CN110962405A - 一种二苯甲酮类抗紫外线混纺面料的制备方法 - Google Patents

一种二苯甲酮类抗紫外线混纺面料的制备方法 Download PDF

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CN110962405A
CN110962405A CN201811148877.XA CN201811148877A CN110962405A CN 110962405 A CN110962405 A CN 110962405A CN 201811148877 A CN201811148877 A CN 201811148877A CN 110962405 A CN110962405 A CN 110962405A
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周建
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Jiangsu Yunfu Fashion Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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    • B32—LAYERED PRODUCTS
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/71—Resistive to light or to UV
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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Abstract

本发明具体涉及一种二苯甲酮类抗紫外线混纺面料的制备方法，步骤如下：表层制造：所述表层采用抗紫外线面料制成，所述抗紫外线面料采用经线和纬线互相交织而成，所述经线为苎麻纤维和棉纤维的混纺纱，所述纬线为竹纤维和棉纤维的混纺纱；中间层制造：所述第一面料层和第三面料层中竹纤维与棉纤维先混纺，然后再与苎麻纤维混纺，织造成布，所述第二面料层采用棉纤维纺纱制造而成，所述第一面料层、第二面料层和第三面料层依次通过点胶或针线缝合的方式贴合在一起；里层制造；贴合一体。本发明提供的一种二苯甲酮类抗紫外线混纺面料的制备方法，制备好的面料具有良好的抗紫外线功能，并且其制备工艺过程简单、易操作。

Description

一种二苯甲酮类抗紫外线混纺面料的制备方法
技术领域
本发明属于面料技术领域，具体涉及一种二苯甲酮类抗紫外线混纺面料的制备方法。
背景技术
随着人们环保和保健意识的不断增强，越来越多的人开始关注天然纤维，棉纤维作为应用最普遍的天然纤维，被广泛应用于各类纺织品生产中。目前市场上的纱线层出不穷，材质结构各不相同，广泛应用于织布、制绳、制线等生活领域。新疆棉纤维纤维因它的柔长在纺织业中十分出名，被人们誉为绵中极品，其具有纱纰少、条干均匀光洁、可染性高的优点。然而目前市场上的棉纤维混纺纱的弹性和保暖性并不好，因此，织造完成后的织物存在保暖效果差、弹力差的缺点。
防止紫外线对人体的伤害，已经被越来越多的消费者所重视。太阳光谱中的紫外线不仅使纺织品褪色和脆化，也可使人体皮肤晒伤老化，产生黑色素和色斑，更严重的还会诱发癌变，危害人类健康。抗紫外线面料是一种人体避免过量紫外线的辐射的保护材料。
有鉴于此，亟需发展一种二苯甲酮类抗紫外线混纺面料的制备方法。
发明内容
本发明的目的是提供一种二苯甲酮类抗紫外线混纺面料的制备方法，其特征在于，包括以下步骤：
a.表层制造：所述表层采用抗紫外线面料制成，所述抗紫外线面料采用经线和纬线互相交织而成，所述经线为苎麻纤维和棉纤维的混纺纱，所述纬线为竹纤维和棉纤维的混纺纱；
b.中间层制造：所述第一面料层和第三面料层中竹纤维与棉纤维先混纺，然后再与苎麻纤维混纺，织造成布，所述第二面料层采用棉纤维纺纱制造而成，所述第一面料层、第二面料层和第三面料层依次通过点胶或针线缝合的方式贴合在一起；
c.里层制造：先将苎麻纤维、竹纤维和棉纤维混合均匀，然后经清棉-梳棉-并条-粗纱- 细沙-自动络筒-蒸纱-高速并线-倍捻处理得到精仿纱，然后织造而成里层的面料；
d.贴合一体：将表层、中间层和里层依次贴合，再经过熟成、定型、轧光得到产品。
优选地，所述步骤a中，抗紫外线面料加入二苯甲酮类抗紫外整理剂浸渍40-70分钟，然后再在65-85℃下焙烤35-55分钟。
优选地，所述步骤c之后，将里层的面料加入8％的净洗剂和21％的柔软剂进行水洗处理，水温控制在50-70℃，水洗90-110分钟。
优选地，所述步骤d中，所述熟成加工的时间为16-26h，温度为60-110℃，湿度为31-65％。
优选地，所述步骤d中，所述轧光加工的温度为75-115℃，压力为23-88Kg/cm2，速度为19-49m/min。
由于采用上述技术方案，本发明具有以下优点和有益效果：
本发明提供的一种二苯甲酮类抗紫外线混纺面料的制备方法，制备好的面料具有良好的抗紫外线功能，并且其制备工艺过程简单、易操作。
具体实施方式
为了更清楚地说明本发明，下面结合优选实施例对本发明做进一步的说明。本领域技术人员应当理解，下面所具体描述的内容是说明性的而非限制性的，不应以此限制本发明的保护范围。
实施例1
本发明的目的是提供一种二苯甲酮类抗紫外线混纺面料的制备方法，其特征在于，包括以下步骤：
a.表层制造：所述表层采用抗紫外线面料制成，所述抗紫外线面料采用经线和纬线互相交织而成，所述经线为苎麻纤维和棉纤维的混纺纱，所述纬线为竹纤维和棉纤维的混纺纱；
b.中间层制造：所述第一面料层和第三面料层中竹纤维与棉纤维先混纺，然后再与苎麻纤维混纺，织造成布，所述第二面料层采用棉纤维纺纱制造而成，所述第一面料层、第二面料层和第三面料层依次通过点胶或针线缝合的方式贴合在一起；
c.里层制造：先将苎麻纤维、竹纤维和棉纤维混合均匀，然后经清棉-梳棉-并条-粗纱- 细沙-自动络筒-蒸纱-高速并线-倍捻处理得到精仿纱，然后织造而成里层的面料；
d.贴合一体：将表层、中间层和里层依次贴合，再经过熟成、定型、轧光得到产品。
所述步骤a中，抗紫外线面料加入二苯甲酮类抗紫外整理剂浸渍40分钟，然后再在65℃下焙烤40分钟。
所述步骤c之后，将里层的面料加入8％的净洗剂和21％的柔软剂进行水洗处理，水温控制在50℃，水洗90分钟。
所述步骤d中，所述熟成加工的时间为16h，温度为60℃，湿度为31％。
所述步骤d中，所述轧光加工的温度为75℃，压力为23Kg/cm2，速度为19m/min。
施例2
本发明的目的是提供一种二苯甲酮类抗紫外线混纺面料的制备方法，其特征在于，包括以下步骤：
a.表层制造：所述表层采用抗紫外线面料制成，所述抗紫外线面料采用经线和纬线互相交织而成，所述经线为苎麻纤维和棉纤维的混纺纱，所述纬线为竹纤维和棉纤维的混纺纱；
b.中间层制造：所述第一面料层和第三面料层中竹纤维与棉纤维先混纺，然后再与苎麻纤维混纺，织造成布，所述第二面料层采用棉纤维纺纱制造而成，所述第一面料层、第二面料层和第三面料层依次通过点胶或针线缝合的方式贴合在一起；
c.里层制造：先将苎麻纤维、竹纤维和棉纤维混合均匀，然后经清棉-梳棉-并条-粗纱- 细沙-自动络筒-蒸纱-高速并线-倍捻处理得到精仿纱，然后织造而成里层的面料；
d.贴合一体：将表层、中间层和里层依次贴合，再经过熟成、定型、轧光得到产品。
所述步骤a中，抗紫外线面料加入二苯甲酮类抗紫外整理剂浸渍70分钟，然后再在85℃下焙烤60分钟。
所述步骤c之后，将里层的面料加入8％的净洗剂和21％的柔软剂进行水洗处理，水温控制在70℃，水洗110钟。
所述步骤d中，所述熟成加工的时间为26h，温度为110℃，湿度为65％。
所述步骤d中，所述轧光加工的温度为115℃，压力为88Kg/cm2，速度为49m/min。
经检测，上述两个实施例制备的抗紫外线面料的各项指标如下表
断裂强度N（经向） 断裂强度N（纬向） 紫外线透过率/%
实施例1 245N 214N 4.25
实施例2 243N 215N 3.97
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等同物界定。

