gripper adjusting sleeve 30 and the second lower mounting sleeve 31 b; a 32-opening plate cam 32 is arranged on the transmission side of the gripper adjusting sleeve 30 through a second upper mounting sleeve 31 a; an 8-opening splint tooth placing cam 33b is fixedly sleeved on the second lower mounting sleeve 31b, and the second lower mounting sleeve 31b is connected with a piston rod of the second air cylinder 34.
A core shaft of the two-folding roller 4 is movably sleeved with a two-folding adjusting sleeve 40 and a third lower mounting sleeve 41 b; a 32-folding knife cam 42 is arranged on the transmission side of the two-folding adjusting sleeve 40 through a third upper mounting sleeve 41a, and the third upper mounting sleeve 41a is connected with a piston rod of a seventh air cylinder 43; a 32-opening hook tooth closing cam 43a is fixedly arranged on the third lower mounting sleeve 41 b; the third lower mounting sleeve 41b is provided with a 32-opening hook tooth-releasing cam 43b through an outer mounting sleeve 41c, the outer mounting sleeve 41c is connected with a piston rod of a fourth air cylinder 44, and the cylinder body of the fourth air cylinder 44 and the third lower mounting sleeve 41b are connected with a piston rod of a third air cylinder 49 through a Y-shaped rocker arm 48.
The front stabbing needle gears 27a, the front gripping tooth gears 37a and the front folding gears 47a are fixedly sleeved on the transmission side shaft heads of the stabbing needle cylinders 2, the transmission side shaft heads of the gripping tooth cylinders 3 and the transmission side shaft heads of the folding cylinders 4 in a one-to-one corresponding mode, and the rear stabbing needle gears 27b, the rear gripping tooth gears 37b and the rear folding gears 47b are fixedly sleeved on the transmission side end heads of the stabbing needle adjusting sleeves 20, the transmission side end heads of the gripping tooth adjusting sleeves 30 and the transmission side end heads of the folding adjusting sleeves 40 in a one-to-one corresponding mode.
The first intermediate gear 51 and the second intermediate gear 52 are each composed of a fixed gear 51a, 52a and a moving gear 51b, 52b with a clutch mechanism.
The moving gear 51b of the first intermediate gear 51 meshes with the stamp front gear 27a, and the fixed gear 51a of the first intermediate gear 51 meshes with the stamp rear gear 27b, the gripper front gear 37a, the double-fold front gear 47a, and the moving gear 52b of the second intermediate gear in this order.
The fixed gear 52a of the second intermediate gear 51 is sequentially meshed with the gripper rear gear 37b and the double-fold rear gear 47 b.
A pair of lancet 25 are centrally symmetrically installed on a pair of lancet cam rollers 250 inside the lancet drum 2, the pair of lancet cam rollers 250 running along the outer circumferential curved surface of the lancet cam 23; a pair of 8-opening folding knives 26 are mounted on the lancet adjusting sleeve 20 in a one-to-one correspondence with each other through a pair of 8-opening folding knife cam rollers 260 in a centrosymmetric manner, and the pair of 8-opening folding knife cam rollers 260 run along the peripheral curved surface of the 8-opening folding knife cam 22.
A pair of 8-split gripper plates 35 installed centrosymmetrically on a pair of 8-split gripper plate cam rollers 350 in the jaw cylinder 3, the pair of 8-split gripper plate cam rollers 350 running along the outer peripheral curved surfaces of the 8-split gripper plate closing cam 33a and the 8-split gripper plate releasing cam 33 b; a pair of 32 split plates 36 are installed on the jaw adjusting sleeve 30 in a one-to-one centrosymmetric manner by a pair of 32 split plate cam rollers 360, and the pair of 32 split plate cam rollers 360 run along the peripheral curved surface of the 32 split plate cam 32.
