CN110952539A - Drilling, guiding and hammering integrated machine in PHC (prestressed high-strength concrete) pipe pile - Google Patents

Drilling, guiding and hammering integrated machine in PHC (prestressed high-strength concrete) pipe pile Download PDF

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Publication number
CN110952539A
CN110952539A CN201911302395.XA CN201911302395A CN110952539A CN 110952539 A CN110952539 A CN 110952539A CN 201911302395 A CN201911302395 A CN 201911302395A CN 110952539 A CN110952539 A CN 110952539A
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CN
China
Prior art keywords
hoisting
telescopic
hammering
winch
tower
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CN201911302395.XA
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Chinese (zh)
Inventor
冯欣华
庞国达
杨树金
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GUANGDONG LIYUAN HYDRAULIC MACHINERY Co Ltd
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GUANGDONG LIYUAN HYDRAULIC MACHINERY Co Ltd
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Priority to CN201911302395.XA priority Critical patent/CN110952539A/en
Publication of CN110952539A publication Critical patent/CN110952539A/en
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/58Prestressed concrete piles
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D7/00Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
    • E02D7/02Placing by driving
    • E02D7/06Power-driven drivers

Abstract

The invention discloses a PHC pipe pile internal drilling and hole guiding hammering integrated machine which comprises a host platform, a tower frame, a moving mechanism, a hole guiding mechanism, a hammering mechanism, a first telescopic inclined support rod and a second telescopic inclined support rod, wherein the lower end of the tower frame is hinged with the front end of the host platform, the upper ends and the lower ends of the first telescopic inclined support rod and the second telescopic inclined support rod are respectively hinged with the middle parts of two sides of the tower frame and the rear ends of two sides of the host platform, the hammering mechanism is vertically and slidably connected with the front side surface of the tower frame, the inside of the tower frame is hollow and forms a vertical sliding cavity, the hole guiding mechanism is installed in the vertical sliding cavity and is vertically and slidably connected with the hole guiding mechanism, and a hoisting mechanism is installed. The drilling, guiding and hammering integrated machine for the PHC tubular pile realizes accurate construction of the PHC tubular pile with a set inclination angle by utilizing the telescopic control of the two telescopic inclined support rods; with hammering and the design of draw hole integral type, make the work progress in draw hole and the higher same gradient of hammering keep, save the construction site simultaneously, improve efficiency of construction, quality and security.

Description

Drilling, guiding and hammering integrated machine in PHC (prestressed high-strength concrete) pipe pile
Technical Field
The invention relates to the technical field of pile foundation construction equipment, in particular to a drilling, guiding and hammering integrated machine for a PHC pipe pile.
Background
The existing pile foundation construction generally comprises a steel pile, a cast-in-situ bored pile and a PHC (prestressed high-strength concrete) pipe pile.
The steel pile adopts steel materials, so that the hardness and the toughness of the steel pile are good, the pile materials cannot be damaged by large hammering force, meanwhile, the steel material has high strength and small section, the penetrating capability of the steel pile to a soil layer is good, and the quality of the steel pile penetrating through a thick sandy soil layer is guaranteed. However, the steel piles are expensive in manufacturing cost, so that more expensive steel materials are driven under the ground, which is difficult to bear by general owners, and the steel piles are less and less adopted in the current engineering foundation treatment.
The cast-in-situ bored pile can penetrate through most soil layers, and is a solution scheme which is most used for penetrating through thick sandy soil layers and the like at present. However, the cast-in-situ bored pile has the following disadvantages:
1) and because the soil squeezing effect is not generated, the bearing capacity of a single pile with the same diameter is lower compared with that of a PHC pile.
2) The pile sinking quality is restricted by the site construction conditions, the site pore-forming, the reinforcement cage manufacturing and the concrete pouring procedures are complex, the construction is complicated, and the pile-forming quality control is difficult.
3) The construction cost is lower than that of a steel pipe pile and is obviously higher than that of a PHC pile.
4) The construction speed is limited by equipment, and the pile sinking speed of each pile to each pile foundation is slower than that of a PHC pile.
5) The dirty condition of mud full flow can appear in drilling bored concrete pile building site, and the building site is drawn water everywhere and the busy scene of mound fortune soil.
6) If a karst cave or an underground river and the like appear in a pile foundation soil layer, a large amount of concrete is over-poured, and great economic loss is caused.
Compared with the traditional concrete cast-in-place pile, the PHC tubular pile has the advantages of visual quality, convenience in inspection, low manufacturing cost, easiness in ensuring of pile forming process quality, short construction period, environmental friendliness and the like, and becomes the main force and development direction of the existing pile for construction.
