CN101259760A - Scrap steel chipping packing machine - Google Patents
Scrap steel chipping packing machine Download PDFInfo
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- CN101259760A CN101259760A CNA200810301120XA CN200810301120A CN101259760A CN 101259760 A CN101259760 A CN 101259760A CN A200810301120X A CNA200810301120X A CN A200810301120XA CN 200810301120 A CN200810301120 A CN 200810301120A CN 101259760 A CN101259760 A CN 101259760A
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- cylinder apparatus
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- baling presses
- cylinder
- chipping
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Abstract
The invention discloses a chipping packager for scrap which can carry out three-dimensional compression of the scrap and has more compact packaging; the chipping packager comprises a main frame in which a packaging chamber, a feed inlet and a discharge hole which are communicated with the packaging chamber are arranged; the chipping packager also comprises a compression device connected on the main frame and the compression device comprises a first cylinder device, a second cylinder device and a third cylinder device; pushing heads of the first cylinder device and the second cylinder device are matched with the packaging chamber; the pushing heads of the first cylinder device, the second cylinder device and the third cylinder device form a closed space at the stroke end in the packaging chamber. A shearing device is also arranged on the main frame. The chipping packager can realize the three-dimensional squeezing packaging of the scarp, automatically chip the residual feed and irregular scarp and has high automation degree, high efficiency as well as good safety. The chipping packager is mainly applied to the field of processing the scrap.
Description
Technical field
The present invention relates to the steel scrap treatment facility in a kind of steel scrap treatment industry, especially a kind of scrap bundler that the steel scrap smear metal of social steel scrap, factory process is packed.
Background technology
At present, development along with China's modernization construction, especially the construction of infrastructure, large hydropower station and heavy construction, demand to steel is increasing, output of steel increases exponentially, social steel scrap that is produced and steel scrap smear metal also increase exponentially, and effective processing of steel scrap has just become very urgent problem with utilizing.
Bidimensional pressed scarp baling press is the infrastructure device of steel scrap recycling.This kind scrap bundler comprises mainframe, is provided with baling presses in mainframe, also is provided with baling presses charging aperture and baling presses discharging opening on the mainframe; Also comprise compression set, compression set comprises two cylinder apparatus arranging in length and breadth, cutting somebody's hair of two cylinder apparatus is positioned at same level height, all be complementary with baling presses, the charging aperture place of baling presses is provided with feed cap, steel scrap is dropped into baling presses by charging aperture, and the locking feed cap utilizes the cutting somebody's hair of two compression cylinders of two cylinder apparatus that the pushing of the steel scrap in the baling presses is packed then; In order to raise the efficiency, baling presses is provided with baling presses discharging opening to be opened/closed, and the baling presses discharging opening is closed during extruding, and the baling presses discharging opening is opened after the extrusion modling, utilizes one of them cylinder apparatus that the steel scrap bag is released baling presses from discharging opening.The packing manner of bidimensional compression, the steel scrap bag is only compacted at both direction, the packing leakiness, packing back volume is bigger, and it is relatively poor to compress effect, sometimes Bales Off.Simultaneously, because the baling presses feed gap dimension is little, lean on artificial semi-automatic operation during charging, efficient is very low, as the bidimensional compressing baling press, every day, 5,6 people can only handle 8～10 tons of steel scraps, and working strength of workers is big, owing to must manually carry out sub-cut, cutting, charging, working strength of workers be increased, in this process, the workman is also injured easily, and is dangerous high.
The energy-saving and emission-reduction that country proposes, build a conservation-minded society and the call of recycling economy, density, packing efficient and the security of the steel scrap bag that scrap bundler is got are had higher requirement.
Summary of the invention
Can only carry out two dimensional compaction to steel scrap in order to overcome existing scrap bundler, the closely knit inadequately deficiency of pack, technical problem to be solved by this invention provide a kind ofly can carry out three-dimensional to steel scrap and compress the more closely knit scrap steel chipping packing machine of packing.
The technical solution adopted for the present invention to solve the technical problems is: scrap steel chipping packing machine, comprise mainframe, and in mainframe, be provided with baling presses, also be provided with the baling presses charging aperture and the baling presses discharging opening that are communicated with baling presses on the mainframe; Also comprise the compression set that is connected on the mainframe, compression set comprises first cylinder apparatus and the 3rd cylinder apparatus, first cylinder apparatus and the 3rd cylinder apparatus cut somebody's hair and baling presses is complementary, described compression set also comprises second cylinder apparatus, and the end of travel of cutting somebody's hair in baling presses of first cylinder apparatus, second cylinder apparatus and the 3rd cylinder apparatus forms enclosure space.