A pair of 32-opening hooks 45 are installed on a pair of 32-opening hook cam rollers 450 centrally symmetrically in the two-folding drum 4, the pair of 32-opening hook cam rollers 450 running along the outer peripheral curved surfaces of the 32-opening hook closing cam 43a and the 32-opening hook releasing cam 43 b; a pair of 32 opening knives 46 are mounted on the two-fold adjustment sleeve 40 in a one-to-one correspondence with a central symmetry through a pair of 32 opening knife cam rollers 460, the pair of 32 opening knife cam rollers 460 running along the peripheral curve of the 32 opening knife cam 42.
The third intermediate gear 53 is also composed of a fixed gear and a moving gear with a clutch mechanism; the fixed gear of the third intermediate gear 53 is engaged with the gripper rear gear 37 b;
the first transmission gear 61 meshes with the moving gear of the third intermediate gear 53;
the second transmission gear 62 and the third transmission gear 63 are both meshed with the first transmission gear 61;
the 16-folding knife device is arranged in front of the gripper roller 3 and comprises a 16-folding knife 70, a 16-folding reduction-speed brush 71 arranged in front of the 16-folding knife, and a 16-folding paper roller 72, a 16-folding roller 73 and a 16-folding conveying belt 74 which are arranged below the 16-folding knife 70 in sequence; the 16-opening folding knife 70 is driven by the second transmission gear 62; the 16-way platen roller 72 is driven by the third transmission gear 63;
the upper part of the side surface of the 16-opening folding device is provided with a 16-opening brush clutch switch 12, and the 16-opening brush clutch switch 12 is electrically connected with an air path electromagnetic valve of a tenth air cylinder 13 for driving a 16-opening speed reduction brush 71 to ascend and descend;
the newspaper outlet mechanism comprises an 8-blooming roller 81 arranged in front of the 16-blooming brush 71 and a newspaper outlet table conveying belt 82 arranged below the 8-blooming roller 81;
the front paper feed line belt 80 is arranged between the paper outlet side of the gripper cylinder 3 and the upper part of the 8-blossom cylinder 81; the front paper feed belt 80 is driven by the first transmission gear 61;
the opening and switching control box 100 is installed on an operation side wall plate of the folding machine, and a switch A, a switch B, a switch C, a switch D, a switch E and a switch F are arranged on a panel of the control box 100; the switch A is electrically connected with an air path electromagnetic valve of a sixth air cylinder 6 for driving the second intermediate gear 52 to be clutched; the switch B is electrically connected with an air path electromagnetic valve of an eighth air cylinder 8 for driving the third intermediate gear 53 to be clutched; the switch C is respectively and electrically connected with the air path electromagnetic valves of the second air cylinder 34 for driving the 8-opening clamping plate tooth releasing cam 33b, the third air cylinder 49 for driving the 32-opening hook tooth closing cam 43a and the seventh air cylinder 43 for driving the 32-opening folding knife cam; the switch D is respectively and electrically connected with the air path electromagnetic valves of the first air cylinder 24 for driving the needle poking cam 23 and the fourth air cylinder 44 for driving the 32 hook opening tooth placing cam 43 b; the switch E is electrically connected with an air path electromagnetic valve of a fifth cylinder 5 for driving the first intermediate gear 51 to be clutched; the switch F is respectively and electrically connected with the air path electromagnetic valves of the ninth cylinder 9 for locking the 16 folding knife 70 and the eleventh cylinder 11 for driving the newspaper outlet table conveying belt 82 to ascend and descend;
the 16-opening operation control box is arranged on an operation side wall plate (not shown) of the 16-opening folding device, the 16-opening operation control box 200 is provided with a 16-opening transmission clutch switch and a folding machine on-line switch, and the 16-opening transmission clutch switch and the folding machine on-line switch are button switches; the 16-opening transmission clutch switch 12 is electrically connected with an electromagnetic clutch for controlling the 16-opening folding device to be connected or disconnected; folder online switch 13 is used to control the folder online or offline from the main console.
