CN110955203A - Production line monitored control system based on intelligence is made - Google Patents
Production line monitored control system based on intelligence is made Download PDFInfo
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- CN110955203A CN110955203A CN201911088554.0A CN201911088554A CN110955203A CN 110955203 A CN110955203 A CN 110955203A CN 201911088554 A CN201911088554 A CN 201911088554A CN 110955203 A CN110955203 A CN 110955203A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 97
- 238000012544 monitoring process Methods 0.000 claims abstract description 38
- 230000010365 information processing Effects 0.000 claims abstract description 17
- 230000002159 abnormal effect Effects 0.000 claims description 15
- 230000002457 bidirectional effect Effects 0.000 claims description 9
- 238000012790 confirmation Methods 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 6
- 238000010586 diagram Methods 0.000 description 2
- 238000013473 artificial intelligence Methods 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Alarm Systems (AREA)
Abstract
The invention discloses a production line monitoring system based on intelligent manufacturing, which comprises: the system comprises an information acquisition unit, an information processing unit, an information storage unit, an event processing unit and a remote monitoring unit; the information acquisition unit is used for acquiring related product production information, product quantity information and other information on a production line and sending the acquired related product production information, product quantity information and other information to the information processing unit, the event processing unit and the remote monitoring unit. The emergency treatment system is additionally provided with the event processing unit, so that the emergency treatment system can be used for timely treating the emergency situation on the production line by calling the emergency plan, meanwhile, the event processing unit can update the corresponding emergency case and the corresponding emergency treatment plan in real time through the Internet, and when the emergency situation occurs, the emergency treatment system only needs to call the emergency case or the preset plan from the solid-state memory, so that different emergency events on the production line can be treated.
Description
Technical Field
The invention relates to the technical field of intelligent manufacturing production line monitoring, in particular to a production line monitoring system based on intelligent manufacturing.
Background
The intelligent manufacturing is from the research of artificial intelligence, generally, the intelligence is considered to be the sum of knowledge and intelligence, the former is the basis of the intelligence, the latter is the capability of acquiring and applying knowledge to solve, the intelligent manufacturing comprises an intelligent manufacturing technology and an intelligent manufacturing system, the intelligent manufacturing system not only can continuously enrich a knowledge base in practice and has a self-learning function, but also has the capability of collecting and understanding environmental information and self information, analyzing, judging and planning self behaviors, and a monitoring system is often required to be arranged on an intelligent manufacturing production line to carry out real-time monitoring, so that the production condition is easy to master.
However, when the existing monitoring system is used at night, suspicious personnel on a production line are difficult to check in real time, the loss of products is easy to occur, and meanwhile, when an emergency occurs on the production line, corresponding decisions are difficult to make, and the normal production of the production line is influenced. Accordingly, one skilled in the art provides a production line monitoring system based on intelligent manufacturing to solve the problems set forth in the background art.
Disclosure of Invention
The invention aims to provide a production line monitoring system based on intelligent manufacturing, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a production line monitoring system based on intelligent manufacturing, comprising: the system comprises an information acquisition unit, an information processing unit, an information storage unit, an event processing unit and a remote monitoring unit;
the information acquisition unit is used for acquiring related product production information, product quantity information and other information on the production line and sending the acquired related product production information, product quantity information and other information to the information processing unit, the event processing unit and the remote monitoring unit;
the information processing unit is used for receiving related product production information, product quantity information and other information from a production line, analyzing the related product production information to detect whether the quality of the produced product reaches the standard and whether the production line is in a normal working state, analyzing whether the product quantity information reaches the standard and analyzing whether the other information is abnormal or not, and sending the result to the information storage unit for storage;
the information storage unit is used for classifying and storing relevant product production information, product quantity information and other information on the production line;
the event processing unit is used for receiving other information from the information processing unit and processing emergencies and abnormal conditions encountered on a production line;
and the remote monitoring unit is used for receiving other information from the information processing unit and monitoring the production line at night in real time.
As a still further scheme of the invention: the remote monitoring unit comprises a sensor, a camera module, an alarm bell button, a first wireless transceiver module, a control center and an alarm module, the camera module comprises a control switch and a camera, the output end of the control switch is electrically connected with the input end of the camera, the camera module, the sensor and the alarm bell button are respectively in bidirectional connection with the wireless transceiver module, the wireless transceiver module is in bidirectional connection with the control center, the control center is further in bidirectional connection with a second wireless transceiver module, the output end of the control center is electrically connected with the input end of the alarm module, and the alarm module comprises a buzzer, an alarm lamp and a voice broadcast device.
As a still further scheme of the invention: the output end of the second wireless transceiver module is also electrically connected with a microprocessor, and the output end of the microprocessor is electrically connected with a display screen.
As a still further scheme of the invention: the sensor is an image sensor or a human body infrared sensor.