In practical engineering, a soft soil layer (weak subjacent layer) exists in a soil layer, and because the engineering has high requirements on settlement control, a soil layer below the soft soil layer is required to be used as a bearing layer, so that the PHC pipe pile generally needs to penetrate through a soft soil layer and a hard soil layer above the soft soil layer, and is generally a sandy soil layer. When the thickness of the sandy soil layer is large (generally more than 10m), particularly for the PHC tubular pile with a large diameter (generally more than 120 cm), due to the soil plug effect, pile sinking of the PHC tubular pile with the large diameter is very difficult no matter hammering and static pressure pile sinking processes are adopted. For projects which generally need to penetrate through thicker sandy soil layers (generally more than 10m) and have longer pile lengths (generally more than 40m), most of the traditional foundation treatment methods adopt steel piles or cast-in-situ bored piles.
The invention patent with application number of CN200710156471.1 in the prior art discloses a construction process for hammering a PHC tubular pile into rock through whole process pre-leading holes, which adopts a rotary pile machine with a long spiral drill rod, firstly pre-leading holes on the pile foundation in the whole process, then injecting yellow mud into the pre-leading holes, forming a mud protective wall in the holes, and finally hammering the PHC tubular pile to a designed depth by using a hammering pile machine; in practical engineering, in particular large-scale railway bridge engineering, a single-pier bearing platform pile group pile foundation is mostly adopted, a plurality of piles are arranged below a bearing platform, and some piles have inclination (inclined piles), and the method has the following defects:
1) because two equipment of rotation type stake machine, hammering stake machine are adopted, accomplish the lead hole of PHC tubular pile and the construction of hammering respectively, it is difficult to guarantee its same gradient, and the construction precision is relatively poor.
2) Due to the fact that a site for pile group construction is narrow, a rotary pile driver and a hammering pile driver are adopted, the coordination difficulty of the two devices is high, and influences on construction cost, quality, safety, progress and the like are large.
Therefore, it is necessary to design a new PHC pile construction equipment to solve the above problems.
Disclosure of Invention
Aiming at the defects, the invention provides the drilling and guiding hole hammering integrated machine in the PHC tubular pile, which realizes the adjustment of the inclination angle of the tower by utilizing the telescopic control of two telescopic diagonal braces, thereby accurately controlling the inclination angle of the PHC tubular pile, realizing the precise construction of the PHC tubular pile with the set inclination angle and finishing the construction of the diagonal pile; with hammering and the design of draw hole integral type, make the work progress in draw hole and the higher same gradient of hammering keep, save the construction site simultaneously, improve efficiency of construction, quality and security.
The technical scheme is as follows:
a PHC tubular pile internal drilling and guiding hole hammering integrated machine comprises a host platform, a tower frame, a moving mechanism, a guiding hole mechanism, a hammering mechanism, a first telescopic diagonal brace rod, a second telescopic diagonal brace rod and a hoisting mechanism, wherein the lower end of the tower frame is hinged with the front end of the host platform, the upper ends of the first telescopic diagonal brace rod and the second telescopic diagonal brace rod are respectively hinged with the middle parts of two sides of the tower frame, the lower ends of the first telescopic diagonal brace rod and the second telescopic diagonal brace rod are respectively hinged with the rear ends of two sides of the host platform, the first telescopic diagonal brace rod and the second telescopic diagonal brace rod are respectively positioned on two opposite sides of the tower frame, the hammering mechanism is vertically and slidably connected with the front side surface of the tower frame, the inside of the tower frame is hollow and forms a vertical sliding cavity, the guiding hole mechanism is installed in the vertical sliding cavity and is vertically and slidably connected with the guiding hole mechanism, the hoisting mechanism is installed in the middle part of the side surface, the moving mechanism is installed at the bottom of the host platform.
The first telescopic inclined support rod comprises a first support rod and a first inclined support oil cylinder, the second telescopic inclined support rod comprises a second support rod and a second inclined support oil cylinder, the upper ends of the first inclined support oil cylinder and the second inclined support oil cylinder are hinged to the middle portions of the two sides of the tower frame through the first support rod and the second support rod respectively, and the lower ends of the first inclined support oil cylinder and the second inclined support oil cylinder are hinged to the rear ends of the two sides of the host platform respectively.
The hoisting mechanism comprises a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism comprises a first hoisting auxiliary arm, a first hoisting machine, a first hoisting pulley and a first hoisting steel wire rope, the second hoisting mechanism comprises a second hoisting auxiliary arm, a second hoisting winch, a second hoisting pulley and a second hoisting steel wire rope, the rear ends of the first hoisting auxiliary arm and the second hoisting auxiliary arm are respectively installed in the middle of two sides of the tower, the front ends of the first hoisting auxiliary arm and the second hoisting auxiliary arm extend towards the front side of the tower respectively, the first hoisting pulley and the second hoisting pulley are respectively installed at the front ends of the first hoisting auxiliary arm and the second hoisting auxiliary arm, the first hoisting winch and the second hoisting winch are respectively installed on the host platform, and two ends of the first hoisting steel wire rope are respectively wound on the first hoisting pulley, the second hoisting pulley, the first hoisting pulley and the second hoisting pulley, And two ends of the second hoisting steel wire rope are respectively wound on the second hoisting pulley and the second hoisting winch on the first hoisting winch.