When the folding machine folds the paper by 8 degrees, the included angle of a pair of poking needles 25 on the poking needle roller 2 relative to a pair of 8-degree folding knives 26 is 90 degrees; the included angle of the pair of 8-opening clamping plates 35 on the gripper drum 3 relative to the pair of 32-opening clamping plates 36 is 45 degrees, and the pair of 8-opening clamping plates 35 are correspondingly jointed with the pair of 8-opening folding knives 26 one by one; the angle between the pair of 32-opening hooks 45 on the folding roller 4 and the pair of 32-opening folding knives 46 is 45 degrees, and the pair of 32-opening hooks 45 are correspondingly jointed with the pair of 8-opening clamping plates 35 one by one, and the pair of 32-opening folding knives 46 are correspondingly jointed with the pair of 32-opening clamping plates 36 one by one.
The folding machine carries out 8-fold opening according to the following steps:
(1) the paper 7 is stabbed by a stabbing needle 25 on the stabbing needle cylinder 2 and sent to the jaw cylinder 3, and is cut by a paper cutter 10 of the paper cutting cylinder 1 (see fig. 7 a);
(2) the 8-opening folding knife 26 on the jab cylinder 2 jams an 1/2 length of the paper signature into the 8-opening bar 35 on the jaw cylinder 3, retracting the jab 25 (see fig. 7 b);
(3) the 8-open folding blade 26 on the lancet cylinder 2 is retracted, the 8-open gripper plate 35 is closed, and the 8-open fold is generated (see fig. 7 c);
(4) gripper cylinder 3 delivers the signatures to a forward feed line belt 80 (see fig. 7d), delivered by 8-day flowering cylinder 81 and a delivery table conveyor belt 82.
When 8-fold is performed, the moving gear 51b of the first intermediate gear, the fixed gear 51a, and the moving gear 52b of the second intermediate gear are fixed relative to the fixed gear 52a, and rotate at the same time, so that the folding cylinder 4 always follows the main driving motion of the folding machine. The 16-fold device is separated from the main transmission and does not work.
The method for switching from 8-fold folding to 32-fold folding comprises the following steps:
in step one, the 8-open gripper release cam 33b, the 32-open hook closing cam 43a and the 32-open knife cam 42 are all turned from the 8-open position to the 32-open position by the switch C on the opening and switching control box 100, the paper release position of the pair of 8-open grippers 35 on the gripper cylinder 3 is turned from the 8-open position to the 32-open position, the pair of 32-open hooks 45 on the folding cylinder 4 are simultaneously made to hook the signature at the paper release position of the 8-open grippers 35, and the pair of 32-open knives 46 are extended at the second folded position of 32-open gripper, that is, the pair of 32-open knives 46 are extended at the position of connection with the 32-open gripper 36.
Step two, pressing a 16-opening transmission clutch switch on a 16-opening operation control box to be closed, if a lamp is on, indicating that a transmission gear of the 16-opening folding device is jointed with a driving gear on a driving mechanism of the folding machine, and enabling the 16-opening folding device to follow the main transmission operation of the folding machine; if the lamp is not on, the position of the transmission gear and the driving gear is not aligned, and the correction is needed according to the following steps:
the method comprises the following steps that firstly, an on-line switch of a folding machine is pressed to be off, so that the folding machine is off-line with a main console, and the main console cannot control the folding machine to act and can only be controlled by the switch on the folding machine; the safety operation process is used for preventing the machine from being operated by the main control console in the second process;
step two, a driving gear on a driving mechanism of the hand wheel disc manual folding machine rotates until a lamp of a 16-turn transmission clutch switch is turned on, and a transmission gear is enabled to be correctly jointed with the driving gear;
and step three, pressing the on-line switch of the folding machine to be 'on', namely, turning on a lamp, and controlling the folding machine to act by the main console at the moment.