The invention has the beneficial effects as follows: utilize three cylinder apparatus respectively the steel scrap that enters baling presses to be pushed and compress from three directions, adopt cylinder apparatus, according to the suitable packing pressure of the different choice of steel scrap composition and quantity, make the steel scrap bag more closely knit, volume is littler, convenient transportation and steel-making are reinforced, reduce reinforced number of times of steel-making and time, energy savings; Simultaneously, material feeding box is set its scrap bundler can be cooperated with steel grasping machine, improve packing efficient; On material feeding box, be provided with and cut materials device, shear the abnormity material automatically, alleviated labor strength; The stroke of oil cylinder makes equipment more reliable when adopting linear displacement transducer control packing, avoids mechanical accident, and security is higher.
Description of drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is the right view of Fig. 1.
Fig. 3 is the vertical view of Fig. 1.
Be labeled as among the figure, mainframe 1, go up shear 2, material feeding box 3, down cut device 4, first cylinder apparatus 5, the first oil cylinder linear displacement transducer 6, second cylinder apparatus 7, the second oil cylinder linear displacement transducer 8, the 3rd cylinder apparatus 9, the 3rd oil cylinder linear displacement transducer 10, packing door gear 11, a packing door oil cylinder linear displacement transducer 12, Equipment Foundations 13, baling presses 14, baling presses charging aperture 15, baling presses discharging opening 16, packing door 17, enclosed mass conveying equipment 18, guiding swash plate 19, windrow space 20.
The specific embodiment
The present invention is further described below in conjunction with accompanying drawing.
As Fig. 1, Fig. 2 and shown in Figure 3, scrap steel chipping packing machine of the present invention comprises mainframe 1, is provided with baling presses 14 in mainframe 1, also is provided with the baling presses charging aperture 15 and the baling presses discharging opening 16 that are communicated with baling presses 14 on the mainframe 1; Also comprise the compression set that is connected on the mainframe 1, compression set comprises first cylinder apparatus 5, second cylinder apparatus 7 and the 3rd cylinder apparatus (9), and the end of travel of cutting somebody's hair in baling presses of first cylinder apparatus 5, second cylinder apparatus 7 and the 3rd cylinder apparatus 9 forms enclosure space.
Because compression set also comprises vertically arranged second cylinder apparatus 7, the end of travel of cutting somebody's hair in baling presses of first cylinder apparatus 5, second cylinder apparatus 7 and the 3rd cylinder apparatus 9 forms enclosure space, then with respect to the scrap bundler of bidimensional packing, increased the pushing force of vertical direction newly, steel scrap enclosed mass all directions compaction is reached unanimity, it is more closely knit to pack, and becomes bag effective, is difficult for Bales Off.Described enclosure space, be meant a spatial geometric shape that is similar to confined space, promptly cutting somebody's hair of three cylinder apparatus cooperatively interacts, in the process that advances to baling presses, the steel scrap bits are carried out the three-dimensional extruding, make between the steel cuttings and be intertwined mutually, form one and be difficult for defeated and dispersed steel scrap bag, the shape of this enclosure space is by the shape decision of cutting somebody's hair of three cylinder apparatus, and the size of this enclosure space is determined by the stroke of three cylinder apparatus in baling presses.Three can be gapped between cutting somebody's hair, so that make, gap length is advisable not produce jam.The shape and size of steel scrap bag are identical with this enclosure space.
As Fig. 1, Fig. 2 and shown in Figure 3, the stroke directions of first cylinder apparatus 5 and the 3rd cylinder apparatus 9 is a horizontal direction, and the stroke directions of second cylinder apparatus 7 is a vertical direction.At this moment, the 3rd cylinder apparatus 9 usefulness, first cylinder apparatus 5 and second cylinder apparatus 7 cut somebody's hair and mainframe 1 on guide plate guiding.
