CN110947681A - 一种水泥车密度计自动清洗装置及方法 - Google Patents
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Abstract
本发明提供一种水泥车密度计自动清洗装置及方法，包括上液管线，离心泵、三通、密度计安装座、信号采集系统、控制系统和清洗罐，所述的上液管线与离心泵进口连接，所述的离心泵与密度计安装座之间设有三通，三通的第三端连接有排出管线；所述的密度计安装座与清洗罐连接；所述的密度计安装座与信号采集系统电信号连接，信号采集系统与控制系统电连接。本发明提供的水泥车密度计自动清洗装置，解决密度计内部粘附水泥，提高密度计测量精度，延长设备使用寿命。本发明使用清洗液自动上液、清洗过程自动循环、清洗进度自动检测。本发明用于密度计自动清洗，使作业更加安全，高效，极大节省现场人力。
Description
技术领域
本发明属于石油装备领域，具体涉及一种水泥车密度计自动清洗装置及方法。
背景技术
石油机械装备由于自身结构特点和应用特性，适用于智能化发展，这也是油田生产发展的必然要求。密度计作为油田设备的核心部件在控制入井物料密度和流量方面有着不可替代的作用。如何保证密度计始终精确测量密度是提高油气田作业质量的努力方向。伴随着设备使用时间的延长，其中的各组件性能衰退是不可避免的。而作为对测量环境要求严格，测量精度极高的电子元件而言，保证其自身清洁度是提高测量精度和延长其寿命的关键措施。跟据前期对部分固井设备密度计使用情况的调研、摸排，存在部分设备密度计测量数据出现漂移等问题，对作业质量造成了一定程度的影响。
发明内容
为了克服现有作业存在部分设备密度计测量数据出现漂移的问题，本发明提供一种水泥车密度计自动清洗装置及方法。本发明提供的水泥车密度计自动清洗装置，解决密度计内部粘附水泥，提高密度计测量精度，延长设备使用寿命。
本发明采用的技术方案为：
一种水泥车密度计自动清洗装置，包括上液管线，离心泵、三通、密度计安装座、信号采集系统、控制系统和清洗罐，所述的上液管线与离心泵进口连接，所述的离心泵与密度计安装座之间设有三通，三通的第三端连接有排出管线；所述的密度计安装座与清洗罐连接；所述的密度计安装座与信号采集系统电信号连接，离心泵和信号采集系统分别与控制系统电连接。
所述的离心泵通过吸入管线与清洗罐连通。
所述的离心泵与三通之间通过循环管线一连接。
所述的密度计安装座与三通之间通过循环管线二连接。
所述的密度计安装座与清洗罐通过循环管线三连接。
所述的密度计安装座内安装有密度计，密度计与信号采集系统连接。
所述的上液管线上设置有水泵，水泵与控制系统电连接。
一种水泥车密度计自动清洗方法，具体步骤为：
步骤一，启动：将密度计安装到密度计安装座上，打开控制系统启动电源，对密度计空管密度进行采集；
步骤二，清洗：通过水泵将清洗液从上液管线吸入，再通过吸入管线进入清洗罐内，然后通过离心泵将清洗液沿着管线对密度计进行循环清洗，清洗后，将清洗完的清洗液通过排出管线排出；
步骤三，再次清洗：将清水吸入清洗罐内，通过离心泵将清水经过密度计安装座上的密度计进行循环，对密度计进行再次清洗，清洗后，将清洗完的清水通过排出管线排出；
步骤四，测量：打开控制系统对步骤三清洗过的密度计空管密度进行测量，输出清洗完成后的密度计空管密度。
本发明的有益效果为：
本发明实现密度计自动清洗的一种作业方法，开创密度计清洗新模式，有效节省清洗人工。
本发明设计了清洗液自动上液管线，可通过水泵实现清洗液自动上液。
本发明设计了排出管线，清洗结束后清洗液回收，不会污染环境。
本发明配置了信号采集系统，可实时监测密度计清洗过程。
以下将结合附图进行进一步的说明。
附图说明
图1为本发明提供的密度计自动清洗装置结构示意图。
图中附图标记为：
1、上液管线；2、离心泵；3、循环管线一；4、三通；5、循环管汇二；6、密度计安装座；7、信号采集系统；8、控制系统；9、循环管线三；10、排出管线；11、清洗罐；12、吸入管线。
具体实施方式
实施例1：