And step three, extending the eighth cylinder 8 driving the third intermediate gear 53 through a switch B on the opening and switching control box 100 to separate the moving gear and the fixed gear of the third intermediate gear 53, rotating the third transmission gear 63 by a set angle through a manual jigger, driving the first transmission gear 61 and the second transmission gear 62 to rotate by a set angle through the rotation of the third transmission gear 63, delaying the operation of the lower knife of the 16-opening folding knife 70 through the second transmission gear 62 to adapt to the shortening of the 32-opening signature relative to the 8-opening signature, enabling the phase of the pressing strip on the 16-opening pressing roller 72 to correspond to the operation of the lower knife of the 16-opening folding knife 70 through the third transmission gear 63, and then closing the moving gear and the fixed gear of the third intermediate gear 53 through the switch B.
And step four, retracting the ninth cylinder 9 for locking the 16 opening and folding knife 70 and the eleventh cylinder 11 for driving the newspaper outlet table conveying belt 82 to ascend and descend through a switch F on the opening and switching control box 100, so that the 16 opening and folding knife 16 moves up and down, and the newspaper outlet table conveying belt 82 descends to be at the same horizontal height as the 16 opening conveying belt 74, thereby jointly realizing the paper receiving of the 16 blooming rollers 73.
And step five, retracting the tenth air cylinder 13 which drives the 16-opening speed reduction brush 71 to ascend and descend through the opening brush clutch switch 12, descending the 16-opening speed reduction brush 71, and reducing the speed when the paper is attached to the position below the 16-opening folding knife 16 so as to cooperate with the downward movement of the 16-opening folding knife 16 to realize the folding of the 16-opening folding knife.
After the switching is finished, 32-opening single-united folding can be carried out, and the process comprises the following steps:
(1) the paper 7 is stabbed by a stabbing needle 25 on the stabbing needle cylinder 2 and sent to the jaw cylinder 3, and is cut by a paper cutter 10 of the paper cutting cylinder 1 (see fig. 8 a);
(2) an 8-fold knife 25 on the jab cylinder 2 tucks 1/2 lengths of paper into an 8-fold bar 35 on the jaw cylinder 3, completing an 8-fold, i.e., a 32-fold first fold (see fig. 8 b);
(3) the signatures are sent to a two-fold cylinder 4 (see fig. 8 c);
(4) the 8-way gripper 35 on the jaw cylinder 3 is released and the signature is gripped by the 32-way hook 45 on the folding cylinder 4 (see fig. 8 d);
(5) a 32-open folding blade 46 on the folding cylinder 4 tucks 1/4 lengths of paper into the 32-open gripper plate 36 of the jaw cylinder 3, completing a 32-open doublefold, i.e., a 32-open second fold (see fig. 8 e);
(6) the 32-open hook 45 on the two-fold cylinder 4 releases the signature (see fig. 8 f);
(7) the jaw cylinder 3 sends the signature to the 16-opening knife device (see fig. 8g) via the front feed belt 80;
(8) the signatures are longitudinally folded by a 16-opening folding blade 70, 32-opening simplex folding of the signatures is completed, and the signatures are sent to a 16-opening conveying belt 74 by a 16-opening roller 73 and then output through a newspaper output conveying belt 82.
The above embodiments are provided only for illustrating the present invention and not for limiting the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, and therefore all equivalent technical solutions should also fall within the scope of the present invention, and should be defined by the claims.