As a still further scheme of the invention: the event processing unit comprises an event detection module, an event confirmation module, a plan calling module and a plan execution module, wherein the event detection module is used for detecting whether an abnormal phenomenon exists on a production line, the event confirmation module is used for detecting whether the abnormal phenomenon occurs on the production line, the plan calling module is used for receiving abnormal information sent by the event confirmation module and calling a corresponding emergency plan for processing, and the plan execution module is used for specifically implementing the called corresponding plan.
As a still further scheme of the invention: the input end of the plan calling module is also electrically connected with a storage module, the input end of the storage module is electrically connected with an updating module, the storage module is a solid-state memory, and the updating module is electrically connected with the external Internet.
As a still further scheme of the invention: the display screen is one of a mobile phone, a computer and a projector.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention can reduce the time needed for processing the emergency by calling the emergency plan for processing in time when the emergency occurs on the production line by adding the event processing unit, meanwhile, the event processing unit can update the corresponding emergency case and the corresponding emergency processing plan in real time through the internet, and when the emergency occurs, the emergency case and the corresponding emergency processing plan can be called from the solid-state memory or the preset scheme, so that different emergency on the production line can be dealt with;
2. the remote monitoring unit is additionally arranged, the intelligent manufacturing production line can be checked at night in real time, when suspicious personnel are known, security personnel can know the suspicious personnel at the first time, the phenomenon that products are lost on the production line is prevented, and the occurrence of stealing events is avoided.
Drawings
FIG. 1 is a schematic diagram of a production line monitoring system based on intelligent manufacturing;
fig. 2 is a schematic diagram of a remote monitoring unit in a production line monitoring system based on intelligent manufacturing.
Detailed Description
Referring to fig. 1-2, in an embodiment of the present invention, a production line monitoring system based on intelligent manufacturing includes: the system comprises an information acquisition unit, an information processing unit, an information storage unit, an event processing unit and a remote monitoring unit;
the information acquisition unit is used for acquiring related product production information, product quantity information and other information on the production line and sending the acquired related product production information, product quantity information and other information to the information processing unit, the event processing unit and the remote monitoring unit;
the information processing unit is used for receiving related product production information, product quantity information and other information from the production line, analyzing the related product production information to detect whether the quality of a produced product reaches the standard or not and whether the production line is in a normal working state or not, analyzing whether the product quantity information reaches the standard or not and analyzing whether other information is abnormal or not, and sending the result to the information storage unit for storage;
the information storage unit is used for classifying and storing relevant product production information, product quantity information and other information on a production line;
the event processing unit is used for receiving other information from the information processing unit and processing emergencies and abnormal conditions encountered on the production line;
the remote monitoring unit is used for receiving other information from the information processing unit and monitoring the production line at night in real time.
Preferably: the remote monitoring unit comprises a sensor, a camera module, an alarm bell button, a first wireless transceiver module, a control center and an alarm module, the camera module comprises a control switch and a camera, the output end of the control switch is electrically connected with the input end of the camera, the camera module, the sensor and the alarm bell button are respectively connected with the first wireless transceiver module in a bidirectional mode, the first wireless transceiver module is connected with the control center in a bidirectional mode, the control center is further connected with a second wireless transceiver module in a bidirectional mode, the output end of the control center is electrically connected with the input end of the alarm module, the alarm module comprises a buzzer, an alarm lamp and a voice broadcast device.
Preferably: the output end of the second wireless transceiver module is also electrically connected with a microprocessor, and the output end of the microprocessor is electrically connected with a display screen.
Preferably: the sensor is an image sensor or a human body infrared sensor.
Preferably: the event processing unit comprises an event detection module, an event confirmation module, a plan calling module and a plan execution module, wherein the event detection module is used for detecting whether an abnormal phenomenon exists on the production line, the event confirmation module is used for detecting whether the abnormal phenomenon occurs on the production line, the plan calling module is used for receiving abnormal information sent by the event confirmation module and calling a corresponding emergency plan for processing, and the plan execution module is used for specifically implementing the called corresponding plan.
Preferably: the input end of the plan calling module is also electrically connected with a storage module, the input end of the storage module is electrically connected with an updating module, the storage module is a solid-state memory, and the updating module is electrically connected with the external Internet.
Preferably: the display screen is one of a mobile phone, a computer and a projector.