为了克服现有作业存在部分设备密度计测量数据出现漂移的问题，本发明提供一种水泥车密度计自动清洗装置。本发明提供的水泥车密度计自动清洗装置，解决密度计内部粘附水泥，提高密度计测量精度，延长设备使用寿命。
一种水泥车密度计自动清洗装置，包括上液管线1，离心泵2、三通4、密度计安装座6、信号采集系统7、控制系统8和清洗罐11，所述的上液管线1与离心泵2进口连接，所述的离心泵2与密度计安装座6之间设有三通4，三通4的第三端连接有排出管线10；所述的密度计安装座6与清洗罐11连接；所述的密度计安装座6与信号采集系统7电信号连接，离心泵2和信号采集系统7分别与控制系统8电连接。
密度计需要清洗时，将密度计安装在本发明中的密度安装座6上，然后通过信号采集系统7将信息采集到控制系统8进行实时监测；然后将清洗液加入清洗罐11中，再通过离心泵2将清洗液沿着连接好的管线对密度计进行循环清洗。清洗完成后再用清水清洗一遍，清洗结束后对清洗过的密度计空管密度进行测量，输出清洗完成后的密度计空管密度。输出密度范围在设定的密度值安全范围内，则控制系统不会报警，清洗干净。否则控制系统中的报警模块会发出报警，则是清洗不干净，再次洗或做后续工作。
本发明中的清洗液为现有用于电子元件的清洗液，本发明中不再进行赘述。本发明实现密度计自动清洗的一种作业方法，开创密度计清洗新模式，有效节省清洗人工。本发明设计了清洗液自动上液管线，可通过水泵实现清洗液自动上液，本发明中排出管线在清洗结束后将清洗液排出并回收。本发明配置了信号采集系统，可实时监控密度计清洗进度。
本发明用于密度计自动清洗，使作业更加安全，高效，极大节省现场人力。本发明使用清洗液自动上液、清洗过程自动循环、通过信号采集系统7对清洗进度自动检测。
实施例2：
基于实施例1的基础上，本实施例中，所述的离心泵2通过吸入管线12与清洗罐11连通。
所述的离心泵2与三通4之间通过循环管线一3连接。
所述的密度计安装座6与三通4之间通过循环管线二5连接。
所述的密度计安装座6与清洗罐11通过循环管线三9连接。
所述的密度计安装座6内安装有密度计，密度计与信号采集系统7连接。
所述的上液管线1上设置有水泵，水泵与控制系统8电连接。
本发明配备200kg清洗液和50米线缆，本发明中涉及设备能适应潮湿、下雨及风沙等气候条件下作业，离心泵撬能适应-20℃～+60℃的作业环境温度。本发明中清洗罐11和离心泵2设在橇架上，橇架为整体式结构，顶部设置重载吊耳，方便起吊运输；底橇上设计叉车孔，方便插运，清洗罐11位于离心泵2一侧上方。
本发明中清洗罐11罐体总容积≥600L，做循环液体储存罐，便于液体的循环使用。本发明在作业时，由电动机直接驱动离心泵2旋转，实现清洗液的循环作业，对密度计进行循环清洗。
离心泵2最大排出流量：5.0m³/min（清水）
最大排出压力：0.25 MPa（清水）。
离心泵电机
型号:M2JA 200L4A，4极，卧式安装
功率:22kW 电压:380VA
最高转速:1470rpm
防护等级：IP65
冷却方法：IC411
离心泵数量：1 台
型号：6×5×11
流量：5.0 m3/min（清水）
扬程：0.25 MPa（清水）
额定转速：1470 RPM
密封形式：机械密封。
本发明中控制系统8为电控箱，控制系统8显示密度计清洗前和清洗后的密度。控制系统8上设有报警系统，报警系统为现有技术，本发明中不再进行进一步的描述。提前设定密度报警范围，当进行密度计清洗检测时，密度值计超出设定密度值范围时进行报警。
电控箱上设有密度计二次仪表、PLC、采集显示密度计密度及流量的触摸屏、设备密度计清洗测试的报警模块，同时出现测试打印，显示清洗前和清洗后的密度。提前设定密度报警范围，当进行密度计清洗检测时，密度值计超出设定密度值范围时进行报警。
检测方法：作业完成后先进行密度计循环清洗工作，清洗完毕后使用干净的清水进行循环（通过蝶阀的开关，仅开启密度计管汇），使清水充满密度计，进行密度计清洁度检测。
此时若密度值＞1.01g/cm³时，说明密度计未清洗干净，报警系统进行报警；
若密度值≤1.01g/cm³时，说明密度计已清洗干净，报警系统不进行报警。