As shown in Figure 1, mainframe 1 is provided with material feeding box 3, and baling presses charging aperture 15 is communicated with material feeding box 3, and the other end of material feeding box 3 is connected with first cylinder apparatus 5.Scrap bundler with respect to the bidimensional packing, increased material feeding box 3, can enlarge the inlet amount of single compression, be beneficial to and adopt the direct feeding of steel grasping machine, automaticity and operating efficiency have been improved, can be equipped with a workman the long steel scrap of picking up is carried out truncation this moment, so that enough steel scraps can be dropped into material feeding box 3.
As shown in Figure 2, further be, the direction of propulsion of the orientation of baling presses discharging opening 16 and the 3rd cylinder apparatus 9 adapts, and the position of the oil cylinder stroke of the 3rd cylinder apparatus 9 and baling presses discharging opening 16 is complementary.
When packing operation, material feeding box 3 is gone in the steel grasping machine feeding, first cylinder apparatus 5 pushes baling presses 14 with steel scrap, simultaneously, second cylinder apparatus 7 enters 14 pairs of steel scraps of baling presses according to default stroke and pushes, when cutting somebody's hair of first cylinder apparatus 5 and second cylinder apparatus 7 all reaches preposition, the cutting somebody's hair of the 3rd cylinder apparatus 9 also enters 14 pairs of steel scraps of baling presses and pushes, after having cut somebody's hair of the 3rd cylinder apparatus 9 reaches predetermined pressure, promptly finished packing to this charging, this moment, second cylinder apparatus 7 was return, by the 3rd cylinder apparatus 9 the steel scrap bag is released, first cylinder apparatus 5 is return initial position and is prepared charging next time simultaneously, promptly, by the action that first cylinder apparatus 5 and the 3rd cylinder apparatus 9 are carried out charging respectively and gone out bag, can save time and raise the efficiency.
As shown in Figure 1, further be, material feeding box 3 upper ends are provided with windrow space 20, and the end that material feeding box 3 connects first cylinder apparatus 5 is provided with guiding swash plate 19.Cutting somebody's hair during pusher of first cylinder apparatus 5, guiding swash plate 19 imports unnecessary steel scrap in the windrow space 20 of material feeding box 3 upper ends, perhaps be retained in above the cutting somebody's hair of first cylinder apparatus 5, when first cylinder apparatus 5 is return, steel scrap in the windrow space 20 falls in the material feeding box 3 automatically, can avoid the single charging to make the equipment excess load too much.
As shown in Figure 1, further be, baling presses charging aperture 15 places are provided with cuts materials device, cut materials device and comprise shear 2 and down cut device 4, last shear 2 is for being arranged on the upper scissor blade of baling presses charging aperture 15 upper ends, down cut device 4 is the lower scissor blade that is installed in the top of cutting somebody's hair of first cylinder apparatus 5, and its position is corresponding with the position of last shear 2.When cutting somebody's hair of first cylinder apparatus 5 is being with down cut device 4 to be advanced to charging aperture 15 places, last shear 2 and down cut device 4 are sheared unnecessary material automatically under the effect of cylinder thrust, reduced the sub-cut workload of workman to steel scrap, improved productivity ratio, reduced working strength of workers and danger, also avoided equipment is caused unnecessary harm.
As shown in Figure 2, baling presses charging aperture 15 and baling presses discharging opening 16 are arranged on baling presses 14 orthogonal both sides, the position of the oil cylinder stroke of the 3rd cylinder apparatus 9 and baling presses discharging opening 16 is complementary, and realizes the steel scrap bag is released baling presses by controlling the 3rd cylinder apparatus 9.Baling presses discharging opening 16 can be connected with enclosed mass conveying equipment 18, carries operation to realize continuous packing.
As shown in Figure 2, discharging for convenience, baling presses discharging opening 16 places are provided with packing door gear 11, packing door gear 11 comprise packing door 17 with packing door 17 packing door oil cylinders that are connected, packing door 17 seals baling presses discharging openings 16.
As required, but packing door 17 and baling presses 14 levels or vertical being slidingly connected, but i.e. packing 17 level or be vertically mounted on baling presses discharging opening 16 places.
In order to make the packing door gear 11 can auto-action, packing door gear 11 be provided with the oil cylinder stroke control device, thereby has improved operating efficiency.
In addition, on first cylinder apparatus 5 and second cylinder apparatus 7 and the 3rd cylinder apparatus 9, all respectively be provided with the oil cylinder stroke checkout gear, thereby realize the automatic control of packing process.