The moving mechanism comprises a longitudinal moving mechanism, the longitudinal moving mechanism comprises two long ships, four supporting leg oil cylinders, two longitudinal telescopic oil cylinders and four longitudinal traveling wheel groups, the four supporting leg oil cylinders are respectively installed at the front end and the rear end of two sides of the host platform, each longitudinal traveling wheel group is respectively installed at the lower end of each supporting leg oil cylinder, the front end and the rear end of each long ship are respectively connected with the longitudinal traveling wheel groups in a longitudinal sliding mode, one end of each longitudinal telescopic oil cylinder is hinged to the middle of each long ship, and the other end of each longitudinal telescopic oil cylinder is hinged to the longitudinal traveling wheel groups.
The moving mechanism further comprises a transverse moving mechanism, the transverse moving mechanism comprises two short boats and two transverse telescopic oil cylinders, the two short boats are respectively connected with the front end and the rear end of the host platform in a transverse sliding mode, one ends of the two transverse telescopic oil cylinders are respectively hinged with the front end and the rear end of the host platform, and the other ends of the two transverse telescopic oil cylinders are respectively hinged with the middle portions of the two short boats.
The hole guiding mechanism comprises a power head, a top supporting frame, a telescopic drill rod, a spiral drilling tool, a drilling tool winch, a power head winch, a drilling tool telescopic steel wire rope and a power lifting steel wire rope, wherein the power head and the top supporting frame are vertically and slidably connected with the vertical sliding cavity, the top supporting frame is positioned above the power head, the power head is provided with a guide sleeve, the telescopic drill rod comprises an outer layer rod and an inner layer rod, the inner layer rod is telescopically nested in the outer layer rod, the upper end of the outer layer rod is rotatably connected with the top supporting frame, the lower end of the outer layer rod penetrates through the guide sleeve and is rotatably connected with the guide sleeve, and the inner layer rod telescopically penetrates through the guide sleeve and is connected with the upper end of the; the drilling tool winch and the power head winch are respectively installed on the host platform, two ends of the power lifting steel wire rope are respectively connected with the power head winch and the power head, an elevator is arranged at the top of the inner layer rod, and two ends of the drilling tool telescopic steel wire rope are respectively connected with the drilling tool winch and the elevator.
The power head and the top support frame are connected with the vertical sliding cavity in a sliding mode through the guide hole vertical guide rail.
The hammering mechanism comprises a pile hammer, a hanging hammer winch and a hanging hammer steel wire rope, the pile hammer is vertically and slidably connected with the front side face of the tower, the hanging hammer winch is installed on the host platform, and two ends of the hanging hammer steel wire rope are respectively connected with the pile hammer and the hanging hammer winch.
The pile driving device is characterized by further comprising a hammering vertical guide rail, wherein the hammering vertical guide rail is arranged on the front side surface of the tower, and the pile driving hammer is connected with the front side surface of the tower in a vertical sliding mode through the hammering vertical guide rail.
The hoisting device comprises a hoisting support, a hoisting winch and a hoisting steel wire rope, wherein the hoisting support and the hoisting winch are respectively arranged in the middle of the host platform, one end of the hoisting steel wire rope is connected with the hoisting winch, and the other end of the hoisting steel wire rope is connected with the upper part of the tower through the hoisting support.
The hydraulic power station is arranged at the rear end of the host platform, and the control room is arranged in the middle of the host platform and is close to the rear side of the tower.
It should be noted that:
the foregoing references to "first and second …" do not denote any particular quantity or order, but rather are used to distinguish one name from another.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", and the like refer to orientations or positional relationships based on those shown in the drawings, or orientations or positional relationships that are conventionally used to place products of the present invention, or orientations or positional relationships that are conventionally understood by those skilled in the art, and are used for convenience of description and simplicity of description only, and do not refer to or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
The following illustrates the advantages or principles of the invention:
1. the invention provides a drilling and guiding hole hammering integrated machine in a PHC tubular pile, which comprises a host platform, a tower frame, a moving mechanism, a guiding hole mechanism, a hammering mechanism, a first telescopic diagonal brace, a second telescopic diagonal brace and a hoisting mechanism, wherein the lower end of the tower frame is hinged with the front end of the host platform, so that the inclination of the tower frame is conveniently adjusted by using the hinged position of the first telescopic diagonal brace and the second telescopic diagonal brace as a rotating center, the inclination control of the PHC tubular pile construction is realized, the guiding hole mechanism and the hammering mechanism are respectively connected with the tower frame in a vertical sliding manner, the guiding hole mechanism and the hammering mechanism complete the construction of the PHC tubular pile along the same inclination direction of the tower frame, and the same inclination of the PHC tubular pile construction is ensured; the drilling, guiding and hammering integrated machine for the PHC tubular pile realizes the adjustment of the inclination angle of the tower by utilizing the telescopic control of the two telescopic inclined support rods, thereby accurately controlling the inclination angle of the PHC tubular pile and realizing the accurate construction of the PHC tubular pile with a set inclination angle; the hoisting mechanism is used for hoisting the PHC tubular pile during piling; with hammering and the design of draw hole integral type, make the work progress in draw hole and the higher same gradient of hammering keep, save the construction site simultaneously, improve efficiency of construction, quality and security.