空管测试法：作业完成后进行密度计循环清洗工作，清洗完毕后排空管汇内的液体，进行密度计清洁度检测。
此时若密度值＞1.01 g/cm³时，说明密度计未清洗干净，报警系统进行报警；若密度值≤1.01 g/cm³时，说明密度计已清洗干净，报警系统不进行报警。
本发明用于密度计自动清洗，使作业更加安全，高效，极大节省现场人力。本发明使用清洗液自动上液、清洗过程自动循环、清洗进度自动检测。
实施例3：
基于实施例1和2的基础上，本实施例中，一种水泥车密度计自动清洗方法，具体步骤为：
步骤一，启动：将密度计安装到密度计安装座6上，打开控制系统8启动电源，对密度计空管密度进行采集；
步骤二，清洗：离心泵2工作，将清洗液从上液管线1吸入，再通过吸入管线12进入清洗罐11内，然后通过离心泵2将清洗液沿着管线对密度计进行循环清洗，清洗后，将清洗完的清洗液通过排出管线10排出；
步骤三，再次清洗：将清水吸入清洗罐12内，通过离心泵2将清水经过密度计安装座6上的密度计进行循环，对密度计进行再次清洗，清洗后，将清洗完的清水通过排出管线10排出；
步骤四，测量：打开控制系统8对步骤三清洗过的密度计空管密度进行测量，输出清洗完成后的密度计空管密度。
本发明的工作过程为：
启动：将密度计安装到密度计安装座6上，密度计与信号采集系统7连接，信号采集系统7与控制系统8连接，打开控制系统，启动电源，对密度计空管密度进行采集。
清洗：离心泵2通过吸入管线12与清洗罐11连接，将清洗液吸入清洗罐11内，离心泵2通过循环管线一3与三通4连接，循环管线一3通过三通4与循环管线二5连接，循环管线二5与密度计安装座6连接，密度计安装座6的密度计通过循环管线三9与清洗罐11连接，通过离心泵2将清洗液经过密度计进行循环，对密度计进行清洗，清洗后，将清洗完的清洗液通过排出管线10排出。
再次清洗：离心泵2通过吸入管线12与清洗罐11连接，通过水泵将清水吸入清洗罐11内，离心泵2通过循环管线一3与三通4连接，循环管线一3通过三通4与循环管线二5连接，循环管线二5与密度计安装座6连接，密度计安装座6的密度计通过循环管线三9与清洗罐11连接，通过离心泵2将清水经过密度计进行循环，对密度计进行再次清洗，清洗后，将清洗完的清水通过排出管线10排出。
测量：密度计与信号采集系统7连接，信号采集系统7与控制系统8连接，打开控制系统，启动电源，对密度计空管密度进行测量，输出清洗完成后的密度计空管密度。
本发明使用清洗液自动上液、清洗过程自动循环、清洗进度自动检测。本发明用于密度计自动清洗，使作业更加安全，高效，极大节省现场人力。目前国内外无此完备的技术，为国内外首次实现密度计自动清洗作业。
以上例举仅仅是对本发明的举例说明，并不构成对本发明的保护范围的限制，凡是与本发明相同或相似的设计均属于本发明的保护范围之内。本实施例没有详细叙述的装置结构及其模块系统方法均为本行业的公知技术和常用方法，这里不再一一叙述。
Claims (8)
1.一种水泥车密度计自动清洗装置，其特征在于：包括上液管线（1），离心泵（2）、三通（4）、密度计安装座（6）、信号采集系统（7）、控制系统（8）和清洗罐（11），所述的上液管线（1）与离心泵（2）进口连接，所述的离心泵（2）与密度计安装座（6）之间设有三通（4），三通（4）的第三端连接有排出管线（10）；所述的密度计安装座（6）与清洗罐（11）连接；所述的密度计安装座（6）与信号采集系统（7）电信号连接，离心泵（2）和信号采集系统（7）分别与控制系统（8）电连接。
2.根据权利要求1所述的一种水泥车密度计自动清洗装置，其特征在于：所述的离心泵（2）通过吸入管线（12）与清洗罐（11）连通。
3.根据权利要求1所述的一种水泥车密度计自动清洗装置，其特征在于：所述的离心泵（2）与三通（4）之间通过循环管线一（3）连接。
4.根据权利要求1所述的一种水泥车密度计自动清洗装置，其特征在于：所述的密度计安装座（6）与三通（4）之间通过循环管线二（5）连接。
5.根据权利要求1所述的一种水泥车密度计自动清洗装置，其特征在于：所述的密度计安装座（6）与清洗罐（11）通过循环管线三（9）连接。
