CN110948042B - Inclined shearing method - Google Patents
Inclined shearing method Download PDFInfo
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- CN110948042B CN110948042B CN201911099143.1A CN201911099143A CN110948042B CN 110948042 B CN110948042 B CN 110948042B CN 201911099143 A CN201911099143 A CN 201911099143A CN 110948042 B CN110948042 B CN 110948042B
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- oil cylinder
- metal material
- compactor
- gradient
- extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
Abstract
The invention relates to an inclined shearing method, which comprises the following steps: firstly, metal materials slide down to a feeding port of a shearing machine (101) in a material channel (2); secondly, the extrusion plate (3.3) extrudes the metal material inwards under the driving of the extrusion oil cylinder (3.2), and the gradient compactor (3.4) extrudes the metal material downwards under the driving of the lifting oil cylinder; thirdly, the compacted metal material slides downwards to the position below the cutter (3.7); step four, the metal material is clamped by the extrusion plate (3.3), the cutter (3.7) moves downwards to cut off the metal material, and meanwhile, the metal material which is preliminarily compacted in the step two is compacted for the second time downwards by the gradient compactor (3.4); and step five, returning to the step one to continuously feed materials until all the metal materials are cut. The inclined shearing method has the advantages of simple structure and convenience in operation.
Description
Technical Field
The invention relates to an inclined shearing method.
Background
At present, along with the development of society, the demand for raw materials is more and more; meanwhile, along with the construction of the conservation-oriented society, the renewable resource industry is also greatly developed; particularly in the field of metal recovery, the metal is recovered and smelted, so that the saving effect can be effectively achieved, the mining of mines is reduced, and the damage to the environment is reduced.
In the metal recovery process, particularly in the recovery and shearing process of loose materials, the conventional crocodile type shearing machine is low in shearing efficiency, and the materials are always in a loose state in the shearing process, so that the subsequent transportation and smelting are not facilitated. For this reason, some enterprises have developed a "packaging and cutting integrated machine with vertical cutting function" disclosed in chinese patent CN201020655690.1, which integrates the packaging function and the cutting function, but the above patent is complicated in structure and inconvenient to operate. Therefore, a shearing system with simple structure and convenient operation is needed.
Disclosure of Invention
The invention aims to overcome the defects and provide the inclined shearing method which is simple in structure and convenient to operate.
The purpose of the invention is realized as follows:
a canted shearing method, the method comprising:
step one, after a metal material is guided into an obliquely designed material channel through a feeding conveying belt, the metal material slides in the material channel to a feeding port of a shearing machine;
step two, the extrusion plate extrudes the metal material inwards under the driving of the extrusion oil cylinder, and after the extrusion plate stops moving, the gradient compactor extrudes the metal material downwards under the driving of the lifting oil cylinder;
after the gradient compactor rises, the extrusion plate moves towards two sides to loosen the metal material, and the compacted metal material slides downwards to the position below the cutter;
fourthly, the extrusion plate is driven by the extrusion oil cylinder to clamp the metal material, at the moment, the cutter moves downwards to cut off the metal material, and the cut metal material falls on the discharging conveying belt to be conveyed under the guidance of the chute; meanwhile, the metal material which is preliminarily compacted in the second step is compacted for the second time by the gradient compactor, so that the compaction rate is improved;
step five, returning to the step one to continuously feed materials until all the metal materials are cut;
the method is based on an inclined shearing system, the system comprises a shearing machine, a feeding conveying belt and a discharging conveying belt which are sequentially connected, the shearing machine comprises a frame which is obliquely arranged, a material channel is obliquely arranged on the top surface of the frame, the left end feeding end of the material channel is communicated with the discharging port of the feeding conveying belt, and the right end discharging end of the material channel is connected with the feeding end of a shearing mechanism;
the shearing mechanism comprises a portal frame arranged on a rack, extrusion oil cylinders are arranged on the left side and the right side of the portal frame, extrusion plates are arranged at one ends, inserted into the portal frame, of piston rods of the extrusion oil cylinders, the two extrusion plates are vertically arranged in parallel, a gradient compactor is arranged in the portal frame, the bottom surface of the gradient compactor is provided with a plurality of step surfaces, the gradient compactor is positioned between the two extrusion plates, the gradient compactor is arranged on a lifting slide block controlled by the oil cylinders and positioned at one side opening end, facing a material channel, of the portal frame, a cutter is arranged at the other opening end of the portal frame, two sides of the cutter are arranged on a vertical track in a sliding mode, and the top of the cutter is driven by a shearing oil cylinder; one end of a chute is hinged on the portal frame, and the chute is positioned obliquely below the cutter; the outer walls of the two side plates of the chute are tied to the side plates of the portal frame through slings; the bottom surface of the material channel is arranged at the top of the rack in a sliding manner, an advancing oil cylinder and a retracting oil cylinder are arranged in the rack, oil cylinder seats of the advancing oil cylinder and the retracting oil cylinder are fixed on the rack, piston rods of the advancing oil cylinder and the retracting oil cylinder are connected with the bottom surface of the material channel through connecting plates, and the moving directions of the piston rods of the advancing oil cylinder and the retracting oil cylinder are opposite.