Claims (3)
1. A switching method from 8-fold to 32-fold single-fold is carried out in a three-cylinder type roll-fold folder including a cutting cylinder, a jab-pin cylinder, a jaw cylinder, a two-fold cylinder, first to third intermediate gears, first to third transmission gears, a 16-fold opening device, a newspaper delivering mechanism, a front feed line belt, a book opening switching control box and a 16-fold opening operation control box; wherein the content of the first and second substances,
a paper cutter is arranged on the paper cutting roller;
a core shaft of the pricking pin roller is movably sleeved with a pricking pin adjusting sleeve and a first lower mounting sleeve; an 8-opening folding knife cam is arranged on the transmission side of the poking needle adjusting sleeve through a first upper mounting sleeve; the first lower mounting sleeve is fixedly sleeved with a poking needle cam and is connected with a piston rod of the first air cylinder;
a gripper adjusting sleeve and a second lower mounting sleeve are movably sleeved on a core shaft of the gripper drum, and an 8-opening clamping plate tooth closing cam is fixedly sleeved between the gripper adjusting sleeve and the second lower mounting sleeve; a 32-opening plate cam is arranged on the transmission side of the gripper adjusting sleeve through a second upper mounting sleeve; the second lower mounting sleeve is fixedly sleeved with an 8-opening splint tooth placing cam and is connected with a piston rod of a second cylinder;
a mandrel of the two-folding roller is movably sleeved with a two-folding adjusting sleeve and a third lower mounting sleeve; a 32-opening folding knife cam is arranged on the transmission side of the two-folding adjusting sleeve through a third upper mounting sleeve, and the third upper mounting sleeve is connected with a piston rod of a seventh cylinder; a 32-opening hook tooth closing cam is fixedly mounted on the third lower mounting sleeve; the third lower mounting sleeve is provided with a 32-opening hook tooth placing cam through an outer mounting sleeve, the outer mounting sleeve is connected with a piston rod of a fourth cylinder, and a cylinder body of the fourth cylinder and the third lower mounting sleeve are connected with a piston rod of a third cylinder through a Y-shaped rocker arm;
the poking needle adjusting sleeve comprises a poking needle adjusting sleeve, a transmission side end head of the poking needle adjusting sleeve and a transmission side end head of the two-fold adjusting sleeve, wherein a poking needle front gear, a gripping tooth front gear and a two-fold front gear are fixedly sleeved on the transmission side end head of the poking needle roller, the transmission side end head of the gripping tooth roller and the transmission side end head of the two-fold adjusting sleeve in a one-to-one corresponding mode;
the first to third intermediate gears are composed of a fixed gear and a moving gear with a clutch mechanism;
the moving gear of the first intermediate gear is meshed with the stamping needle front gear, and the fixed gear of the first intermediate gear is sequentially meshed with the stamping needle rear gear, the gripper front gear, the two-fold front gear and the moving gear of the second intermediate gear;
the fixed gear of the second intermediate gear is sequentially meshed with the gripper rear gear, the two-fold rear gear and the fixed gear of the third intermediate gear;
the first transmission gear is meshed with the moving gear of the third intermediate gear;
the second transmission gear and the third transmission gear are both meshed with the first transmission gear;
a pair of lancet needles are centrally symmetrically installed on a pair of lancet needle cam rollers inside the lancet drum, the pair of lancet needle cam rollers running along the outer circumferential curved surface of the lancet needle cam; the 8 folding knives are symmetrically arranged on the poking needle adjusting sleeve in a one-to-one correspondence mode through a pair of 8 folding knife cam rollers, and the 8 folding knife cam rollers run along the peripheral curved surface of the 8 folding knife cam;
a pair of 8 open splinting plates are centrosymmetrically arranged on a pair of 8 open splinting plate cam rollers in the gripper drum, and the pair of 8 open splinting plate cam rollers run along the peripheral curved surfaces of the 8 open splinting plate closing cam and the 8 open splinting plate opening cam; a pair of 32 splinting plates are symmetrically arranged on the jaw adjusting sleeve in a central mode through a pair of 32 splinting plate cam rollers in a one-to-one correspondence mode, and the 32 splinting plate cam rollers run along the peripheral curved surface of the 32 splinting plate cam;
a pair of 32-opening hooks are centrally and symmetrically arranged on a pair of 32-opening hook cam rollers in the two-folding roller, and the pair of 32-opening hook cam rollers run along the peripheral curved surfaces of the 32-opening hook tooth closing cam and the 32-opening hook tooth releasing cam; the pair of 32 folding knives are arranged on the two-folding adjusting sleeve in a one-to-one correspondence manner through a pair of 32 folding knife cam rollers in a centrosymmetric manner, and the pair of 32 folding knife cam rollers run along the peripheral curved surface of the 32 folding knife cam;