6.根据权利要求1所述的一种水泥车密度计自动清洗装置，其特征在于：所述的密度计安装座（6）内安装有密度计，密度计与信号采集系统（7）连接。
7.根据权利要求1所述的一种水泥车密度计自动清洗装置，其特征在于：所述的上液管线（1）上设置有水泵，水泵与控制系统（8）电连接。
8.根据权利要求1-7所述的一种水泥车密度计自动清洗方法，其特征在于：具体步骤为：
步骤一，启动：将密度计安装到密度计安装座（6）上，打开控制系统（8）启动电源，对密度计空管密度进行采集；
步骤二，清洗：通过水泵将清洗液从上液管线（1）吸入，再通过吸入管线（12）进入清洗罐（11）内，然后通过离心泵（2）将清洗液沿着管线对密度计进行循环清洗，清洗后，将清洗完的清洗液通过排出管线（10）排出；
步骤三，再次清洗：将清水吸入清洗罐（12）内，通过离心泵（2）将清水经过密度计安装座（6）上的密度计进行循环，对密度计进行再次清洗，清洗后，将清洗完的清水通过排出管线（10）排出；
步骤四，测量：打开控制系统（8）对步骤三清洗过的密度计空管密度进行测量，输出清洗完成后的密度计空管密度。
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| US11603744B2 (en) | 2020-07-17 | 2023-03-14 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
| US11608727B2 (en) | 2020-07-17 | 2023-03-21 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
| US11255175B1 (en) | 2020-07-17 | 2022-02-22 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
| US11193361B1 (en) | 2020-07-17 | 2021-12-07 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
| US11193360B1 (en) | 2020-07-17 | 2021-12-07 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
| US11994014B2 (en) | 2020-07-17 | 2024-05-28 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
| US11867045B2 (en) | 2021-05-24 | 2024-01-09 | Bj Energy Solutions, Llc | Hydraulic fracturing pumps to enhance flow of fracturing fluid into wellheads and related methods |
| US11639654B2 (en) | 2021-05-24 | 2023-05-02 | Bj Energy Solutions, Llc | Hydraulic fracturing pumps to enhance flow of fracturing fluid into wellheads and related methods |
| US11732563B2 (en) | 2021-05-24 | 2023-08-22 | Bj Energy Solutions, Llc | Hydraulic fracturing pumps to enhance flow of fracturing fluid into wellheads and related methods |
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