Claims (5)

1.一种二苯甲酮类抗紫外线混纺面料的制备方法，其特征在于，包括以下步骤：
a.表层制造：所述表层采用抗紫外线面料制成，所述抗紫外线面料采用经线和纬线互相交织而成，所述经线为苎麻纤维和棉纤维的混纺纱，所述纬线为竹纤维和棉纤维的混纺纱；
b.中间层制造：所述第一面料层和第三面料层中竹纤维与棉纤维先混纺，然后再与苎麻纤维混纺，织造成布，所述第二面料层采用棉纤维纺纱制造而成，所述第一面料层、第二面料层和第三面料层依次通过点胶或针线缝合的方式贴合在一起；
c.里层制造：先将苎麻纤维、竹纤维和棉纤维混合均匀，然后经清棉-梳棉-并条-粗纱- 细沙-自动络筒-蒸纱-高速并线-倍捻处理得到精仿纱，然后织造而成里层的面料；
d.贴合一体：将表层、中间层和里层依次贴合，再经过熟成、定型、轧光得到产品。
2.根据权利要求1所述的一种二苯甲酮类抗紫外线混纺面料的制备方法，其特征在于：所述步骤a中，抗紫外线面料加入二苯甲酮类抗紫外整理剂浸渍40-70分钟，然后再在65-85℃下焙烤35-55分钟。
3.根据权利要求1所述的一种二苯甲酮类抗紫外线混纺面料的制备方法，其特征在于：所述步骤c之后，将里层的面料加入8％的净洗剂和21％的柔软剂进行水洗处理，水温控制在50-70℃，水洗90-110分钟。
4.根据权利要求1所述的一种二苯甲酮类抗紫外线混纺面料的制备方法，其特征在于：所述步骤d中，所述熟成加工的时间为16-26h，温度为60-110℃，湿度为31-65％。
5.根据权利要求1所述的一种二苯甲酮类抗紫外线混纺面料的制备方法，其特征是：所述步骤d中，所述轧光加工的温度为75-115℃，压力为23-88Kg/cm2，速度为19-49m/min。
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