Compared with the prior art, the invention has the beneficial effects that:
the feeding conveying belt and the shearing machine are in linkage action to realize interval feeding, and the shearing machine gradually compacts loose materials by using the gradient compactor in the operation process, so that the single shearing effect is greatly improved.
Drawings
FIG. 1 is a schematic structural diagram of a slant shearing system in a slant shearing method according to the present invention.
Fig. 2 is a schematic structural diagram of a shear of the structure of a slant shearing system in the slant shearing method according to the present invention.
FIG. 3 is a schematic structural diagram of a material channel driving mechanism of an inclined type shearing system in an inclined type shearing method according to the present invention.
Fig. 4 is a schematic structural diagram of a discharging end of a shearing mechanism of a slant shearing system in a slant shearing method according to the present invention.
Wherein:
a shearing machine 101, a feeding conveying belt 102 and a discharging conveying belt 103;
the device comprises a frame 1, a material channel 2 and a shearing mechanism 3;
an advancing oil cylinder 2.1 and a retracting oil cylinder 2.2;
3.1 of a portal frame, 3.2 of an extrusion oil cylinder, 3.3 of an extrusion plate, 3.4 of a gradient compactor, 3.5 of a lifting slide block, 3.6 of a shearing oil cylinder, 3.7 of a cutter and 3.8 of a chute.
Detailed Description
Referring to fig. 1 to 4, the oblique shearing method according to the present invention includes the following steps:
firstly, after a metal material is guided into an obliquely designed material channel 2 through a feeding conveyor belt 102, the metal material slides in the material channel 2 to a feeding port of a shearing machine 101;
step two, the extrusion plate 3.3 extrudes the metal material inwards under the driving of the extrusion oil cylinder 3.2, and after the extrusion plate 3.3 stops moving, the gradient compactor 3.4 extrudes the metal material downwards under the driving of the lifting oil cylinder;
after the gradient compactor 3.4 is lifted, the extrusion plate 3.3 moves towards two sides to loosen the metal material, and the compacted metal material slides downwards to the position below the cutter 3.7;
fourthly, the extrusion plate 3.3 is driven by the extrusion oil cylinder 3.2 to clamp the metal material, at the moment, the cutter 3.7 moves downwards to cut off the metal material, and the cut-off metal material falls on the discharge conveyor belt 103 to be conveyed under the guidance of the chute 3.8; meanwhile, the gradient compactor 3.4 downwards compacts the metal material preliminarily compacted in the step two for the second time, so that the compaction rate is improved;
step five, returning to the step one to continuously feed materials until all the metal materials are cut;
the method is based on an inclined shearing system, the system comprises a shearing machine 101, a feeding conveying belt 102 and a discharging conveying belt 103 which are sequentially connected, the shearing machine 101 comprises a frame 1 which is obliquely arranged, a material channel 2 is obliquely arranged on the top surface of the frame 1, the left end feeding end of the material channel 2 is communicated with the discharging port of the feeding conveying belt 102, and the right end discharging end of the material channel 2 is connected with the feeding end of a shearing mechanism 3;
the shearing mechanism 3 comprises a portal frame 3.1 arranged on the rack 1, extrusion oil cylinders 3.2 are arranged on the left side and the right side of the portal frame 3.1, one end, inserted into the portal frame 3.1, of a piston rod of each extrusion oil cylinder 3.2 is provided with an extrusion plate 3.3, the two extrusion plates 3.3 are vertically arranged in parallel, a gradient compactor 3.4 is arranged in the portal frame 3.1, the bottom surface of the gradient compactor 3.4 is provided with a plurality of step surfaces, the gradient compactor 3.4 is positioned between the two extrusion plates 3.3, the gradient compactor 3.4 is arranged on a lifting slide block 3.5 controlled by an oil cylinder, the gradient compactor 3.4 is positioned at the opening end of one side, facing the material channel 2, of the portal frame 3.1, the other opening end of the portal frame 3.1 is provided with a cutter 3.7, two sides of the cutter 3.7 are arranged on a vertical track in a sliding manner, and the top of the cutter 3.7 is driven by a shearing oil cylinder 3.6;