the 16-folding device is arranged in front of the gripper roller and comprises a 16-folding knife, a 16-folding speed-reducing brush arranged in front of the 16-folding knife, and a 16-folding paper roller, a 16-folding roller and a 16-folding conveying belt which are arranged below the 16-folding knife in sequence; the 16-opening folding knife is driven by the second transmission gear; the 16-opening paper pressing roller is driven by the third transmission gear;
the upper part of the side surface of the 16-opening folding device is provided with a 16-opening brush clutch switch, and the 16-opening brush clutch switch is electrically connected with an air path electromagnetic valve of a tenth air cylinder for driving a 16-opening speed reduction brush to ascend and descend;
the newspaper outlet mechanism comprises an 8-opening roller arranged in front of the 16-opening speed reduction brush and a newspaper outlet table conveying belt arranged below the 8-opening roller;
the front paper conveying belt is arranged between the paper output side of the gripper drum and the upper part of the 8-blossom drum; the front paper conveying belt is driven by the first transmission gear;
a switch A, a switch B, a switch C, a switch D, a switch E and a switch F are arranged on a panel of the switch control box; the switch A is electrically connected with an air path electromagnetic valve of a sixth air cylinder for driving the second intermediate gear to be clutched; the switch B is electrically connected with an air path electromagnetic valve of an eighth air cylinder for driving the third intermediate gear to be clutched; the switch C is electrically connected with the gas circuit electromagnetic valves of the second cylinder, the third cylinder and the seventh cylinder respectively; the switch D is electrically connected with the gas path electromagnetic valves of the first cylinder and the fourth cylinder respectively; the switch E is electrically connected with an air path electromagnetic valve of a fifth air cylinder for driving the first intermediate gear to be clutched; the switch F is respectively and electrically connected with a gas path electromagnetic valve of a ninth cylinder for locking the 16-opening folding knife and an eleventh cylinder for driving a newspaper outlet table conveying belt to lift;
the 16-opening operation control box is provided with a 16-opening transmission clutch switch and a folding machine on-line switch; the 16-opening transmission clutch switch is electrically connected with an electromagnetic clutch for controlling the 16-opening folding device to be connected or disconnected; the folding machine on-line switch is used for controlling the folding machine to be on-line or off-line with the main control console;
the switching method is characterized by comprising the following steps:
turning the 8-open clamp plate tooth placing cam, the 32-open hook tooth closing cam and the 32-open folding knife cam to 32-open positions from 8-open positions through a switch C on the opening and switching control box, turning paper placing positions of a pair of 8-open clamp plates on the jaw cylinder to 32-open positions from 8-open positions, simultaneously enabling a pair of 32-open hooks on the two folding cylinders to hook paper signatures at the paper placing positions of the pair of 8-open clamp plates, and enabling a pair of 32-open folding knives to extend at 32-open second folding positions, namely enabling the pair of 32-open folding knives to extend at the connecting positions of the 32-open clamp plates;
step two, pressing a 16-opening transmission clutch switch on a 16-opening operation control box to be closed, if a lamp is on, indicating that a transmission gear of the 16-opening folding device is jointed with a driving gear on a driving mechanism of the folding machine, and enabling the 16-opening folding device to follow the main transmission operation of the folding machine;
step three, extending an eighth air cylinder which drives a third intermediate gear out through a switch B on the switching control box, separating a moving gear and a fixed gear of the third intermediate gear, rotating a third transmission gear by a set angle through a manual jigger, driving a first transmission gear and a second transmission gear to rotate by a set angle through the rotation of the third transmission gear, and then closing the moving gear and the fixed gear of the third intermediate gear through the switch B;
step four, retracting a ninth cylinder for locking the 16 folding knife and an eleventh cylinder for driving the newspaper outlet table conveying belt to ascend and descend through a switch F on the book opening switching control box, so that the 16 folding knife moves up and down, and the newspaper outlet table conveying belt descends to be at the same horizontal height as the 16 folding knife;
and step five, retracting a tenth air cylinder for driving the 16-speed reduction brush to ascend and descend through the 16-speed reduction brush clutch switch, so that the 16-speed reduction brush descends.