2. The first telescopic diagonal brace comprises a first support rod and a first diagonal brace oil cylinder, the second telescopic diagonal brace comprises a second support rod and a second diagonal brace oil cylinder, and the first diagonal brace oil cylinder and the second diagonal brace oil cylinder are respectively connected in an elongated mode through the first support rod and the second support rod, so that the first telescopic diagonal brace and the second telescopic diagonal brace are conveniently connected with the tower in a supporting mode.
3. The hoisting mechanism comprises a first hoisting mechanism and a second hoisting mechanism, and the two hoisting mechanisms are arranged, so that the PHC tubular pile is conveniently hoisted.
4. The moving mechanism comprises a longitudinal moving mechanism, wherein the longitudinal moving mechanism comprises two long ships, four supporting leg oil cylinders, two longitudinal telescopic oil cylinders and four longitudinal traveling wheel groups, the two long ships are lifted through the four supporting leg oil cylinders, the two long ships are longitudinally and slidably connected with the longitudinal traveling wheel groups at the lower ends of the four supporting leg oil cylinders respectively, and the longitudinal traveling wheel groups are driven to roll on steel rails of the long ships respectively through the stretching of the two longitudinal telescopic oil cylinders, so that the host platform and the tower frame are driven to move back and forth.
5. The moving mechanism of the invention also comprises a transverse moving mechanism which comprises two short ships and two transverse telescopic oil cylinders, the two transverse telescopic oil cylinders are simultaneously telescopic to respectively drive the host platform to move left and right, or the two transverse telescopic oil cylinders move in a staggered way (one extending way and one contracting way) to realize the steering of the host platform, and when the short ships are used for walking or rotating, the two long ships need to be lifted off the ground.
6. The hole leading mechanism comprises a power head, a top supporting frame, a telescopic drill rod, a spiral drilling tool, a drilling tool winch, a power head winch, a drilling tool telescopic steel wire rope and a power lifting steel wire rope, wherein the power head provides hole leading power for the spiral drilling tool, and the power head winch and the power lifting steel wire rope provide power for vertical sliding of the power head; due to the arrangement of the telescopic drill rod, the design height of the tower frame is saved, and the telescopic drilling of a lead hole with a longer depth is realized for equipment with the same tower frame height; the drilling tool winch and the drilling tool telescopic steel wire rope provide power for the telescopic drill rod to stretch.
7. The power head and the top support frame are vertically and slidably connected with the vertical sliding cavity through the hole guiding vertical guide rail, so that the vertical sliding of the hole guiding mechanism is smoother.
8. The hammering mechanism comprises a pile hammer, a hanging hammer winch and a hanging hammer steel wire rope, wherein the pile hammer is used for hammering and sinking the PHC tubular pile, and the hanging hammer winch and the hanging hammer steel wire rope provide power for the pile hammer to slide vertically.
9. The pile driving hammer is vertically and slidably connected with the front side surface of the tower frame through the hammering vertical guide rail, so that the vertical sliding of the pile driving hammer is smoother.
10. The invention also comprises a hoisting device, wherein the hoisting device comprises a hoisting bracket, a hoisting winch and a hoisting steel wire rope, and the hoisting device is used as a hoisting support for hoisting the tower from the horizontal state to the vertical state or returning the tower from the vertical state to the horizontal state, so that the hoisting installation of the tower is convenient.
Drawings
Fig. 1 is a schematic view of an overall three-dimensional structure of a PHC pile internal drilling, guiding and hammering integrated machine in an embodiment of the invention.
Fig. 2 is a schematic view of a whole three-dimensional structure of the PHC pile internal drilling, guiding and hammering integrated machine in the embodiment of the invention.
Fig. 3 is a schematic perspective structure view of a hole guiding mechanism of the drilling, guiding and hammering integrated machine in the PHC pile according to the embodiment of the invention.
Description of reference numerals:
10. a host platform, 20, a tower, 21, a guide hole vertical guide rail, 22, a hammering vertical guide rail, 31, a longitudinal moving mechanism, 311, a long boat, 312, a support oil cylinder, 313, a longitudinal telescopic oil cylinder, 314, a longitudinal traveling wheel set, 32, a short boat, 40, a guide hole mechanism, 41, a power head, 411, a guide sleeve, 42, a top support frame, 43, a telescopic drill rod, 431, an outer layer rod, 432, an inner layer rod, 44, a spiral drill, 45, a drill winch, 46, a power head winch, 50, a hammering mechanism, 51, a pile hammer, 52, a hanging hammer winch, 60, a first telescopic inclined support rod, 61, a first support rod, 62, a first inclined support oil cylinder, 70, a second telescopic inclined support rod, 71, a second support rod, 72, a second inclined support oil cylinder, 80, a hoisting mechanism, 81, a first hoisting auxiliary hoisting arm, 82, a first hoisting winch, 83, a first hoisting pulley, 84 and a second auxiliary hoisting arm, 85. a second hoisting winch 86, a second hoisting pulley 91, a hoisting device 911, a hoisting support 912, a hoisting winch 92, an operation room 93, a hydraulic power station 94, a pulley block 941 and a guide pulley.