Described device for detecting distance of travel both can adopt the mechanical position limitation respective outer side edges to realize near switch or limit limit switch, also can preferably adopt linear displacement transducer, the first oil cylinder linear displacement transducer 6, the second oil cylinder linear displacement transducer 8 and the 3rd oil cylinder linear displacement transducer 10, packing door oil cylinder linear displacement transducer 12 are separately positioned on the afterbody of oil cylinder separately.Adopt linear displacement transducer, can detect oil cylinder stroke and control each oil cylinder cut somebody's hair and pack the door the position, realize the automation of packing process control by Programmable Logic Controller, improved efficiency of equipment greatly, and the response speed of linear displacement transducer is fast, can realize accurate control, avoid equipment fault occurring because of cut somebody's hair stroke deficiency or stroke transfinite to oil cylinder stroke.
To different types of steel scrap, the thrust that needs during its packing is inequality, therefore, can be with the pressure design of the compression cylinder on first cylinder apparatus 5 and second cylinder apparatus 7 and the 3rd cylinder apparatus 9 for regulating, it is closely knit that this scrap steel chipping packing machine can be packed, also can realize different types of social steel scrap and different types of processing class steel scrap are packed, improve the adaptability of baling press.
Scrap steel chipping packing machine of the present invention, with the baling presses is the center, first cylinder apparatus, the pushing of the 3rd cylinder apparatus along continuous straight runs, and second cylinder apparatus vertically pushes, utilize three compression cylinders to realize the three-dimensional of steel scrap is compressed into bag, make packing more closely knit; Be provided with a bigger material feeding box simultaneously, be beneficial to adopt the direct feeding of steel grasping machine, improved automaticity and operating efficiency; On the cutting somebody's hair of first cylinder apparatus and on the mainframe, be provided with shear, realize shearing unnecessary steel scrap; On the oil cylinder of first cylinder apparatus, second cylinder apparatus, the 3rd cylinder apparatus and packing door gear, linear displacement transducer is set, be used for detecting the stroke and the position of controlling the doors of cutting somebody's hair and pack at different levels of oil cylinder, realize the automation control of packing process; In order to realize giving different packing pressure, on Design of Hydraulic System, adopted all adjustable mode of each oil cylinder working-pressure to the variety classes steel scrap.
Owing to adopted above-mentioned technical scheme, scrap steel chipping packing machine of the present invention only need be equipped with a steel grasping machine driver, a sub-cut workman and baling press operating personnel, totally 3 people just can finish the packing operation of steel scrap; This kind baling press per hour can be played 50 bags, can handle 10.5 tons of steel scraps, calculated by 8 hours and can handle about 84 tons of steel scraps every day, its people's engine efficiency is 14～16 times of existing bidimensional compressing baling press, the closely knit one-tenth bag of not only packing is effective, also improved greatly baling press operating efficiency, reduced working strength of workers and danger, make the control of system simple, the use and maintenance of equipment and more convenient the saving time of maintenance, and expense is lower.
Claims (12)
1. scrap steel chipping packing machine comprises mainframe (1), is provided with baling presses (14) in mainframe (1), also is provided with the baling presses charging aperture (15) and the baling presses discharging opening (16) that are communicated with baling presses (14) on the mainframe (1); Also comprise the compression set that is connected on the mainframe (1), compression set comprises first cylinder apparatus (5) and the 3rd cylinder apparatus (9), cut somebody's hair and the baling presses (14) of first cylinder apparatus (5) and the 3rd cylinder apparatus (9) are complementary, it is characterized in that: described compression set also comprises second cylinder apparatus (7), and the end of travel of cutting somebody's hair in baling presses of first cylinder apparatus (5), second cylinder apparatus (7) and the 3rd cylinder apparatus (9) forms enclosure space.
2. scrap steel chipping packing machine as claimed in claim 1 is characterized in that: the stroke directions of first cylinder apparatus (5) and the 3rd cylinder apparatus (9) is a horizontal direction, and the stroke directions of second cylinder apparatus (7) is a vertical direction.
3. scrap steel chipping packing machine as claimed in claim 1 or 2 is characterized in that: mainframe (1) is provided with material feeding box (3), and described baling presses charging aperture (15) is communicated with material feeding box (3), and the other end of material feeding box (3) is connected with first cylinder apparatus (5).