furthermore, one end of a chute 3.8 is hinged on the portal frame 3.1, and the chute 3.8 is positioned obliquely below the cutter 3.7;
furthermore, the outer walls of two side plates of the chute 3.8 are tied to the side plates of the portal frame 3.1 through slings;
furthermore, the bottom surface of the material channel 2 is slidably arranged at the top of the frame 1, an advancing oil cylinder 2.1 and a retracting oil cylinder 2.2 are arranged in the frame 1, oil cylinder seats of the advancing oil cylinder 2.1 and the retracting oil cylinder 2.2 are fixed on the frame 1, piston rods of the advancing oil cylinder 2.1 and the retracting oil cylinder 2.2 are connected with the bottom surface of the material channel 2 through a connecting plate, and the moving directions of the piston rods of the advancing oil cylinder 2.1 and the retracting oil cylinder 2.2 are opposite, so that the material channel 2 can move back and forth, and feeding is further facilitated;
in addition: it should be noted that the above-mentioned embodiment is only a preferred embodiment of the present patent, and any modification or improvement made by those skilled in the art based on the above-mentioned conception is within the protection scope of the present patent.
Claims (1)
1. An inclined shearing method is characterized in that: the method comprises the following steps:
firstly, after metal materials are led into an obliquely designed material channel (2) through a material feeding conveying belt (102), the metal materials slide down to a material feeding opening of a shearing machine (101) in the material channel (2);
step two, the extrusion plate (3.3) extrudes the metal material inwards under the driving of the extrusion oil cylinder (3.2), and after the extrusion plate (3.3) stops moving, the gradient compactor (3.4) extrudes the metal material downwards under the driving of the lifting oil cylinder;
after the gradient compactor (3.4) rises, the extrusion plate (3.3) moves towards two sides to loosen the metal material, and the compacted metal material slides downwards to the position below the cutter (3.7);
fourthly, the extrusion plate (3.3) is driven by the extrusion oil cylinder (3.2) to clamp the metal material, at the moment, the cutter (3.7) moves downwards to cut off the metal material, and the cut-off metal material falls down under the guide of the chute (3.8) and is conveyed on the discharge conveyor belt (103); meanwhile, the metal material which is preliminarily compacted in the second step is compacted for the second time downwards by the gradient compactor (3.4), so that the compaction rate is improved;
step five, returning to the step one to continuously feed materials until all the metal materials are cut;
the method is based on an inclined shearing system, the system comprises a shearing machine (101), a feeding conveying belt (102) and a discharging conveying belt (103) which are sequentially connected, the shearing machine (101) comprises a rack (1) which is obliquely arranged, a material channel (2) is obliquely arranged on the top surface of the rack (1), the left end feeding end of the material channel (2) is communicated with the discharging port of the feeding conveying belt (102), and the right end discharging end of the material channel (2) is connected with the feeding end of a shearing mechanism (3);