Detailed Description
The following provides a detailed description of embodiments of the invention.
Referring to fig. 1 to 3, the PHC pipe pile internal drilling and guiding hole hammering integrated machine provided by the embodiment of the present invention includes a host platform 10, a tower 20, a moving mechanism, a guiding hole mechanism 40, a hammering mechanism 50, a first telescopic diagonal brace 60, a second telescopic diagonal brace 70, and a hoisting mechanism 80, wherein a lower end of the tower 20 is hinged to a front end of the host platform 10, upper ends of the first telescopic diagonal brace 60 and the second telescopic diagonal brace 70 are respectively hinged to middle portions of two sides of the tower 20, lower ends of the first telescopic diagonal brace 60 and the second telescopic diagonal brace 70 are respectively hinged to rear ends of two sides of the host platform 10, the first telescopic diagonal brace 60 and the second telescopic diagonal brace 70 are respectively located on two opposite sides of the tower 20, the hammering mechanism 50 is vertically slidably connected to a front side of the tower 20, the tower 20 is hollow and forms a vertical sliding cavity, the guiding hole mechanism 40 is installed in the vertical sliding cavity and is vertically slidably connected thereto, the hoisting mechanism 80 is installed in the middle of the side of the tower 20, and the moving mechanism is installed at the bottom of the host platform 10.
The lower end of the tower frame 20 is hinged with the front end of the host platform 10, so that the inclination of the tower frame 20 can be adjusted by conveniently using the first telescopic diagonal brace 60 and the second telescopic diagonal brace 70 to use the hinged position as a rotation center, and the inclination angle of the PHC tubular pile construction can be controlled, the hole guiding mechanism 40 and the hammering mechanism 50 are respectively connected with the tower frame 20 in a vertical sliding manner, so that the hole guiding mechanism 40 and the hammering mechanism 50 complete the PHC tubular pile construction along the same inclination direction of the tower frame 20, and the same inclination of the PHC tubular pile construction can be ensured; the drilling, guiding and hammering integrated machine for the PHC tubular pile realizes the adjustment of the inclination angle of the tower frame 20 by utilizing the telescopic control of the two telescopic inclined support rods, thereby accurately controlling the inclination angle of the PHC tubular pile and realizing the accurate construction of the PHC tubular pile with a set inclination angle; the hoisting mechanism 80 is used for hoisting the PHC tubular pile during piling; with hammering and the design of draw hole integral type, make the work progress in draw hole and the higher same gradient of hammering keep, save the construction site simultaneously, improve efficiency of construction, quality and security.
The first telescopic diagonal brace 60 comprises a first support rod 61 and a first diagonal brace oil cylinder 62, the second telescopic diagonal brace 70 comprises a second support rod 71 and a second diagonal brace oil cylinder 72, the upper ends of the first diagonal brace oil cylinder 62 and the second diagonal brace oil cylinder 72 are respectively hinged with the middle parts of the two sides of the tower 20 through the first support rod 61 and the second support rod 71, and the lower ends of the first diagonal brace oil cylinder 62 and the second diagonal brace oil cylinder 72 are respectively hinged with the rear ends of the two sides of the host platform 10. The first inclined support oil cylinder 62 and the second inclined support oil cylinder 72 are respectively connected in an lengthening manner by the first support rod 61 and the second support rod 71, so that the first telescopic inclined support rod 60 and the second telescopic inclined support rod 70 can be conveniently connected with the tower 20 in a supporting manner.
The hoisting mechanism 80 comprises a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism comprises a first hoisting auxiliary arm 81, a first hoisting machine 82, a first hoisting pulley 83 and a first hoisting steel wire rope, the second hoisting mechanism comprises a second hoisting auxiliary arm 84, a second hoisting winch 85, a second hoisting pulley 86 and a second hoisting steel wire rope, the rear ends of the first hoisting auxiliary arm 81 and the second hoisting auxiliary arm 84 are respectively arranged in the middle of two sides of the tower 20, the front ends of the first hoisting auxiliary arm 81 and the second hoisting auxiliary arm 84 respectively extend towards the front side of the tower 20, the first hoisting pulley 83 and the second hoisting pulley 86 are respectively arranged at the front ends of the first hoisting auxiliary arm 81 and the second hoisting auxiliary arm 84, the first hoisting machine 82 and the second hoisting winch 85 are respectively arranged on the host platform 10, two ends of the first hoisting steel wire rope are respectively wound on the first hoisting pulley 83 and the first hoisting machine 82, both ends of the second hoist rope are wound around the second hoist sheave 86 and the second hoist 85, respectively. Two hoisting mechanisms 80 are arranged, so that the PHC tubular pile is conveniently hoisted.