When the intelligent alarm system is used, a security worker sends an instruction to a control center through a mobile phone, the control center sends the instruction to a first wireless transceiver module after receiving the instruction, the first wireless transceiver module sends the instruction to a camera module, a sensor and an alarm button respectively, a human body infrared sensor starts to start after receiving the instruction, the camera module controls a camera to start shooting through a control switch after receiving the instruction, the alarm button is normally started after receiving the instruction, when the human body infrared sensor senses that suspicious personnel enter a production line, relevant data information is sent to the control center through the wireless transceiver module, the instruction is sent to an alarm module after being processed by the control center, and the alarm module gives an alarm through a voice broadcaster; meanwhile, when a camera shoots that suspicious people enter a production line, relevant data information is sent to a control center through a wireless receiving and sending module, and then the relevant data information is processed by the control center and then an instruction is sent to an alarm module to alarm through a voice broadcast device; when a suspicious person touches an alarm bell button, the suspicious person sends related data information to the control center through the wireless transceiver module, and then the suspicious person is processed by the control center and sends an instruction to the alarm module to give an alarm through the voice broadcast device, so that the aim of reminding security personnel is fulfilled.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention are equivalent to or changed within the technical scope of the present invention.
Claims (7)
1. A production line monitoring system based on intelligent manufacturing is characterized by comprising: the system comprises an information acquisition unit, an information processing unit, an information storage unit, an event processing unit and a remote monitoring unit;
the information acquisition unit is used for acquiring related product production information, product quantity information and other information on the production line and sending the acquired related product production information, product quantity information and other information to the information processing unit, the event processing unit and the remote monitoring unit;
the information processing unit is used for receiving related product production information, product quantity information and other information from a production line, analyzing the related product production information to detect whether the quality of the produced product reaches the standard and whether the production line is in a normal working state, analyzing whether the product quantity information reaches the standard and analyzing whether the other information is abnormal or not, and sending the result to the information storage unit for storage;
the information storage unit is used for classifying and storing relevant product production information, product quantity information and other information on the production line;
the event processing unit is used for receiving other information from the information processing unit and processing emergencies and abnormal conditions encountered on a production line;
and the remote monitoring unit is used for receiving other information from the information processing unit and monitoring the production line at night in real time.
2. The production line monitoring system based on intelligent manufacturing of claim 1, wherein the remote monitoring unit comprises a sensor, a camera module, an alarm bell button, a first wireless transceiver module, a control center and an alarm module, the camera module comprises a control switch and a camera, an output end of the control switch is electrically connected with an input end of the camera, the camera module, the sensor and the alarm bell button are respectively connected with the wireless transceiver module in a bidirectional mode, the wireless transceiver module is connected with the control center in a bidirectional mode, the control center is further connected with a second wireless transceiver module in a bidirectional mode, an output end of the control center is electrically connected with an input end of the alarm module, and the alarm module comprises a buzzer, an alarm lamp and a voice broadcast device.
3. The intelligent manufacturing-based production line monitoring system according to claim 2, wherein the output end of the second wireless transceiver module is further electrically connected with a microprocessor, and the output end of the microprocessor is electrically connected with a display screen.
4. The production line monitoring system based on intelligent manufacturing as claimed in claim 2, wherein the sensor is an image sensor or a human body infrared sensor.
5. The production line monitoring system based on intelligent manufacturing of claim 1, wherein the event processing unit comprises an event detection module, an event confirmation module, a plan calling module and a plan execution module, the event detection module is used for detecting whether an abnormal phenomenon exists on the production line, the event confirmation module is used for detecting whether an abnormal phenomenon occurs on the production line, the plan calling module is used for receiving the abnormal information sent by the event confirmation module and calling a corresponding emergency plan for processing, and the plan execution module is used for implementing the called corresponding plan.
6. The production line monitoring system based on intelligent manufacturing of claim 5, wherein the input end of the plan calling module is further electrically connected with a storage module, the input end of the storage module is electrically connected with an updating module, the storage module is a solid-state memory, and the updating module is electrically connected with an external internet.
7. The intelligent manufacturing-based production line monitoring system according to claim 3, wherein the display screen is one of a mobile phone, a computer and a projector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911088554.0A CN110955203A (en) | 2019-11-08 | 2019-11-08 | Production line monitored control system based on intelligence is made |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911088554.0A CN110955203A (en) | 2019-11-08 | 2019-11-08 | Production line monitored control system based on intelligence is made |
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| Publication Number | Publication Date |
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| CN110955203A true CN110955203A (en) | 2020-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911088554.0A Pending CN110955203A (en) | 2019-11-08 | 2019-11-08 | Production line monitored control system based on intelligence is made |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113391606A (en) * | 2021-06-15 | 2021-09-14 | 广东洪裕智能制造研究院有限公司 | Automobile part complex product production line cooperative control platform |
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2019
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Patent Citations (7)
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| CN102129518A (en) * | 2011-03-11 | 2011-07-20 | 上海千年工程建设咨询有限公司 | Traffic emergency plan processing device |
| US20120053984A1 (en) * | 2011-08-03 | 2012-03-01 | Kamal Mannar | Risk management system for use with service agreements |
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Application publication date: 20200403 |