2. The method for switching from 8-fold to 32-fold according to claim 1, wherein in the second step, the 16-fold transmission clutch switch is pressed to be "on", and if the lamp is not on, the correction is performed according to the following steps:
step one, pressing an on-line switch of a folding machine to be off, and taking the folding machine and a main control console off line;
step two, the driving gear is rotated manually by a hand wheel until a lamp of a 16-turn transmission clutch switch is on;
and step three, pressing the on-line switch of the folding machine to be 'on'.
3. The method for switching from 8-fold to 32-fold according to claim 1, wherein the switch a, the switch B, the switch C, the switch D, the switch E, the switch F and the 16-brush clutch switch are two-position five-way manual valves; the 16-opening transmission clutch switch and the on-line switch of the folding machine are button switches.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911336595.7A CN110963355B (en) | 2019-12-23 | 2019-12-23 | Switching method between 8-fold hinge and 32-fold single-fold hinge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911336595.7A CN110963355B (en) | 2019-12-23 | 2019-12-23 | Switching method between 8-fold hinge and 32-fold single-fold hinge |
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| Publication Number | Publication Date |
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| CN110963355A CN110963355A (en) | 2020-04-07 |
| CN110963355B true CN110963355B (en) | 2021-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911336595.7A Active CN110963355B (en) | 2019-12-23 | 2019-12-23 | Switching method between 8-fold hinge and 32-fold single-fold hinge |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117184827B (en) * | 2023-09-14 | 2024-03-19 | 盛和资源(连云港)新材料科技有限公司 | Self-cleaning speed-control type belt conveyor |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4190243A (en) * | 1977-05-24 | 1980-02-26 | Koenig & Bauer Aktiengesellschaft | Folder assembly for book folding |
| US5707330A (en) * | 1995-03-24 | 1998-01-13 | Goss Graphic Systems, Inc. | Folding machine for folding and cutting webs in a rotary printing press |
| US20040152576A1 (en) * | 2001-05-03 | 2004-08-05 | Simon Kostiza | Cylinder for a folder unit |
| CN106185446A (en) * | 2016-08-25 | 2016-12-07 | 高斯图文印刷系统（中国）有限公司 | The twenty-fourmo folding switching device of three cylinder type rolling folding folding machines |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5920587B2 (en) * | 1979-01-08 | 1984-05-14 | 小森印刷機械株式会社 | Folding machine in rotary printing press |
| JPH0647427B2 (en) * | 1984-04-17 | 1994-06-22 | 株式会社小森コーポレーション | Origami member switching device for folder |
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2019
- 2019-12-23 CN CN201911336595.7A patent/CN110963355B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4190243A (en) * | 1977-05-24 | 1980-02-26 | Koenig & Bauer Aktiengesellschaft | Folder assembly for book folding |
| US5707330A (en) * | 1995-03-24 | 1998-01-13 | Goss Graphic Systems, Inc. | Folding machine for folding and cutting webs in a rotary printing press |
| US20040152576A1 (en) * | 2001-05-03 | 2004-08-05 | Simon Kostiza | Cylinder for a folder unit |
| CN106185446A (en) * | 2016-08-25 | 2016-12-07 | 高斯图文印刷系统（中国）有限公司 | The twenty-fourmo folding switching device of three cylinder type rolling folding folding machines |
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| CN110963355A (en) | 2020-04-07 |
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