The moving mechanism comprises a longitudinal moving mechanism 31 and a transverse moving mechanism, wherein the longitudinal moving mechanism 31 comprises two long ships 311, four supporting leg oil cylinders 312, two longitudinal telescopic oil cylinders 313 and four longitudinal travelling wheel sets 314, the four supporting leg oil cylinders 312 are respectively arranged at the front end and the rear end of the two sides of the host platform 10, each longitudinal travelling wheel set 314 is respectively arranged at the lower end of each supporting leg oil cylinder 312, the front end and the rear end of each long ship 311 are respectively connected with the longitudinal travelling wheel sets 314 in a longitudinal sliding mode, one end of each longitudinal telescopic oil cylinder 313 is hinged to the middle of each long ship 311, and the other end of each longitudinal telescopic oil cylinder 313 is hinged to a longitudinal travelling wheel 314. The two long ships 311 are lifted through the four supporting leg oil cylinders 312, the two long ships 311 are respectively connected with the longitudinal walking wheels 314 at the lower ends of the four supporting leg oil cylinders 312 in a longitudinal sliding mode, and the longitudinal walking wheels 314 are respectively driven to roll on the steel rails of the long ships 311 through the extension and retraction of the two longitudinal telescopic oil cylinders 313, so that the host platform 10 and the tower 20 are driven to move back and forth.
The transverse moving mechanism comprises two short boats 32 and two transverse telescopic oil cylinders, wherein the two short boats 32 are respectively connected with the front end and the rear end of the host platform 10 in a transverse sliding mode, one ends of the two transverse telescopic oil cylinders are respectively hinged with the front end and the rear end of the host platform 10, and the other ends of the two transverse telescopic oil cylinders are respectively hinged with the middle parts of the two short boats 32. The host platform 10 is driven to move left and right respectively by the simultaneous extension and retraction of the two transverse telescopic oil cylinders, or the host platform 10 is steered by the dislocation motion (one extension and one retraction) of the two transverse telescopic oil cylinders, and when the short ship 32 is used for walking or rotating, the two long ships 311 need to be lifted off the ground.
The hole guiding mechanism 40 comprises a power head 41, a top support frame 42, a telescopic drill rod 43, a spiral drill 44, a drill winch 45, a power head winch 46, a drill telescopic steel wire rope and a power lifting steel wire rope, wherein the power head 41 and the top support frame 42 are vertically and slidably connected with a vertical sliding cavity, the top support frame 42 is positioned above the power head 41, the power head 41 is provided with a guide sleeve 411, the telescopic drill rod 43 comprises an outer layer rod 431 and an inner layer rod 432, the inner layer rod 432 is telescopically nested in the outer layer rod 431, the upper end of the outer layer rod 431 is rotatably connected with the top support frame 42, the lower end of the outer layer rod 431 penetrates through the guide sleeve 411 and is rotatably connected with the guide sleeve 411, and the inner layer rod 432 telescopically penetrates; the drilling tool winch 45 and the power head winch 46 are respectively installed on the host platform 10, two ends of a power lifting steel wire rope are respectively connected with the power head winch 46 and the power head 41, an elevator is arranged at the top of the inner layer rod 432, and two ends of a drilling tool telescopic steel wire rope are respectively connected with the drilling tool winch 45 and the elevator. The power head 41 provides hole guiding power for the spiral drilling tool 44, and the power head winch 46 and the power lifting steel wire rope provide power for vertical sliding of the power head 41; due to the arrangement of the telescopic drill rod 43, the design height of the tower frame 20 is saved, and a longer-depth guide hole is drilled in a telescopic mode for equipment with the same height as the tower frame 20; the drill winch 45 and the drill telescopic wire rope provide power for the telescopic drill rod 43 to stretch.
The hammering mechanism 50 comprises a pile hammer 51, a hanging hammer winch 52 and a hanging hammer steel wire rope, wherein the pile hammer 51 is vertically and slidably connected with the front side surface of the tower 20, the hanging hammer winch 52 is installed on the host platform 10, and two ends of the hanging hammer steel wire rope are respectively connected with the pile hammer 51 and the hanging hammer winch 52. The pile driving hammer 51 is used for hammering and sinking the PHC tubular pile, and the hanging hammer winch 52 and the hanging hammer steel wire rope provide power for the pile driving hammer 51 to vertically slide.
This drilling and guiding hole hammering all-in-one in PHC tubular pile still includes the vertical guide rail of guiding hole 21, hammering vertical guide rail 22, plays a device 91, control room 92, hydraulic power station 93, assembly pulley 94, and the vertical guide rail of guiding hole 21 is installed on the trailing flank in vertical sliding cavity, and power head 41, top sprag 42 pass through the vertical guide rail of guiding hole 21 and vertical sliding cavity vertical sliding connection. The vertical sliding of the hole guiding mechanism 40 is smoother.