4. scrap steel chipping packing machine as claimed in claim 3, it is characterized in that: the direction of propulsion of the orientation of baling presses discharging opening (16) and the 3rd cylinder apparatus (9) adapts, and the position of the oil cylinder stroke of the 3rd cylinder apparatus (9) and baling presses discharging opening (16) is complementary.
5. scrap steel chipping packing machine as claimed in claim 3 is characterized in that: material feeding box (3) upper end is provided with windrow space (20), and the end that material feeding box (3) connects first cylinder apparatus (5) is provided with guiding swash plate (19).
6. scrap steel chipping packing machine as claimed in claim 3, it is characterized in that: baling presses charging aperture (15) is located to be provided with and is cut materials device, cut materials device and comprise shear (2) and down cut device (4), last shear (2) is for being arranged on the upper scissor blade on the baling presses charging aperture (15), down cut device (4) is the lower scissor blade that is installed in the top of cutting somebody's hair of first cylinder apparatus (5), and its position is corresponding with the position of last shear (2).
7. scrap steel chipping packing machine as claimed in claim 1 or 2, it is characterized in that: baling presses discharging opening (16) locates to be provided with packing door gear (11), packing door gear (11) comprises packing door (17) and the packing door oil cylinder that is connected with packing door (17), packing door (17) is slidingly connected by chute and mainframe (1), packing door (17) sealing baling presses discharging opening (16).
8. scrap steel chipping packing machine as claimed in claim 7 is characterized in that: packing door (17) and baling presses (14) level or vertical being slidingly connected.
9. scrap steel chipping packing machine as claimed in claim 7 is characterized in that: packing door gear (11) is provided with the oil cylinder stroke control device.
10. scrap steel chipping packing machine as claimed in claim 1 is characterized in that: be provided with the oil cylinder stroke checkout gear on first cylinder apparatus (5) and second cylinder apparatus (7) and the 3rd cylinder apparatus (9).
11. scrap steel chipping packing machine as claimed in claim 10, it is characterized in that: described oil cylinder stroke checkout gear is a linear displacement transducer, and the first oil cylinder linear displacement transducer (6), the second oil cylinder linear displacement transducer (8) and the 3rd oil cylinder linear displacement transducer (10), packing door oil cylinder linear displacement transducer (12) are separately positioned on the afterbody of oil cylinder separately.
12. scrap steel chipping packing machine as claimed in claim 1 is characterized in that: the oil cylinder working-pressure of first cylinder apparatus (5) and second cylinder apparatus (7) and the 3rd cylinder apparatus (9) is adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA200810301120XA CN101259760A (en) | 2008-04-14 | 2008-04-14 | Scrap steel chipping packing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA200810301120XA CN101259760A (en) | 2008-04-14 | 2008-04-14 | Scrap steel chipping packing machine |
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| Publication Number | Publication Date |
|---|---|
| CN101259760A true CN101259760A (en) | 2008-09-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA200810301120XA Pending CN101259760A (en) | 2008-04-14 | 2008-04-14 | Scrap steel chipping packing machine |
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| CN (1) | CN101259760A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102886911A (en) * | 2012-10-16 | 2013-01-23 | 朱文彬 | Chip recycling working station |
| CN105500757A (en) * | 2016-01-19 | 2016-04-20 | 德阳凯达门业有限公司 | System for packaging metal waste generated in door manufacturing |
| CN105643974A (en) * | 2016-01-19 | 2016-06-08 | 德阳凯达门业有限公司 | Metal scrap baling system |
| CN109515889A (en) * | 2019-01-18 | 2019-03-26 | 宁波倍乐机械设备有限公司 | A kind of baling press |
-
2008
- 2008-04-14 CN CNA200810301120XA patent/CN101259760A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102886911A (en) * | 2012-10-16 | 2013-01-23 | 朱文彬 | Chip recycling working station |
| CN102886911B (en) * | 2012-10-16 | 2015-04-22 | 朱文彬 | Chip recycling working station |
| CN105500757A (en) * | 2016-01-19 | 2016-04-20 | 德阳凯达门业有限公司 | System for packaging metal waste generated in door manufacturing |
| CN105643974A (en) * | 2016-01-19 | 2016-06-08 | 德阳凯达门业有限公司 | Metal scrap baling system |
| CN109515889A (en) * | 2019-01-18 | 2019-03-26 | 宁波倍乐机械设备有限公司 | A kind of baling press |
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Open date: 20080910 |