the shearing mechanism (3) comprises a portal frame (3.1) arranged on a rack (1), extrusion oil cylinders (3.2) are arranged on the left side and the right side of the portal frame (3.1), one end of a piston rod of each extrusion oil cylinder (3.2) inserted into the portal frame (3.1) is provided with an extrusion plate (3.3), the two extrusion plates (3.3) are vertically arranged in parallel, a gradient compactor (3.4) is arranged in the portal frame (3.1), the bottom surface of the gradient compactor (3.4) is provided with a plurality of step surfaces, the gradient compactor (3.4) is positioned between the two extrusion plates (3.3), the gradient compactor (3.4) is arranged on a lifting slide block (3.5) controlled by the oil cylinders, the gradient compactor (3.4) is positioned at one side opening end of the portal frame (3.1) facing the material channel (2), the other opening end of the portal frame (3.1) is provided with a cutter (3.7), and the two sides of the cutter (3.7) are vertically arranged on a track, and the top of the cutter (3.7) is driven by a shearing oil cylinder (3.6); one end of a chute (3.8) is hinged on the portal frame (3.1), and the chute (3.8) is positioned obliquely below the cutter (3.7); the outer walls of two side plates of the chute (3.8) are tied to the side plates of the portal frame (3.1) through slings; the bottom surface of the material channel (2) is arranged at the top of the rack (1) in a sliding mode, an advancing oil cylinder (2.1) and a retracting oil cylinder (2.2) are arranged in the rack (1), oil cylinder seats of the advancing oil cylinder (2.1) and the retracting oil cylinder (2.2) are fixed on the rack (1), piston rods of the advancing oil cylinder (2.1) and the retracting oil cylinder (2.2) are connected with the bottom surface of the material channel (2) through connecting plates, and the moving directions of the piston rods of the advancing oil cylinder (2.1) and the retracting oil cylinder (2.2) are opposite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911099143.1A CN110948042B (en) | 2019-11-12 | 2019-11-12 | Inclined shearing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911099143.1A CN110948042B (en) | 2019-11-12 | 2019-11-12 | Inclined shearing method |
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| Publication Number | Publication Date |
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| CN110948042A CN110948042A (en) | 2020-04-03 |
| CN110948042B true CN110948042B (en) | 2020-10-30 |
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| CN201911099143.1A Active CN110948042B (en) | 2019-11-12 | 2019-11-12 | Inclined shearing method |
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| CN112207351B (en) * | 2020-08-21 | 2022-01-25 | 河北新兴铸管有限公司 | Residual iron strip processing device |
Citations (6)
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|---|---|---|---|---|
| JP2004209555A (en) * | 2002-12-27 | 2004-07-29 | Takeda Machinery Co Ltd | Apparatus for cutting off square pipe material, and cutting-off method using the same |
| JP2006110681A (en) * | 2004-10-15 | 2006-04-27 | Asuka:Kk | Cutting device |
| CN102431196A (en) * | 2011-10-14 | 2012-05-02 | 李仁祯 | Vertical/horizontal automatic squeezer |
| CN103331479A (en) * | 2013-07-01 | 2013-10-02 | 无锡市威特机械有限公司 | Auxiliary knockout device for shearing mechanism of extruding machine |
| CN203600633U (en) * | 2013-12-05 | 2014-05-21 | 高蕾 | Presser capable of carrying out secondary pressing |
| CN109132058A (en) * | 2018-09-12 | 2019-01-04 | 湖州市韶春纸业有限公司 | A kind of corrugated paper paper pulp waste material extruding baling equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101507754B1 (en) * | 2013-09-03 | 2015-03-31 | 주식회사 성우하이텍 | Shear bonding device and method of metal plates |
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2019
- 2019-11-12 CN CN201911099143.1A patent/CN110948042B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004209555A (en) * | 2002-12-27 | 2004-07-29 | Takeda Machinery Co Ltd | Apparatus for cutting off square pipe material, and cutting-off method using the same |
| JP2006110681A (en) * | 2004-10-15 | 2006-04-27 | Asuka:Kk | Cutting device |
| CN102431196A (en) * | 2011-10-14 | 2012-05-02 | 李仁祯 | Vertical/horizontal automatic squeezer |
| CN103331479A (en) * | 2013-07-01 | 2013-10-02 | 无锡市威特机械有限公司 | Auxiliary knockout device for shearing mechanism of extruding machine |
| CN203600633U (en) * | 2013-12-05 | 2014-05-21 | 高蕾 | Presser capable of carrying out secondary pressing |
| CN109132058A (en) * | 2018-09-12 | 2019-01-04 | 湖州市韶春纸业有限公司 | A kind of corrugated paper paper pulp waste material extruding baling equipment |
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| CN110948042A (en) | 2020-04-03 |
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