The hammering vertical guide rail 22 is installed on the front side surface of the tower 20, and the pile driving hammer 51 is vertically slidably connected with the front side surface of the tower 20 through the hammering vertical guide rail 22. The vertical sliding of the pile driving hammer 51 is made smoother.
The hoisting device 91 comprises a hoisting support 911, a hoisting winch 912 and a hoisting steel wire rope, wherein the hoisting support 911 and the hoisting winch 912 are respectively installed in the middle of the main machine platform 10, one end of the hoisting steel wire rope is connected with the hoisting winch 912, and the other end of the hoisting steel wire rope is connected with the upper part of the tower 20 through the hoisting support 911. The erecting device 91 is used as an erecting support for the tower 20 to be lifted from the horizontal state to the vertical state or to be returned from the vertical state to the horizontal state, so that the erection of the tower 20 is facilitated.
A hydraulic power station 93 is mounted at the rear end of host platform 10 and a cage 92 is mounted in the middle of host platform 10 and has a rear side near tower 20. The control cabin 92 is used for controlling the operation of the all-in-one machine, and the hydraulic power station 93 can adopt the modes of motor driving, diesel engine driving and the like to provide hydraulic sources for a winch, the power head 41 and the like.
A pulley block 94 is mounted on the top end of the tower 20, the pulley block 94 including a plurality of guide pulleys 941, the plurality of guide pulleys 941 being used for tension guidance of the respective wire ropes.
The above are merely specific embodiments of the present invention, and the scope of the present invention is not limited thereby; any alterations and modifications without departing from the spirit of the invention are within the scope of the invention.

Claims (10)

1. A PHC tubular pile internal drilling and hole guiding hammering integrated machine is characterized by comprising a host platform, a tower frame, a moving mechanism, a hole guiding mechanism, a hammering mechanism, a first telescopic diagonal brace, a second telescopic diagonal brace and a hoisting mechanism, wherein the lower end of the tower frame is hinged with the front end of the host platform, the upper ends of the first telescopic diagonal brace and the second telescopic diagonal brace are respectively hinged with the middle parts of two sides of the tower frame, the lower ends of the first telescopic diagonal brace and the second telescopic diagonal brace are respectively hinged with the rear ends of two sides of the host platform, the first telescopic diagonal brace and the second telescopic diagonal brace are respectively positioned on two opposite sides of the tower frame, the hammering mechanism is vertically and slidably connected with the front side surface of the tower frame, the interior of the tower frame is hollow and forms a vertical sliding cavity, the hole guiding mechanism is installed in the vertical sliding cavity and is vertically and slidably connected with the vertical sliding cavity, the hoisting mechanism is arranged in the middle of the side face of the tower, and the moving mechanism is arranged at the bottom of the host platform.
2. The PHC tubular pile internal drilling and guiding hole hammering integrated machine according to claim 1, wherein the first telescopic inclined supporting rod comprises a first supporting rod and a first inclined supporting oil cylinder, the second telescopic inclined supporting rod comprises a second supporting rod and a second inclined supporting oil cylinder, the upper ends of the first inclined supporting oil cylinder and the second inclined supporting oil cylinder are hinged with the middle parts of two sides of the tower frame through the first supporting rod and the second supporting rod respectively, and the lower ends of the first inclined supporting oil cylinder and the second inclined supporting oil cylinder are hinged with the rear ends of two sides of the host platform respectively.
3. The PHC pipe pile internal drilling and guiding hole hammering integrated machine according to claim 1, wherein the hoisting mechanism comprises a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism comprises a first hoisting sub-arm, a first hoisting winch, a first hoisting pulley and a first hoisting steel wire rope, the second hoisting mechanism comprises a second hoisting sub-arm, a second hoisting winch, a second hoisting pulley and a second hoisting steel wire rope, the rear ends of the first hoisting sub-arm and the second hoisting sub-arm are respectively installed in the middle of two sides of the tower, the front ends of the first hoisting sub-arm and the second hoisting sub-arm respectively extend towards the front side of the tower, the first hoisting pulley and the second hoisting pulley are respectively installed at the front ends of the first hoisting sub-arm and the second hoisting sub-arm, and the first hoisting winch and the second hoisting winch are respectively installed on the host platform, two ends of the first hoisting wire rope are respectively wound on the first hoisting pulley and the first hoisting winch, and two ends of the second hoisting wire rope are respectively wound on the second hoisting pulley and the second hoisting winch.
4. The PHC pipe pile internal drilling and guiding hole hammering integrated machine according to claim 1, wherein the moving mechanism comprises a longitudinal moving mechanism, the longitudinal moving mechanism comprises two long ships, four supporting leg oil cylinders, two longitudinal telescopic oil cylinders and four longitudinal traveling wheel groups, the four supporting leg oil cylinders are respectively installed at the front end and the rear end of two sides of the host platform, each longitudinal traveling wheel group is respectively installed at the lower end of each supporting leg oil cylinder, the front end and the rear end of each long ship are respectively connected with the longitudinal traveling wheel groups in a longitudinal sliding mode, one end of each longitudinal telescopic oil cylinder is hinged to the middle of each long ship, and the other end of each longitudinal telescopic oil cylinder is hinged to the longitudinal traveling wheel groups.
5. The PHC pipe pile internal drilling and guiding hole hammering integrated machine according to claim 4, wherein the moving mechanism further comprises a transverse moving mechanism, the transverse moving mechanism comprises two short boats and two transverse telescopic oil cylinders, the two short boats are respectively connected with the front end and the rear end of the host platform in a transverse sliding mode, one ends of the two transverse telescopic oil cylinders are respectively hinged with the front end and the rear end of the host platform, and the other ends of the two transverse telescopic oil cylinders are respectively hinged with the middle of the short boat.
6. The PHC tubular pile internal drilling and guiding hole hammering integrated machine according to any one of claims 1 to 5, wherein the hole guiding mechanism comprises a power head, a top support frame, a telescopic drill rod, a spiral drill, a drill winch, a power head winch, a drill telescopic steel wire rope and a power head lifting steel wire rope, the power head, the top support frame and the vertical sliding cavity are vertically and slidably connected, the top support frame is positioned above the power head, the power head is provided with a guide sleeve, the telescopic drill rod comprises an outer layer rod and an inner layer rod, the inner layer rod is telescopically nested in the outer layer rod, the upper end of the outer layer rod is rotatably connected with the top support frame, the lower end of the outer layer rod penetrates through the guide sleeve and is rotatably connected with the guide sleeve, and the inner layer rod telescopically penetrates through the guide sleeve and is connected with the upper end of the spiral drill; the drilling tool winch and the power head winch are respectively installed on the host platform, two ends of the power head lifting steel wire rope are respectively connected with the power head winch and the power head, an elevator is arranged at the top of the inner layer rod, and two ends of the drilling tool telescopic steel wire rope are respectively connected with the drilling tool winch and the elevator.
7. The PHC tubular pile internal drilling and hole guiding hammering integrated machine according to claim 6, further comprising a hole guiding vertical guide rail, wherein the hole guiding vertical guide rail is installed on the rear side surface in the vertical sliding cavity, and the power head and the top support frame are in vertical sliding connection with the vertical sliding cavity through the hole guiding vertical guide rail.
8. The PHC pipe pile internal drilling and guiding hole hammering integrated machine as claimed in any one of claims 1 to 5, wherein the hammering mechanism comprises a pile hammer, a hanging hammer winch and a hanging hammer steel wire rope, the pile hammer is vertically and slidably connected with the front side surface of the tower, the hanging hammer winch is installed on the host platform, and two ends of the hanging hammer steel wire rope are respectively connected with the pile hammer and the hanging hammer winch.
9. The PHC pipe pile internal drilling and guiding hole hammering integrated machine as claimed in claim 8, further comprising a hammering vertical guide rail, wherein the hammering vertical guide rail is installed on the front side surface of the tower, and the piling hammer is vertically connected with the front side surface of the tower in a sliding manner through the hammering vertical guide rail.
10. The PHC pipe pile internal drilling and guiding hole hammering integrated machine according to any one of claims 1 to 5, further comprising a lifting device, wherein the lifting device comprises a lifting support, a lifting winch and a lifting steel wire rope, the lifting support and the lifting winch are respectively installed in the middle of the host platform, one end of the lifting steel wire rope is connected with the lifting winch, and the other end of the lifting steel wire rope is connected with the upper portion of the tower frame through the lifting support.
CN201911302395.XA 2019-12-17 2019-12-17 Drilling, guiding and hammering integrated machine in PHC (prestressed high-strength concrete) pipe pile Pending CN110952539A (en)

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CN201911302395.XA CN110952539A (en) 2019-12-17 2019-12-17 Drilling, guiding and hammering integrated machine in PHC (prestressed high-strength concrete) pipe pile

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Application Number Priority Date Filing Date Title
CN201911302395.XA CN110952539A (en) 2019-12-17 2019-12-17 Drilling, guiding and hammering integrated machine in PHC (prestressed high-strength concrete) pipe pile

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CN110952539A true CN110952539A (en) 2020-04-03

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115928700A (en) * 2023-01-06 2023-04-07 福建厦兴重工机械有限公司 Full-hydraulic walking type hole-leading gravel filling pile machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115928700A (en) * 2023-01-06 2023-04-07 福建厦兴重工机械有限公司 Full-hydraulic walking type hole-leading gravel filling pile machine
CN115928700B (en) * 2023-01-06 2023-04-28 福建厦兴重工机械有限公司 Full-hydraulic walking type hole-guiding gravel filling pile machine

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